Jonsered FRH 13 M Operator's Manual

Page 1
Operator´s manual
Please read these instructions carefully and make sure you understand them before using the machine.
Page 2
Svenska – 31
Page 3
English – 1
Explanation of symbols ..................................... 2
Safety instructions ............................................. 3
General use......................................................3
Driving on slopes............................................. 4
Children............................................................5
Maintenance.....................................................5
Presentation.........................................................7
Location of the controls ................................... 7
Throttle/Choke lever ........................................ 8
Speed limiter ....................................................8
Parking brake ...................................................8
Cutting unit .......................................................9
Lift lever for cutting unit ................................... 9
Lever for adjustment of cutting height ........... 10
Seat................................................................10
Fuelling...........................................................10
Driving................................................................ 11
Before starting................................................ 11
Starting the engine .........................................11
Driving the machine....................................... 13
Cutting tips ...................................................14
Stopping the engine ...................................... 15
Release lever .................................................15
Maintenance.......................................................16
Maintenance schedule .................................. 16
Dismantling of the machine hoods ................ 17
Checking the engine’s oil level ...................... 18
Operator’s Manual for
Jonsered FRH 13 M
Checking the engine’s cooling air intake ....... 18
Checking the fuel pump’s air filter ................. 18
Checking and adjusting the steering wires .... 19
Adjusting the brake........................................ 19
Checking the transmission’s oil level............. 20
Checking the battery acid level ..................... 20
Checking the safety system .......................... 20
Replacement of air filter ................................ 21
Checking and adjustment of cutting unit’s
ground pressure .............................................22
Checking the parallelism of the cutting unit ... 22 Adjusting the parallelism of the cutting unit ... 23
Checking the blades...................................... 23
Service position for cutting unit ..................... 24
Lubrication......................................................26
Checking the tyre pressure ........................... 26
Changing the oil .............................................27
Checking and adjustment of throttle wire ...... 28
Replacement of fuel filter............................... 28
Trouble shooting schedule.............................. 29
Storage ...............................................................30
Winter storage................................................30
Service ...........................................................30
T echnical data....................................................31
CONTENTS
IMPORTANT INFORMATION Read through these instructions carefully
so that you know how to use and maintain the machine before using it.
For servicing other than described in this manual contact an authorised dealer for parts and service.
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2 – English
These symbols are on the machine and in the operator’s manual.
Study them carefully so that you know what they mean.
Read the operator’s manual
Reverse Neutral Fast Slow Engine off Battery Choke Fuel
Oil pressure Cutting height Backwards Forwards Ignition
Hydrostatic free wheel Use eye and hearing protection Parking brake Brake Warning
Sound- Warning! Warning! Never drive across a slope
level Rotating blades. Risk that the machine can tip over
Never use the machine if persons, especially children, or animals, are in the vicinity.
Starting instructions Read the instructions Check the engine’s oil level Check the hydrostat’s oil level Lift up the cutting unit Put the gear shift/hydrostat pedal in neutral Brake If the engine is cold use the choke Start the engine Release the parking brake before driving
!!
!!
!
Drive very slowly
without the cutting unit.
Keep hands and feet away from under the hood when
the engine is running.
N
R
EXPLANATION OF SYMBOLS
Speed limiter pedal forwards Neutral Speed limiter pedal reverse
Switch off the engine and take off the ignition cable before repairs or maintenance
European standard for
machine safety
Never carry passengers on the
machine or equipment.
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English – 3
Read the instructions before starting the machine.
Clear the area from stones etc. before cutting.
Never carry passengers.
These instructions are for your safety . Read them carefully.
General use:
Make yourself familiar with the controls and how to stop quickly .
Read all the instructions in Operator’s Manual and on the machine before starting it. Make sure you understand them, and then follow them.
Only allow adults who are familiar with the machine to use it.
Wear approved protective glasses or a visor during assembly and driving.
Never use the machine barefoot. Always wear heavy-duty shoes, preferably toe-capped.
Never wear loose fitting clothes which can fasten in moving parts.
Clear the area of objects such as stones, toys, and wires, etc. which can be caught up by the blades and thrown out.
Check that there are no other persons in the area before starting to cut.
Stop the machine if anyone comes into the work area.
Never carry passengers.
Do not cut backwards unless absolutely neces­sary.
Always look down and behind before and during reversing.
Keep an eye on the ejected grass and do not direct it towards anyone.
Slow down before turning.
Never leave the machine unattended when the engine is running. Always switch off the blades, pull on the parking brake, stop the engine and take out the keys before leaving the machine.
Switch off the blades when you are not cutting.
Only cut in daylight or good artificial lighting.
Never use the machine when you have con­sumed alcohol, drugs, or certain medicines.
SAFETY INSTRUCTIONS
WARNING! This machine can cut off hands and feet, and eject objects. Failure to follow the safety instructions can lead to severe injury.
!
This symbol implies that important safety rules are applicable. This is for your safety and the operating reliability of the machine.
!
RIDER 850RIDER 850RIDER 850
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4 – English
RIDER 850RIDER 850RIDER 850RIDER 850RIDER 850RIDER 850
Be extra careful when driving on slopes.
Cut slopes upwards and downwards, not sideways.
Watch out for traffic when working close to a road, or crossing one.
Be careful when rounding a fixed object so that the blades do not hit it. Never drive intentionally over a foreign object.
The machine is heavy and can cause very severe crush injuries. Be extra careful when loading it on a trailer or truck.
Be careful when pulling a load or using heavy equipment.
a. Only use approved tow hooks. b. Limit the load to what you can manage safely . c. Do not make sharp turns. Be careful when
reversing. d. Use counterweights or wheel weights when
indicated in the instructions.
Driving on slopes
Driving on slopes is one of the situations where there is the most serious risk that the driver can loose control or that the machine tips over, which can cause severe injuries or be fatal. All slopes require extra care. If you cannot reverse up the slope or if you feel uncertain avoid cutting it.
Do as follows:
Remove obstacles such as stones and branches etc.
Cut upwards and downwards, not sideways.
Look out for and avoid driving over furrows, holes or mounds. On uneven surfaces it is easier for the machine to tip over. High grass can conceal obstacles.
Drive slowly . Select a low gear to avoid having to stop and changing gear. It is also easier to use the gear to brake in a low gear.
Follow the manufacturer’s recommendations on wheelweights or counterweights to increase stability .
Take special care with accessories that can alter the stability of the rider mower.
Always drive smoothly and slowly on slopes. Avoid sudden changes of speed or direction.
Avoid starting or stopping on a slope. If the tyres begin to skid switch of the blades and drive slowly down the slope.
Do
not
do the following:
Avoid unnecessary turns on slopes, and if turning is necessary turn slowly and gradually, downwards if possible.
SAFETY INSTRUCTIONS
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English – 5
Keep children away from the mowing area.
Never allow children to drive the machine.
Never fill up with fuel indoors.
SAFETY INSTRUCTIONS
Do not cut close to edges, ditches or banks. The machine can suddenly tip over if a wheel goes over the edge of a drop or a ditch, or if a bank gives way .
Do not cut wet grass. It is slippery and the tyres can loose their grip so that the machine slides.
Do not try to stabilise the machine by placing one foot on the ground.
Always keep the rider mower away from edges or ditches when cleaning the chassis.
Children
Tragic accidents can occur if the driver does not pay attention to children in the vicinity . Children are often attracted to the machine and the work of mowing. Never assume that children stay where you last saw them.
Keep children away from the mowing area and under the supervision of another adult.
Be on your guard and switch off the machine if children come into the work area.
Before and during reversing look behind and down for small children.
Never allow children to ride on the machine. They can fall off and become seriously injured or obstruct a risky manoeuvre of the machine.
Never allow children to drive the machine.
Be extra careful close to corners, bushes, trees or other objects which obstruct your view.
Maintenance
Petrol/gasoline and petrol/gasoline fumes are toxic and highly inflammable. Be extra careful when handling petrol/gasoline.
a. Store the fuel in containers approved for this purpose.
b. Never fill up the machine with fuel when the engine is running. Let the engine cool before filling up with fuel. Do not smoke, or fill up with fuel in the vicinity of naked flames or sparks.
c. Never fill up with fuel indoors. d. If leakage has occurred in the fuel system the
engine must not be started until this is rectified. e. Never store the machine or fuel containers
indoors if there are naked flames, such as in a boiler room or where there is electrical equipment which can emit sparks.
Check the fuel level each time before using the machine, and leave space for the fuel to expand since the heat from the engine and hot sun can cause the fuel to run over.
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Never smoke in the vicinity of the battery or the fuel.
Never drive the machine in an enclosed space.
Clean the machine regularly from grass, leaves and other waste.
Avoid overfilling. If fuel has been spilt on the machine wipe it up and wait until it has evapor­ated before starting the engine. If fuel is spilt on clothes, change them.
Be extra careful when handling battery acid. Spilling acid on the skin can cause severe burn injuries. Rinse immediately with water. If acid gets into the eyes this can cause blindness. Contact a doctor.
Be careful with the maintenance of the battery. Explosive gas is formed in the battery. Never handle the battery when smoking or in the vicinity of naked flames or sparks. Otherwise the battery can explode and cause severe injuries.
Never drive the machine in an enclosed space. The exhaust fumes contain carbon monoxide, an odourless, non coloured, toxic and fatal gas.
Make sure that bolts and nuts, especially attach­ment bolts for the blade units are properly tightened and that the equipment is in good order.
Never alter the safety devices. Check regularly that they function. The machine must not be driven with defective or unmounted safety devices.
Do not alter the setting of the governor and do not race the engine.
Reduce the fire risk. Keep the machine clean from grass, leaves and other refuse which fastens in it. Allow the machine to cool before placing it in the storage area.
Stop and inspect the equipment if you drive over an object. If necessary repair the machine before starting.
Never make adjustments with the engine run­ning.
The machine is tested for safety and approved only for equipment supplied or recommended by the manufacturer.
The blades are sharp and can cause cutting injuries. Wrap over the blades or use protective gloves when handling them.
Check the functioning of the brakes regularly . Adjust and maintain them as necessary.
The BioClip cutting unit should only be used to give high quality results on lawn surfaces that you are familiar with. If the blades of the cutting unit strike an obstacle this could change their spacing and lead to expensive repairs.
SAFETY INSTRUCTIONS
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English – 7
Presentation
Congratulations on your choice of a top quality product which you will enjoy for many years.
These instructions describe the Jonsered FRH 13 M. This rider mower is equipped with a 12,5 horsepower Briggs & Stratton engine.
PRESENTATION
Location of the controls
1. Ignition lock
2. Throttle/Choke lever
3. Adjustment of cutting height
4. Lifting lever, cutting unit
5. Speed limiter for reversing
6. Speed limiter for driving forwards
7. Parking brake
8. Lock button for parking brake
9. Knobs for adjusting seat
10. Fuel tank cap
11. Main lock (under seat)
12. Lever for disengagement of drive
The power transmission from the engine is handled by a hydrostatic gear box which enables stepless variation of the speed with the foot pedals.
There is one pedal for driving forwards and one pedal for reversing.
4
6
5
7
810
11
3
2
1
12
9
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PRESENTATION
Throttle and Choke lever
The engine speed is adjusted with the throttle control, and thereby also the rotation speed of the blades.
The control is also used to activate the choke function. When the choke is used the engine receives a richer mixture of fuel and air, which simplifies cold start.
Parking brake
The parking brake is applied as follows:
1. Press down the brake pedal.
2. Press in the lock button on the steering column.
3. Release up the brake pedal while holding the
button pressed.
The lock on the parking brake automatically discon­nects when the brake pedal is pressed.
Speed limiter
The speed of the machine is steplessly regulated with two pedals. Pedal (1) is used to drive forwards and pedal (2) for reversing.
2
1
1
2
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English – 9
PRESENTATION
Cutting unit
Jonsered FRH 13 M is equipped with a Mulcher 90.
Lifting of the cutting unit (transport position)
Lowering of the cutting unit (cutting position)
Lift lever for cutting unit
The lift lever is used to set the cutting unit in trans­port or cutting position.
If the lever is pulled back the unit will lift up and the blades stop rotating (transport position).
If the lock button is pressed and the lever is moved forward the unit will lower down and the blades begin rotating (cutting position).
The lever can also be used to temporarily regulate the cutting height, e.g. for a small mound in the lawn.
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PRESENTATION
!
Fuelling
The engine should be run on at least 92 octane leaded or unleaded petrol/gasoline (not oil mixed).
Seat
The seat has a jointed attachment on the front edge and can be tipped forward.
The seat can also be adjusted lengthways. Release the knobs under the seat and adjust it
forwards or backwards to the required position. Lock the setting with the knobs.
Lever for adjustment of cutting height
With this lever the cutting height can be adjusted to 9 different positions.
The cutting height of a Mulcher unit is 45-95 mm.
WARNING! Petrol/gasoline is highly inflammable. Observe care and fill up with fuel outdoors (see safety instructions).
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English – 11
Read the safety instructions and information on the location and function of the controls before starting (see pages 3-10).
Conduct daily maintenance before starting (see maintenance schedule on page 16).
Adjust the seat to the required position.
Starting the engine
1. Lift up the cutting unit by pulling the lever back­wards to locked position (transport position).
DRIVING
2. Apply the parking brake. This is done as follows:
• Press down the brake pedal (1).
• Press in the lock button on the steering
column (2).
• Release the brake pedal while the button is
held pressed.
The parking brake lock disconnects automati cally when the brake pedal is pressed down.
Cold engine:
3. Push the throttle control to position 3 (choke position). In this position the engine receives a richer mixture so that the engine starts more easily.
1
2
1
2
3
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DRIVING
Warm engine:
4. Set the throttle control midway between position 1 and 2.
WARNING! Never run the engine indoors, in enclosed or poorly ventilated areas. The exhaust fumes contain toxic carbon monoxide.
!
6. When the engine has started release the igni­tion key to neutral position.
Push the throttle control to the required speed. For cutting 3/4 to full throttle.
IMPORTANT INFORMATION Do not run the starter for more than
about 5 seconds at a time. If the engine does not start, wait about 10 seconds before trying again.
5. Turn the ignition key to start position.
1
2
3
STOP START
STOP START
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English – 13
DRIVING
Driving the machine
1. Release the parking brake by pressing down the brake pedal.
2. Carefully press down one of the pedals until the correct speed is reached.
To drive forwards: press down pedal (1). To reverse: press down pedal (2).
3. Select the required cutting height (1-9) with the cutting height lever.
To obtain a uniform cutting height it is important that the tyre pressures are equal on both front wheels (60 kPa).
2
1
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14 – English
Mowing pattern
DRIVING
4. Push in the lock button on the lift lever and lower down the cutting unit.
IMPORTANT INFORMATION The service-life of the drive belts in-
creases considerably if the engine is run at low speed when engaging the blades. For this reason do not increase the throt­tle until the cutting unit has been lowered to the cutting position.
!
WARNING! Clear the lawn from stones and
other object which can be thrown out by the blades.
Cutting tips
Localise and mark stones and other fixed objects to avoid collision.
Start with a high cutting height and reduce down until the required cutting result are obtained.
The cutting results are best with a high engine speed (fast rotating blades) and low driving speed (slow moving machine). If the grass is not too high and thick the driving speed can be increased or the engine speed reduced without noticeably affecting the mowing results.
The best lawns are achieved if the grass is cut often. This is especially important when mowing with a Mulcher unit. Mowing becomes more uniform and the grass cuttings become more evenly distributed over the surface. The total time consumption is not greater since it is possible to select a higher driving speed without inferior mowing results.
Avoid mowing a wet lawn. The mowing results are inferior since the wheels sink down into the soft lawn.
Wash down the underside of the cutting unit with water after use. Do not use a high pressure jet. Put the cutting unit in the service position while doing this.
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English – 15
DRIVING
!
Stopping the engine
Preferably allow the engine to idle for a minute to obtain normal working temperature before stopping it if it has been working hard.
1. Lift up the cutting unit by pulling the lever back to the end position.
2. Pull back the throttle control and turn the ignition key to the STOP position.
STOP START
Release lever
In order to move the machine when the engine is switched off the release lever must be pressed down and forwards.
MAX 15
WARNING! Never drive the machine on ground with a slope of more than 15°. Mow slopes upwards and downwards, never across. A void sudden changes in direction.
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50
100
MAINTENANCE
25
!
WARNING! No service procedures must be conducted on the engine or cutting unit unless:
The engine is switched off.
The ignition key is removed.
The ignition cable is removed from the plug.
The parking brake is applied.
The cutting unit is disengaged.
Maintenance schedule
The following is a list of the maintenance which should be conducted on the machine. For the items which are not described in these instructions go to an authorised service workshop.
Check the engine’s oil level 18 Check the engine’s cooling air inlet 18 Check the fuel pump’s air filter 18 Check the steering wires 19 Check the battery 20 Check the safety system 20 Check screws and nuts Check for fuel and oil leakage
Clean the air filter’s pre-filter (foam plastic)
2)
21 Check the cutting unit 22 Check the tyre pressures (60 kPa) 26 Change the engine oil
1)
27 Check the V-belts Check the hydrostat’s cooling fins
Check the transmission’s oil level 20 Adjust the brakes 19 Lubricate joints and shafts
3)
26 Check and adjust the throttle wire 28 Clean the engine’s and hydrostat’s cooling flanges
2,4)
Replace the air filter’s pre-filter and paper filter
2)
21 Replace the fuel filter 28 Replace the plug
1)
First change after 5 hours. 2) During dusty conditions cleaning and replacement should be more frequent.
3)
For daily use of the
machine lubrication should be conducted twice a week. 4) Conducted by authorised service workshop.
Daily
mainte-
nance
before start
= Described in these instructions.= Not described in these instructions.
Maintenance
Page
Maintenance interval
in hours
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English – 17
Dismantling of the machine hoods
Engine hood
The engine is accessible for servicing when the engine hood is lifted up.
Tilt the seat forward, release the rubber strap under the seat, and tilt the hood backwards.
MAINTENANCE
Left-hand fender
Release the screws in the fender (2) and lift off the fender.
Right-hand fender
Remove the knob (1), the screws (2 and 3) and lift off the hood.
Front hood
Release the clip on the front hood and lift off the fender.
2
11
3
1
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18 – English
Check the engine’s oil level
Check the oil level in the engine when the machine is horizontal.
Dismantle the engine hood as per the description on page 17.
Release the dip stick and pull out. Wipe off the oil and insert again.
The dip stick must be fully screwed down. Now release the dip stick again and pull out. Check
the oil level.
MAINTENANCE
Checking of the fuel pump’s air filter
Check regularly that the fuel pump’s air filter is free from dirt.
The filter can when necessary be cleaned with a brush.
Check the engine’s cooling air intake
Dismantle the engine hood as described on page
17. Check that the cooling intake is free from leaves,
grass and dirt. If the cooling intake is blocked this will interfere with
the cooling of the engine, which can damage the engine.
The oil level should lie between the markings on dip stick. If the level approaches the ADD mark, top up with oil to the FULL mark.
The oil is filled in the same hole for the dip stick Use engine oil SAE 30 or SAE 10W/30, class CD-
SF. The total oil volume in the engine is 1,4 litres.
ADD
FULL
ADD
FULL
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English – 19
Checking and adjustment of the steering wires
The steering is controlled by means of wires. These can in time become slack, which implies that
the adjustment of the steering becomes altered. Check and adjust the steering as follows:
1. Dismantle the frame-plate by releasing the screws (two on each side).
MAINTENANCE
2
1
1
Adjusting the brake
The brake is adjusted as follows:
1. Release the lock nuts (1).
2. Tension the wire with the adjusting screw (2) until all the play in the wire is taken up.
3. Tighten the lock nuts (1).
WARNING! Poorly adjusted brakes can result in reduced braking power.
!
3. When necessary the wires can be tensioned by tightening the adjusting nuts, one on each side of the steering rim.
Do not tension the wires too tightly, they should only be
tightened
up to the steering rim.
Check the wire tension on completion of the adjustment as per item 2.
2. Check the tension of the steering wires by pushing them together as shown in the diagram. It should be possible to push them together so that the distance between them is half as much, without using unnecessary force.
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MAINTENANCE
Check the transmission’s oil level
1. Check the transmission’s oil level by removing the transmission cover. Release the two screws (one of each side) and lift off the transmission cover.
WARNING! Procedures on contact with acid
External: Rinse well with plenty of water. Internal: Drink large quantities of water or
milk. Contact a doctor as soon as possible.
Eyes: Rinse well with plenty of water.
Contact a doctor as soon as possible.
Batteries emit explosive gas. Sparks, flames and cigarettes must absolutely not be brought into the vicinity of the battery.
!
Check the level of the battery acid
Check that the level of the battery acid lies be­tween the markings. Top up the cells with
only
distilled water.
FULL
2. Unscrew the oil cap and check that the oil level lies between the markings on the dip stick. Top up if necessary with engine oil SAE 10W/30 (class CD-SF) in the same hole as for the dip stick.
Check the safety system
The machine is equipped with a safety system which prevents starting the cutting unit or driving the machine unless someone is sitting in the seat.
Check daily the safety system functions. This check is carried out by applying the parking brake and raising the cutting unit into the transport position.
Start the engine and get off the machine. When the cutting unit is lowered into the cutting position the engine should stop.
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English – 21
Replacing the air filter
If the engine seems to lack power or goes irregu­larly the reason may be that the air filter is clogged.
It is therefore important to replace the air filter at regular intervals (see maintenance schedule on page 16 for correct service interval).
1. Dismantle the engine hood as described on page 17.
2. Remove the air filter housing’s plastic cover by releasing the wing-nut.
MAINTENANCE
5. Fit the air filter as follows: Push the pre-filter over the paper filter. Fit the paper filter with pre-filter in the air filter
housing and tighten the wing-nut. Replace the plastic cover oven the air filter
housing and tighten the wing-nut.
IMPORTANT INFORMATION Do not use compressed air to clean the
paper filter.
4. Pull off the foam plastic pre-filter from the paper filter and wash clean in mild detergent.
Squeeze it dry in a clean cloth. Drench it with new engine oil. Wrap the filter in
an absorbent cloth and squeeze out excess oil. Replace the paper filter if it is clogged with dirt.
3. Remove the wing-nut on the air filter and lift off the paper filter with pre-filter.
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MAINTENANCE
Checking and adjustment of the cutting unit’s ground pressure
To achieve the best cutting results the cutting unit should follow the underlying surface without press­ing too hard against it.
The pressure is adjusted with a screw on each side of the machine.
1. Place a set of bathroom scales under the cutting
unit’s frame (front edge) so that it rests on the scales. If necessary a block can be placed between the frame and scales so that the support wheels do not bear any weight.
2. Adjust the unit’s ground pressure by screwing in
or out the adjusting screws located behind the front wheels on both sides.
The ground pressure should be between 12 and 15 kg.
Checking the cutting unit’s parallelism
Check the parallelism of the cutting unit as follows:
1. Place the machine on a level surface.
2. Measure the distance between the ground and
the front and rear edges of the cutting unit hood. The cutting unit should slope forwards slightly so that the rear edge is 2-4 mm higher than the front edge.
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English – 23
MAINTENANCE
1
2
3
Adjusting the parallelism of the cutting unit
1. Remove the front hood and right-hand fender as
described on page 18.
2. Unscrew the nut (1) from the parallel strut.
Remove the clip (2) and the parallel strut.
3. Turn the fork anti-clockwise to lower the rear
edge of the hood, or clockwise to raise the rear edge of the hood.
4. Once adjustment is complete, refit the parallel
strut and clip and tighten the nut.
5. Recheck the alignment of the cutting unit after
adjustment.
6. Refit the right-hand fender and hood.
IMPORTANT INFORMATION The blades of the Mulcher unit should
always be set at an angle of 90 degrees to each other, as shown in the diagram. Otherwise they may collide and cause damage to the unit.
Checking the blades
To achieve the best mowing results it is important that the blades are undamaged and well-sharpened.
Check that the blades’ attachment screws are tight.
IMPORTANT INFORMATION Replacing or sharpening the blades should
be conducted by an authorised service workshop.
Mulcher 90
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24 – English
MAINTENANCE
5. Place a foot on the edge of the cutting unit near
the wheel and raise the front edge of the unit to make it easier to remove the lift strut. Engage the strut in the holder.
3. Fit the support wheels (1) and lock with the locking pin (2).
4. Remove the front hood, see page 17, and pull out the pin.
Service position for cutting unit
The cutting head can be placed in the service position to provide easy access for cleaning, repairs and servicing. In the service position the cutting unit is raised and locked in the vertical position.
Placing in service position
1. Apply the parking brake, see page 8. Adjust the
cutting unit to the lowest cutting height.
2. Disengage the spring from the drive belt
tensioning wheel.
1
2
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English – 25
MAINTENANCE
Restoring from service position
To restore the machine from the service position, reverse the sequence “Placing in Service position“.
6. Pull out the pin. Lift off the drive belts.
Take care not to get your hand trapped.
1
2
7. Push down the frame (1) and insert the pin (2).
1
2
8. Grasp the front edge of the cutting unit, pull out and raise into the service position.
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Lubrication
The following two lubrication points should be regularly lubricated with high quality graphite grease.
With daily use lubrication should be conducted twice a week.
General lubrication
All joints and bearings are lubricated on manufac­ture with molybdenum sulphide grease. Re-grease with same type of grease. Lubricate the steering and control wires with engine oil.
The machine should be lubricated regularly, and twice a week when used daily.
Checking the tyre pressure
The tyre pressure should be 60 kPa (0.6 kp/cm2) all round.
To improve driving the pressure on the rear tyres can be reduced to 40 kPa (0.4 kp/cm2).
The maximum tyre pressure is 100 kPa (1.0 kp/cm2).
IMPORTANT INFORMATION Different tyre pressures on the front tyres
will result in the blades cutting the grass at different heights.
MAINTENANCE
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English – 27
ADD
FULL
ADD
FULL
MAINTENANCE
Changing the oil
The oil should be changed for the first time after 5 hours of running time. Thereafter it should be changed every 25 hours of running time.
WARNING! Engine oil can be very hot if it is drained off directly after the engine is stopped. Therefore allow the engine to cool down first.
!
IMPORTANT INFORMATION Used engine oil is hazardous to health and
environment and must in accordance with the law not be poured out on the ground or in the nature, and must be handed in to a workshop or other designated station for treatment. Avoid skin contact, wash with soap and water in the event of spillage.
5. Fill up with oil to the FULL mark on the dip stick.
The oil is filled in the same hole for the dip stick. Use engine oil SAE 30 or SAE 10W/30, class CD-SF. Use engine oil with min. API SF quality and SAE 30 or SAE 10W/30 viscosity grade. The oil volume in the engine is 1,4 litres.
6. Run the engine warm and then check that there
is no leakage from the drain plug.
1. Place a receptacle under the engine’s drain plug, located on the left-hand side of the engine.
2. Remove the dip stick and drain plug.
3. Let the oil run out into the receptacle.
4. Fit the drain plug and tighten.
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MAINTENANCE
Checking and adjustment of the throttle wire
If the engine does not respond as it should do when the throttle lever is moved or if the top speed is not reached, the throttle wire may need adjusting.
1. Release the clamping screw (see arrow) and push the throttle control to full throttle position.
Replacement of the fuel filter
Replace the pipe fitted fuel filter every 100 running hours (once per season) or more frequently if it is clogged.
Replace the filter as follows:
1. Dismantle the engine hood as described on page 17.
2. Move the hose clips away from the filter. Use a pair of flat pliers.
3. Pull off the filter from the hose ends.
4. Press in the new filter on the hose ends. If necessary soap solution can be applied on the filter ends to simplify fitting.
5. Push the hose clips back on the filter.
2. Pull the throttle wire’s outer casing to the far right and tighten the clamping screw.
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Problem Procedure
Engine will not start. Fuel tank empty.
Plug defective.
Plug connection defective.
Dirt in carburettor or fuel pipe.
Starter does not pull round engine. Battery flat.
Bad contact between cable and battery terminal.
Lift lever for cutting unit in wrong position.
Main fuse blown. The fuse is placed in front of the battery, under the battery cover.
Ignition lock faulty .
Gear shift/hydrostat pedal not in neutral.
Engine does not run smoothly. Wrong gear, too high.
Carburettor incorrectly set.
Air filter clogged.
Fuel tank vent blocked.
Ignition setting defective.
Dirt in fuel pipe.
Engine seems to have no power. Air filter clogged.
Plug defective.
Dirt in carburettor or fuel pipe.
Carburettor incorrectly set.
Engine overheats. Engine overloaded.
Air intake or cooling flanges blocked.
Fan damaged.
Too little or no oil in engine.
Ignition defective.
Plug defective.
Battery does not charge. One or more cells faulty
Bad contact between battery terminals and cables.
Machine vibrates. Blades are loose.
Engine is loose.
Imbalance on one or more blades, resulting from damage or inferior balancing after sharpening.
Uneven mowing. Blades blunt.
Cutting unit skew.
Long or wet grass.
Grass blockage under hood.
Different tyre pressures on right and left sides.
Over-speeding
Drive belts slipping.
TROUBLE SHOOTING SCHEDULE
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Winter storage
At the end of the season the machine should immediately be put in order for storage, also if it is going to stand idle for more than 30 days. Fuel which is left to stand for long periods (30 days or more) can leave tacky deposits which can block the carburettor and interfere with the engine.
Fuel stabiliser is an acceptable alternative to avoid tacky deposits during storage. If alkylate petrol (Aspen) is used stabiliser is not necessary since this fuel is stable. However, one should avoid changing from standard to alkylate petrol since sensitive rubber parts can harden. Add stabiliser to the fuel in the tank or the storage container. Always use the mixing ratios indicated by the manufacturer. Run the engine for at least 10 minutes after adding the stabiliser so that it will reach the carburettor. Do not empty the fuel tank and carburettor if stabiliser has been added.
STORAGE
WARNING! Never place an engine with fuel in the tank indoors or in poorly ventilated areas where petrol fumes can come into contact with naked flames, sparks or pilot flames in boilers, hot water heaters, or drying cabinets, etc. It is highly inflammable and negligent usage can cause severe person injury and material damage. Drain off the fuel in an approved container outdoors and well clear of naked flames. Never use petrol for cleaning purposes. Use degreasing agents and hot water instead.
To put the machine in order for storage follow these instructions:
1. Carefully clean the machine, especially under the cutting unit. Touch-up paint damage to avoid rust.
2. Inspect the machine for worn or damaged parts and tighten loose screws and nuts.
3. Change the oil, and take care of the waste oil.
4. Empty the fuel tank. Start the engine and run it until the carburettor is emptied of fuel.
5. Remove the plug and pour in a tablespoon of engine oil in each cylinder. Pull round the engine to distribute the oil and screw the plug back on.
6. Grease all grease nipples, joints and axles.
7. Remove the battery. Clean it, charge it, and store it is a cool place. Protect the battery from low temperatures (below freezing point).
8. Store the machine is a clean and dry place and cover it over for extra protection.
Service
When ordering spare parts state the purchase year, model, type, and serial number.
Always use genuine parts. Annual inspection or trimming by an authorised
service workshop is a good way of getting the best out of your machine the next season.
!
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Dimensions Jonsered FRH 13 M
Length without cutting unit 2000 mm Width without cutting unit 960 mm Height 1060 mm Service weight 245 kg including cutting unit Wheel base 820 mm Track Front 715 mm, rear 625 mm Tyre size 16 x 6,50 x 8 Tyre pressure, front & rear 60 kPa (0,6 kp/cm2) Max. gradient 15°
Engine
Manufacture Briggs & Stratton model 28N707 Power 9,2/12,5 kW/h.p. Displacement 465 cm
3
Fuel Min. 85 octane unleaded Tank volume 7 litres Oil SAE 30 or SAE 10W/30 class CD-SF Oil volume 1,4 litres Start Electric starter
Electrical system
Type 12 V, negative earth Battery 12 V, 24 Ah Spark plug Champion CJ8 or J8, electrode gap = 0,7-0,8 mm
Transmission
Manufacture Tuff Torq K55 Oil SAE 10W/30, class CD-SF
Cutting unit
Type 2-blade unit Mulcher 90 Cutting width 900mm Cutting height 9 pos. 45-95 mm Blade diameter 410 mm
Noise level 100 dB(A)
TECHNICAL DA TA
We reserve the right to change technical specifications without prior notice. Note that no legal claims are valid on the basis of information in this manual. Use only genuine parts for repairs. The warranty is not valid if non genuine parts are used.
When this product is worn out or no longer used it should be returned to the dealer or other appropriate body for recycling.
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EU declaration of conformity (Only applies to Europe)
(Directive 89/392/EEC, Annex II, A) We, Jonsered, S-561 82 Huskvarna, Sweden, tel. +46 36-146500, declare under sole responsibility that the
rider mowers Jonsered FRH 13 M from 1998’s serial numbers and onwards (the year is clearly stated in plain
text on the type plate with subsequent serial number), is in conformity with the following standards or other normative documents following the provisions in the COUNCIL’S DIRECTIVES:
- of June 14 1989 “relating to machinery” 89/392/EEC, and applicable supplements.
- of March 22 1984 “relating to permitted sound power levels for lawn mowers” 84/538/EEC, and applicable supplements.
- of May 3 1989 “relating to electromagnetic compatibility” 89/336/EEC, and applicable supplements. The following standards have been applied: EN292-2, EN836.
Huskvarna October 16, 1998
Bo Andréasson, Development manager
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108 87 69-26
1999W10
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