John Deere AC-G3200i OPERATOR’S MANUAL

AC-G3200i AC-G4300i Generator

Operator’s Manual 1

Introduction

THANK YOU for purchasing a John Deere product.

READ THIS MANUAL carefully to learn how to operate and service your machine correctly. Failure to do so could result in personal injury or equipment damage. This manual and safety signs on your machine may also be available in other languages. (See your John Deere dealer to order.)

THIS MANUAL SHOULD BE CONSIDERED a permanent part of your machine and should remain with the machine when you sell it.

MEASUREMENTS in this manual are given in both metric and customary U.S. unit equivalents. Use only correct replacement parts and fasteners. Metric and inch fasteners may require a speciﬁc metric or inch wrench.

RIGHT HAND AND LEFT HAND sides are determined by facing the control panel end of the machine.

The SERIAL NUMBER is located in the Speciﬁcation or Identiﬁcation Numbers section. Accurately record all the numbers to help in tracing the machine should it be stolen. Your dealer also needs these numbers when you order parts. File the identiﬁcation numbers in a secure place off the machine.

WARRANTY is provided from your John Deere dealer for customers who operate and maintain their equipment as described in this manual. The warranty is explained on the warranty certiﬁcate shown in this manual.

This warranty provides you the assurance that your dealer will back products where defects appear within the warranty period. Should the equipment be abused, or modiﬁed to change its performance beyond the original factory speciﬁcations, the warranty will become void.

2 Operator’s Manual

Introduction

NOTICE

FEDERAL EMISSION COMPONENT DEFECT WARRANTY and CALIFORNIA EMISSION CONTROL WARRANTY are applicable to only those engines / generators complied with EPA (Environmental Protection Agency) and CARB (California Air Resources Board) emission regulations in the U.S.A.

NOTICE

To the engines / generators exported to and used in the countries other than the U.S.A., warranty service shall be performed by the distributor in each country in accordance with the standard Robin engine / generator warranty policy as applicable.

AIR INDEX

To show compliance with California emission regulations, a hang tag has been provided displaying the Air Index level and durability period of this engine.

The Air Index level deﬁnes how clean an engine’s exhaust is over a period of time. A bar graph scaled from “0” (most clean) to “10” (least clean) is used to show an engine’s Air Index level. A lower Air Index level represents cleaner exhaust from an engine.

The period of time (in hours) that the Air Index level is measured is known as the durability period. Depending on the size of the engine, a selection of time periods can be used to measure the Air Index level (see below).

Descriptive Term

Moderate: 50 hours (engine from 0 to 80 cc) 125 hours (engine greater than 80 cc)

Intermediate: 125 hours (engine from 0 to 80 cc) 250 hours (engine greater than 80 cc)

Extended: 300 hours (engine from 0 to 80 cc) 500 hours (engine greater than 80 cc)

Notice: This hang tag must remain on the engine or piece of equipment, and only be removed by the ultimate purchaser before operation.

Applicable to Emissions Durability Period

Operator’s Manual 3

Introduction

FEDERAL EMISSIONS COMPONENT DEFECT WARRANTY

EMISSIONS COMPONENT DEFECT WARRANTY COVERAGE -- This emission warranty is applicable in all States, except the state of

California.

Fuji Heavy Industries Ltd. and Robin America Inc., Wood Dale Illinois, (herein “ROBIN AMERICA”) warrant(s) to the initial retail purchaser and each subsequent owner, that this Non-road engine (herein “engine”) has been designed, built, and equipped to conform at the time of initial sale to all applicable regulations of the U.S.

Environmental Protection Agency (EPA), and that the engine is free of defects in materials and workmanship which would cause this engine to fail to conform with EPA regulations during its warranty period.

For the components listed under PARTS COVERED, the service dealer authorized by ROBIN AMERICA will, at no cost to you, make the necessary diagnosis, repair, or replacement necessary to ensure that the engine complies with applicable U.S. EPA regulations.

EMISSIONS COMPONENT DEFECT WARRANTY PERIOD

The warranty period for this engine begins on the date of sale to the initial purchaser and continues for a period of two years.

PARTS COVERED

Listed below are the parts covered by the Emission Components Defect Warranty. Some of the parts listed below may require scheduled maintenance and are warranted up to the ﬁrst scheduled replacement point for that part.

1. Fuel Metering System

a. Carburetor and internal parts (and / or pressure regulator or fuel

injection system). b. Air / fuel ratio feedback and control system, if applicable. c. Cold start enrichment system, if applicable. d. Regulator assembly (gasoline fuel, if applicable).

2. Air Induction System

a. Intake manifold, if applicable. b. Air ﬁlter.

OWNER’S WARRANTY RESPONSIBILITIES

As the engine owner, you are responsible for the performance of the required maintenance listed in your owner’s manual. ROBIN AMERICA recommends that you retain all receipts covering maintenance on your engine, but ROBIN AMERICA cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.

As the engine owner, you should however be aware that ROBIN AMERICA may deny warranty coverage if your engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modiﬁcations.

You are responsible for the presenting your engine to the nearest service dealer authorized by ROBIN AMERICA when a problem exists.

If you have any questions regarding your warranty rights and responsibilities, you should contact the ROBIN AMERICA customer service department at 1-630-350-8200 for the information.

THINGS YOU SHOULD KNOW ABOUT THE EMISSION CONTROL SYSTEM WARRANTY MAINTENANCE AND REPAIRS

3. Ignition System

a. Spark plugs. b. Magneto or electronic ignition system. c. Spark advance / retard system, if applicable.

4. Exhaust manifold, if applicable.

5. Miscellaneous items used in above systems.

a. Electronic controls, if applicable. b. Hoses, belts, connectors, and assemblies. c. Filter lock assembly (gaseous fuel, if applicable).

OBTAINING WARRANTY SERVICE

To obtain warranty service, take your engine to the nearest authorized ROBIN AMERICA. Bring your sales receipts indicating date of purchas for this engine. The service dealer authorized by ROBIN AMERICA will perform the necessary repairs or a amount of time and furnish you with a copy of the repair order. Al and accessories replaced under this warranty become the property of ROBIN AMERICA.

WHAT IS NOT COVERED

Conditions resulting from tampering, misuse, improper adjustment (unless they were made by the service dealer authorized by AMERICA during a warranty repair), alteration, accident, failure to use the recommended fuel and oil, or not performing required maintenance services.

The replacement parts used for required maintenance services.

Consequential damages such as loss of time, inconvenience, loss of use of the engine or equipment, etc.

Diagnosis and inspection charges that do not result in warranty-eligible service being performed.

Any non-authorized replacement part, or malfunction of authorized parts due to use of non-authorized parts.

4 Operator’s Manual

djustments within a reasonable

l parts

ROBIN

You are responsible for the proper maintenance of the engine. You should keep all receipts and maintenance records covering the performance of regular maintenance in the event questions arise. These receipts and maintenance records should be transferred to each subsequent owner of the engine. ROBIN AMERICA reserves the right to deny warranty coverage if the engine has not been properly maintained. Warranty claims will not be denied, however, solely because of the lack of required maintenance or failure to keep maintenance records.

MAINTENANCE, REPLACEMENT OR REPAIR OF EMISSION CONTROL DEVICES AND SYSTEMS MAY BE PERFORMED BY ANY REPAIR ESTABLISHMENT OR INDIVIDUAL; HOWEVER, WARRANTY REPAIRS MUST BE PERFORMED BY A SERVICE DEALER AUTHORIZED BY ROBIN AMERICA. THE USE OF PARTS THAT ARE NOT EQUIVALENT IN PERFORMANCE AND DURABILITY TO AUTHORIZED PARTS MAY IMPAIR THE EFFECTIVENESS OF THE EMISSION CONTROL SYSTEM AND MAY HAVE A BEARING ON THE OUTCOME OF A WARRANTY CLAIM.

If other than the parts authorized by ROBIN AMERICA are used for maintenance replacements or for the repair of components affecting emission control, you should assure yourself that such parts are warranted by their manufacturer to be equivalent to the parts authorized by ROBIN AMERICA in their performance and durability.

HOW TO MAKE A CLAIM

All repair qualifying under this limited warranty must be performed by a service dealer authorized by ROBIN AMERICA. In the event that any emission-related part is found to be defective during the warranty period, you shall notify ROBIN AMERICA customer service department at 1-630-350-8200 and you will be advised of the appropriate warranty service dealer or service providers where the warranty repair can be performed.

Introduction

CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT

YOUR WARRANTY RIGHTS AND OBLIGATIONS

The California Air Resources Board and Fuji Heavy Industries Ltd. (herein “FUJI”) are pleased to explain the emission control system warranty on your 2004 and later Small Off-Road engine (herein “engine”). In California, new engine must be designed, built and equipped to meet the State’s stringent anti-smog standards. FUJI must warrant the emission control system on your engine for the periods of time described below, provided there has been no abuse, neglect or improper maintenance of your engine. Your emission control system may include parts such as the carburetor or fuel-injection system, and the ignition system. Also included may be hoses, belts, connectors and other emission-related assemblies. Where a warrantable condition exists, ROBIN AMERICA will repair your engine at no cost to you including diagnosis, parts and labor.

MANUFACTURER’S WARRANTY COVERAGE:

The 2004 and later engines are warranted for two (2) years. If any emission related part on your engine is defective, the part will be repaired or replaced by ROBIN AMERICA.

OWNER’S WARRANTY RESPONSIBILITIES:

- As the engine owner, you are responsible for the performance of the required maintenance listed in your Owner’s Manual. ROBIN AMERICA recommends that you retain all receipts covering maintenance on your engine, but FUJI cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.

- As the engine owner, you should however, be aware that neglect, improper maintenance or unapproved modiﬁcations.

- Your are responsible for presenting your engine to a s Wood Dale, IL 60191 (herein ROBIN AMERICA) as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.

If you have any questions regarding your warranty rights and responsibilities, you should at 1-630-350-8200.

FUJI may deny you warranty coverage if your engine or a part has failed due to abuse,

ervice dealer or warranty station authorized by ROBIN AMERICA Inc. 940 Lively Blvd.,

contact Robin America Inc. Customer Service Department

LIMITED WARRANTY

on Emission Control Systems

- California Only -

FUJI warrants to the owner of the 2004 and later engine that the engine (1) has been designed, built and equipped so as to conform at the time of manufacture with the applicable regulations of the California Air Resources Board, and (2) is free from defects in materials and workmanship that could cause it to fail to conform with those regulations as may be applicable in the terms and conditions stated below.

A. COMMENCEMENT DATE

The warranty period begins on the date the engine is delivered to a ﬁrst retail purchaser.

B. LENGTH OF COVERAGE

FUJI warrants to a ﬁrst retail purchaser and each subsequent purchaser that the engine is free from defects in materials and workmanship that cause the failure of a warranted emission-related part for a period of two (2) years after the date of delivery to the ﬁrst retail purchaser.

C. WHAT IS COVERED

1. REPAIR OR REPLACEMENT PARTS

Repairs and replacement of any warranted part will be performed at no charge to you by an authorized service dealer or a warranty station. You may contact the Robin America Inc. Customer Service Department at 1-630-350-8200 to obtain the name of the nearest appropriate location where your warranty repairs are performed.

2. WARRANTY This warranty continues for a period of two (2) years and applies

only to the repair, replacement or adjustment of the co parts that are not scheduled for replacement as required maintenance. Further, component parts w for regular inspection to the effect of “repair or replace as necessary” are warranty for the warranty period. Any warranted part which is scheduled for replacement as required maintenance is warranted for the period of time up to the ﬁrst scheduled replacement point for that part.

3. DIAGNOSIS You will not be charged for diagnostic labor that leads to the

determination that a warranted part is defective, if the diagnostic work is performed at an authorized service dealer or warranty station.

4. DAMAGES If a warranted part failed causing damage to the engine

components, consult an warranty station.

PERIOD

mponent

hich are scheduled only

D. WHAT IS NOT COVERED

1. This limited warranty does not cover any part which malfunctions, fails or is damaged due to failure to follow the maintenance and operating instructions set forth in the 2004 and later Owner’s Manual including:

a. Improper maintenance of any warranted parts. b. Improper installation, adjustment or repair of the engine or of any warranted part unless performed by an authorized service dealer. c. Failure to follow recommendations on fuel use contained in the 2004 and later Owner’s Manual. d. Repairs performed outside of the authorized warranty service dealers. e. Use of parts which are not authorized by FUJI.

2. Add-on or modiﬁed parts. This warranty does not cover any part that malfunctions, fails or is

damaged due to alterations by changing, adding to or removing parts from the engine.

3. Expenses incurred by processing warranty-claims. FUJI, any authorized service dealer and warranty station

shall not be liable for any loss of use of the engine, for any alternative usage, for any damage to goods, loss of time or inconvenience.

E. HOW TO FILE A CLAIM

All repairs qualifying under this Limited Warranty must be performed by a dealer who sold you the engine or warranty station authorized by ROBIN AMERICA. In the event that any emission-related part is found to be defective during the warranty period, you must notify the Robin America Inc. Customer Service Department at you will be advised of the appropriate warranty service facilities where the warranty repair is to be performed.

1-630-350-8200 and

Operator’s Manual 5

Introduction

F. WHERE TO OBTAIN WARRANTY SERVICE

It is recommended that warranty service be performed by the authorized dealer who sold you the engine, although warranty service will be performed by any authorized service dealers or warranty stations anywhere in the United States.

When warranty repair is needed, the engine must be brought to an authorized service dealer or warranty station’s place of business during normal business hours. In all cases, a reasonable time, not to exceed 30 days, must be allowed for the warranty repair to be completed after the engine is received by the authorized service dealer or warranty station.

G. MAINTENANCE, REPLACEMENT AND REPAIR OF

H. PARTS COVERED UNDER THE CALIFORNIA EMISSIONS WARRAN

1. Fuel Metering System

a. Carburetor and internal parts (and / or pressure regulator or fuel,

b. Air / fuel ratio feedback and control system, if applicable. c. Cold start enrichment system, if applicable. d. Regulator assembly (gaseous fuel, if applicable).

2. Air Induction System

a. Intake manifold, if applicable. b. Air ﬁlter.

injection system).

EMISSION-RELATED PARTS

Only warranted engine replacement parts approved by FUJI should be used in the performance of any warranty maintenance or repairs on emission-related parts. If other than authorized parts are used for maintenance, replacement or repair of components affecting emission control, you should assure yourself that such parts are warranted by their manufacturer to be equivalent to authorized parts in performance and durability. FUJI, however, assumes no liability under this warranty with respect to parts other than authorized parts. The use of nonauthorized replacement parts does not invalidate the warranty on other components unless the non-authorized parts cause damage to warranted parts.

3. Ignition System

a. Spark Plug. b. Magneto or electronic ignition system. c. Spark advance / retard system, if applicable.

4. Exhaust manifold, if applicable.

5. Miscellan

a. Electronic controls, if applicable. b. Hoses, belts, connectors, and assemblies. c. Filter lock assembly (gaseous fuel, if applicable

eous items used in above systems.

I. MAINTENANCE STATEMENTS

It is your responsibility to have all scheduled inspection and maintenance services performed at the times recommended in the 2005 and later Owner’s Manual and to retain proof that inspection and maintenance services are performed at the times when recommended. FUJI will not deny a warranty claim solely because you have no record of maintenance; however, FUJI may deny a warranty claim if your failure to perform required maintenance resulted in the failure of warranted part. The proof which you maintain should be given to each subsequent owner of the engine. You are responsible for performing the scheduled maintenance described below based on the procedures speciﬁed in the 2005 and later Owner’s Manual. The scheduled maintenance below is based on a normal engine operating schedule.

PROCEDURE: INTERVAL:

1. Change engine oil. 1. Initial 20 hours and every 100 hours afterward.

2. Clean air cleaner (element). 2. Every 50 hours.

3. Replace air cleaner element. 3. Every 200 hours.

4. Clean and adjust spark plug and electrodes. 4. Every 200 hours.

NOTE: More frequent maintenance may be necessary under dusty, dirty or severe conditions.

6 Operator’s Manual

Contents

Page

Safety ........................................................................ 8

Safety Signs ...........................................................15

Controls ................................................................. 17

Preparing the Generator ........................................ 20

Operation ................................................................ 26

Troubleshooting

Service .................................................................... 34

Transporting ............................................................. 38

Storage .................................................................... 39

Speciﬁcations ......................................................... 40

Wire Diagram ........................................................... 41

Warranty .............................................................42-44

Notes ........................................................................ 45

..................................................... 33

All information, illustrations and speciﬁcations in this manual are based

on the latest information available at the time of publication. The right is

reserved to make changes at any time without notice.

Operator’s Manual 7

Safety

RECOGNIZE SAFETY INFORMATION

This is the safety alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury.

Follow recommended precautions and safe operating practices.

UNDERSTAND SIGNAL WORDS

A signal word--DANGER, WARNING or CAUTION--is used with the safety-alert symbol. DANGER identiﬁes the most serious hazards.

DANGER or WARNING safety signs are located near specific hazards. General precautions are listed on CAUTION safety signs. CAUTION also calls attention to safety messages in this manual.

FOLLOW SAFETY INSTRUCTIONS

Carefully read all safety messages in this manual and safety signs on your machine. Keep safety signs in good condition. Replace missing or damaged safety signs. Be sure new equipment components and repair parts include the current safety signs. Replacement safety signs are available from your John Deere dealer.

Learn how to operate the machine and how to use controls properly. Do not let anyone operate without instruction.

Keep your machine in proper working condition. Unauthorized modiﬁcations to the machine may impair the function and/or safety and affect machine life.

If you do not understand any part of this manual and need assistance, contact your John Deere dealer.

8 Operator’s Manual

CARBON MONOXIDE - POISONOUS GAS

Use generator outdoors, away from open windows, vents, or doors. Keep generator at least 1 meter (3 feet) away from any structure or building during use.

Generator exhaust contains carbon monoxide - a poisonous gas that can kill you. You CAN

Never use a generator in enclosed or partially-enclosed spaces. Generators can produce high levels of carbon monoxide very quickly. When you use a portable generator, remember that you cannot smell or see carbon monoxide. Even if you can’t smell exhaust fumes, you may still be exposed to carbon monoxide.

If you start to feel sick, dizzy, or weak while using a generator, get to fresh air RIGHT AWAY. DO NOT DELAY. The carbon mono from generators can rapidly lead to full incapacitation and death.

If you experience serious symptoms, get medical attention immediately. Inform medical staff is suspected. If you experienced symptoms while indoors, have someone call the ﬁre department to determine when it is re-enter the building.

NEVER operate the generator in an explosive atmosphere, near combustible materials or where ventilation is not sufﬁcient to carry away exhaust fumes. Exhaust fumes can cause serious injury

or death.

NOT smell or see this gas.

xide

that carbon monoxide poisoning

safe to

NEVER use a generator indoors, including in homes, garages, basements, crawl spaces, and other enclosed or partially-enclosed areas, even with ventilation. Opening doors and windows fans will not prevent carbon monoxide build-up in the home.

Follow the instructions that come with your generator. Locate the unit outdoors and away from doors, windows, and vents that could allow the carbon monoxide gas to come indoors.

ONLY run generator outdoors and away from air intakes.

NEVER run generator inside homes, garages, sheds, or other semi-enclosed spaces. These spaces can trap poisonous gases EVEN IF you run a fan or open doors and windows.

If you start to feel sick, dizzy, or weak while using the generator, shut if off and get fresh air RIGHT AWAY. See a doctor. You may have carbon monoxide poisoning.

Install battery-operated carbon monoxide alarms or plug-in carbon monoxide alarms with battery back-up in your home, according to the manufacturer’s installation instructions. The carbon mono alarms should be certiﬁed to the requirements of the la standards for carbon monoxide alarms. (UL 2034, IAS 6-96, or CSA 6.19.01).

or using

xide

test safety

Test your carbon monoxide alarm frequently and replace dead batteries.

Operator’s Manual 9

SAFETY WARNING WHEN REFUELING

Gasoline is extremely ﬂammable and its vapors can explode if ignited.

Observe all safety regulations for the safe handling of fuel. Handle fuel in safety containers. If the container does not have a spout, use a funnel.

Do not overﬁll the fuel tank, leave room for the fuel to expand.

Do not reﬁll fuel tank while the engine is running. Before refueling the generator, turn it off and let it cool down. Gasoline spilled on hot engine parts could ignite.

Fill the tank only on an area of bare ground. While fueling the tank, keep heat, sparks and open ﬂame away. Carefully clean up any spilled fuel before starting engine.

Always ﬁll fuel tank in an area with plenty of ventilation to avoid inhaling dangerous fumes.

NEVER store fuel for your generator in the home. Gasoline, pro kerosene, and other ﬂammable liquids should be stored outside of living areas in properly-labeled, non-glass safety containers. Do not store them near a fuel-burning appliance, such as a natural gas water heater in a garage. If the fuel is spilled or the container is not sealed properly, invisible vapors from the fuel can travel along the ground and can be ignited by the appliance’s pilot light or by arcs from electric switches in the appliance.

GROUND FAULT CIRCUIT INTERRUPTER PROTECTION

These generators are equipped with a GFCI (Ground Fault Circuit Interrupters) 120V duplex receptacles for protection against the hazards of electrical shock from defective attachments such as, tools, cords, and cables.

WARNIN G: The GF CI may not function unless the ge n e ra t o r i s p r op e r ly g r ou n d ed . F o ll o w the correct procedure specified in the section labeled “GROUNDING INSTRUCTIONS”.

A GFCI is a device that interrupts electricity from either the utility or generator by means of a special type of circuit breaker if a fault current ﬂow to the ground occurs.

A GFCI can be used only with generators that have the neutral wire internally bonded to the frame, and the frame properly grounded to the earth. A GFCI will not work on generators that do not have the neutral wire bonded to the frame, or on generators which have not been properly grounded. All John Deere generators have internally bonded ground wires. A GFCI will not work if the unit is not properly grounded.

pane,

A GFCI may be required by OSHA regulations, the National Electric Code and/or local and federal codes when operating a generator.

For additional protections against shock hazards due to defective equipment attached to the twist-lock receptacles, consider the use of a GFCI on each of these receptacles as well.

GFCI and GFCI protected cord sets and cables may be purchased from local electrical supply houses.

10 Operator’s Manual

ELECTRICAL HAZARDS

This product must be grounded. If it should malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock.

DANGER - IMPROPER CONNECTION OF THE EQUIPMENT GROUNDING CONDUCTOR CAN RESULT IN A RISK OF ELECTROCUTION. CHECK WITH A QUALIFIED ELECTRICIAN OR SERVICE PERSON IF YOU ARE IN DOUBT AS TO WHETHER THE UNIT IS PROPERLY GROUNDED.

This generator is equipped with a grounding terminal for your protection. Always complete the ground path from the generator to an external ground source as instructed in the section labeled “Grounding Instructions” in the Preparation section of this manual.

The generator is a potential source of electrical shock if not kept dry. Keep the generator dry and do not use in rain or wet conditions. To protect from moisture, operate it on a dry surface under an open, canopy-like structure. Dry your hands if wet before touching the generator.

Plug appliances directly into the generator. Or, use a heavy duty, outdoor-rated extension cord that is rated (in watts or amps) at least equal to the sum of the connected appliance loads. Check that the entire cord is free of cuts or tears and that the plug has all three prongs, especially a grounding pin.

NEVER try to power the house wiring by plugging the generator into a wall outlet, a practice known as “back feeding”. This is an extremely dangerous practice that presents an electrocution risk to utility workers and neighbors served by the same utility transformer. It also bypasses some of the built-in household circuit protection devices.

If you must connect the generator to the house wiring to power appliances, have a qualiﬁed electrician install the appropriate equipment in accordance with local electrical codes. Or, check with your utility company to see if it can install an appropriate power transfer switch.

For power outages, permanently installed stationary generators are better suited for providing backup power to the home. Even a properly connected portable generator can become overloaded. This may result in overheating or stressing the generator components, possibly leading to a generator failure.

Operator’s Manual 11

IMPORTANT SAFETY INSTRUCTIONS

WARNING: To reduce the risk of injury, read this operator’s manual completely before using. When using this product, the following basic precautions should always be followed:

1. Read all the instructions before using the product.

2. Do not enclose the generator nor cover it with a box. The generator has a built-in forced air cooling system, and may become overheated if it is enclosed. If generator has been covered to protect if from the weather during non use, be sure to remove it and keep it well away from the area during generator use.

3. Operate the generator on a level surface. It is not necessary to prepare a special foundation for the generator. However, the generator will vibrate on an irregular surface, so choose a level place without surface irregularities.

If the generator is tilted or moved during operation, fuel

may spill and/or the generator may tip over, causing a hazardous situation.

Proper lubrication cannot be expected if the generator

is operated on a steep incline or slope. In such a case, piston seizure may occur even if the oil is above the upper level.

4. Pay attention to the wiring or extension cords from the generator to the connected device. If the wire is under the generator or in contact with a vibrating part, it may break and possibly cause a ﬁre, generator burnout, or electric shock hazard. Replace damaged or worn cords immediately.

5. Do not operate in rain, in wet

or damp conditions, or with wet hands. The operator may suffer severe electric shock if the generator is wet due to rain or snow.

6. If wet, w

ipe and dry it well before starting. Do not pour

water directly over the generator, nor wash it with water.

7. Be extremely careful that all necessary electrical grounding procedures are followed during each and every use. Failure to do so can be fatal.

8. NEVER try to power the house wiring by plugging the generator into a wall outlet, a practice known as “back feeding”. This is an extremely dangerous practice that presents an electrocution risk to utility workers and neighbors served by the same utility transformer. It also bypasses some of the built-in household circuit protection devices.

If you must connect the generator to the house wiring to

power appliances, have a qualiﬁed electrician install the appropriate equipment in accordance with local electrical codes. Or, check with your utility company to see if it can install an appropriate power transfer switch.

9. No s

moking while charging a battery. The battery emits ﬂammable hydrogen gas, which can explode if exposed to electric arcing or open ﬂame. Keep the area wellventilated and keep open ﬂames / sparks away when charging a battery.

12 Operator’s Manual

IMPORTANT SAFETY INSTRUCTIONS

10. Engine becomes extremely hot during and for some time after operation. Keep combustible materials well away from generator area. Be very careful not to touch any parts of the hot engine especially the mufﬂer area or serious burns may result.

11. Keep children and all bystanders at a safe distance from work area.

12. It is absolutely essential that you know the safe and proper use of the power tool or appliance that you intend to use. All operators must read, understand and follow the tool / appliance owners manual. Tool and appliance applications and limitations must be understood. Follow all directions given on labels and warnings. Keep all instruction manuals and literature in a safe place for future reference.

13. Use only “LISTED” extension cords. When a tool or appliance is used outdoors, use only extension cords marked “For Outdoor Use”. Extension cords, when not in use should be stored in a dry and well ventilated area.

14. Always switch off generator’s AC circuit breaker and disconnect tools or appliances when not in use, before servicing, adjusting, or installing accessories and attachments.

15. Make sure the engine is stopped before starting any maintenance, servicing or repair.

NOTE: Make sure maintenance and repair of the generator

set are performed by properly trained personnel only.

SAVE THESE INSTRUCTIONS

Operator’s Manual 13

WEAR PROTECTIVE CLOTHING

Wear close fitting clothing and safety equipment appropriate to the job.

Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objectionable or uncomfortable loud noises.

Operating equipment safely requires the full attention of the operator. Do not wear radio or music headphones while operating machine.

PREPARE FOR EMERGENCIES

Keep a ﬁrst aid kit and ﬁre extinguisher handy. Keep emergency numbers for doctors, ambulance service,

hospital and ﬁre department near your telephone. Be prepared if a ﬁre starts.

INSPECT GENERATOR

Be sure all covers, guards and shields are tight and in place.

Locate all operating controls and safety labels. Inspect power cord for damage before using. There is a

hazard of electrical shock from crushing, cutting or heat damage.

SERVICE GENERATOR SAFELY

Before servicing the generator, disconnect all equipment and allow unit to cool down.

Service generator in a clean dry ﬂat area. Make sure the engine is stopped before starting any

maintenance servicing or repair.

14 Operator’s Manual

Read the operator's instruction manual.

Stay clear of the hot surface.

Exhaust gas is poisonous. Do not operate in an unventilated room.

Stop the engine before refueling.

Fire, open light and smoking prohibited.

Caution, risk of electric shock.

Do not connect the generator to the commercial power lines.

HOT, avoid touching the hot areas.

Engine oil

ON (power and Engine)

Add oil

Battery charging condition

OFF (power and Engine)

Alternating current

Direct current

Plus ; positive polarity

Minus ; negative polarity

OUT-position of a bistable push control

IN-position of a bistable push control

Protective earth (ground)

Fuse

Choke ; cold starting aid

Engine start (Electric start)

Engine stop

Diesel fuel

Fast

Slow

P r

Rated power (kW)

COP

Continuous power

COS

Rated power factor

f r

Rated frequency (Hz)

U r

Rated voltage (V)

I r

Rated current (A)

H max

Maximum site altitude above sea-level (m)

T max

Maximum ambient temperature ( )

Mass (kg)

Run

Stop

SAFETY SIGNS

In accordance with the European requirements (eec Directives), the speciﬁed symbols as shown in the following table are used for the products and this instructions manual.

Operator’s Manual 15

SAFETY SIGNS

Location: Control Panel

Location: Gas Tank

16 Operator’s Manual

CONTROLS

Controls

A-- Control Panel B-- Fuel Tank C-- Fuel Gauge D-- Side Panel (R)

Operator’s Manual 17

E-- Oil Drain Plug F-- Recoil Starter (Handle) G-- Brake H-- Tank Cap

I-- Frame J-- Spark Plug Cap K-- Air Cleaner L-- Fuel Strainer

M-- Battery N-- Oil Gauge O-- Side Panel (L) P-- Exhaust Outlet

Controls

STOP

RUN

CHOKE

CONTROLS

ENGINE SWITCH: (Fig. 1) The engine switch is designed for easy operation with the interlocking mechanism between the fuel valve and the choke.

AC RECEPTA AC electric power is available through these receptacles.

- Two 20A receptacles

- One 30A receptacle Use a grounding type plugs as shown on page 28.

WARNING: DO NOT PUT FOREIGN OBJECTS

INTO THE PLUG RECEPTACLE.

DC TERMINALS: (Fig. 3-A) The DC terminals are used only for charging 12 volt batteries. It provides up to 12V-8.3A (100W) of maximum power.

- Red is positive (+) terminal.

- Black is negative (-) terminal.

DC CIRCUIT BREAKER: (Fig. 3-B) DC circuit breaker shuts off electric current when the current exceeds its limit or a malfunction occurs in the connected appliance.

CLES: (Fig. 2)

ENGINE SWITCHES

CHOKE To start the engine, turn the

knob to the position. (Choke valve is closed.)

RUN Keep the knob in this

position after the engine starts. (The engine can be started with the knob at the position when the engine is warm.

STOP To stop the engine, return

the knob to the position. (The fuel cock is closed as well.)

(Fig. 1)

Check for e

xcessive current consumption or defects in the appliance. After making sure everything is in order, push the button to the “ON” position.

CAUTION: IF CIRCUIT BREAKER CONTINUES TO TRIP, CHECK APPLIANCE FOR DEFECT. IF GENERATOR IS MALFUNCTIONING, SEE YOUR AUTHORIZED JOHN DEERE SER

VICE CENTER OR DEALER.

NEVER INTERFERE WITH THE OPERATION OF THE CIRCUIT BREAKER KNOB OR KE EP PUS H IN G I T IN TH E “ ON ” POSITION.

GROUND TERMINAL: (Fig. 4) Terminal for grounding the generator.

RECOIL STARTER:

(Fig. 5-A)

Pull this handle to start the generator.

SIDE COVER: (Fig. 5-B) To access the following items for servicing, take the applicable side cover out by removing the screw with a screwdriver.

(Fig. 2)

(Fig. 3)

(Fig. 4)

LH-Side Cover - Oil Level Gauge, Air Cleaner, Spark Plug, Battery, etc.

RH-Side Cover - Oil Drain Plug, etc. (Recoil Side)

(Fig. 5)

18 Operator’s Manual

Controls

Hours

MULTI MONITOR

V Hz

AUTO P-SAVE

MULTI MONITOR

CONTROLS

MULTI MONITOR: (Fig. 6)

LED Screen: (A) Operation hour, voltage and frequency are indicated in turn by means of depressing the LED screen changeover switch In addition, “O_Lod” (overload) will be indicated when the generator is in the overload condition or appliances(s) will be out of order. In this case, stop the engine immediately and check the appliance and/or generator for overloading. After the check and remedy, restarting the engine will resume displaying in the normal manner.

Oil Sensor Lamp: (B) When the level of the engine oil falls below the prescribed value, the alarm lamp lights up and the engine stops automatically. When the engine stops due to oil shortage, it can not be started anymore even by pulling the recoil starter (just the alarm lamp ﬂickers). In such a case, replenish engine oil. See “Pre-Operation; Engine Oil” on page 21.

Auto Power Save Lamp: (C) Lamp (green) is turned on while auto-power saving function is activated.

(Fig. 6)

Auto Power Save Switch: (D) When depressing the switch, auto-power saving function is activated. The engine speed is reduced automatically when no load is applied, while the engine speed is automatically increased when the load is applied.

When using DC power, turn the auto-power saving switch off.

LED Screen Changeover Lamp: (E) When depressing this switch, indication in LED screen is changed over in turns: operation hour voltage frequency operation hour

When starting the engine, operation hour is indicated in LED screen at ﬁrst.

Frequency Lamp: (F) Lamp (red) is turned on when changing over into frequency indication in the LED screen.

Voltage Lamp: ( Lamp (red) is turned on when changing over into voltage indication in the LED screen.

Operation Hour Lamp: (H) Lamp (red) is turned on when changing over into operation hour indication in the LED screen.

Operator’s Manual 19

Preparing the Generator

Grounding Rod

GROUNDING INSTRUCTIONS

This product must be grounded. If it should malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock.

DANGER - IMPROPER CONNECTION OF THE EQUIPMENT-GROUNDING CONDUCTOR CAN RESULT IN A RISK OF ELECTROCUTION. CHECK WITH A QUALIFIED ELECTRICIAN OR SERVICE PERSON IF YOU ARE IN DOUBT AS TO WHETHER THE UNIT IS PROPERLY GROUNDED.

The ground terminal on the frame must always be used to connect the generator to a suitable ground source. The ground path should be made with #8 size wire. Connect the grounding wire securely to the ground terminal. Connect the other end of the wire securely to a suitable ground source. (Fig. 1)

The National Electric Code contains several practical ways in which to establish a good ground source. Examples given below illustrate a few of the ways in which a good ground source may be established.

A metal underground water pipe in direct contact with the earth for at least 10 feet can be used as a grounding source. If an pipe is unavailable, an 8 foot length of pipe or rod may be used as the ground source. The pipe should be 3/4 inch trade size or larger and the outer surface must be noncorrosive. If a steel or iron rod is used it should be at least 5/8 inch diameter and if a nonferrous rod is used it should be at least 1/2 inch diameter and be listed as material for grounding. Drive the rod or pipe to a depth of 8 feet. If a rock bottom is encountered less than 4 feet down, bury the rod or pipe in a trench. All electrical tools and appliances operated from this generator, must be properly grounded by use of a third wire or be “Double Insulated”.

It is recommended to:

1. Use electrical devices with 3 prong power cords.

2. Use an extension cord with a 3 hole receptacle and a 3 prong plug at the opposite ends to ensure continuity of the ground protection from the generator to appliance.

We strongly recommend that all applicable federal, state and local regulations relating to grounding speciﬁcations be checked and followed.

LINE TRANSFER SWITCH

If this generator is used for standby service, it must have a transfer switch between the utility power service and the generator. The transfer switch not only prevents the utility power form feeding into the generator, but is also prevents the generator form feeding out into the utility company’s lines. This is intended to protect the serviceman who may be working on a damaged line.

(Fig. 1)

THIS INSTALLATION MUST BE DONE BY A LICENSED ELECTRICIAN AND ALL LOCAL CODES MUST BE FOLLOWED.

20 Operator’s Manual

Preparing the Generator

Engine Oil Dipstick

PRE-OPERATION

ENGINE OIL: Before checking or reﬁlling oil, be sure generator is located on stable and level surface with engine stopped.

1. Remove oil dipstick and check the engine oil level. (Fig. 2)

2. If oil level is below the lower level line, reﬁll with suitable oil to upper level line. Do not screw in the oil dipstick when checking oil level. (Fig. 3)

3. Change oil if contaminated. (See “Maintenance Schedule; Changing Engine Oil” page 36)

Oil Capacity:

AC-G3200i ......................... 20.5 oz. / 0.6 qt. / 0.6 liters

AC-G4300i ......................... 33.3 oz. / 1.0 qt. / 1.0 liters

Recommended engine oil:

John Deere PLUS-4® oil is the preferred oil to use. If John Deere PLUS-4® oil is not available, use 4-stroke automotive detergent oil of API service class SE or higher grade (SG, SH or SJ is recommended). If single viscosity oil is used, select the appropriate viscosity for the average temperature in your area. (Fig. 4)

(Fig. 2)

(Fig. 3)

Operator’s Manual 21

(Fig. 4)

Preparing the Generator

Empty

Full

PRE-OPERATION

FUELING:

WARNING: WARNING: EXPLOSIVE FUEL! GASOLINE IS EXTREMELY FLAMMABLE AND ITS VAPORS CAN EXPLODE IF IGNITED.

DO NOT REFUEL WHILE SMOKING OR NEAR OPEN FLAME OR OTHER SUCH POTENTIAL FIRE HAZARDS.

STORE GASOLINE ONLY IN APPROVED CONTAINERS, IN WELL VENTILATED, UNOCCUPIED BUILDINGS AND AWAY FROM SPARKS OR FLAMES.

DO NOT FILL THE FUEL TANK WHILE THE ENGINE IS HOT OR RUNNING, SINCE SPILLED FUEL COULD IGNITE IF IT COMES IN CONTACT WITH HOT PARTS OR SPARKS FROM IGNITION. DO NOT START THE ENGINE NEAR SPILLED FUEL.

NEVER USE GASOLINE AS A CLEANING AGENT.

WARNING: DO NOT OVERFILL THE FUEL TANK, LEAVE ROOM FOR THE FUEL TO EXPAND.

1. If fuel level is low, reﬁll with unleaded automotive gasoline.

2. Check fuel gauge while ﬁlling. (Fig. 5)

3. Be sure to use the fuel ﬁlter screen on the fuel ﬁlter neck. (Fig. 6)

(Fig. 5)

(Fig. 6)

Fuel Tank Capacity:

AC-G3200i ...................... 2.9 gal. / 10.8 liters

AC-G4300i ...................... 3.4 gal. / 12.8 liters

4. When using the generator for the ﬁrst time or stopping due to the fuel running out, pull the recoil handle several times after ﬁlling the tank.

WARNING: MAKE SURE YOU REVIEW EACH WARNING IN ORDER T

DO NOT REFILL TANK WHILE ENGINE IS RUNNING OR HOT.

BEFORE FILLING FUEL, TURN THE ENGINE SWITCH TO “ “ (STOP) POSITION.

BE CAREFUL NOT TO ADMIT DUST, DIRT, WATER OR OTHER FOREIGN OBJECTS INTO FUEL.

WIPE OFF SPILT FUEL THOROUGHLY BEFORE STARTING ENGINE.

KEEP OPEN FLAMES AWAY.

22 Operator’s Manual

O PREVENT FIRE HAZARD.

Preparing the Generator

PRE-OPERATION

FUELING (continued):

General Recommendations

• Purchase gasoline in small quantities and store in clean, approved containers.

• To minimize gum deposits in your fuel system and to insure easy starting, do not use gasoline left over from the previous season.

• Do not add oil to the gasoline.

Fuel Type

• For best results use only clean, fresh, unleaded gasoline with a pump sticker octane rating of 87 or higher.

• Unleaded gasoline is recommended as it leaves less combustion chamber deposits.

GASOLINE/ALCOHOL BLENDS: Gasohol (up to 10% ethyl alcohol, 90% unleaded gasoline by volume) is approved, as a fuel. Other gasoline/alcohol blends are not approved.

GASOLINE/ETHER BLENDS: Methyl Tertiary Butyl Ether (MTBE) and unleaded gasoline blends (up to a maximum of 15% MTBE by volume) are approved as a fuel. Other gasoline/ether blends are not approved.

Operator’s Manual 23

Preparing the Generator

RED CABLE

LESS THAN 131 mm [5.2 in.] (AC-G3200i) 162 mm [6.4 in.] (AC-G4300i)

LESS THAN 114 mm [4.5 in.] (AC-G3200i) 136 mm [5.4 in.] (AC-G4300i)

LESS THAN 71 mm [2.8 in.] (AC-G3200i) 82 mm [3.2 in.] (AC-G4300i)

Battery Base Flange Bolt Screw

Accessory parts

Battery Band

Bolt and Nut

Battery cover

PRE-OPERATION

BATTERY INSTALLATION:

1. Attach terminals to a lead-acid battery already charged. Mount the battery onto the position as speciﬁed below, with its terminals facing inward.

2. Insert each long bolt through the speciﬁed hole, its tip pointing outward.

3. Put the supporting arm on the long bolts and tighten with the butterﬂy nuts. (Push the lead-acid battery all the way inward.)

4. Arrange the wiring so that it won’t be damaged by possible vibration caused by the engine.

5. Only after checking that the engine’s starter key in the “OFF” position, securely connect the red cable, to the positive (+) terminal. And then connect the other cable to the negative (-) terminal.

Red Cable: to the (+) terminal

Black Cable: to the (-) terminal

RECOMMENDED BATTERY

LEAD-ACID BATTERY

AC-G3200i AC-G4300i USA SW7L-BS SW12AL-A CANADA SWC7L-BS SWC12AL-A

CAUTION: ENGINE DAMAGE WILL OCCUR IF THE TERMINAL CONNECTIONS

ARE CONNECTED IN THE INCORRECT MANNER.

24 Operator’s Manual

Preparing the Generator

PRE-OPERATION

CHECK COMPONENT PARTS:

Check following items before starting engine:

1. Fuel leakage from fuel hose, etc.

2. Bolts and nuts for looseness.

3. Components for damage or breakage.

4. Generator not resting on or against any adjacent wiring.

CHECK GENERATOR SURROUNDINGS: When listening to the radio near the generator, the radio sound may be disturbed on account of the radio wave condition and the radio performance.

Make sure you review each warning in order to prevent fire hazard.

WARNING: KEEP AREA CLEAR OF FLAMMABLES OR OTHER HAZARDOUS MATERIALS.

KEEP GENERATOR AT LEAST 3 FEET (1 METER) AWAY

FROM BUILDINGS OR OTHER STRUCTURES.

ONLY OPERATE GENERATOR IN A DRY, WELL VENTILATED

AREA.

KEEP EXHAUST PIPE CLEAR OF FOREIGN OBJECTS.

KEEP GENERATOR AWAY FROM OPEN FLAME. NO SMOKING!

KE E P G EN E R AT OR O N A S TA B L E AN D LE V E L

SURFACE.

DO NOT BLOCK GENERATOR AIR VENTS WITH PAPER OR

OTHER MATERIAL.

Operator’s Manual 25

Operation

Brake

Unlock

Lock

STOP

RUN

CHOKE

Recoil Starter Handle

Pull Briskly

STOP

RUN

CHOKE

OPERATION

Recoil Start

CAUTION: CHECK THE OIL LEVEL BEFORE EACH

OPERATION AS OUTLINED ON PAGE 21.

WHEN STARTING THE ENGINE WITH THE RECOIL START, SET THE KEY SWITCH AT THE “ I “ (ON) POSITION BEFORE PULLING THE STARTER

HANDLE.

NOTE:

Read Operator’s Manual carefully before operating this unit. Always be sure to place the generator on a level surface, locking the wheel with the brake and/or blocking the wheels. (Fig. 7)

1. Make sure all appliances are disconnected from the generator.

2. Turn engine switch to the “ “ (CHOKE) position (Fig. 8). (When the engine is warm or temperature is high, start engine with the switch at “ “ (RUN) position).

CAUTION: DO NOT CONNECT APPLIANCES WITH DEFECTIVE LINES AND/OR PLUGS.

BE SURE APPLIANCES ARE NOT CONNECTED TO GENERATOR WHEN STARTING UP. STARTING THE GENERATOR WITH AN APPLIANCE CONNECTED COULD RESULT IN DAMAGE TO THE GENERATOR AND/OR APPLIANCE AND PERSONAL INJURY.

3. Pull the recoil starter handle slowly until passing the compression point (resistance will be felt), then return the handle to its original position and pull briskly. (Fig. 9)

4. After starting, allow the recoil starter handle to return to its original position with the handle still in your hand.

NOTE: If the engine fails to start after several attempts, repeat

the starting procedures mentioned above with the engine switch placed at “ “ (RUN) position.

(Fig. 7)

(Fig. 8)

5. After 20 to 30 seconds of warm-up is completed, turn the engine switch to “ “ (RUN) position. (Fig. 10)

6. Check to make sure the generator voltage is operating at normal levels by changing over the LED screen in the multi monitor into the “V” indication. Normal level is approximately 120V.

(Fig. 9)

NOTE: Please contact an authorized John Deere Dealer if the

multi monitor is off during the proper operation.

7. Test the GFCI receptacle on the unit. Push the test button. The reset button should pop out and there should be no power at the receptacle. Apply a test load or lamp to each receptacle to verify. IF THE RESET BUTTON DOES NOT POP OUT, DO NOT USE THE RECEPTACLE. SEE DEALER FOR SERVICE IMMEDIATELY.

8. If GFCI receptacle tests correctly, ﬁrmly push the reset button to restore power. A distinctive click should be heard or felt when this is complete. IF THE RECEPTACLE DOES NOT RESET PROPERLY, DO FOR SERVICE IMMEDIATELY.

9. Loads can now be applied to unit.

26 Operator’s Manual

NOT USE THE RECEPTACLE. SEE DEALER

(Fig. 10)

Operating the Generator

OPERATION

Electric Start

CAUTION: CHECK THE OIL LEVEL BEFORE EACH

OPERATION AS OUTLINED ON PAGE 21.

NOTE: Read Operator’s Manual carefully before operating this

unit. Always be sure to place the generator on a level surface, locking the wheel with the brake and/or blocking the wheels. (Fig. 7)

1. Make sure all appliances are disconnected from the generator.

2. Turn engine switch to the “ “ (CHOKE) position (Fig. 8). (When the engine is warm or temperature is high, start engine with the switch at “ “ (RUN) position).

3. Insert the key into the key switch and turn it clockwise to the “ I “ (ON) position to start the engine. Then turn the key further to the “ “ (START) position. The engine will started by the starting motor.

CAUTION: DO NOT CONNECT APPLIANCES WITH DEFECTIVE LINES AND/OR PLUGS.

BE SURE APPLIANCES ARE NOT CONNECTED TO GENERATOR WHEN STARTING UP. STARTING THE GENERATOR WITH AN APPLIANCE CONNECTED COULD RESULT IN DAMAGE TO THE GENERATOR AND/OR APPLIANCE AND PERSONAL INJURY.

DO NOT TURN THE STARTING MOTOR OVER 5

SECONDS CONTINUOUSLY. IF THE ENGINE FAILS TO START, RETURN THE KEY TO THE “ I “ (ON) POSITION AND WAIT ABOUT 10 SECONDS THEN START AGAIN.

DO NOT TURN THE KEY SWITCH TO THE “ “ (START) POSITION WHEN THE ENGINE IS RUNNING TO PREVENT DAMAGE OF STARTING MOTOR.

4. After 20 to 30 seconds of warm-up is completed, turn the engine switch to “ “ (RUN) position. (Fig. 10)

5. Check to make sure the generator voltage is operating at normal levels by changing over the LED screen in the multi monitor into the “V” indication. Normal level is approximately 120V.

NOTE: Please contact an authorized John Deere Dealer if the

multi monitor is off during the proper operation.

6. Test the GFCI receptacle on the unit. Push the test button. The reset button should pop out and there should be no power at the receptacle. Apply a test load or lamp to each receptacle to verify. IF THE RESET BUTTON DOES NOT POP OUT, DO NOT USE THE RECEPTACLE. SEE DEALER FOR SERVICE IMMEDIATELY.

7. If GFCI receptacle tests correctly, ﬁrmly push the reset button to restore power. A distinctive click should be heard or felt when this is complete. IF THE RECEPTACLE DOES NOT RESET PROPERLY, DO NOT USE THE RECEPTACLE. SEE DEALER FOR SERVICE IMMEDIATELY.

8. Loads can now be applied to unit.

Operator’s Manual 27

Operating the Generator

AC-G3200i

AC-G4300i

Multi Monitor

Engine Switch

Ground Terminal

DC Terminals

AC Receptacles (20A)

Key Switch

DC Circuit Breaker

AC Circuit Breaker

Engine Switch

Ground Terminal

DC Terminals

Key Switch

DC Circuit Breaker

AC Circuit Breaker

AC Receptacles (30A)

AC Receptacles (20A) AC Receptacles (30A)

OPERATION

USING ELECTRIC POWER:

WARNING: MAKE SURE THAT THE APPLIANCE IS SWITCHED OFF BEFORE CONNECTING IT TO THE GENERATOR.

DO NOT MOVE THE GENERATOR WHILE IT IS RUNNING.

CONTROL PANELS

BE SURE TO GROUND THE GENERATOR. FAILURE TO

GROUND UNIT MAY LEAD TO

ELECTRICAL SHOCK.

AC APPLICATION:

1. Make sure the voltage indicated in the LED screen is the normal level (approx. 120V).

NOTE: This generator is thoroughly tested and adjusted in

the factory. If the generator does not produce the speciﬁed voltage, consult your nearest authorized John Deere Dealer

2. Turn off the switch(es) of the electrical appliance(s) before connecting to the generator.

3. Insert the plug(s) of the electrical appliance(s) into the receptacle. (Fig. 11)

• Using Table 1, check the amperage of the receptacles used and be sure not to take a current exceeding the speciﬁed amperage.

• Be sure that the total wattage of all connected appliances does not exceed the rated output of the generator, see speciﬁcations on page 30.

(Fig. 11)

WARNING: TO TAKE POWER OUT FROM THE TWIST LOCK RECEPTACLE, INSERT THE PLUG INTO THE RECEPTACLE, AND TURN IT CLOCKWISE TO THE LOCK POSITION.

BE SURE TO GROUND THE GENERATOR IF THE CO N N E C T E D E LE C T R IC A L D E VI C E I S GROUNDED.

DO NOT PUT FOREIGN OBJECTS INTO THE PLUG

Style Ampere Receptacle AC

Up to 20A

NEMA 5-20R

Up to 30A

NEMA 5-30R

plug

NEMA 5-20P

NEMA 5-30P

Description

GFCI (Ground Fault Circuit Interrupter) Receptacle, duplex

Locking Receptacle

RECEPTACLE.

NOTE: When the “O_Lod” (overload) is indicated in the

LED screen, AC output is cut off on the grounds that the generator operation is in overload condition or appliance(s) will be out of order.

Stop the generator immediately, check the appliance

Table 1

and/or generator for overloading, and have repaired as necessary by an authorized John Deere Dealer.

4. Turn on the switch of the appliance.

28 Operator’s Manual

Operating the Generator

Negative Terminal (Black)

Positive Terminal (Red)

STOP

RUN

CHOKE

OPERATION

DC APPLICATION: The DC terminal is used only for charging 12 volt batteries. It provides up to 12V - 8.3A (100W) of maximum power. (Fig. 12)

CONNECTION OF CABLE: Connect positive terminal (red) on generator to positive (+) terminal on battery.

Connect negative terminal (black) on generator to negative (-) terminal on battery.

SAFETY PRECAUTIONS WHILE CHARGING:

WARNING: AN EXPLOSIVE HYDROGEN GAS IS DISCHARGED THROUGH VENT HOLES IN THE BATTERY DURING THE CHARGING PROCESS. DO NOT ALLO W SPARK OR OPEN FLAME AROUND THE GENERATOR OR BATTE RY DURI NG THE CHA RGING PROCESS.

ELECTROLYTE FLUID CAN BURN EYES AND CLOTHING. BE EXTREMELY CAREFUL TO AVOID CONTACT. IF INJURED, WASH TH E A F F EC T ED AR E A I MM E DI AT ELY WITH LARGE QUANTITIES OF WATER AND CONSULT A DOCTOR FOR TREATMENT.

(Fig. 12)

When charging a large capacity battery or totally discharged battery, excessive current may force the DC breaker to turn off. In such cases, use a battery charger to charge a large battery with AC output.

Battery defects may cause the DC breaker to trip. Check the battery before resetting the DC breaker.

STOPPING THE GENERATOR:

1. Turn off the power switch of the electric equipment and unplug the cord from receptacle of the generator.

2. Allow the engine about 3 minutes to cool down at no load before stopping.

3. Turn the engine switch to the position “ “ (STOP). (Fig. 13)

4. Turn the key switch to the “O” (STOP) position.

OIL SENSOR: The oil sensor detects the fall in oil level in the crankcase and

automatically stops the engine when the oil level falls below a predetermined level.

When the engine has stopped automatically, turn off the generator, and check the oil level. Reﬁll engine oil to the upper level as instructed on page 21 and restart the engine.

If the engine dose not start by usual starting procedures, check the oil level.

(Fig. 13)

Operator’s Manual 29

CAUTION: DO NOT REMOVE OIL SENSOR PROBE

WHEN REFILLING WITH OIL.

REMOVE OIL FILLER CAP ON THE OPPOSITE

SIDE OF CARBURETOR.

Operating the Generator

OPERATION

WATTAGE INFORMATION:

Some appliances need a “surge” of energy when starting. This means that the amount of electrical power needed to start the appliance may exceed the amount needed to maintain its use.

Electrical appliances and tools normally come with a label indicating voltage, cycles / Hz, amperage (amps) and electrical power needed to run the appliance or tool.

Check with your nearest dealer or service center with questions regarding power surge of certain appliances or power tools.

• Electrical loads such as incandescent lamps and hot plates require the same wattage to start as is needed to maintain use.

• Loads such as ﬂuorescent lamps require 1.2 to 2 times the indicated wattage during start-up.

• Loads for mercury lamps require 2 to 3 times the indicated wattage during start-up.

• Electrical motors require a large starting current. Power requirements depend on the type of motor and its use. Once enough “surge” is attained to start the motor, the appliance will require only 30% to 50% of the wattage to continue running.

• Most electrical tools require 1.2 to 3 times their wattage for running under load during use. For example, a 5000 watt generator can power a 1800 to 4000 watt electrical tool.

• Loads such as submersible pumps and air compressors require a very large force to start. They need 3 to 5 times the normal running wattage in order to start. For example, a 5000 watt generator would only be able to drive a 1000 to 7000 watt pump.

NOTE: The following wattage chart is general guide only. Refer to your

speciﬁc appliance for correct wattage.

To determine the total wattage required to run a particular electrical appliance or tool, multiply the voltage ﬁgure of the appliance / tool by the amperage (amps) ﬁgure of same. The voltage and amperage (amps) information can be found on a name plate which is normally attached to electrical appliances and tools.

CAUTION: IF AN ELECTRIC MOTOR FAILS TO START OR REACH RUNNING SPEED, TURN OFF THE APPLIANCE OR TOOL IMMEDIATELY TO AVOID EQUIPMENT DAMAGE. ALWAYS CHECK THE REQUIREMENTS OF THE TOOL OR APPLIANCE BEING USED COMPARED TO THE RATED OUTPUT OF THE GENERATOR.

Applications Applicable Wattage (W) 60 Hz

AC-G3200i AC-G4300i

Incandescent Lamp, Heater approx. 2800 approx. 3800 Fluorescent Lamp, Electric Tool Mercury Lamp approx. 1000 approx. 1600 Compressor Pump approx. 600 approx. 800

approx. 1400 approx. 1900

30 Operator’s Manual

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