Jonsered FR2216MA, FR2218A, FR2216A2, FR2216MA 4X4, FR2218A 4X4 Operator's Manual

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FR 2218A 4X4 FR 2216MA 4X4 FR2216A2 4X4
Oper ator ′ s manual
Please read the oper ator’s manual carefully and make sure you understand the instructions before using the machine.
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English
CONTENTS
Contents
CONTENTS
Contents ...................................................................... 2
INTR ODUCTION
Dear Customer , ............................................................ 3
Driving and transport on public roads .......................... 3
Towing .......................................................................... 3
Use .............................................................................. 3
Good service ................................................................ 4
Serial Number .............................................................. 4
Ser vice journal
Pre-deliv ery service ..................................................... 5
After the first 5 hours ................................................... 5
KEY TO SYMBOLS
Symbols ....................................................................... 6
SAFETY INSTR UCTIONS
Saf ety instructions ........................................................ 8
Driving on slopes ......................................................... 9
Children ....................................................................... 10
Maintenance ................................................................ 10
Transport ...................................................................... 11
WHA T IS WHAT?
Location of the controls ................................................ 12
PRESENT ATION
Presentation ................................................................. 13
Throttle and choke controls .......................................... 13
Throttle control ............................................................. 13
Choke control, FR2216 A2 4X4 ................................... 13
Parking brake ............................................................... 13
Cutting unit ................................................................... 14
Lifting lever for the cutting unit ..................................... 14
Cutting height adjustment lever ................................... 14
Seat ............................................................................. 14
Fuelling ........................................................................ 14
Release lever ............................................................... 15
Driving
Bef ore starting ............................................................. 16
Start the engine ........................................................... 16
Starting the engine with a weak battery ....................... 17
Driving the Rider .......................................................... 18
Cutting tips .................................................................. 18
Stop the engine ............................................................ 19
Release lever ............................................................... 19
Maintenance
Maintenance schedule ................................................. 20
Cleaning ....................................................................... 21
Removing of the machine hoods ................................. 21
Muffler .......................................................................... 21
Checking and adjusting the steering wires .................. 22
Checking and adjusting the brake ............................... 22
Adjusting the throttle wire ............................................ 22
Checking and adjusting the choke wire ....................... 23
Replacement of fuel filter ............................................. 23
Replacing the air filter .................................................. 23
Checking the fuel pump’s air filter ................................ 25
Controlling the acid level in a dry-charged battery ....... 25
Ignition system ............................................................. 25
Check the safety system .............................................. 26
Main fuse ...................................................................... 27
Checking the tyre pressure .......................................... 27
Checking the engine’s cooling air intake ...................... 27
Checking and adjustment of the cutting unit’s ground
pressure .......................................................................
27
Checking the cutting unit’s parallelism ......................... 28
Adjusting the parallelism of the cutting unit .................. 28
Service position for the cutting unit .............................. 28
Checking the blades ..................................................... 29
Removing the Mulching plug ........................................ 30
Removing the Mulching plug, C94 ............................... 30
Lubrication
Chec king the engine’s oil level. .................................... 31
Replacing the engine oil ............................................... 31
Changing the oil filter ................................................... 31
Checking the transmission oil level .............................. 32
Lubricating the belt adjuster ......................................... 32
General lubrication ....................................................... 32
Lubricating the front wheel bearings ............................ 32
T
roubleshooting schedule
Storage
Winter stor age .............................................................. 34
Guard ........................................................................... 34
Service ......................................................................... 34
TECHNICAL D ATA
EC-declar ation of conformity ........................................ 36
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INTR ODUCTION
Dear Customer ,
Thank y ou for choosing a Jonsered Frontrider. Jonsered Frontriders are built to a unique design with a front-mounted cutting unit and a patented rear-wheel steering system. FrontRiders are designed for maximum efficiency even in small or confined areas. The closely grouped controls and pedal-operated hydrostatic transmission also contribute to the performance of this machine.
We hope you will find this operator’s manual very useful. By following its instructions (on operation, service, maintenance, etc.) you will significantly extend the life of the machine and even its second-hand value.
When you sell your Frontrider, make sure you pass on the operator’s manual to the new owner.
The last chapter in the operator’s manual consists of a Service Journal. Make sure that all service work and repairs are recorded. A well-documented service history reduces the costs of seasonal maintenance and influences the second-hand value of the machine. Bring the operator’s manual with the Frontrider when bringing it to a workshop for service procedures.
Driving and transpor t on public roads
Chec k the relevant road traffic regulations before driving the machine on a public road. If transporting the machine on another vehicle always use approved securing devices and make sure that the machine is securely held.
T
owing
When y our machine is equipped with a hydrostatic transmission you should only tow the machine over short distances and at a low speed, otherwise there is a risk of damaging the transmission.
The power transmission must be disengaged when towing, see the instructions under the heading Clutch control.
Use
This machine is designed to mo w grass on open and level ground surfaces. In addition, there is a number of accessories recommended by the manufacturer that broadens the application area. Please contact your dealer for more information about which accessories are available. The machine may only be used with the equipment recommended by the manufacturer. All other types of use are incorrect. Use in any other way is considered as contrary to the intended use. Compliance with and strict adherence to the conditions of operation, service and repair as specified by the manufacturer also constitute essential elements of the intended use.
This machine should be operated, serviced and repaired only by persons who are familiar with its particular characteristics and who are acquainted with the relevant safety procedures.
Accident prevention regulations, all other generally recognised regulations on safety and occupational medicine, and all road traffic regulations must be observed at all times.
Any arbitrary modifications carried out to this machine may relieve the manufacturer of liability for any resulting damage or injury.
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English
INTR ODUCTION
Good ser vice
Jonsereds products are sold all o ver the world and only through servicing dealers. This is to ensure that you, the customer, get the best support and service. For example, before this machine was delivered it was inspected and adjusted by your dealer. See the certificate in the Service Journal in this manual.
When you need spare parts or advice on service issues, warranty terms, etc., contact:
Serial Number
The ser ial number can be found on the plate attached to the front, left-hand side under the seat. Stated on the plate, from the top are:
The machines type designation.
The manufacturer’s type number.
The machine’s serial number.
State the type designation and serial number when ordering spare parts.
The engine serial number is given on a bar code decal. This is located on the left side of the crankcase, in front of the starter motor. The sign states:
Model
Type
Code.
Please quote when ordering parts.
The transmission’s serial number on hydrostatic machines is stated on the barcode decal located on the front of the housing on the left-hand drive axle:
Type designation is stated above the barcode and starts with the letter ”K”.
The serial number is stated above the barcode and has the prefix “s/n”.
The manufacturer’s type number is stated under the barcode and has the prefix “p/n”.
State the type designation and serial number when ordering spare parts.
This Operator’s Manual belongs to machine with serial number:
Engine Transmission
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Ser vice journal
Pre-deliver y service
1
1a. Dry-charged battery (506788801) Fill the battery with battery acid and charge for 4 hours at max. 6 amp.
1b. Wet-charged battery (510138501) Charge the battery for 4 hours at max. 3 amp.
2 Fit steering wheel, seat and any optional equipment.
3 Connect battery.
4 Check and adjust tyre pressure (60 Kpa, 0.6 bar, 9 PSI).
5 Adjust cutting unit:
Adjust lift springs (effective weight of cutting unit should be 12-15kg / 26.5-33 lb).
Adjust cutting unit so that rear edge is about 2-4 mm / 1/8” higher than front edge.
Adjust cutting unit height setting so that cutting height limit is 5 mm / 3/16” above the frame of the unit at the lowest cutting height.
6 Check that the right amount of oil is in the engine.
7 Check that there is oil in the transmission’s oil tank.
8 Fill with fuel and start engine.
9 Check that machine does not move in neutral.
10 Check:
Forward drive.
Reverse drive.
Operation of blades.
Seat safety switch.
Lif lever safety switch.
Safety switch for the hydrostat pedals/neutral position.
Check engine speed. See the Technical data section.
Check the synchronisation between the front and rear wheels.
11 Tell customer about:
Needs and benefits of following the service schedule.
Servicing and the influence of this journal on the second-hand value of the machine.
Range of applications for Mulching.
Complete proof of sale etc.
Pre-delivery service carried out. No outstanding problems. Certified:
_______________________________________________________
Date, mileage, stamp, signature
After the fi rst 5 hours
1
Change engine oil
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English
KEY T O SYMBOLS
Symbols
These symbols are on the machine and in the instr uctions.
WARNING! Careless or incorrect use can result in serious or fatal injury to the operator or others.
Please read the operator’s manual carefully and make sure you understand the instructions before using the machine.
Always wear:
Approved hearing protection
This product is in accordance with applicable EC directives.
Reverse
Neutral
Fast
Slow
Stop the engine.
Battery
Choke
Fuel
Oil level
Cutting height
Backwards
Forwards
Ignition
Hydrostatic freewheel
Clutch in
Clutch out
Parking brake
Brake
Clutch
Noise emission to the environment according to the European Community’s Directive. The machine’s emission is specified in chapter Technical data and on label.
Rotary blades Keep hands and feet away from under the hood when the engine is running
Risk that the machine will tip over
Never drive across a slope
Never use the machine if persons, especially children, or animals, are in the vicinity
Never carry passengers on the machine or equipment
Drive very slowly if no cutting unit is fitted
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KEY T O SYMBOLS
Star ting instructions
Check the engine’s oil level
Check the hydrostat’s oil level
Lift up the cutting unit
Apply and lock the parking brake.
If the engine is cold, use the choke
Release the parking brake before driving
Switch off the engine and take off the ignition cable before repairs or maintenance
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SAFETY INSTR UCTIONS
Saf ety instructions
These instr uctions are for your safety. Read them carefully.
Insure y our Rider
Check the insurance coverage for your new Rider.
Contact your insurance company.
You should have fully comprehensive insurance including: third party, fire, damage, theft and liability
General use
Read all the instructions in this operator’s manual and on the machine before you start it. Ensure you understand them and then observe them.
Learn how to use the machine and its controls safely and learn to how to stop quickly. Also learn to recognize the safety decals.
Only allow the machine to be used by adults who are familiar with its use.
Make sure nobody else is in the vicinity of the machine when you start the engine, engage the drive or drive off.
Clear the area of objects such as stones, toys, wires, etc. that may become caught in the blades and be thrown out.
Stop the engine and prevent the engine from being started until you have cleaned the outlet channel.
Look out for the ejector and do not direct it towards anyone.
Stop the engine and prevent it from starting before you clean the cutting unit.
Remember that the driver is responsible for dangers or accidents.
Never carry passengers. The machine is only intended to be used by one person.
Always look downwards and backwards before and while reversing. Keep watch for both large and small obstacles.
Slow before cornering.
Switch off the blades when you are not mowing.
Take care when rounding a fixed object, so that the blades do not hit it. Never run the machine over foreign objects.
Only use the machine in daylight or in other well-lit conditions. Keep the machine at a safe distance from holes or other irregularities in the ground. Pay attention to other possible risks.
Never use the machine if you are tired, if you have consumed alcohol, or if you are taking other drugs or medication that can affect your vision, judgement or co­ordination.
Keep an eye on the traffic when working close to a road or when crossing it.
Never leave the machine unsupervised with the engine running. Always stop the blades, apply the parking brake, stop the engine and remove the keys before leaving the machine.
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ARNING! The ignition system of this machine produces an electromagnetic field during operation. This field may under some circumstances interfere with pacemakers. To reduce the risk of serious or fatal injury, we recommend persons with pacemakers to consult their physician and the pacemaker manufacturer before operating this machine.
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ARNING! This machine can sever hands and feet as well as throw objects. Failure to observe the safety instructions can result in serious injuries.
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ARNING! The inside of the muffler contain chemicals that may be carcinogenic. Avoid contact with these elements in the event of a damaged muffler.
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ARNING! The engine emits carbon monoxide, which is a colourless, poisonous gas. Do not use the machine in enclosed spaces.
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SAFETY INSTR UCTIONS
Never allow children or other persons not trained in the use of the machine to use or service it. Local laws may regulate the age of the user.
Use hearing protection to minimise the risk of hearing impairment.
Never wear loose fitting clothes that can catch in moving parts.
Never use the machine when barefoot. Always wear protective shoes or protective boots, preferably with steel toes.
Make sure that you have first aid equipment close at hand when using the machine.
Driving on slopes
Dr
iving on slopes is one of the operations where the risk of the driver losing control of the machine or of it overturning is the greatest; this can result in serious injury or death. All slopes demand extra care. If you cannot reverse up a slope or if you feel unsure, do not mow it.
This is what y ou do
Remove obstacles such as stones, branches, etc.
Mow upwards and downwards, not sideways.
Do not use the machine on ground that slopes more than 10 ° .
Avoid starting or stopping on a slope. If the tyres start to slip, stop the blades and drive slowly down the slope.
Always drive smoothly and slowly on slopes.
Do not make any sudden changes in speed or direction.
Avoid unnecessary turns on slopes, if necessary, turn slowly and gradually downwards if possible. Drive slowly. Do not turn the wheel sharply.
Watch out for and avoid driving over furrows, holes and bumps. It is easier for the machine to overturn on uneven ground. Tall grass can hide obstacles.
Take extra care if any attachments are fitted that can change the stability of the machine.
Do not mow too close to edges, ditches or banks. The machine can suddenly overturn if one wheel comes over the edge of a steep slope or a ditch, or if an edge gives way.
Do not mow wet grass. It is slippery, and tyres can lose their grip so that the machine skids.
Do not try to stabilize the machine by putting your foot on the ground.
When cleaning the chassis, the machine may never be driven near verges or ditches.
When mowing, keep away from bushes and other objects.
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ARNING! You must use approved personal protective equipment whenever you use the machine. Personal protective equipment cannot eliminate the risk of injury but it will reduce the degree of injury if an accident does happen. Ask your dealer for help in choosing the right equipment.
IMPORTANT INFORMATION
Do not dr ive down slopes with the unit raised.
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SAFETY INSTR UCTIONS
Follow the manufacturer’s recommendations regarding wheel weights or counterbalance weights to increase machine stability.
Children
Serious accidents may occur if you fail to be on your guard for children in the vicinity of the machine. Children are often attracted to the machine and mowing. Never assume that children will remain where you last saw them.
Keep children away from the area to be mowed and under close supervision by another adult.
Keep an eye out and shut off the machine if children enter the work area.
Before and during reversing procedures, look behind you and down for small children.
Never allow children to ride along. They can fall off and seriously injure themselves or be in the way for safe manoeuvring of the machine.
Never allow children to operate the machine.
Be particularly careful near corners, bushes, trees or other objects that block your view.
Maintenance
Stop the engine. Prevent starting by removing the ignition cable from the spark plug or remove the ignition key before making any adjustments or carrying out maintenance.
Never fill the fuel tank indoors.
Petrol and petrol fumes are poisonous and extremely flammable. Be especially careful when handling petrol, as carelessness can result in personal injury or fire.
Only store fuel in containers approved for the purpose.
Never remove the fuel cap and fill the petrol tank while the engine is running.
Allow the engine to cool before refuelling. Do not smoke. Do not fill petrol in the vicinity of sparks or naked flames.
Handle oil, oil filters, fuel and the battery carefully, of environmental considerations. Follow the local recycling requirements.
Electrical shocks can cause injuries. Do not touch cables when the engine is running. Do not test the ignition system with your fingers.
If leaks arise in the fuel system, the engine must not be started until the problem has been resolved.
Store the machine and fuel in such a way that there is no risk that leaking fuel or fumes can cause any damage.
Check the fuel level before each use and leave space for the fuel to expand, because the heat from the engine and the sun may otherwise cause the fuel to expand and overflow.
Avoid overfilling. If you spill petrol on the machine, wipe up the spill and wait until it has evaporated before starting the engine. If you spill on your clothing, change your clothing.
Allow the machine to cool before performing any actions in the engine compartment.
Be especially careful when handling battery acid. Acid on the skin can cause serious corrosive injuries. In the event of spillage on the skin wash immediately with water.
Acid in the eyes can cause blindness, contact a doctor immediately.
Take care with battery maintenance. Explosive gases form in the battery. Never perform maintenance on the battery while smoking or in the vicinity of open flames or sparks. This can cause the battery to explode and cause serious injuries.
IMPOR TANT INFORMATION
Wheel w eights fitted on the rear wheels are recommended when driving on slopes for safer steering and improved manoeuvrability. Consult your dealer concerning the use of wheel weights if you are unsure. Wheel weights can not be used on AWD-machines. Use counterweights.
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WARNING! The engine and the exhaust system become very hot during operation. Risk of burn injuries if touched. When mowing, keep away from bushes and other materials in order to avoid a heating effect.
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WARNING! The battery contains lead and lead pollutants, chemicals that are considered to cause cancer, birth defects or other reproductive impairment. Wash your hands after touching the battery.
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SAFETY INSTRUCTIONS
Make sure all nuts and bolts are tightened correctly and that the equipment is in good condition.
Do not modify safety equipment. Check regularly to be sure it works properly. The machine must not be driven if protective plates, protective covers, safety switches or other protective devices are not fitted or are defective.
Observe the risk of injury caused by moving or hot parts if the engine is started with the engine cover open or protective cowlings removed.
Do not change the setting of governors and avoid running the engine at excessively high revs. If you run too fast, you risk damaging the machine components.
Never use the machine indoors or in spaces lacking proper ventilation. Exhaust fumes contain carbon monoxide, an odourless, poisonous and highly dangerous gas.
Stop and inspect the equipment if you run over or into anything. If necessary, make repairs before starting.
Never make adjustments with the engine running.
The machine is tested and approved only with the equipment originally provided or recommended by the manufacturer.
The blades are sharp and can cause cuts. Wrap the blades or wear protective gloves when handling them.
Check regularly that the parking brake works. Adjust and maintain as required.
Reduce the risk of fire by removing grass, leaves and other debris that may have fastened on the machine. Allow the machine to cool before putting it in storage.
Transport
The machine is heavy and can cause serious crush injuries. Take extra care when loading it onto or off a vehicle or trailer.
Use an approved trailer to transport the machine. Activate the parking brake, and secure the machine using approved fasteners, such as tension belts, chains or ropes when transporting.
Check and observe local road traffic regulations before transporting or driving the machine on roads.
IMPORTANT INFORMATION
The parking brake is not sufficient to lock the machine during transport. Ensure you secure the machine firmly to the transporting vehicle.
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WHAT IS WHAT?
Location of the controls
1 Choke control, FR2216 A2 4X4
2 Throttle control/choke control
3 Ignition lock
4 Cutting height adjustment lever
5 Lifting lever for the cutting unit
6 Speed limiter for reversing
7 Speed limiter for driving forward
8 Parking brake
9 Lock button for parking brake
10 Seat adjustment. FR 2216MA 4X4, FR 2218A 4X4
11 Seat adjustment. FR 2216A2 4X4
12 Lever to disengage the driving front axle
13 Fuel cap
14 Cover lock
15 Battery
16 Lever to disengage the driving rear axle
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