John Deere A-11170 User Manual

JOHN DEERE 4100, 4110 and 4115

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CAB MOUNTING INSTRUCTIONS

Fits 410 loaders with 2 post non-folding ROPS

A-11170

Manufactured by:

BOX 718 • LITCHFIELD, MINNESOTA 55355

(320) 693-3221 Fax: (320) 693-7252 www.800cabline.com

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SAFETY INSTRUCTIONS

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Read operator’s manual. Be thoroughly familiar with the controls, capabilities, and proper use of the equipment.

NEVER ALLOW ANY RIDERS. IMPORTANT: This cab must only be used on tractors outfitted with a NON-FOLDING

ROPS.

DO NOT place this cab on a tractor outfitted with a folding ROPS. DO NOT remove the top half of a folding ROPS to accommodate this cab.

Thoroughly inspect cab mounting periodically.

Stay alert for hidden hazards and traffic.

Avoid sudden starts, excessive speeds, and sudden stops when operating on hillside, rough ground and most off-the-road operations.

Use extreme care when working close to fences, ditches, or on hillsides.

Wait for tractor to STOP before dismounting.

Check clearance carefully before driving under any objects.

Avoid operating sideways on a steep slope whenever possible.

ALWAYS buckle safety belt while operating tractor.

Never exceed factory recommended specifications. DO NOT weld, cut, drill or modify ROPS in any manner unless instructed by manufacturer.

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John Deere 4100, 4110 and 4115

1. PREPARATION OF TRACTOR;

A. Remove grab handles from tractor fenders. B. Disconnect battery power. C. Remove rear warning lights from roll bar.

Attach warning lights to cab using (1) LH #715662 and (1) RH #7-15661 dual light mounting brackets. Secure lights to bracket with; (See Figure 1C).

(4) 8mm x 25mm cap-screws (4) 5/16” lock washers

D. Secure brackets to cab, on each side using;

(4) ¼-20unc capscrews (4) ¼-20unc nyloc nuts (8) ¼” flat washers

E. Install Dual Light Wire Extension Kit #8-

14639 to route wires into cab and down each side of the interior cab wall. See Figure 1C and 1E.

F. Remove side engine panels and hood.

2. INSTALLING THE CAB MOUNT PLATES; G. Note: Loader brackets must be

purchased from John Deere in order to mount the front cab mount plates.

H. Attach JD Loader Brackets to each side of

the tractor frame using and secure with;

(6) 10mm x 35mm bolts (6) 7/16” lock washers (4) 7/16-14unc x 1” long bolts (4) 7/16” lock washers (4) 7/16-14unc Nyloc Nuts

See Figure 2H.

NOTE 1D

NOTE 1E

-14

8MM x 25MM

Cap-screws

NOTE 1C

Figure 1C

JD Loader

Bracket

10mm x 35mm Bolts

Figure 2H

NOTE 1C

7/16- 14unc x

1” Bolts

Figure 1E

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Mounting Instructions

#6-3946

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John Deere 4100, 4110 and 4115

2. MOUNTING THE CAB MOUNT PLATES;

I. Mounting Front Cab Mount Plates;

For 4100 and 4110 models, attach left

mount #6-39308 and right mount #639309 to the JD Loader Brackets, just installed in step “H”. See Figure 2H.

For 4115 models, attach left mount #6-

42584 and right mount #6-42585.

J. Secure front cab mount plates with;

(4) ½-13unc U-bolts (8) ½” flat washers (8) ½-13unc nyloc-nuts.

See Figure 2J.

K. Remove (2) bolts (on each side) from the roll

bar mount. See Figure 2K. Install rear mounting bracket #6-39310 on each side of unit. Secure with;

(4) 12mm x 50mm bolts (4) ½” flat washers (4) ½” lock washers

L. Install (4) Rubber isolator bushing in front and

rear mounts. NOTE: Isolator mounts (#3-

16635) with pipe bushing should be inserted from the top side of mount.

M. Adjust seat forward, tilt and remove hinge pin

and seat. Attach rear seal panel assembly #8-14239 using (2) existing holes in the roll bar cross member and secure with;

(2) ¼”-20unc x 1” long bolts (2) ¼” flat washers (2) ¼”-20unc Nyloc Nuts See Figure 3M.

Some trimming of fabric may be needed to

achieve proper fit of real seal panel. Reinstall seat and seat pivot pin.

U-Bolt

-1727

Seal Panel

Cab Mount

Plate

JD Loader

Bracket

Figure 2J

Note 2L, 3N &

Figure 2K

Note 2K

3. INSTALLATION OF CAB

N. Remove cab from shipping stand. Lower cab

over roll bar until cab contacts front and rear isolator bushings. See Figure 2K and 3M.

O. Secure cab to bushings with;

(4) ½” Snubbing Washers Seal Panel #6-39461 will be secured from the

bottom side of the rubber mount with the fasteners noted above. See Figure 2K.

P. Install front hood panel;

Secure hood panel with;

(4) ½-13unc x 3.0” long Bolts (4) ½-13unc Nyloc Nuts

For models 4100 and 4115: #8-14240 For model 4110: #8-14649

(2) ¼-20unc x 1” bolts (2) ¼-20unc nylock nuts (See Figure 3P)

Figure 3M

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John Deere 4100, 4110 and 4115

Q. Install right and left floor mats on each side. R. Remove Slow Moving Vehicle sign and

bracket from tractor seat. Re-mount sign and bracket using holes located on the back-left side of cab.

Isolator

Bushing

#3-16635

Note 3P

Figure 3M

4. ELECTRICAL HOOKUP (All Models)

A. Mount #3-17803 Universal Wire Relay

Breaker Kit in the engine compartment area. Bracket #6-42329 may be used if room permits. See Figure 4A.

B. Refer to drawing #3-17803 and # 8-14376 for

additional electrical connections and details.

C. Make sure the cab is grounded to frame by

installing cab to ground wire #8-14258.

5. HEATER HOSE HOOKUP (Ref. Drawing #8-14232)

A. Drain coolant from radiator and engine block. B. Remove temperature sensor from thermostat

housing area.

C. Install aluminum fitting #3-15815 with O-ring

washer #3-16823 into thermostat housing. See Figure 5C.

D. Re-install temperature sensor into the

aluminum fitting just installed (Step 5C).

E. Install hose to NPT fitting #3-12119 into the

side port of the aluminum fitting.

F. Measure and cut the 5/8” heater hose that

routes (Supply Line) from the left (Driver) side of the cab to the thermostat-aluminum-hose nipple fitting. Plastic elbow #3-10282 should be used at the bottom of the cab tubes. See Figure 3M.

Figure 3P

4110 hood shown

Figure 4A

Note 5C

Note 5D

Note 5E

Figure 5C

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John Deere 4100, 4110 and 4115

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Mounting Instructions

G. The lower radiator hose will need to be cut for

installation of the lower radiator hose “T” fitting #7-11308. See Figure 5G.

H. Install 5/8” hose to NPT fitting #3-12119 into

the lower radiator hose “T” fitting. See Figure 5G.

I. Measure and cut the 5/8” heater hose from

the right side (Return Line) of the cab with the 90-degree elbow #3-10282 to the lower radiator hose “T” nipple fitting. See Figure 5G.

J. Tighten all hose connections with hose

clamps. K. Re-connect Battery Power. L. Refill radiator. Start engine and run at fast

idle to purge air from coolant system. Make

sure the Heat-Pull Lever is pulled out (Turned

On). M. Check for leaks. N. Check coolant level after heater core and

hoses are filled.

Note 5I

Note 5H

Note 5G

Figure 5G

6. ADDITIONAL INSTRUCTIONS (4110 models, ONLY!)

A. Since the 4110 hood slightly differs from the 4100 and 4115, the fuel cap lid needs to be

modified. Remove ¾” from the end of the fuel cap lid as shown in Figure 6A. B. The 4110 hood also sets back further towards the cab and therefore the hood will not open as

far as the other models. Install the shorter hood rod #7-15714 to prevent the hood from

contacting the cab. See Figure 6B.

Note 6A

Figure 6A

4110 Models ONLY

Note 6B

7. VERTICAL EXHAUST KIT

A. For applications that require a high exhaust

system, over the head of the operator, a vertical exhaust kit is available through you local John Deere dealer.

Figure 6B

4110 Models ONLY

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Mounting Instructions

Drawing Index

8-14172 CAB ASSEMBLY

8-14173 DOOR ASSEMBLY RIGHT

8-14174 DOOR ASSEMBLY LEFT

8-14630 HEADLINER ASSEMBLY

8-14176 MOUNT KIT -COMMON

8-14241 MOUNT KIT FOR 4100

8-14647 MOUNT KIT FOR 4110

8-14648 MOUNT KIT FOR 4115

8-14232 HEATER KIT

8-14376 ELECTRICAL SCHEMATIC

3-17803 WIRE RELAY BREAKER HARNESS

8-14639 WIRE EXTENSION FOR DUAL LIGHTS

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A-11170 Replacement Parts

8-14172 Cab Assembly

ITEM QT

PART NO. DESCRIPTION

1 1 7-15074 Cab Weldment 2 4 3-15917 Right Upper Door Glass 3 1 8-14173 Right Door Assembly 4 1 8-14174 Left Door Assembly 5 1 8-14630 Headliner Assembly 6 2 3-10166 .437 Flat Washer 7 2 3-10472 .437-14 Nyloc Hex Nut 8 1 3-15944 Filter, 2.19 x 3" x 20.88"

9 2 3-15407 Striker Stud & Washer 10 1 6-37535 Air Filter Cover 11 1 3-11099 Wiper Motor 12 1 3-15776 Wiper Arm 13 1 3-15763 Wiper Blade 14 10 FT 3-10649 Window Rubber 15 2 FT 3-10649 Window Rubber, 2 FT 16 9 FT 3-10649 Window Rubber 17 7 FT 3-10649 Window Rubber 18 7 FT 3-10649 Window Rubber 19 2 3-17176 Side Rear Glass 20 2 3-17177 Lower Front Glass 21 1 3-17173 Front Windshield Glass 22 1 3-16652 Rear Sliding Window Assembly 23 1 6-39855 Rear Headliner Insulation 24 1 6-39856 Right Rear Side Headliner Insulation 25 1 6-39857 Left Rear Side Headliner Insulation 26 1 6-39859 Top Rear Panel Insulation 27 1 6-39860 Bottom Center Rear Insulation 28 1 6-39861 Left Rear Bottom Insulation 29 1 6-39862 Bottom Right Rear Insulation 30 1 6-39864 Lower Left Front Insulation 31 1 6-39865 Lower Right Front Insulation 32 1 7-15208 Roof Weldment 33 2 3-15573 Black Plastic Knob 34 2 6-20618 Lifting Ear 35 2 3-10087 .500 Flat Washer 36 2 3-10079 .500 Lock Washer 37 2 3-10129 Hex-Head Bolt, 1/2-13 NC X 1" Long, Grd 5 38 2 3-10077 .312 Lock Washer 39 2 3-11821 Gas Spring Ball Stud 40 2 3-13024 6" Stroke Gas Spring 41 2 3-10135 Machine Screw, #10-24 X 1.00 TH SL

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A-11170 Replacement Parts

8-14172 Cab Assembly (Continued)

ITEM QTY PART NO. DESCRIPTION

42 2 3-10083 .187 Flat Washer 43 2 3-10308 Nyloc Hex Nut, #10-24 NC 44 4 3-14387 .25-20 NC Nut Sert 45 4 3-10076 .250 Lock Washer 46 4 3-10220 Hex-Head Bolt, 1/4-20 NC X 1" Long, Grd 5 47 2 3-10282 Plastic Elbow 48 3 3-10858 #10 Hose Clamp 49 4 FT 3-11264 Sponge Polyfoam 50 2 3-11172 Heater Hose 51 1 3-10610 Seal Rubber, Clip-on Bubble, 180 Degrees 52 1 3-15952 Seal Rubber, 3/4" OD Bubble, Up TO 1/8" Material 53 1 3-15952 Seal Rubber, 3/4" OD Bubble, Up TO 1/8" Material 54 1 3-10610 Seal Rubber, Clip-on Bubble, 180 Degrees 55 1 3-10610 Seal Rubber, Clip-on Bubble, 180 Degrees 56 1 3-12138 Trim Seal, 7/16 OD Bubble, 1/8 Mat

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