Jonsered FR2211R, FR2213MA, FR2211M, FR2216A, FR2216A2 Operator's Manual

Page 1
FR 2211 R FR 2211 M FR 2213 MA FR 2216 A FR 2216 A2
Operator ′ s manual
Please read the operator’s manual carefully and make sure you understand the instructions before using the machine.
Page 2
2 –
En
g
lish
CONTENTS
Contents
CONTENTS
Contents ...................................................................... 2
INTRODUCTION
Dear Customer, ............................................................ 3
Driving and transport on public roads .......................... 3
Towing .......................................................................... 3
Use .............................................................................. 3
Good service ................................................................ 4
Serial Number .............................................................. 4
Service journal
Pre-delivery service ..................................................... 5
After the first 5 hours ................................................... 5
KEY TO SYMBOLS
Symbols ....................................................................... 6
SAFETY INSTRUCTIONS
Safety instructions ........................................................ 8
Driving on slopes ......................................................... 9
Children ....................................................................... 10
Maintenance ................................................................ 10
Transport ...................................................................... 11
WHAT IS WHAT?
Location of the controls ................................................ 12
PRESENTATION
Presentation ................................................................. 13
Cutting unit ................................................................... 14
Lifting lever for the cutting unit ..................................... 14
Cutting height adjustment lever ................................... 14
Seat ............................................................................. 14
Fuelling ........................................................................ 15
Release lever ............................................................... 15
Driving
Before starting ............................................................. 16
Start the engine ........................................................... 16
Starting the engine with a weak battery ....................... 17
Driving the Rider .......................................................... 18
Cutting tips .................................................................. 19
Starting on a slope, manual gearbox ........................... 19
Stop the engine ............................................................ 19
Release lever ............................................................... 19
Maintenance
Maintenance schedule ................................................. 20
Cleaning ....................................................................... 21
Removing of the machine hoods ................................. 21
Muffler .......................................................................... 21
Checking and adjusting the steering wires .................. 22
Checking the brake ...................................................... 22
Adjusting the brake ...................................................... 22
Checking and adjusting the brake on FR 2213 MA,
FR2216 A and FR 2216 A2 ......................................... 23
Adjusting the throttle wire ............................................ 23
Checking and adjusting the choke wire ....................... 23
Replacing the air filter .................................................. 24
Replacing the air filter .................................................. 24
Replacement of fuel filter ............................................. 25
Checking the fuel pump’s air filter ................................ 25
Checking the tyre pressure .......................................... 25
Check the level of the battery acid ............................... 25
Ignition system ............................................................. 26
Fuses ........................................................................... 26
Check the safety system .............................................. 27
Checking the engine’s cooling air intake ...................... 28
Checking and adjustment of the cutting unit’s ground
pressure ....................................................................... 28
Checking the cutting unit’s parallelism ......................... 28
Adjusting the parallelism of the cutting unit .................. 28
Service position for the cutting unit .............................. 29
Checking the blades ..................................................... 30
Removing the Mulching plug ........................................ 31
Lubrication
Checking the engine’s oil level. .................................... 32
Replacing the engine oil ............................................... 32
Changing the oil filter ................................................... 32
Checking the oil level in the transmission on
FR2213MA, FR2216A and FR2216A2 ......................... 33
Lubricating the belt adjuster ......................................... 33
Lubricating the front wheel bearings ............................ 33
General lubrication ....................................................... 33
Troubleshooting schedule Storage
Winter storage .............................................................. 35
Guard ........................................................................... 35
Service ......................................................................... 35
TECHNICAL DATA
EC-declaration of conformity ........................................ 39
Page 3
En
g
lish
– 3
INTRODUCTION
Dear Customer,
Thank you for choosing a Jonsered Frontrider. Jonsered Frontriders are built to a unique design with a front-mounted cutting unit and a patented rear-wheel steering system. FrontRiders are designed for maximum efficiency even in small or confined areas. The closely grouped controls and pedal-operated hydrostatic transmission also contribute to the performance of this machine.
We hope you will find this operator’s manual very useful. By following its instructions (on operation, service, maintenance, etc.) you will significantly extend the life of the machine and even its second-hand value.
When you sell your Frontrider, make sure you pass on the operator’s manual to the new owner.
The last chapter in the operator’s manual consists of a Service Journal. Make sure that all service work and repairs are recorded. A well-documented service history reduces the costs of seasonal maintenance and influences the second-hand value of the machine. Bring the operator’s manual with the Frontrider when bringing it to a workshop for service procedures.
Driving and transport on public roads
Check the relevant road traffic regulations before driving the machine on a public road. If transporting the machine on another vehicle always use approved securing devices and make sure that the machine is securely held.
Towing
When your machine is equipped with a hydrostatic transmission you should, if necessary, only tow the machine over short distances and at a low speed, otherwise there is a risk of damaging the transmission.
The power transmission must be disengaged when towing, see the instructions under the heading Clutch control.
Use
This machine is designed solely for cutting grass on conventional lawns and other cleared and leveled ground without obstacles, as rocks, stumps etc., and, in conjunction with accessories supplied by the manufacturer even for other special tasks for which instructions are delivered with the accessory. Use in any other way is considered as contrary to the intended use. Compliance with and strict adherence to the conditions of operation, service and repair as specified by the manufacturer also constitute essential elements of the intended use.
This machine should be operated, serviced and repaired only by persons who are familiar with its particular characteristics and who are acquainted with the relevant safety procedures.
Accident prevention regulations, all other generally recognised regulations on safety and occupational medicine, and all road traffic regulations must be observed at all times.
Any arbitrary modifications carried out to this machine may relieve the manufacturer of liability for any resulting damage or injury.
Page 4
4 –
En
g
lish
INTRODUCTION
Good service
Jonsereds products are sold all over the world and only through servicing dealers. This is to ensure that you, the customer, get the best support and service. For example, before this machine was delivered it was inspected and adjusted by your dealer. See the certificate in the Service Journal in this manual.
When you need spare parts or advice on service issues, warranty terms, etc., contact:
Serial Number
The serial number can be found on the printed plate attached to the front, left-hand side under the seat. Stated on the plate, from the top are:
The machines type designation.
The manufacturer’s type number.
The machine’s serial number.
State the type designation and serial number when ordering spare parts.
The engine serial number is given on a bar code decal. This is located on the left side of the crankcase, in front of the starter motor. The sign states:
Model
Type
Code.
Please quote when ordering parts.
The transmission’s serial number on hydrostatic machines is stated on the barcode decal located on the front of the housing on the left-hand drive axle:
Type designation is stated above the barcode and starts with the letter ”K”.
The serial number is stated above the barcode and has the prefix “s/n”.
The manufacturer’s type number is stated under the barcode and has the prefix “p/n”.
State the type designation and serial number when ordering spare parts.
This Operator’s Manual belongs to machine with serial number:
Engine Transmission
Page 5
En
g
lish
– 5
Service journal
Pre-delivery service
1
1a. Dry-charged battery (5067888-01):
Top up battery with acid and charge for four hours.
1b. Wet-charged battery (5101385-01):
Charge at 3 ampere for 4 hours.
2 Fit steering wheel, seat and any optional equipment.
3 Check and adjust tyre pressure (60 Kpa, 0.6 bar, 9 PSI).
4 Adjust cutting unit:
Adjust lift springs (effective weight of cutting unit should be 12-15kg / 26.5-33 lb).
Adjust cutting unit so that rear edge is about 2-4 mm / 1/8” higher than front edge.
Adjust cutting unit height setting so that cutting height limit is 5 mm / 3/16” above the frame of the unit at the lowest cutting height.
5 Check that the right amount of oil is in the engine.
6 Check that there is oil in the transmission’s oil tank.
7 Connect battery.
8 Fill with fuel and start engine.
9 Check that machine does not move in neutral.
10 Check:
Forward drive.
Reverse drive.
Operation of blades.
Seat safety switch.
Lif lever safety switch.
Safety switch for the hydrostat pedals/neutral position.
Check engine speed, 2900 ± 100 rpm.
11 Tell customer about:
Needs and benefits of following the service schedule.
Servicing and the influence of this journal on the second-hand value of the machine.
Range of applications for Mulching.
Complete proof of sale etc.
Pre-delivery service carried out. No outstanding problems. Certified:
Date, mileage, stamp, signature
After the first 5 hours
1 Change engine oil
Page 6
6 –
En
g
lish
KEY TO SYMBOLS
Symbols
These symbols are on the machine and in the instructions.
WARNING! Careless or incorrect use can result in serious or fatal injury to the operator or others.
Please read the operator’s manual carefully and make sure you understand the instructions before using the machine.
Always wear:
Approved hearing protection
This product is in accordance with applicable EC directives.
Reverse
Neutral
Fast
Slow
Stop the engine.
Battery
Choke
Fuel
Oil level
Cutting height
Backwards
Forwards
Ignition
Hydrostatic freewheel
Clutch in
Clutch out
Parking brake
Brake
Clutch
Noise emission to the environment according to the European Community’s Directive. The machine’s emission is specified in chapter Technical data and on label.
Rotary blades Keep hands and feet away from under the hood when the engine is running
Page 7
En
g
lish
– 7
KEY TO SYMBOLS
Risk that the machine will tip over
Never drive across a slope
Never use the machine if persons, especially children, or animals, are in the vicinity
Never carry passengers on the machine or equipment
Drive very slowly if no cutting unit is fitted
Starting instructions
Check the engine’s oil level
Check the hydrostat’s oil level
Lift up the cutting unit
Apply and lock the parking brake.
If the engine is cold, use the choke
Release the parking brake before driving
Switch off the engine and take off the ignition cable before repairs or maintenance
Page 8
8 –
En
g
lish
SAFETY INSTRUCTIONS
Safety instructions
These instructions are for your safety. Read them carefully.
Insure your Rider
Check the insurance coverage for your new Rider.
Contact your insurance company.
You should have fully comprehensive insurance including: third party, fire, damage, theft and liability
General use
Read all the instructions in this operator’s manual and on the machine before you start it. Ensure you understand them and then observe them.
Learn how to use the machine and its controls safely and learn to how to stop quickly. Also learn to recognize the safety decals.
Only allow the machine to be used by adults who are familiar with its use.
Make sure nobody else is in the vicinity of the machine when you start the engine, engage the drive or drive off.
Clear the area of objects such as stones, toys, wires, etc. that may become caught in the blades and be thrown out.
Stop the engine and prevent the engine from being started until you have cleaned the outlet channel.
Look out for the ejector and do not direct it towards anyone.
Stop the engine and prevent it from starting before you clean the cutting unit.
Remember that the driver is responsible for dangers or accidents.
Never carry passengers. The machine is only intended to be used by one person.
Always look downwards and backwards before and while reversing. Keep watch for both large and small obstacles.
Slow before cornering.
Switch off the blades when you are not mowing.
Take care when rounding a fixed object, so that the blades do not hit it. Never run the machine over foreign objects.
Only use the machine in daylight or in other well-lit conditions. Keep the machine at a safe distance from holes or other irregularities in the ground. Pay attention to other possible risks.
Never use the machine if you are tired, if you have consumed alcohol, or if you are taking other drugs or medication that can affect your vision, judgement or co­ordination.
Keep an eye on the traffic when working close to a road or when crossing it.
Never leave the machine unsupervised with the engine running. Always stop the blades, apply the parking brake, stop the engine and remove the keys before leaving the machine.
!
WARNING! The ignition system of this machine produces an electromagnetic field during operation. This field may under some circumstances interfere with pacemakers. To reduce the risk of serious or fatal injury, we recommend persons with pacemakers to consult their physician and the pacemaker manufacturer before operating this machine.
!
WARNING! This machine can sever hands and feet as well as throw objects. Failure to observe the safety instructions can result in serious injuries.
!
WARNING! Engine exhaust, some of its constituents and certain vehicle components contain or emit chemicals considered to cause cancer, birth defects or other reproductive impairment. The engine emits carbon monoxide, which is a colourless, poisonous gas. Do not use the machine in enclosed spaces.
Page 9
En
g
lish
– 9
SAFETY INSTRUCTIONS
Never allow children or other persons not trained in the use of the machine to use or service it. Local laws may regulate the age of the user.
Use hearing protection to minimise the risk of hearing impairment.
Wear approved protective glasses during assembly and when operating.
Never wear loose fitting clothes that can catch in moving parts.
Never use the machine when barefoot. Always wear protective shoes or protective boots, preferably with steel toes.
Make sure that you have first aid equipment close at hand when using the machine.
Driving on slopes
Driving on slopes is one of the operations where the risk of the driver losing control of the machine or of it overturning is the greatest; this can result in serious injury or death. All slopes demand extra care. If you cannot reverse up a slope or if you feel unsure, do not mow it.
This is what you do
Remove obstacles such as stones, branches, etc.
Mow upwards and downwards, not sideways.
Do not use the machine on ground that slopes more than 10 ° .
Avoid starting or stopping on a slope. If the tyres start to slip, stop the blades and drive slowly down the slope.
Always drive smoothly and slowly on slopes.
Do not make any sudden changes in speed or direction.
Avoid unnecessary turns on slopes, if necessary, turn slowly and gradually downwards if possible. Drive slowly. Do not turn the wheel sharply. FR 2211: Select a low gear so that you will not need to stop to change gear. The machine engine-brakes even better in low gear.
Watch out for and avoid driving over furrows, holes and bumps. It is easier for the machine to overturn on uneven ground. Tall grass can hide obstacles.
Take extra care if any attachments are fitted that can change the stability of the machine.
Do not mow too close to edges, ditches or banks. The machine can suddenly overturn if one wheel comes over the edge of a steep slope or a ditch, or if an edge gives way.
!
WARNING! You must use approved personal protective equipment whenever you use the machine. Personal protective equipment cannot eliminate the risk of injury but it will reduce the degree of injury if an accident does happen. Ask your dealer for help in choosing the right equipment.
IMPORTANT INFORMATION
Do not drive down slopes with the unit raised.
Page 10
10 –
En
g
lish
SAFETY INSTRUCTIONS
Do not mow wet grass. It is slippery, and tyres can lose their grip so that the machine skids.
Do not try to stabilize the machine by putting your foot on the ground.
When cleaning the chassis, the machine may never be driven near verges or ditches.
Follow the manufacturer’s recommendations regarding wheel weights or counterbalance weights to increase machine stability.
Children
Serious accidents may occur if you fail to be on your guard for children in the vicinity of the machine. Children are often attracted to the machine and mowing. Never assume that children will remain where you last saw them.
Keep children away from the area to be mowed and under close supervision by another adult.
Keep an eye out and shut off the machine if children enter the work area.
Before and during reversing procedures, look behind you and down for small children.
Never allow children to ride along. They can fall off and seriously injure themselves or be in the way for safe manoeuvring of the machine.
Never allow children to operate the machine.
Be particularly careful near corners, bushes, trees or other objects that block your view.
Maintenance
Stop the engine. Prevent starting by removing the ignition cable from the spark plug or remove the ignition key before making any adjustments or carrying out maintenance.
Never fill the fuel tank indoors.
Petrol and petrol fumes are poisonous and extremely flammable. Be especially careful when handling petrol, as carelessness can result in personal injury or fire.
Only store fuel in containers approved for the purpose.
Never remove the fuel cap and fill the petrol tank while the engine is running.
Allow the engine to cool before refuelling. Do not smoke. Do not fill petrol in the vicinity of sparks or naked flames.
Handle oil, oil filters, fuel and the battery carefully, of environmental considerations. Follow the local recycling requirements.
Electrical shocks can cause injuries. Do not touch cables when the engine is running. Do not test the ignition system with your fingers.
If leaks arise in the fuel system, the engine must not be started until the problem has been resolved.
Store the machine and fuel in such a way that there is no risk that leaking fuel or fumes can cause any damage.
Check the fuel level before each use and leave space for the fuel to expand, because the heat from the engine and the sun may otherwise cause the fuel to expand and overflow.
Avoid overfilling. If you spill petrol on the machine, wipe up the spill and wait until it has evaporated before starting the engine. If you spill on your clothing, change your clothing.
Allow the machine to cool before performing any actions in the engine compartment.
IMPORTANT INFORMATION
Wheel weights fitted on the rear wheels are recommended when driving on slopes for safer steering and improved manoeuvrability. Consult your dealer concerning the use of wheel weights if you are unsure. Wheel weights can not be used on AWD-machines. Use counterweights.
!
WARNING! The engine and the exhaust system become very hot during operation. Risk of burn injuries if touched.
!
WARNING! The battery contains lead and lead pollutants, chemicals that are considered to cause cancer, birth defects or other reproductive impairment. Wash your hands after touching the battery.
Page 11
En
g
lish
– 11
SAFETY INSTRUCTIONS
Be especially careful when handling battery acid. Acid on the skin can cause serious corrosive injuries. In the event of spillage on the skin wash immediately with water.
Acid in the eyes can cause blindness, contact a doctor immediately.
Take care with battery maintenance. Explosive gases form in the battery. Never perform maintenance on the battery while smoking or in the vicinity of open flames or sparks. This can cause the battery to explode and cause serious injuries.
Make sure all nuts and bolts are tightened correctly and that the equipment is in good condition.
Do not modify safety equipment. Check regularly to be sure it works properly. The machine must not be driven if protective plates, protective covers, safety switches or other protective devices are not fitted or are defective.
Observe the risk of injury caused by moving or hot parts if the engine is started with the engine cover open or protective cowlings removed.
Do not change the setting of governors and avoid running the engine at excessively high revs. If you run too fast, you risk damaging the machine components.
Never use the machine indoors or in spaces lacking proper ventilation. Exhaust fumes contain carbon monoxide, an odourless, poisonous and highly dangerous gas.
Stop and inspect the equipment if you run over or into anything. If necessary, make repairs before starting.
Never make adjustments with the engine running.
The machine is tested and approved only with the equipment originally provided or recommended by the manufacturer.
The blades are sharp and can cause cuts. Wrap the blades or wear protective gloves when handling them.
Check regularly that the parking brake works. Adjust and maintain as required.
The mulching unit should only be used where better quality mowing is required and in known areas.
Reduce the risk of fire by removing grass, leaves and other debris that may have fastened on the machine. Allow the machine to cool before putting it in storage.
Transport
The machine is heavy and can cause serious crush injuries. Take extra care when loading it onto or off a vehicle or trailer.
Use an approved trailer to transport the machine. Activate the parking brake, and secure the machine using approved fasteners, such as tension belts, chains or ropes when transporting.
Check and observe local road traffic regulations before transporting or driving the machine on roads.
IMPORTANT INFORMATION
The parking brake is not sufficient to lock the machine during transport. Ensure you secure the machine firmly to the transporting vehicle.
Page 12
12 –
En
g
lish
WHAT IS WHAT?
Location of the controls
1
2345678
9
10
11
12
13
14
15
1 Choke control, FR2216 A2
2 Throttle control/choke control
3 Ignition lock
4 Gear shift lever, FR2211 R and FR2211 M
5 Cutting height adjustment lever
6 Lifting lever for the cutting unit
7 Accelerator for reversing, FR2213MA, FR 2216A and
FR2216A2.
8 Speed limiter for driving forward, FR2213MA, FR2216A,
FR2216A2 Parking brake, FR2211 R and FR2211 M
9 Parking brake, FR2213 MA, FR2216A and FR2216 A2
Clutch pedal, FR2211 R and FR2211 M
10 Lock button for the parking brake, left side on FR 2213M,
FR 2216A, right-hand side on FR 2211.
11 Seat adjustment, FR2216A2.
12 Seat adjustment.
13 Fuel cap
14 Cover lock
15 Lever to disengage the drive, FR2213 MA, FR2216A and
FR2216 A2.
Page 13
En
g
lish
– 13
PRESENTATION
Presentation
Congratulations on your choice of an excellent quality product that will give you great pleasure for many years. Five models equipped with engines from Briggs & Stratton are described in this operator’s manual.
FR 2211 R and FR 2211 M have an ”inline” gearbox with 5 forward gears and reverse.
On FR 2213 MA, FR 2216 A and FR 2216 A2 transmission is by means of a variable speed hydrostatic gearbox.
Clutch pedal, FR 2211 R, FR 2211 M
The clutch pedal disengages the engine and stops propulsion.
The blade drive is not affected by the clutch pedal.
Brake pedal / Parking brake
FR 2211 R, FR 2211 M
The brake pedal activates a disc brake that is located on the gearbox and stops the drive gear. The clutch pedal should also be pressed down when braking to achieve the best braking effect.
Parking brake
FR 2213MA, FR 2216A, FR2216A2
The parking brake is applied as follows:
1 Press down the parking brake pedal.
2 Press in the lock button on the steering column.
3 Release the parking brake pedal while keeping the button
pressed in.
The parking brake lock disengages automatically when the brake pedal is pressed.
Throttle and choke controls, FR2211R, FR2211M, FR2213MA, FR2216A
The throttle control regulates the engine speed, and thereby also the rotation speed of the blades.
The control is also used to activate the choke. When the choke is engaged a richer fuel and air mixture is fed to the engine, which facilitates starting in the cold.
Throttle control FR 2216A2
The throttle control regulates the engine speed, and thereby also the rotation speed of the blades.
To increase or reduce the engine speed the control is moved forwards or backwards.
Page 14
14 –
En
g
lish
PRESENTATION
Choke control FR 2216A2
The choke lever is used for cold starting and to give the engine a richer fuel mixture.
For cold starting the lever is moved backwards to its end position.
Speed limiter, FR2213MA, FR2216A, FR2216A2
The speed of the machine is steplessly regulated with two pedals. Pedal (1) is used to drive forwards, and pedal (2) to drive backwards.
Cutting unit
FR 2211R has a cutting unit with rear ejection, i.e. clippings
are thrown behind the cutting unit.
FR 2211 M, FR 2213 MA, FR 2216 A and FR 2216 A2 have
a 3-blade Combi-unit
The Combi-unit, equipped with a Mulching-plug, finely chops the cuttings to fertiliser. Without the Mulching-plug the unit works in the same way as a rear ejection unit.
Lifting lever for the cutting unit
The lift lever is used to set the cutting unit in transport or mowing position.
If the lever is pulled backwards the unit is raised and the blades automatically stop rotating (transport position).
If the lock button is pressed in and the lever is moved forwards the unit will be lowered and the blades will automatically start to rotate (mowing position).
The lever can also be used to temporarily regulate the cutting height, e.g. for a small mound in the lawn.
Cutting height adjustment lever
The cutting height can be adjusted to 7 different positions with the cutting height lever.
Combi-unit 40-90 mm (1 9/16” - 3 9/16”)
Seat
The seat has a jointed attachment on the front edge and can be tipped forward.
The seat can also be adjusted lengthways.
FR 2211R, FR 2211M, FR 2213MA, FR 2216A
Loosen the handles under the seat and adjust it forwards or backwards to the desired position.
!
WARNING! Make sure that branches do not obstruct the pedals when mowing under bushes. Otherwise there is a risk you may lose control.
Page 15
En
g
lish
– 15
PRESENTATION
FR 2216A2
To adjust move the lever under the front edge of the seat to the left, so that the seat can be moved forward or backwards to the required position.
Fuelling
The engine runs on unleaded petrol with a minimum octane rating of 85 (not mixed with oil). We recommend the use of biodegradable alkylate petrol. Do not use petrol that contains methanol.
Do not fill the tank completely, leave an expansion area of at least 2.5 cm (1“).
Release lever FR 2213MA, FR 2216A, FR 2216A2
The release control must be pulled out in order for the machine to be moved when the engine is shutoff. Pull the controls to the end positions, do not use an intermediate position.
Pull out the control to disengage the drive system.
Push in the control to engage to the drive system.
!
WARNING! Petrol is highly inflammable. Exercise care and refuel outdoors (see safety instructions).
IMPORTANT!
Do not use the fuel tank as a support area.
Page 16
16 –
En
g
lish
Driving
Before starting
Read the safety instructions and information concerning the placement of controls and functions before starting.
Perform daily maintenance before starting as set out in the Maintenance schedule.
Adjust the seat to the required position.
Start the engine
1 Make sure that the clutch control is depressed.
2 Lift up the cutting unit by pulling the lever backwards to its
locked position.
3 Activate the parking brake. This is done as follows:
Push down the brake pedal.
Press in the lock button on the steering column.
Release the brake pedal while holding the button pressed.
The parking brake lock disengages automatically when the brake pedal is pressed.
FR 2211R and FR 2211M have the brake pedal and release button on the right-hand side.
4 FR 2211 R, FR 2211 M
Put the gear shift lever in the ”N” position (neutral).
5 With a cold engine:
FR 2211R, FR 2211M, FR 2213MA, FR 2216A
Move the throttle to position 3 (choke position). In this position the engine is fed with a richer mixture, which means the engine is easier to start.
FR 2216A2
Move the throttle control to the middle position.
If the engine is cold move the choke lever backwards to its end position.
6 With a warm engine:
FR 2211R, FR 2211M, FR 2213MA, FR 2216A
Move the throttle in between positions 1 and 2.
IMPORTANT INFORMATION The air intake grille in the engine cover behind the driver’s seat must not be blocked by, for example, clothing, leaves, grass or dirt. Impaired cooling of the engine. Risk of major engine damage.
IMPORTANT INFORMATION Do not press down the reversing block button on the lever when neutral position is engaged. Otherwise this will activate the start lock function.
3
1
2
Page 17
English – 17
Driving
FR 2216A2
Move the throttle control to the middle position.
7 Turn the ignition key to the start position.
8 When the engine starts release the ignition key
immediately back to neutral position.
Let the engine run at moderate speed or half throttle for 3­5 minutes before subjecting it to heavy load. When mowing, use 3/4 to full throttle.
Starting the engine with a weak battery
If the battery is too weak to start the engine, it should be recharged.
When jump leads are used for emergency starting, follow the procedure below:
Connecting the jump leads
Connect each end of the red cable to the POSITIVE pole (+) on each battery, exercise care not to short circuit any of the ends against the chassis.
Connect one end of the black cable to the NEGATIVE pole (-) on the fully charged battery.
Connect the other end of the black cable to a good CHASSIS EARTH, away from the fuel tank and the battery.
Remove the cables in the reverse order
The BLACK cable is removed from the chassis and then the fully charged battery.
Finally the RED cable from both batteries.
IMPORTANT INFORMATION Do not run the starter for more than about 5 seconds at a time. If the engine does not start, wait about 10 seconds before trying again.
!
WARNING! Never run the engine indoors, in enclosed or poorly ventilated areas. The exhaust fumes contain toxic carbon monoxide.
!
WARNING! Lead-acid batteries produce explosive gases. Avoid sparks, open flames and smoking close to batteries. Always wear protective glasses in the vicinity of batteries.
IMPORTANT INFORMATION Your Rider is equipped with a
12-volt system with negative earth. The other vehicle must also have a 12-volt system with negative earth. Do not use your Rider battery to start other vehicles.
Page 18
18 – En
g
lish
Driving
Driving the Rider
1 Release the parking brake by first pressing down the
parking brake pedal and then releasing it.
2 For FR 2211 R and FR 2211 M
Disengage the engine and select the required gear.
The lock button on the gear shift lever must be held in to engage reverse gear.
- Gears 1-4 are used for mowing
- Gears 4-5 are used for transporting
Starting can take place independent of which gear is engaged.
3 For FR 2213 MA, FR 2216 A and FR 2216 A2
Carefully press down one of the pedals until the required speed is obtained. Pedal (1) is used to drive forwards, and pedal (2) to drive backwards.
4 Select the required cutting height (1-9) with the cutting
height lever.
It is important that the air pressure in both front wheels is equal, 60 kPa / 0,6 bar / 8.5 PSI, to produce an even cutting height.
5 Press in the lock button on the lifting lever and lower the
cutting unit.
Important Gear changes between forward gears must not be made while the machine is moving.
The engine must be disengaged during each gear change.
Stop the machine before changing between forward and reverse gears, otherwise this may result in damage to the gearbox.
Never use force to engage a gear.
If a gear does not engage immediately, release the clutch pedal and press it down again. Now try to engage the gear again.
IMPORTANT INFORMATION
The life span of the drive belts is increased significantly if the engine runs at a low speed when the blades are engaged. Therefore apply full throttle first when the cutting unit has been moved to the mowing position.
Page 19
English – 19
Driving
Cutting tips
Localise and mark stones and other fixed objects to avoid collision.
Start with a high cutting height and reduce down until the required mowing results are obtained.
The mowing results are best with a high engine speed (fast rotating blades) and low driving speed (slow moving machine). If the grass is not too high and thick, the driving speed can be increased without noticeably depreciating the mowing result.
The best lawns are achieved if the grass is cut often. Mowing becomes more uniform and the grass cuttings become more evenly distributed over the surface. The total time consumption is not greater since it is possible to select a higher driving speed without inferior mowing results.
Avoid mowing a wet lawn. The mowing results are inferior since the wheels sink down into the soft lawn.
Hose down the cutting unit with water underneath each time it is used. The cutting unit should then be put in the service position.
When the Mulching function is used, it is very important that the mowing interval is not too long.
Starting on a slope, manual gearbox
For FR 2211 R and FR 2211 M
1 Press down the parking brake pedal.
2 Push the throttle control to full throttle position.
3 Disengage the engine and select 1st gear.
4 Gradually release the clutch pedal.
5 When the engine starts to pull, release the parking brake.
Stop the engine
Preferably allow the engine to idle for a minute to obtain normal working temperature before stopping it if it has been working hard.
1 Lift up the cutting unit by pulling the lever backwards to its
locked position.
2 For FR 2211 R and FR 2211 M
Pull back the throttle and move the gear shift lever to the neutral position ”N”, without pressing in the reversing lock button. Turn the ignition key to the ”STOP”.
3 For FR 2213 MA, FR 2216 A and FR 2216 A2
Pull back the throttle and turn the ignition key to the ”STOP” position.
4 When the Rider is at a standstill, press down the parking
brake and push in the locking button.
Release lever
For FR 2213 MA, FR 2216 A and FR 2216 A2
The release control must be pulled out in order for the machine to be moved when the engine is shutoff.
Pull the controls to the end positions, do not use an intermediate position.
Control drawn out, drive system disengaged.
Control depressed, drive system engaged.
!
WARNING! Clear the lawn from stones and other objects which can be thrown out by the blades.
!
WARNING! Do not use the machine on ground that slopes more than 10
°°°°.... Mow
slopes upwards and downwards, never across. Avoid sudden changes in direction.
STOP
START
Page 20
20 – En
g
lish
Maintenance
Maintenance schedule
The following is a list of the maintenance which should be conducted on the machine. For those points not described in this manual, visit an authorised service workshop.
1)
First change after 5 hours. When operating with a heavy load or at high ambient temperatures, replace every 25 hours. 2)Clean and replace the filter more often in dusty conditions. 3)If the machine is used daily it should be lubricated twice a week. 4)Conducted by authorised service workshop.
X = Described in this operator's manual
O = Not described in this operator's manual
Maintenance
Daily
maintenance
before
starting
Maintenance
interval in
hours
25 50 100
Cleaning X
Check the engine’s oil level X
Check the engine’s cooling air intake X
Check the fuel pump air filter X
Check the steering wires X
Check the brakes X
Check the battery X
Check the safety system X
Check nuts and screws O
Check for fuel and oil leakage O
Clean around the silencer O
Check the muffler X
Change engine oil
1)
XX
Replace the air filter’s prefilter2) X
Check the cutting deck X
Check the air pressure in the tyres, 60 kPa/8.5 PSI. X
Lubricate the belt adjuster
3)
X
Lubricate joints and shafts
3)
X
Adjust the brakes FR 2211 R and FR 2211 M X
Check the V-belts O
Check the transmission’s cooling fins, FR2213MA, FR2216A, FR2216A2 O
Checking the oil level in the transmission on FR2213MA, FR2216A and FR2216A2 X
Check/adjust parking brake, FR2213MA, FR2216A, FR2216A2 X
Checking and adjusting of throttle wire X
Clean the engine’s and transmission’s cooling fins
2,4)
O
Replace the air filter’s pre-filter and paper filter
2)
X
Replace the fuel filter X
Replace the spark plug. X
!
WARNING! No service procedures must be conducted on the engine or cutting unit unless:
The engine is switched off.
The ignition key is removed.
The ignition cable has been removed from the spark plug.
The parking brake is applied.
The cutting unit is disengaged.
Page 21
English – 21
Maintenance
Cleaning
Clean the machine directly after use. It is much easier to wash off grass cuttings before they dry.
Oily dirt can be removed using a cold degreasing agent. Spray on a thin layer.
Rinse at normal water pressure.
Do not direct the jet towards electrical components or bearings.
Do not rinse hot surfaces such as the engine and exhaust system.
It is recommended that you start the engine and run the mower for a short period after cleaning, so that any remaining water is blown off.
Lubricate the machine if necessary after cleaning. Carry out extra lubrication when the bearings have been exposed to a degreaser or a water jet.
There is a major risk of water penetrating into bearings and electrical connections. Corrosion attack can result, which will lead to running problems. Cleaning additives generally aggravate the damage.
Removing of the machine hoods
Engine cover
The engine becomes accessible for service when the engine cover is opened.
Fold the seat forward, loosen the rubber strap under seat and fold the cover backwards.
Front cover
Release the clip on the front hood and lift off the fender.
Right-hand fender
Dismantle the foot-plate (1), screws (2 and 3), and lift off the fender.
Left-hand fender
Remove the screws holding the wing cover (2) and lift off the cover.
Muffler
Check regularly that the muffler is complete and secured correctly.
IMPORTANT! Avoid using a high pressure washer or a steam cleaner.
Page 22
22 – En
g
lish
Maintenance
Temperature variations and vibrations can mean that the tightening torque for the screws drops. The screws should be checked when servicing to guarantee the correct torque. The tightening toque should be about 10 Nm. Never use a machine that has a faulty muffler.
Checking and adjusting the steering wires
The steering is controlled by means of wires. These can in time become slack, which implies that the adjustment of the steering becomes altered.
Check and adjust the steering as follows:
1 Remove the frame plate by loosening the screws (2) and
lift the frame plate by the rear edge.
2 Check the tension of the steering wires by squeezing
them together by the arrows as illustrated. It should be possible to push them together so that the distance between them is half as much, without using unnecessary force.
3 If necessary, the wires can be adjusted by tightening the
adjuster nuts on each side of the steering collar. Do not over tighten the cables; they should only be drawn in towards the steering collar.
Hold the cable, for example using an adjustable wrench, so that it does not twist.
If you only tension one side the steering wheel’s centre position may change.
Check the wire tension on completion of the adjustment as per item 2.
Checking the brake
For FR 2211 R and FR 2211 M
The brake is a disc brake and is located on the gearbox. Check that the brake is adjusted correctly by measuring the distance between the brake lever and front edge of the cut-out on the chassis.
The distance should be 0-1 mm (0-0.040') when the brake is not actuated.
Adjusting the brake
For FR 2211 R and FR 2211 M
1 Loosen the locking nuts (1).
2 Tension the cable with the adjuster screw (2) so that the
distance between the brake lever and front edge of the cut-out on the chassis is 1 mm (0.040”).
3 Tighten the locking nuts (1) after adjustment.
!
WARNING! The muffler gets very hot in use and remains so for a short time afterwards. Do not touch the muffler if it is hot! Avoid contact with hot surfaces on muffler, cylinder etc. Contact can result in burns to the skin. Remember the risk of fire.
2
1
1
Page 23
English – 23
Maintenance
Checking and adjusting the brake on FR 2213 MA, FR2216 A, FR 2216 A2
Check that the brake is correctly adjusted by placing the machine on a slight downhill slope with the clutch disengaged and activating the brake.
When the machine does not stand still, the brake should be adjusted according to the following.
1 Loosen the locking nuts (1).
2 Tension the cable using the adjuster screw (2) until the
play in the cable is taken up.
3 Tighten the locking nuts (1).
4 The brake should be checked again after adjustment
Adjusting the throttle wire
FR 2211R, FR 2211M, FR 2213MA, FR 2216A
The throttle cable may need to be adjusted, if the engine does not respond as it should when accelerating, if it produces black smoke or maximum revs are not reached.
1 Release the clamping screw that secures the wire casing
and set the choke control to maximum choke.
2 Pull the choke wire casing to the far right and tighten the
clamping screw.
3 Pull back the throttle to the full throttle position and check
that the choke is no longer actuated.
FR 2216A2
If adjustment is necessary, adjust the lower wire as follows:
1 Loosen the clamping screw for the cable’s outer casing
and move the throttle to the full throttle position.
2 Check that the throttle wire is attached to the correct hole
in the lower lever, see diagram.
3 Pull the throttle wire casing to the far left and tighten the
clamping screw.
Checking and adjusting the choke wire FR 2216A2
If the engine is producing black smoke or is difficult to start then the choke wire (upper wire) may be incorrectly adjusted.
1 Release the clamping screw that secures the wire casing
and set the choke control to maximum choke.
2 Check that the throttle wire is attached to the upper lever,
see diagram.
3 Pull the choke wire casing to the far right and tighten the
clamping screw.
!
WARNING! A poorly adjusted brake can result in reduced braking ability.
Page 24
24 – En
g
lish
Maintenance
Replacing the air filter FR 2211R, FR 2211M, FR 2213MA, FR 2216A
If the engine seems to lack power or does not run smoothly this may be because the air filter is clogged. It is therefore important to replace the air filter at regular intervals (see Maintenance/Maintenance Schedule for the correct service interval).
Replace the air filter as follows:
1 Open the engine cover.
2 Pull up the handle on the air filter cover, unhook and turn
towards the engine.
3 Remove the air filter cover.
4 Lift out the air filter cartridge from the fan housing.
5 Replace the air filter cartridge, if clogged with dirt.
6 Carefully lift the precleaner out of the fan housing.
7 Carefully clean the fan housing so that dirt does not fall
down into the carburettor.
8 Insert a new precleaner and air filter cartridge in the fan
housing.
9 Align the tabs on the cover with the slits in the housing and
replace the air filter cover.
10 Pull the handle outwards. Secure the handle in the air filter
cover and close the cover by pressing it inwards.
Replacing the air filter FR 2216A2
If the engine seems to lack power or does not run smoothly this may be because the air filter is clogged.
It is therefore important to replace the air filter at regular intervals (see Maintenance/Maintenance Schedule for the correct service interval).
Replace the air filter as follows:
1 Open the engine cover.
2 Loosen the fasteners on the sides of the air filter cowling
and remove the cowling.
3 Unscrew the knob in the centre of the filter cartridge and
remove the filter holder.
4 Carefully remove the pre-cleaner from the cartridge.
Replace the pre-cleaner with a new one.
5 Lift out the air filter cartridge from the fan housing.
Replace the air filter cartridge, if clogged with dirt.
6 Clean the filter by knocking the filter against a flat surface.
Never use solvent with petroleum, for example, kerosene, or compressed air to clean the filter.
IMPORTANT INFORMATION
Do not use compressed air to clean the paper filter.
Do not oil the paper filter. They must be fitted dry.
IMPORTANT!
Do not use compressed air or solvent with petroleum to clean the cartridge. The filters must not be oiled. They must be fitted dry.
Page 25
English – 25
Maintenance
7 Carefully clean the fan housing so that dirt does not fall
down into the carburettor.
8 Fit the filter cartridge, filter holder and then screw on the
knob.
9 Slide the pre-cleaner over the cartridge.
10 Fit the filter cowling
Replacement of fuel filter
Replace the fuel filter every 100 running hours (once per season) or more frequently if it is clogged.
Replace the filter as follows:
1 Open the engine cover.
2 Move the hose clips away from the filter. Use a pair of flat
pliers.
3 Pull off the filter from the hose ends.
4 Press the new filter into the ends of the hoses. If
necessary apply liquid detergent to the ends of the filter to facilitate connection.
5 Push the hose clips back on the filter and tighten.
Checking the fuel pump’s air filter
Check regularly that the fuel pump’s air filter is free from dirt.
FR 2211R, FR 2211M, FR 2213MA, FR 2216A
The filter can when necessary be cleaned with a brush.
FR 2216A2
1 Remove the screws and open the pump, no hoses need
be removed. The filter can when necessary be cleaned with a brush.
2 Replace the pump on the console.
Checking the tyre pressure
The tyre pressure should be 60 kPa / 0.6 bar / 9 PSI on all wheels. In order to improve drive power, the pressure in the rear tyres can be reduced to 40 kPa / 0.4 bar / 6 PSI.
Check the level of the battery acid Dry-charged battery
Check that the level of the battery acid lies between the markings.
When refilling, only distilled water may be used to fill the cells.
IMPORTANT INFORMATION Different tyre pressures on the front tyres will result in the blades cutting the grass at different heights.
!
WARNING! Procedures on contact with acid
External: Rinse well with plenty of water.
Internal: Drink large quantities of water or milk. Contact a doctor as soon as possible.
Eyes: Rinse well with plenty of water. Contact a doctor as soon as possible.
Batteries emit explosive gas. Sparks, flames and cigarettes must absolutely not be brought into the vicinity of the battery.
Page 26
26 – En
g
lish
Maintenance
Ignition system
The engine is equipped with an electronic ignition system. Only the spark plug requires maintenance.
For recommended spark plug, see Technical data.
Replacing the spark plug
1 Remove the ignition cable shoe and clean around the
spark plug.
2 Remove the spark plug with a 5/8” (16 mm) spark plug
socket wrench.
3 Check the spark plug. Replace the spark plug if the
electrodes are burned or if the insulation is cracked or damaged. Clean the spark plug with a steel brush if it is to be reused.
4 Measure the electrode gap with a gapping tool. The gap
should be 0.75 mm/0.030”. Adjust as necessary by bending the side electrode.
5 Reinsert the spark plug, turning by hand to avoid
damaging the threads.
6 Tighten the spark plug, once it touches the seating, with
the spark plug spanner. Tighten the spark plug so that the washer is compressed. A used spark plug should be turned 1/8 of a turn from the seated position. A new spark plug should be turned a 1/4 turn from the seated position.
7 Replace the ignition cable shoe.
Fuses
The main fuse is placed in a detachable holder under the battery case’s cover, in front of the battery.
Type: Flat pin, 15 A.
Do not use any other type of fuse when replacing.
A blown fuse is indicated by a burnt connector. Pull the fuse from the holder when replacing.
The fuse is there to protect the electrical system. If it blows again shortly after replacement, it is due to a short circuit, which must be fixed before the machine can be put into operation again.
IMPORTANT INFORMATION
Fitting the wrong spark plug type can damage the engine.
IMPORTANT INFORMATION
Inadequately tightened spark plugs can cause overheating and damage the engine. Tightening the spark plug too much can damage the threads in the cylinder head.
IMPORTANT INFORMATION
Do not turn over the engine if the spark plug or ignition cable has been removed.
Page 27
English – 27
Maintenance
Check the safety system
The machine is equipped with a safety system that prevents starting or driving under the following conditions.
The engine should only be possible to start when the cutting unit is in its raised position and the gear shift lever or hydrostat pedals are in the neutral position.
The driver does not need to be seated in the driver’s seat.
Make daily inspections to ensure that the safety system works by attempting to start the engine when one of the conditions is not met. Change the conditions and try again.
Check that the engine stops if you temporarily move out of the driver’s seat while the cutting unit is lowered or the gear shift lever/ hydrostat pedals are not in the neutral position.
Start motor
Ignition system
Works
Does not work
For FR 2211 R and FR 2211 M
For FR 2213 MA, FR 2216 A and FR 2216 A2
Page 28
28 – En
g
lish
Maintenance
Checking the engine’s cooling air intake
Clean the air intake grille in the engine cover behind the driver’s seat.
Open the engine cover.
Check that the cooling intake is free from leaves, grass and dirt.
Check the air duct, located on the inside of the engine cover, ensure it is clean and does not rub against the cooling air intake.
A blocked cooling intake will interfere with the cooling of the engine, which can damage the engine.
Checking and adjustment of the cutting unit’s ground pressure
To achieve the best cutting results the cutting unit should follow the underlying surface without pressing too hard against it. Pressure is adjusted using a screw and spring on each side of the Rider.
1 Check the air pressure in the tyres 60 kPa / 0.6 bar / 9 PSI.
2 Place a set of bathroom scales under the cutting unit’s
frame (front edge) so that it rests on the scales. If necessary a block can be placed between the frame and scales so that the support wheels do not bear any weight.
3 Adjust the cutting unit’s ground pressure by screwing the
adjuster screws, which are located behind the front wheels on both sides, in or out. The ground pressure should be between 12 and 15 kg and the springs evenly tensioned.
Checking the cutting unit’s parallelism
Check the cutting unit’s parallelism as follows:
1 Check the air pressure in the tyres 60 kPa / 0.6 bar / 9 PSI.
2 Place the machine on a flat surface.
3 Measure the distance between the ground and cutting
unit’s edge at the front of the cover.
The cutting unit should have a slight slant, with the rear edge 2-4 mm (1/8”) higher than the front edge.
Adjusting the parallelism of the cutting unit
1 Check the air pressure in the tyres 60 kPa / 0.6 bar / 9 PSI.
2 Remove the front cover.
3 Loosen the parallelism stay’s nuts, the inner nut has a left-
hand thread.
!
WARNING! The cooling air intake rotates when the engine is running. Mind your fingers.
Page 29
English – 29
Maintenance
4 Screw out (extend) the stay to raise the rear edge of the
cover. Screw in (shorten) the stay to lower the rear edge of the cover.
5 Tighten the nuts after adjustment.
6 On completion of the adjustment the unit’s parallelism
should be re-checked.
7 Fit the front cover.
Service position for the cutting unit
FR 2211 M, FR 2213 MA, FR 2216 A, FR 2216 A2
The cutting head can be placed in the service position to provide easy access for cleaning, repairs and servicing. In the service position the cutting unit is raised and locked in the vertical position.
Placing in the service position
1 Position the machine on flat ground. Apply and lock the
parking brake. Set the cutting height control in the lowest position and lift up the cutting unit.
2 Remove the front hood by removing the pin.
3 Loosen the spring on the drive belt’s belt idler by
loosening the handle.
4 Place the handle on the frame arch.
5 Lift off the drive belt and hang on the load-relieving hook.
6 Loosen on the cutting height stay and place in the holder.
7 Grip the front edge of the unit and pull forwards until it
stops.
1
2
Page 30
30 – En
g
lish
Maintenance
8 Lift the unit until it stops and a clicking sound is heard.
9 The unit locks automatically in the vertical position.
Restoring from service position
1 Grip the front edge of the unit and loosen the lock, fold
down and slide in the unit.
2 Replace the cutting height stay and the belt. Tension the
belt with the belt adjuster.
3 Fit the front cover.
4 Set the cutting height control to one of the positions 1-7
Checking the blades
To achieve the best mowing results it is important that the blades are undamaged and well-sharpened.
Check that the blades’ attachment screws are tight.
The blades should be balanced after sharpening.
Damaged blades should be replaced when hitting obstacles that result in a breakdown. Let the servicing dealer judge whether the blade can be repaired/ground or must be discarded.
FR 2211 M, FR 2213 MA, FR 2216 A, FR 2216 A2
Put the unit in the service position, see Service position for the cutting unit.
FR 2211 R
Lift up the cutting unit
Set the cutting height control in the highest position.
IMPORTANT INFORMATION
Replacing or sharpening the blades should be conducted by an authorised service workshop.
!
WARNING! If the blades are cracked, whether caused by poor repair or other damage, they could break while being used. The risk increases if the blades are poorly balanced.
Page 31
English – 31
Maintenance
Removing the Mulching plug
To change a Combi unit from the Mulching function to a cutting unit with rear ejection, remove the Mulching plug, which is located under the unit, attached with a knob.
1 Put the unit in the service position, see Service position
for the cutting unit.
2 Loosen the knob holding the Mulching-plug and remove
the plug.
3 Replace the unit in normal position.
Page 32
32 – En
g
lish
Lubrication
Checking the engine’s oil level.
Check the oil level in the engine when the Rider stands horizontal with the engine switched off.
Open the engine cover.
Loosen the dipstick, pull it up and wipe it off.
The dipstick should be completely screwed down
Pull the dipstick out again and read the oil level.
The oil level should be between the markings on the dipstick. If the level is approaching the ADD mark, top up the oil to the FULL mark on the dipstick.
The oil is topped up through the hole the dipstick sits in.
Fill the oil slowly. Tighten the dipstick correctly before starting the engine. Start and run the engine at idling speed for approx. 30 seconds. Turn off the engine. Wait 30 seconds and check the oil level. If necessary fill so that the oil comes up to the FULL mark on the dipstick.
First and foremost use synthetic engine oil class SJ-CF 5W/ 30 or 10W/30 for all temperature ranges. Mineral oil SAE30, class SF–CC can be used at temperatures > +5 °C (40 °F)
Do not mix different types of oil.
Replacing the engine oil
The engine oil should be changed the first time after 5 hours running time. It should then be changed after every 50 hours of running time.
When operating with a heavy load or at high ambient temperatures, replace every 25 hours.
1 Place a container underneath the engine’s left oil drain
plug.
2 Remove the dipstick. Remove the drain plug from the
engine’s left side.
3 Let the oil run out into the container.
4 Fit the drain plug and tighten it.
5 Fill with oil up to the ”FULL” mark on the dipstick The oil is
topped up through the hole the dipstick sits in. See Checking the engine’s oil level for filling instructions.
The engine holds 1.5 litres (1.6 USqt) when the oil filter is not replaced and 1.7 litres (1.8 USqt) of oil when the oil filter is replaced.
6 Run the engine warm, then check that there is no leakage
from the oil plug.
Changing the oil filter FR 2216A2
The oil filter must be replaced after every 100 hours running time.
Turn the old oil filter anti-clockwise to remove. If necessary, use a filter remover.
ADD
FULL
ADD
FULL
!
WARNING! Engine oil can be very hot if it is drained directly after stopping the engine. Allow the engine to cool somewhat first.
IMPORTANT INFORMATION
Used engine oil is a health hazard and must not be disposed of on the ground or in nature; it should always be disposed of at a workshop or appropriate disposal location.
Avoid skin contact; wash with soap and water in case of spills.
Page 33
English – 33
Lubrication
Lightly lubricate the rubber seal on the new oil filter using new oil. Fit the oil filter by turning clockwise. Turn by hand until the rubber seal is seated. Now tighten a further half turn.
Fill with new engine oil of a good quality. Fill with new oil according to Checking the engine’s oil level. Start the engine and let it idle for about 3 minutes. Now stop it and check for signs of leakage. Fill with oil to compensate for the oil held in the new oil filter.
Checking the oil level in the transmission on FR2213MA, FR2216A and FR2216A2
1 Remove the transmission cover. Undo the two screws
(one on each side) and lift off the transmission cover.
1 Check that there is oil in the transmission’s oil tank. Fill if
necessary with engine oil SAE 10W/30 (class SF–CC).
The oil and filter should be changed by an authorised service representative, as described in the Workshop Manual.
Work on the system entails particular demands on cleanliness and the system must be vented before the machine is used.
Lubricating the belt adjuster
The belt adjuster should be lubricated regularly using good quality molybdenum disulphide grease*.
Lubricate using a grease gun, 1 nipple from the right-hand side under the engine’s lower belt pulley, until grease is forced out.
With daily use, lubrication should be carried out twice weekly.
Lubricating the front wheel bearings
For FR 2211 R and FR 2211 M
The front cover and wing covers must be removed on Rider with rear ejection, so that the tubular loop can be lifted to remove the wheel.
1 Remove the plastic cover that covers the centre of the
wheel.
2 Remove the circlip and washer on the front wheel axle.
3 Lift off the wheel.
4 Lubricate the stub axle with molybdenum disulphide
grease*.
5 Assemble the parts in the reverse order.
*Grease from well-known brand names (petrochemical companies, etc.) usually maintains a good quality. The most important property is that the grease provides good protection against corrosion.
General lubrication
All joints and bearings are lubricated using molybdenum disulphide grease during manufacture. Continue to lubricate using the same type of grease *. Lubricate the steering and control wires using engine oil.
Carry out this lubrication regularly; with daily use, the machine should be lubricated twice weekly.
*Grease from well-known brand names (petrochemical companies, etc.) usually maintains a good quality. The most important property is that the grease provides good protection against corrosion.
IMPORTANT INFORMATION
Check that the circlip enters the groove correctly.
Page 34
34 – En
g
lish
Troubleshooting schedule
Problem Procedure
Engine does not start There is no fuel in the fuel tank
Spark plug defective Faulty spark plug connections or interchanged cables Dirt in the carburettor or fuel line Starter motor does not turn over the engine
Starter motor does not turn over the engine Battery flat
Bad contact between the cable and battery Lift lever for cutting unit in wrong position Main fuse blown. This fuse is in front of the battery, under the battery cover. Ignition lock faulty Hydrostat pedals not in the neutral position Faulty starter motor
Engine does not run smoothly Faulty spark plug.
Carburettor incorrectly set Air filter clogged Fuel tank vent blocked Ignition key defective Dirt in the carburettor or fuel line Choking or incorrectly adjusted throttle cable
Engine seems to have no power Air filter clogged
Faulty spark plug. Dirt in the carburettor or fuel line Carburettor incorrectly set Choking or incorrectly adjusted throttle cable
Engine overheats Engine overloaded
Air intake or cooling flanges blocked Fan damaged Too little or no oil in engine Ignition defective Faulty spark plug.
Battery does not charge One or more battery cells faulty
Poor contact on the battery terminal cable connectors
Machine vibrates Blades are loose
Engine is loose One or more blades unbalanced, caused by damage or poor balancing after sharpening
Uneven mowing Blades blunt
Cutting unit skew Long or wet grass Grass blockage under hood Different tyre pressures on right and left sides Over-speeding Engine speed too low Drive belt slipping
Page 35
English – 35
Storage
Winter storage
At the end of the season, or if the machine is going to stand idle for more than 30 days, it should immediately be made ready for storage. Fuel which is left to stand for long periods (30 days or more) can leave tacky deposits which can block the carburettor and interfere with the engine.
Fuel stabiliser is an acceptable alternative to avoid tacky deposits during storage. If alkylate petrol (Aspen) is used stabiliser is not necessary since this fuel is stable. However, one should avoid changing from standard to alkylate petrol since sensitive rubber parts can harden. Add stabiliser to the fuel in the tank or the storage container. Always use the mixing ratios indicated by the manufacturer. Run the engine for at least 10 minutes after adding the stabiliser so that it will reach the carburettor. Do not empty the fuel tank and carburettor if stabiliser has been added.
To prepare the machine for storage follow these instructions:
1 Carefully clean the machine, especially under the cutting
unit. Touch-up paint damage to avoid rust.
2 Inspect the machine for worn or damaged parts and
tighten loose screws and nuts.
3 Change the engine oil, and take care of the waste oil.
4 Empty the fuel tank. Start the engine and run it until the
carburettor is emptied of fuel.
5 Remove the plugs and pour about a tablespoon of engine
oil into each cylinder. Pull round the engine to distribute the oil and screw the plugs back on.
6 Grease all grease nipples, joints and axles.
7 Remove the battery. Clean it, charge it, and store it in a
cool place.
8 Store the machine in a clean and dry place and cover it
over for extra protection.
Guard
There is a cover to protect your machine during storage or transport. Contact your dealer for a demonstration
Service
Low season is the most suitable time to perform a service or overhaul of the machine in order to ensure high function safety during high season.
When ordering spare parts state your machine’s purchase year, model, type, and serial number.
Always use genuine parts.
Annual inspection or tuning by an authorised service workshop is a good way of getting the best out of your machine the next season.
!
WARNING! Never place an engine with fuel in the tank indoors or in poorly ventilated areas where petrol fumes can come into contact with naked flames, sparks or pilot flames in boilers, hot water heaters, drying cabinets, etc. Exercise caution when handling fuel. It is highly inflammable, and careless use can cause serious injury and damage to property. Drain off the fuel in an approved container outdoors and well clear of naked flames. Never use petrol for cleaning purposes. Use degreasing agents and hot water instead.
Page 36
36 – En
g
lish
TECHNICAL DATA
1)
As rated by the engine manufacturer
FR 2211 R FR 2211 M
Dimensions
Length without cutting unit, mm/ft - 2010/6,58
Length with cutting unit, mm/ft 2040/6,69 2200/7,22
Width without cutting unit, mm/ft - 900/2,89
Width with cutting unit, mm/ft 960/3,15 1114/3,65
Height, mm/ft 1070/3,52 1070/3,52
Operating weight with cutting deck, kg/lb 223/492 229/505
Wheel base, mm/ft 820/2,69 855/2,8
Track width, mm/ft 610/2 625/2,05
Tyre dimensions 165/60-8 165/60-8
Air pressure, rear - front, kPa / bar / PSI 60 (0,6/8,5) 60 (0,6/8,5)
Max. gradient 10° 10°
Engine
Brand / Model
Briggs & Stratton/ 215907011E1
Briggs & Stratton/ 215907011E1
Powe r
1)
, hp 10,5 10,5
Displacement, cm
3
/cu.in 344 344
Fuel, minimum octane grade lead-free 85 85
Fuel tank capacity, litre 10 10
Oil, class SJ-CF
SAE 5W/30 or SAE 10W/30
SAE 5W/30 or SAE 10W/30
Oil tank capacity, litre/USqt 1,4/1,5 1,4/1,5
Starting Electric starter Electric starter
Electrical system
Type 12 V, negative earthed 12 V, negative earthed
Battery 12 V, 24 Ah 12 V, 24 Ah
Spark plug Champion QC12YC Champion QC12YC
Electrode gap, mm/inch 0,75/0,030 0,75/0,030
Main fuse Flat pin, 15 A. Flat pin, 15 A.
Noise emissions and cutting width
Sound power level, measured dB(A) 98 98
Guaranteed noise level 100 98
Cutting width, mm 850/2,79 940/3,08
Vibration levels
Vibration level on the steering wheel, measured according to EN 836:1997 / A2:2001, m/s
2
2,5 2,5
Transmission
Brand Peerless type MST 205 Peerless type MST 205
Oil, class SF-CC - SAE 10W/30
Number of forward gears 5 5
Number of reverse gears 1 1
Forward speed, km/h. 1,85-8,9 0-9
Reverse speed, km/h 0-3 0-3
Cutting unit
Type
3-blade cover with rear ejection
3-blade cover Combi 940 mm
Cutting heights, 7 positions, mm/inch 40-90/1 9/16-3 9/16 40-90/1 9/16-3 9/16
Blade length, mm/inch 304/12” 360/14 3/16”
Page 37
English – 37
TECHNICAL DATA
1)
As rated by the engine manufacturer
FR 2213 MA FR 2216 A
Dimensions
Length without cutting unit, mm/ft 2010/6,58 2010/6,58
Length with cutting unit, mm/ft 2220/7,29 2220/7,29
Width without cutting unit, mm/ft 880/2,89 880/2,89
Width with cutting unit, mm/ft 1000/3,29 1000/3,29
Height, mm/ft 1070/3,52 1070/3,52
Operating weight with cutting deck, kg/lb 232/511 270/595
Wheel base, mm/ft 887/2,9 887/2,9
Track width, front, mm/ft 715/2,37 715/2,37
Track width, rear, mm/ft 625/2,05 625/2,05
Tyre dimensions 165/60-8 165/60-8
Air pressure, rear - front, kPa / bar / PSI 60 (0,6/8,5) 60 (0,6/8,5)
Max. gradient 10° 10°
Engine
Brand / Model
Briggs & Stratton/ 219907011E1
Briggs & Stratton/ 219907011E1
Powe r
1)
, hp 12,5 15,5
Displacement, cm
3
/cu.in 344 502
Fuel, minimum octane grade lead-free 85 85
Fuel tank capacity, litre 10 10
Oil synthetic, class SJ-CF
SAE 5W/30 or SAE 10W/30SAE 5W/30 or SAE 10W/
30
Oil tank capacity, litre/USqt 1,4/1,5 1,4/1,5
Starting Electric starter Electric starter
Electrical system
Type 12 V, negative earthed 12 V, negative earthed
Battery 12 V, 24 Ah 12 V, 24 Ah
Spark plug Champion QC12YC Champion QC12YC
Electrode gap, mm/inch 0,75/0,030 0,75/0,030
Main fuse Spade connector, 7.5 A Spade connector, 7.5 A
Noise emissions and cutting width
Sound power level, measured dB(A) 98 98
Guaranteed noise level 98 99
Cutting width, mm 940/3,08 940/3,08
Vibration levels
Vibration level on the steering wheel, measured according to EN 836:1997 / A2:2001, m/s
2
2,5 2,5
Transmission
Brand Tuff Torq K46 Tuff Torq K46
Oil, class SF-CC SAE 10W/30 SAE 10W/40
Number of forward gears - -
Number of reverse gears - -
Forward speed, km/h. 0-9 0-9
Reverse speed, km/h 0-6 0-6
Cutting unit
Type
3-blade cover Combi 940 mm3-blade cover Combi 940
mm
Cutting heights, 7 positions, mm/inch 40-90/1 9/16-3 9/16 40-90/1 9/16-3 9/16
Blade length, mm/inch 360/14 3/16” 360/14 3/16”
Page 38
38 – En
g
lish
TECHNICAL DATA
´®z+R£@¶6*¨
´®z+R£@¶6*¨
1)
As rated by the engine manufacturer
FR 2216A2
Dimensions
Length without cutting unit, mm/ft 2060/6.75
Length with cutting unit, mm/ft 2260/7.41
Width without cutting unit, mm/ft 880/2,89
Width with cutting unit, mm/ft 1230/4.04
Height, mm/ft 1090/3.58
Operating weight with cutting deck, kg/lb 296/652
Wheel base, mm/ft 855/2,8
Track width, front, mm/ft 715/2.35
Track width, rear, mm/ft 625/2,05
Tyre dimensions 16 x 7,5 x 8
Air pressure, rear - front, kPa / bar / PSI 60 (0,6/8,5)
Max. gradient 10°
Engine
Brand / Model Briigs & Stratton/ 3057770123E1
Powe r
1)
, hp 16
Displacement, cm
3
/cu.in 480
Fuel, minimum octane grade lead-free 85
Fuel tank capacity, litre 10
Oil synthetic, class SJ-CF SAE 5W/30 or SAE 10W/30
Oil tank capacity, litre/USqt 1,4/1,5
Starting Electric starter
Electrical system
Type 12 V, negative earthed
Battery 12 V, 24 Ah
Main fuse Flat pin, 15 A.
Spark plug
Electrode gap, mm/inch 0,75/0,030
Noise emissions and cutting width
Sound power level, measured dB(A) 98
Guaranteed noise level 98
Cutting width, mm/inch 1120/44 (Combi 112)
Vibration levels
Vibration level on the steering wheel, measured according to EN 836:1997 / A2:2001, m/s
2
2,5
Vibration level in the seat, measured according to EN 836/A2 and ISO 2631-1 0,5
Transmission
Brand K 574 KTM 10L
Oil, class SF-CC SAE 10W/40
Forward speed, km/h. 0-9
Reverse speed, km/h 0-6
Cutting unit
Type Combi-unit
Cutting width, mm/inch 1030/41 (Combi 103)
1120/44 (Combi 112)
Cutting height 40-90/1 9/16-3 9/16
Blade length, mm/inch 390/15 3/8 (Combi 103)
420/16 1/2 (Combi 112)
Page 39
English – 39
TECHNICAL DATA
EC-declaration of conformity (Applies to Europe only)
Husqvarna AB, SE-561 82 Huskvarna, Sweden, tel.: +46-36-146500, hereby declares that Jonsered FR 2211 R, FR 2211 M, FR 2213 MA, FR 2216 A and FR 2216 A2 from 2008’s serial numbers and onwards (the year is clearly stated in plain text on the rating plate with subsequent serial number), complies with the requirements of the COUNCIL’S DIRECTIVE:
of June 22, 1998 ”relating to machinery” 98/37/EC, annex IIA.
of December 15, 2004 ”relating to electromagnetic compatibility” 2004/108/EC, and applicable supplements.
of May 8, 2000 ”relating to the noise emissions in the environment” 2000/14/EC.
Information regarding noise emissions and the mowing width, see Technical data
The following harmonised standards have been applied: EN292-2, EN-836.
Registered body 0404, SMP Svensk Maskinprovning AB, Fyrisborgsgatan 3, SE-754 50 Uppsala, Sweden has issued reports numbered as follows:
01/901/054, 01/901/055, 01/901/060, 01/901/061, 01/901/064 regarding the assessment of conformity according to annex VI to the COUNCIL’S DIRECTIVE of May 8, 2000 relating to the emission of noise to surroundings, 2000/14/EC.
Huskvarna 26 October 2007
Claes Losdahl, Development Manager/Garden Products
IMPORTANT INFORMATION When the service life of this product has been served and it is no longer used it should be returned to the dealer or to an applicable station for recycling.
IMPORTANT INFORMATION We reserve the right to change specifications and designs without prior notice so as to implement improvements. Note that no legal claims are valid on the basis of information in this manual. Use only genuine parts for repairs. The warranty is not valid if non genuine parts are used.
Page 40
´®z+R£@¶6*¨
2008-11-12
´®z+R£@¶6*¨
1150973-26
Loading...