John Deere OMGX20927 User Manual

JOHN DEERE
WORLDWIDE COMMERCIAL & CONSUMER
EQUIPMENT D IV IS IO N
GX20927 K1
2-Bag Bagger
For 42-Inch an d 48- Inch Mower Decks
OMGX20927 K1
North American Version
Litho in U.S.A.

INTRODUCTION

Introduc tion

Thank You for Purchasing a John Deere Product

We appreciate having you as a customer and wish you many years of safe and satisfied use of your machine.
c CAUTION: Avoid injury! This symbol and text
highlig ht potential haz ards or death to the operator or bystanders that may occur if the hazards or procedures are ignored.

Using Your Operator’s Manual

This manual is an important part of your machine and should remain with the machine when you sell it.
Reading your operator’s manual will help you and others avoid personal injury or damage to the machine. Information given in this manual will provide the operator with the safest and most effective use of the machine. Knowing how to operate this machine safely and correctly will allow you to train others who may operate this machine.
If you have an attachment, use the safety and operating information in the attachment operator’s manual along with the machine operator’s manual to operate the attachment safely and correctly.
This manual and safety signs on your machine may also be availabl e in other languages (see your John Deere dealer to order).
Sections in your operator’s manual are placed in a specific order to help you understand all the safety messages and learn the controls so you can operate this machine safely. You can also use this manual to answer any specific operating or servicing questions. A convenient index located at the end of this book will help you to find needed information quickly.
IMPORTANT: Av oid damage! This text is used to tell the operator of actions or conditions that might result in damage to the machine.
NOTE: General information is given throughout the manual that may help the operator in the operation or service of the machine.
The machine shown in this manual may differ slightly from your machine, but will be similar enough to help you understand our instructions.
RIGHT-HAND and LEFT-HAND sides are determined by facing in the direction the machine will travel when going forward. When you see a broken line arrow (------>), the item referred to is hidden from view.
Before delivering this machine, your dealer performed a predelivery inspection to ensure best performance.

Special Messages

Your manual contains special messages to bring attention to potential safety concerns, machine damage as well as helpful operating and servicing information. Please read all the information carefully to avoid injury and machine damage.
Introduction

PRODUCT IDENTIFICATION

Product Iden ti fic a tio n

Record Purchase Information

If you need to contact an Authorized Serv ice Center for information on servicing, always provide the product model and serial number.
You will need to locate the model and serial number for the bagger and record the information in the spaces provided below.
DATE OF PURCHASE: ______________________________________ ___ DEAL ER N AME: ______________________________________ ___ DEAL ER PHON E: ______________________________________ ___
Product Identification

TABLE OF CONTENTS

Table of Co nt ents
Safety .....................................................................................................................................................................................1
Installing ................................................................................................................................................................................4
Removing .............................................................................................................................................................................. 8
Operating ............................................................................................................................................................................. 10
Replacement Parts...............................................................................................................................................................12
Service ................................................................................................................................................................................13
Troubleshooting ....................................................................................................................................................................15
Storage ................................................................................................................................................................................. 16
Assembly..............................................................................................................................................................................17
Specifications .......................................................................................................................................................................19
Index.....................................................................................................................................................................................20
All information, illustrations and
specifications in this manual are based
on the latest information at the time of
publication. The right is reserved to
make changes at any time without
notice.
COPYRI GHT© 2001
Deere & Co.
John Deere Worldwide Commercial and
Consum er Equipmen t Di vi si on
All righ ts reserved
Previous Ed itions
COPYRIGHT©
Table of Contents
OMGX20927 K1 - English

SAFETY

Safety

Understanding The Machine Safety Labels

Safety-Alert Symbol
The machine safety labels shown in this section are placed in important areas on your machine to draw attention to potential safety hazards.
On your machine safety labels, the words DANGER, WARNING, and CAUTION are used with the safety-aler t symbol. DANGER identifies the most serious hazards.
The operator’s manual also explains any potential safety hazards whenever necessary in special safety messages that are identified with the word, CAUTION, and the safety­alert symbol.

WARNING: Thrown Objects

MX10382 M118223
• Do not operate mower without chutes and hoses securely in place.

CAUTION

WARNING: Objects May Be Thrown from Mower

MX10309 M118464
• Do not open catcher while blades are turning.
• Shut off engine before removing or installing bag.
• Operate mower with complete bagging attachment in place.
MX10309 G C00215
• Bag is subject to wear and deterioration.
• Check bag frequently, replace when necessary.
• Use a John Deere bag or equivalent to comply with safety specifications.

Bagging Safely

Read, understand and follow all instructions in this attachment manual, the vehicle operator’s manual and safety signs on equipment before starting.
Use proper front ballast. Remove ballast when the material collection system is removed.
Hopper extends beyond vehicle. Be aware of surrounding objects when making short tur ns.
Do not operate material collection system unless entire grass catcher is fastened in place with hopper cover securely latched.
Do not let anyone ride on the mower or material collection
Safety - 1
SAFETY
system. Riders are subject to injury such as being struck by foreign objects or being thrown off. Riders may obstruct the operator’s view and cause a collision.

Before you remove or inst al l bags or unplug chute:

• Stop mower.
• Disengage mower PTO.
• Stop engine.

Before you back up:

M61008
• Stop machine.
• Look behind hopper for children.
• Lock the park brake.
• Stop the engine.
• Lower tiller to the ground.
• Remove the key.
• Before you leave the operator’ s seat, wait f or engine and all moving parts to stop.

Wear Appropriate Clothing

MIF
• Wear close fitting clothing and safety equipment appropriate for the job.

Operate safely on slopes:

• Empty bags when they are half full.
• Do not operate on steep slopes.
• Before you turn, slow down.
• Avoid sudden starts and stops.
• Avoid holes, rocks, and roots.
• Mow up and down — not across slopes.
• Do not park mower with material collection system on slopes.

Bag Maintenance:

• Bag is subject to wear and deterioration.
• Check bag frequently, replace when necessary.
• Use John Deere bag or equivalent to comply with safety specifications.
• Do not leave clippings in bags overnight.

Pa rki ng Saf e l y

• Stop machine on a level surface, not on a slope.
• Disengage PTO.
• Always wear safety goggles or safety glasses with side shields when operating the machine.
• Wear a suitable protective device such as earplugs. Loud noise can cause impairment or loss of hearing.
• Do not wear radio or music headphones. Safe service and operation requires your full attention.

Practice Safe Maintenance

MIF
• Understand service procedure before doing work. Keep area clean and dry .
• Never service or adjust the bagger while the vehicle is
Safety - 2
SAFETY
moving. Keep safety devices in place and in working condition. Keep hardware tight.
• Keep all parts in good condition and properly installed. Fix damage immediately. Replace worn or broken parts. Remove any buildup of debris.
• Unauthorized modifications to the bagger may impair its function and safety. Do not tamper with its original design.
Safety - 3

Installing

Remove Mulch Cover

A
INSTALLING
MX8868
The mulch cover (A) or mulch plug kit is not compatible with the installation of the 2-bag bagger. Remove mulch cover or mulch plug kit before installing bagger attachment.

Install Proper Ballast

c CAUTION: Avoid injury! To maintain steering
control and stability always use the recommended ballast.
Install the proper front ballast to help counter-balance the total weight of the bagger . Remove ballast when the bagger is removed. This will ensure proper operation of the machine when not bagging. See your authorized service center for recommended weights on your machine.

Install High Lift Mower Blades

A
6. Tighten blade hardware (A) to 62 N•m (46 lb-ft).
A
MX8865a

Installing 2-Bag Bagger

Install Mounting Post and Bagger Support Rod

B
A
M10280 MX8870
1. Fit tabs (A) on mounting post into slots (B) on rear hitch plate.
1. Park vehicle safely. (See Parking Safely in the Safety section.)
2. Disconnect the spark plug wire.
3. Thoroughly clean the top and underside of the mower deck.
c CA UTION: Av oid i njury! Be careful, sharp edges
on mower blades. Always wear gloves when handling mower blades.
4. Remove mower blades. See your machine operator’s manual.
5. Install high lift blades.
Installing - 4
INSTALLING
D
C
E
MX10280
F
MX8870
2. Insert bagger support rod (E) into the smaller holes in rear cargo mounts (F).
3. Install drilled cargo pin (D) into mounting post.
4. Install spring locking pin (C) into hole in drilled cargo pin.
I
J
MX10308
2. Close hopper top and fasten hood hold-down (I) over latch rod (J).

Install Rear Bagger Chute

42-Inch Mower Decks

A
B

Installing Bags

c CAUTION: Avoid injury! To prevent injury from
thrown objects, do not operate mower without complete bagging attachment securely in place.
G
H
M93583
1. Install left and right bags (G) on mounting post (H).
MX8872
1. Hold plastic discharge chute (A) open.
2. To unlock metal deflector (B), grasp corner, pull outward and swing upward to open.
Installing - 5
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