Jackson HT-E Operators Manual

AVENGER SERIES

UNDERCOUNTER

DISHMACHINES

INSTALLATION, OPERATION

& SERVICE MANUAL

FOR JACKSON MODEL(S):

AVENGER HT-E

AVENGER LT-E

AVENGER HT-E Technical Manual • Revision N • P/N 07610-004-04-18 • Issued 01-01-2014 • Revised 06-10-2015

MANUFACTURERS WARRANTY

ONE YEAR LIMITED PARTS & LABOR WARRANTY

ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM DEFECTS IN MATERIAL OR WORKMANSHIP, UNDER NORMAL USE AND OPERATION FOR A PERIOD OF (1) ONE YEAR FROM DATE OF PURCHASE, BUT IN NO EVENT TO EXCEED (18) EIGHTEEN MONTHS FROM DATE OF SHIPMENT FROM THE FACTORY.

Jackson WWS agrees under this warranty to repair or replace, at its discretion, any original part which fails under normal use due to faulty material or workmanship during the warranty period, providing the equipment has been unaltered, and has been properly installed, maintained and operated in accordance with applicable factory instruction manual furnished with the machine and failure is reported to the authorized service agency within the warranty period.This includes the use of factory specified genuine replacement parts, purchased directly from a Jackson authorized parts distributor or service agency. Use of generic replacement parts may create a hazard and void warranty certification.

The labor to repair or replace such failed part will be paid by Jackson WWS, within the continental United States, Hawaii and Canada, during the warranty period provided a Jackson WWS authorized service agency, or those having prior authorization from the factory, performs the service. Any repair work by persons other than Jackson WWS authorized service agency is the sole responsibility of the customer. Labor coverage is limited to regular hourly rates; overtime premiums and emergency service charges will not be paid by Jackson WWS.

Accessory components not installed by the factory carry a (1) one year parts warranty only. Accessory components such as table limit switches, pressure regulators, pre-rinse units, etc. that are shipped with the unit and installed at the site are included. Labor to repair or replace these components is not covered by Jackson WWS.

This warranty is void if failure is a direct result from shipping, handling, fire, water, accident, misuse, acts of God, attempted repair by authorized persons, improper installation, if serial number has been removed or altered, or if unit is used for purpose other than originally intended.

TRAVEL LIMITATIONS

Jackson WWS limits warranty travel time to (2) two hours and mileage to (100) one hundred miles. Jackson WWS will not pay for travel time and mileage that exceeds this, or any fees such as those for air or boat travel without prior authorization.

WARRANTY REGISTRATION

To register your product go to www.jacksonwws.com or call 1-888-800-5672. Failure to register your product will void the warranty.

REPLACEMENT PARTS WARRANTY

Jackson replacement parts are warranted for a period of 90 days from date of installation or 180 days from the date of shipment from the factory, whichever occurs first.

PRODUCT CHANGES AND UPDATES

Jackson WWS reserves the right to make changes in design and specification of any equipment as engineering or necessity requires.

THIS IS THE ENTIRE AND ONLY WARRANTY OF JACKSON WWS. JACKSON’S LIABILITY ON ANY CLAIM OF ANY KIND, INCLUDING NEGLIGENCE, WITH RESPECT TO THE GOODS OR SERVICES COVERED HEREUNDER, SHALL IN NO CASE EXCEED THE PRICE OF THE GOODS OR SERVICES OR PART THEREOF WHICH GIVES RISE TO THE CLAIM.

THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING FOR FITNESS OR MERCHANTABILITY, THAT ARE NOT SET FORTH HEREIN, OR THAT EXTEND BEYOND THE DURATION HEREOF. UNDER NO CIRCUMSTANCES WILL JACKSON WWS BE LIABLE FOR ANY LOSS OR DAMAGE, DIRECT OR CONSEQUENTIAL, OR FOR THE DAMAGES IN THE NATURE OF PENALTIES, ARISING OUT OF THE USE OR INABILITY TO USE ANY OF ITS PRODUCTS.

ITEMS NOT COVERED

THIS WARRANTY DOES NOT COVER CLEANING OR DELIMING OF THE UNIT OR ANY COMPONENT SUCH AS, BUT NOT LIMITED TO, WASH ARMS, RINSE ARMS OR STRAINERS AT ANYTIME. NOR DOES IT COVER ADJUSTMENTS SUCH AS, BUT NOT LIMITED TO TIMER CAMS, THERMOSTATS OR DOORS, BEYOND 30 DAYS FROM THE DATE OF INSTALLATION. IN ADDITION, THE WARRANTY WILL ONLY COVER REPLACEMENT WEAR ITEMS SUCH AS CURTAINS, DRAIN BALLS, DOOR GUIDES OR GASKETS DURING THE FIRST 30 DAYS AFTER INSTALLATION. ALSO, NOT COVERED ARE CONDITIONS CAUSED BY THE USE OF INCORRECT (NON-COMMERICAL) GRADE DETERGENTS, INCORRECT WATER TEMPERATURE OR PRESSURE, OR HARD WATER CONDITIONS.

REVISION HISTORY

	Revision	Revision	Made By	Applicable ECNs	Details
	Letter	Date
	A	04/17/13	RLC	ECR 8259	Release to Production
	B	02/20/14	MHH	QOF NDB 229	Update control, wash and strainer assemblies.
					Update schematic.
	C	06/27/14	MHH	8301	Update Schematic
	D	07/02/14	RC	QOF-NDB-266	Removed Ventilation Requirements
	E	07/30/14	KAP	QOF 386	Update Schematic
	F	10/14/14	KAP	ECR-8318	pg. 28. Added:
					480V Heater Gasket P/N - 05330-004-13-19
					480V Heater P/N - 04540-004-12-29
					pg. 31-32 Added:
					480V Control Box and Legend
					pg. 40 Added:
					480V Units P/N - 05330-011-47-79
					480V Units P/N - 05700-004-13-25
					480V P/N - 04540-004-13-30
					pg. 41 Added:
					480V Units P/N - 06105-004-07-54
	G	02/04/15	KAP	N/A	Updated water pressure info on pg's 4 & 5.
	H	02/13/15	KAP	N/A	Updated PLC screens on pg's 14, 16, 18, 21, & 22.
	J	03/11/15	KAP	N/A	Updated Drawings on pg's. 35, 36, 41, 43, 46
					Changed item # 18 description on pg. 42
					Added VAC breaker Repair kit P/N on pg. 43
					Updated Drawings on pg's. 35, 36, 41, 43, 46
					Changed item # 18 description on pg. 42
					Added VAC breaker Repair kit P/N on pg. 43
					Added wash arm assembly on pg. 40
					Corrected P/N for items 5 & 6 on pg. 31
					Added lower float switch on pg. 29
					Updated description for item # 10 on pg. 39
					Updated description for item # 1 & 2 on pg. 35
					Updated 208/230 schematic on pg. 51
	K	04-01-15	KAP	N/A	Updated P/N for item #6 on pg 31.
	L	04-15-15	KAP	ECR - 8328	Updated transducer & Harness P/N pg's 42 & 44
					Updated208/230 Volt & 480 Volt Electrical Diagram pg's 51
					& 52.
	M	05-18-15	KAP	N/A	Updated P/N for item 6 on pg 36
					Updated P/N for item 19 on page 36
					Included door spring in drawing on pg 36
					Updated float switches pg's. 17 & 30
					Updated item #4 P/N on pg. 37
					Updated Door Spring Assembly pg 36 & 37
	N	06-10-15	KAP	N/A	Added 2 wire door switch cable pg. 27

i

NOMENCLATURE

AVENGER HT-E

High temperature, hot water sanitizing, with a booster tank detergent & rinse aid chemical feeder pumps

AVENGER LT-E

Low temperature, chemical sanitizing, with detergent, rinse aid & sanitizer chemical feeder pumps.

Model:

Serial No.:

Installation Date:

Service Rep. Name:

Phone Number:

Jackson WWS, Inc. provides technical support for all of the dishmachines detailed in this manual. We strongly recommend that you refer to

this manual before making a call to our technical support staff. Please have this manual with you when you call so that our staff can refer you, if necessary, to the proper page. Technical support is not available on holidays. Contact technical support toll free at 1-888-800-5672.

Technical support is available for service personnel only.

ii

TABLE OF CONTENTS
SPECIFICATIONS ................................................................................................	1
Machine Dimensions .................................................................................................................	1
Operating Parameters ...............................................................................................................	2
Electrical Requirements ............................................................................................................	3
INSTRUCTIONS ..................................................................................................	4
Installation ................................................................................................................................	4
Chemical Feeder Pump Programming........................................................................................	8
Detergent Control........................................................................................................................	9
Operating .................................................................................................................................	10
Delime ......................................................................................................................................	11
MAINTENANCE .................................................................................................	12
Preventative Maintenance .......................................................................................................	12
Troubleshooting .......................................................................................................................	13
PLC Troubleshooting ...........................................................................................................	16
PARTS ................................................................................................................	26
Machine Assemblies .................................................................................................................	26
Terminal Block Box Assembly ..................................................................................................	28
Control Panel ...........................................................................................................................	29
Control Kick Panel....................................................................................................................	31
208/230V Control Box ...............................................................................................................	32
480V Control Box......................................................................................................................	33
115V Control Box......................................................................................................................	34
Chemical Feeder Pump Assembly ...........................................................................................	35.
Door Assembly .........................................................................................................................	36
Wash Motor Assembly ..............................................................................................................	38
Wash Arm Assembly.................................................................................................................	40
Rinse Manifold Assembly..........................................................................................................	41
Plumbing Assemblies ................................................................................................................	42
Rinse Tank Assembly ...............................................................................................................	46
Wash Pump Assembly..............................................................................................................	48
SCHEMATICS ....................................................................................................	50
115 Volt Electrical Diagram.......................................................................................................	50
208/230 Volt Electrical Diagram................................................................................................	51
480 Volt Electrical Diagram.......................................................................................................	52

iii

MACHINE DIMENSIONS

SPECIFICATIONS

B TOP A

Wall Clearance

¼ [7mm]	2 5⁄16
	[59 mm]

26 ⅛

[662 mm]

			0.09903
	Door Open		16 ¾
			[424 mm]
			BACK
		C
			B
10
[254 mm]	8 ⅛	6 ¾
[208 mm]
		[173 mm]
			10
			[254 mm]
			10 ½
			[267 mm]
			14 ¾
			[375 mm]

LEGEND

A: Water Inlet–½” female pipe thread, 2 ½” AFF (Connect to a true ½” ID water line)

B: Electrical Connection

C:Drain Connection–6’ coiled drain hose. Shipped inside machine. Must be installed no more than 24” AFF.

All dimensions from floor can be increased 1” with adjustable feet supplied.

NOTE: All dimensions are for reference only and are subject to change without notice.

24 ³⁄16

[615 mm]

FRONT

14 [356 mm]

Dish

Clearance

33 5⁄16

[846 mm]

1

SPECIFICATIONS

OPERATING PARAMETERS

Model Designation:	AVENGER HT-E	AVENGER LT-E
Operating Capacity:
Racks per Hour	26	30
Dishes per Hour	468	480
Glasses per Hour	936	960
Tank Capacity (Gallons):
Wash Tank	3	3
Rinse Tank	2.12	N/A
Electrical Loads (as applicable):
Wash Motor HP	0.75	0.75
Wash Heater KW	4	1.5
Rinse Heater KW	4	N/A

NOTE: Always refer to the machine data plate for specific electrical and water requirements. The material provided on this page is for reference only and is subject to change without notice.

HOT WATER SANITIZING	CHEMICAL SANITIZING
Water Temperatures (Fahrenheit):
Minimum Wash Temperature	155	120
Minimum Rinse Temperature	180	120
Minimum Incoming Water Temperature	110	120
		(140 Recommended)
Other Water Requirements:
Water Flow Pressure (PSIG)	10	20
Flow Rate Minimum (GPM)	5.16	5.16
Water Line Size (NPT)	1/2"	1.2"
Drain Line Size (NPT)	1-3/8"	1-3/8"
Minimum Chlorine Required (PPM)	N/A	50PPM

2

ELECTRICAL REQUIREMENTS

SPECIFICATIONS

NOTE 1: MCA (Minimum Circuit Ampacity) = 125% x Largest Motor +FLA of all other motors + all other loads.

NOTE 2: MOP (Maximum Overcurrent Protective Device) = 225% x Largest Motor + FLA of all other motors + all other loads.

All electrical ratings provided in this manual are for reference only. Always refer to the machine data plate to get exact electrical information for this machine. All electrical work performed on machines should be done in accordance with applicable local, state, territorial and national codes. Work should only be performed by qualified electricians and authorized service agents. A list of authorized service agencies is located in the back of this manual.

Note that all electrical wiring used in the AVENGER series of machines must be rated, at a minimum, for 100°C (212°F). Furthermore, use copper conductors only.

Where applicable, heating element amperage draws have been adjusted for the assumed input voltage. Jackson assumes incoming voltages will be either 208 or 230 volts. Some heating elements used in the machines are rated for other voltages, such as 240 volts. Always verify the amperage draw of the machine in operation when sizing circuit protection.

If the dishmachine is equipped with the optional rinse heater, note the rinse heater may have its own electrical connection and therefore require a separate service. Amperage loads for motors and heaters are indicated on the machine data plate.

The electrical configurations of theAVENGER series of machines are as follows:

Available Electrical Characteristics:

•115 volt, 60 Hz, single phase ( AVENGER LT-E only)

•230 volt, 60 Hz, single phase

•208 volt, 60 Hz, single phase

•460 volt, 60 Hz, three phase

Available Wash Tank Heaters:

•1.5KW (standard for AVENGER LT-E only)

•4KW (standard for AVENGER HT-E)

Available Rinse Tank Heaters:

•2KW for top tank (standard for AVENGER HT-E)

•2KW for bottom tank (standard for AVENGER HT-E)

AVENGER HT-E

Electrical Characteristics

	VOLTS	115	208	230	480
	PHASE	1	1	1	3
	FREQ	60	60	60	60
	WASH
	MOTOR	13.2A	6.6 A	6.6 A	1.3A
	AMPS
	DRAIN	1.0A	0.6 A	0.6 A	1.0A
	PUMP
	WASH
	HEATER	13.0A	15.9 A	17.4 A	5.0A
	AMPS
	RINSE
	HEATER	N/A	15.9 A	17.4 A	5.0A
	AMPS
	FLA	13.2A	38.4 A	41.4 A	11.3A
	MCA	16.5A	41.35 A	44.35 A	11.63A
	MOP	30A	50 A	60 A	17.55A

3

INSTALLATION

INSTRUCTIONS

VISUAL INSPECTION

DO NOT THROW AWAY CONTAINER IF DAMAGE IS EVIDENT

Before installing unit, check container and machine for damage. A damaged container may be an indication of damage to the machine. If there is any type of damage to both container and unit, do not throw away the container. The dishmachine has been inspected at the factory prior to shipping and is expected to arrive in new, undamaged condition. However, rough handling by carriers or others may result in damage to the unit while it is in transit. If such a situation occurs, do not return the unit to the manufacturer. Instead, contact the carrier and ask them to send a representative to the site to inspect the damage, and request that an inspection report be completed.

Contact the carrier within 48 hours of receiving the machine (to report possible freight damage) and the dealer from whom the unit was purchased.

UNPACKING THE MACHINE

The machine should be unboxed and removed from the pallet prior to installing. Open the front door and remove all of the materials from the inside. Once unpacked, verify there are no missing parts. If a part is missing, contact manufacturer immediately.

LEVEL THE DISHMACHINE

The dishmachine is designed to operate while level. This is important to prevent any damage to the machine during operation and to ensure the best results possible. The unit comes equipped with adjustable bullet feet which can be turned using a pair of pliers. Verify the unit is level from front to back and side to side before making any electrical or plumbing connections.

PLUMBING THE DISHMACHINE

A water hardness test must be performed.

All plumbing connections must be made to adhere to local, state, territorial and national codes. The installing plumber is responsible for ensuring the incoming water lines are flushed of debris prior to connecting to the machine. Note that chips and materials from cutting processes can become lodged in the solenoid valves and prevent them from opening or closing. Any valves that are found to be fouled or defective because of foreign matter left in the water line, and any subsequent water damage, are not the responsibility of the manufacturer.

A water hardness test must be performed to determine if the HTS-11 (scale prevention & corrosion control) needs to be installed. A hardness test kit can be found on the warning tag that is attached to the incoming plumbing connection on the back of the machine. If water hardness is higher than 5 GPG, the HTS-11 will need to be installed. Please contact manufacturer to purchase the HTS-11.

4

INSTRUCTIONS

WATER SUPPLY CONNECTIONS:

WATER HARDNESS GREATER THAN 5 GPG

INSTALLATION

If water hardness tests at greater than 5 GPG, install the HTS-11 into the water line (1/2” ID pipe size minimum) before the dishmachine’s incoming water connection point using copper pipe. Observe proper inlet/outlet water directions. Flow directions are molded into the top of the head. It is recommended that a water shut-off valve be installed prior to installation of the HTS-11 to allow access for servicing. Plumb from the HTS-11 outlet to the incoming water connection point using copper pipe (or order the 1/2” ID flexible hose kit offered by manufacturer). The water supply must be capable of a minimum of 10 PSI “flow” pressure at the recommended temperature indicated on the data plate. See “Shock Absorber” section.

WATER SUPPLY

CONNECTION: WATER HARDNESS OF 5 GPG OR LESS

If water hardness tests at 5 GPG or less, install the water supply line (1/2” ID pipe size minimum) to the dishmachine’s incoming water connection point using copper pipe (or order the 1/2” ID flexible hose kit offered by manufacturer). It is recommended that a water shut-off valve be installed in the water line between the main supply and the machine to allow access for service. The water supply line must be capable of a minimum of 10 PSI “flow” pressure at the recommended temperature indicated on the data plate.

PRESSURE

REGULATOR

Take care not to confuse static pressure with flow pressure.

The manufacturer has a optional water pressure regulator to accommodate areas where water pressure fluctuates or is higher than the recommended pressure. Take care not to confuse static pressure with flow pressure: Static pressure is line pressure in a “no flow” condition (all valves and services are closedIf water hardness tests at 5 GPG or less, install the water supply line (1/2” ID pipe size minimum) to the dishmachine’s incoming water connection point using copper pipe (or order the 1/2”

ID flexible hose kit offered by manufacturer). It is recommended that a water shutoff valve be installed in the water line between the main supply and the machine to allow access for service. The water supply line must be capable of a minimum of 10

PSI “flow” pressure at the recommended temperature indicated on the data plate. ); flow pressure is the pressure in the fill line when the valve is opened during the cycle.

SHOCK ABSORBER It is suggested that a shock absorber (not supplied) be installed on the incoming water line. This prevents water hammer (hydraulic shock)—induced by the solenoid

valve as it operates—from causing damage to the equipment.

CONNECTING THE DRAIN LINE

The dishmachine has a pumped (pressure) drain capable of pumping waste water to a height of 24” above the floor to the kitchen’s drain system. Each dishmachine is supplied with a ten foot long hose. This ships installed on the unit. When installed, it will extend from the rear side of the machine. There must be an air gap between the machine drain line and the floor sink or drain. If a grease trap is required by code, it should have a flow capacity of 12 GPM (Gallons Per Minute).

PLUMBING CHECK Slowly turn on the water supply to the machine after installing the incoming fill line and the drain line. Check for any leaks and repair as required. All leaks must be

repaired prior to placing the machine into operation.	5

INSTALLATION

ELECTRICAL POWER CONNECTIONS

DISCONNECT ELECTRICAL POWER SUPPLIES & TAG OUT IN ACCORDANCE WITH APPROPRIATE PROCEDURES & CODES AT THE DISCONNECT SWITCH TO INDICATE THE CIRCUIT IS BEING SERVICED.

INSTRUCTIONS

Electrical and grounding conductors must comply with the applicable portions of the National Electric Code ANSI/NFPA 70 (latest edition) and/or other electrical codes.

The data plate is located at the left front side of the dishmachine. Refer to the data plate for machine operating requirements, machine voltage, total amperage & serial number.

Remove the back panel to install the incoming power lines. This will require removing the screw at the bottom of the back panel with a Phillips head screw driver. Remove the back panel and set aside. Install 3/4” conduit into the pre-punched holes in the back of the control box. Route power wires and connect to power block and grounding lug. Install the service wires (L1and L2) to the appropriate terminals as they are marked on the terminal block. Install the grounding wire into the lug provided. It is recommended that “DE-OX” or another similar anti-oxidation agent be used on all power connections.

VOLTAGE CHECK Ensure that the power button is in the off position and apply power to dishmachine. Check the incoming power at the terminal block and ensure it corresponds with the

voltage listed on the data plate. If not, contact a qualified service agency (listed at the end of this manual) to examine the problem. Do not run dishmachine if voltage is too high or too low. Shut off the service breaker and advise all proper personnel of the location of the breaker and any problems. Replace the control box cover and tighten down the screws.

SURROUNDING AREA

This is a commercial dishmachine and reaches temperatures that can exceed those generated by a residential machine. Therefore, any surrounding countertops, cabinets, flooring material & subfloor material must be designed and/or selected with these higher temperatures in mind. Note: Any damage to surrounding area that is caused by heat and/or moisture to materials that are not recommended for higher temperatures will not be covered under warranty or by Jackson WWS, INC.

TEMPERATURE SETPOINTS

The temperature setpoints on this Avenger unit have been set at the factory. They should only be adjusted by an authorized service agent.

6

INSTRUCTIONS		INSTALLATION
CHEMICAL FEEDER		WARNING!
EQUIPMENT		CHLORINE-BASED SANITIZERS CAN BE DETRIMENTAL TO THIS MACHINE
		IF THE CHEMICAL SOLUTION IS TOO STRONG. SEE A CHEMICAL
		PROFESSIONAL TO ENSURE THE DISPENSER IS SET UP CORRECTLY.
		This equipment is not recommended for use with deionized water or other aggressive fluids.
		Use of deionized water or other aggressive fluids will result in corrosion and failure of
		materials and components and will void the manufacturer's warranty.
		The bottom of the chemical container cannot be located any higher than 8” from the
		floor. If the unit is equipped with the 6” or 18” table stand, the highest position will
		respectively be 14” or 26” from the floor.
TO PREPARE		The AVENGER HT-E dishmachine is supplied with detergent and rinse aid chemical
CHEMICAL FEEDER feeder pumps.
PUMPS FOR The AVENGER LT-E dishmachine is supplied with detergent, rinse aid and sanitizer
OPERATION chemical feeder pumps.
		Locate the open ends of the chemical tubes with the tube stiffeners and place each
		one in the appropriate container.
		A. Red Tubing = Detergent B. Blue Tubing = Rinse Aid
		C. White Tubing = Sanitizer
PRIMING CHEMICAL		Chemical feeder pumps need priming when the machine is first installed or if the
		chemical lines have been removed and air is allowed to enter. CAUTION! Water
FEEDER PUMPS must be in the sump and wash tank prior to the dispensing of chemicals. Sanitizer in
		concentration is caustic and may cause damage without dilution.
		1. Verify that the proper chemical tube stiffener inlet is in the proper container.
WARNING: Some of the
chemicals used in		2. Use the prime buttons located on the control panel at the bottom of the unit to
dishwashing may cause		prime each pump. The buttons are clearly marked as to which chemical feeder
chemical burns if they		pump they are assigned to.
come in contact with skin.
Wear protective gear when		3. To prime the pumps, press the button until the chemical can be observed entering
handling these chemicals.		the pump.
If any skin comes in		4. Detergent is dispensed as required during the wash cycle by the timer. The
contact with these
chemicals, immediately		amount of detergent may need to be increased or decreased depending upon water
		quality and type of detergent.
follow the instructions
provided with the		5. Rinse additive is dispensed as required into the final rinse. The amount of rinse
chemicals for treatment.		additive may need to be adjusted depending upon water hardness & results.

6. Please refer to "Programming Instructions for Chemical Feeder Pumps" for instruction on adjusting the chemical feeder pumps on the Programmable Logic

Controller (PLC).

7

INSTALLATION

INSTRUCTIONS

	PROGRAMMING The chemical feeder pump timers are located on screens 3, 4 & 5. To access the
	INSTRUCTIONS programming mode follow the process detailed below.
	FOR CHEMICAL
	FEEDER PUMPS	1. Press “A” to cycle	Crouzet	Millenium 3
	(INSTALLATION	through screens until	Fill CYCLE TIMERS:
	TECHNICIAN ONLY) reaching the "Fill Cycle
			Fill Timer:	s
		Timers" screen (#3).	Det Timer:	0010.0s
		2. Press “+” or “-” to	R/A Timer:	0012.0s
		highlight the timer in need
		of adjustment and press
		“OK” to enter edit mode
		for that timer.

3.Press “+” or “-” to make needed adjustments and press “OK” to confirm.

4.Press “A” and continue to the “Wash Cycle Timers” screen (#4). Follow steps

2 & 3 to confirm any adjustments.

5.Press “A” and continue to the “Wash Cycle Timers” screen (#5). Follow steps

2 & 3 to confirm any adjustments.

6.Press “A” & “B” simultaneously to return to the home screen (#1). Run the machine through several cycles to

verify changes.

Crouzet	Millenium 3
WASH CYCLE TIMERS:
Wash Time:	00075s
Rinse Time:	s
Drain Time:	00008s

Crouzet	Millenium 3
WASH CYCLE TIMERS:
Det Timer:	0005.0s
R/A Timer:	00008s
San Time:	00008s

8

INSTRUCTIONS

INSTALLATION

DETERGENT CONTROL

Detergent usage and water hardness are two factors that contribute greatly to how efficiently this dishmachine will operate. Using detergent in the proper amount can become a source of substantial savings. A qualified water treatment specialist can relate what is needed for maximum efficiency from the detergent.

1.Hard water greatly affects the performance of the dishmachine, causing the amount of detergent required for washing to increase. If the machine is installed in an area with hard water, the manufacturer recommends the installation of water treatment equipment.

2.Deposited solids from hard water can cause spotting that will not be removed with a drying agent. Treated water will reduce this occurence.

3.Treated water may not be suitable for use in other areas of operation and it may be necessary to install a water treatment unit for the water going to the dishmachine only. Discuss this option with a qualified water treatment specialist.

4.Dishmachine operators should be properly trained in how much detergent is to be used per cycle. Meet with a water treatment specialist and detergent vendor to discuss a complete training program for operators.

5.Certain dishmachine models require that chemicals be provided for proper operation and sanitization. Some models may require the installation of third-party chemical feeders to introduce those chemicals to the machine. The manufacturer does not recommend or endorse any brand name of chemicals or chemical dispensing equipment. Contact a chemical distributor for questions.

6.Some dishmachines come equipped with integral solid detergent dispensers. These dispensers are designed to accommodate detergents in a certain-sized container. If applicable, relate this to a chemical distributor upon first contacting them.

7.Water temperature is an important factor in ensuring that the dishmachine functions properly, and the machine's data plate details what the minimum temperatures must be for the incoming water supply, the wash tank and the rinse tank. If minimum requirements are not met, there is a possibility that dishes will not be clean or sanitized.

8.Instruct dishmachine operators to observe the required temperatures and to report when they fall below the minimum allowed. A loss of temperature can indicate a larger problem—such as a failed heater—or could indicate that the hot water heater for the operation is not up to capacity and a larger one may need to be installed.

9

INSTALLATION

OPERATING INSTRUCTIONS

PREPARATION Before proceeding with the start-up of the unit, verify the following:

1.Strainers are in place and clean.

2.Wash and rinse arms are screwed securely into place and end caps are tight.

3.Wash and rinse arms rotate freely.

4.Chemical levels for machine chemical feed pumps are correct.

POWER UP To energize the unit, turn on the power at the service breaker. The voltage should have been previously verified as being correct. If not, the voltage must be verified

before energizing the unit.

FILLING THE WASH TUB

For the initial fill, verify the standpipe is installed correctly (seated vertically in the center of the wash sump), close the door and press the power button. The unit will automatically begin the fill cycle and fill to the proper level before allowing a wash cycle to start.

The water level is controlled by the standpipe. Verify that there are no leaks on the unit before proceeding any further. The wash sump must be completely filled before operating the wash pump to prevent damage to the component. Once the wash tub is filled, the unit is ready for operation.

The machine runs a complete cycle to drain and fill. If the machine fails to drain, the water will build up inside the tub. After the initial fill, the rinse water for the current cycle will mix with the wash water for the next cycle.

WARE PREPARATION

Proper preparation of ware is essential for the smooth and efficient operation of the dishmachine, resulting in fewer rewashes and using less detergent. Any ware loaded inside the machine should have all solid food waste and scraps removed. It is recommended that the wares are sprayed down before placing in the dishmachine.

Place cups and glasses upside down in racks so they do not hold water during the cycle. Presoak flatware in warm water to assist in removal of stuck-on material.

Load plates and saucers in the same direction.

WARM-UP CYCLES For a typical daily start-up, it is recommended to run the machine through 3 cycles to ensure that all cold water is out of the system and to verify that the unit is operating

correctly. To cycle the machine, ensure that the power is on and that the tub has filled to the correct level. Push the start button: The unit will start, run through the cycle, and shut off automatically. Repeat this two more times. The unit should now be ready to proceed with the washing of ware.

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OPERATING INSTRUCTIONS

INSTALLATION

WASHING A RACK OF WARE

To wash a rack, open the door completely and slide the rack into the unit. Close the door, press the start button and the unit will start. After the machine has drained and the cycle light turns off, the cycle is complete.

OPERATIONAL INSPECTION

As the workday progresses, operators should regularly inspect the pan strainer to ensure it has not become clogged. If the strainer becomes clogged, it will reduce the washing capability of the machine. Instruct operators to clean out the pan strainer at regular intervals or as required by work load.

SHUTDOWN & CLEANING

At the end of the workday, open the door and remove the standpipe. Close the door and push the power button. This will drain the tub completely and prevent the machine from cycling. When the tub is empty, remove and clean the pan strainers and set aside. Unscrew the wash and rinse arms from their manifolds, remove the end caps and flush the arms with water. Use a brush to clean the inside of the arms.

If the nozzles appear to be clogged, use a toothpick to remove the obstruction. Wipe the inside of the unit out, removing all soil and scraps. Reassemble the wash and rinse arms and place them and the strainers in the unit. The arms should be screwed on hand-tight; do not use tools to tighten them down.

DELIMING

OPERATIONS

NOTE: If this machine is equipped with an HTS-11, scale prevention and corrosion control device, and lime is becoming a frequent problem, the cartridge needs to be replaced. To order a replacement cartridge, call the manufacturer to

have one shipped.

In order to maintain the dishmachine at its optimum performance level, it is required to remove lime and corrosion deposits on a frequent basis. A deliming solution will be available from a detergent supplier. Read and follow all instructions on the label of the deliming solution.

To proceed with the deliming operation, fill the dishmachine and add the correct amount of deliming solution as recommended by the solution manufacturer. The water capacity of the tank can be verified on the specification sheet(s) of this manual.

Perform the following operations to delime the dishmachine:

1.Verify standpipe is in place, turn the unit on and allow to complete a fill cycle.

2.Verify water level. If low, switch the unit off then immediately back on

(this will start a second fill cycle).

3.Open the door and verify water level is above standpipe. Add deliming solution per the solution manufacturer’s recommendation.

4.Close the door and push the delime button on the front of the control panel.

5.Run the machine for the recommended period of time.

6.Press the delime button again and the pump will stop.

7.Open the door and remove the standpipe.

8.Press the power button to drain the machine and turn the unit off.

9.Wait five minutes, then inspect the inside of the machine. If the machine is not delimed, run another time cycle as per the deliming solution’s instructions.

10.When clean, drain and refill the machine (steps 1 and 2).

11.Run delime mode for 10 minutes to remove residual deliming solution.

12.Drain and refill the machine.

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MAINTENANCE

PREVENTATIVE MAINTENANCE

PREVENTATIVE MAINTENANCE

FIND QUALIFIED SERVICE AGENCIES IN THE BACK

OF THIS MANUAL.

The manufacturer of this dishmachine highly recommends that any maintenance and repairs not specifically discussed in this manual should be performed by qualified service personnel only. Performing maintenance on the dishmachine may void a warranty.

By following the operating and cleaning instructions in this manual, users should get the most efficient results from the dishmachine. As a reminder, here are some steps to ensure that the dishmachine is used properly:

1.Ensure that the water temperatures match those listed on the machine data plate (on the front left of machine).

2.Remove as much soil as possible from dishes before loading into racks.

3.Ensure that all strainers are in place, laying flat in tub and free of soil and debris before operating the machine. To clean strainers, wipe them out with a rag and rinse under a faucet. For stubborn debris, a toothpick can be used to dislodge any obstructions from the perforations. Do not beat strainers on waste cans; once bent they will not work properly.

4.If hard water is present, install an HTS-11 into the water line connecting to the dishmachine (see section "Plumbing the Dishmachine").

5.Ensure that all wash and/or rinse arms are secure in the machine before operating.

6.Ensure that drains are closed/sealed before operating.

7.Do not overfill racks.

8.Ensure that glasses are placed upside down in the rack.

9.Ensure that all chemicals being injected into machine have been verified as being at the correct concentrations.

9.Clean out the machine at the end of every workday as per the instructions in the manual (see section on "Shutdown & Cleaning").

10.Always contact a qualified service agency whenever a serious problem arises.

11.Follow all safety procedures, whether listed in this manual or put forth by local, state or national codes/regulations.

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