Jackson Conserver-24LT Service Manual

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CONSERVER 24LT
CONSERVER 24LTP
LOW TEMPERATURE CHEMICAL
DISHMACHINE
INSTALLATION & OPERATION MANUALINSTALLATION & OPERATION MANUAL
Visit Jackson on the Internet at:
www.jacksonmsc.com
March 29, 2001 P/N 7610-002-10-44 (Revision B)
MANUFACTURERS WARRANTY
ONE YEAR LIMITED PARTS & LABOR WARRANTY
ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM DEFECTS IN MATERIAL OR WORKMANSHIP, UNDER NORMAL USE AND OPERATION FOR A PERIOD OF (1) ONE YEAR FROM THE DATE OF PURCHASE, BUT IN NO EVENT TO EXCEED (18) EIGHTEEN MONTHS FROM THE DATE
OF SHIPMENT FROM THE FACTORY.
Jackson MSC agrees under this warranty to repair or replace , at its discretion, any original part which fails under normal use due to faulty material or workmanship during the warranty period, providing the equipment has been unaltered, and has been properly installed, main­tained and operated in accordance with the applicable factory instruction manual furnished with the machine and the failure is reported to the authorized service agency within the warranty period. This includes the use of factory specified genuine replacement parts, purchased directly from a Jackson authorized parts distributor or service agency. Use of generic replacement parts may create a hazard and void war­ranty certification.
The labor to repair or replace such failed part will be paid by Jackson MSC, within the continental United States, Hawaii and Canada, dur­ing the warranty period provided a Jackson MSC authorized service agency, or those having prior authorization from the factory, performs the service. Any repair work by persons other than a Jackson MSC authorized service agency is the sole responsibility of the customer. Labor coverage is limited to regular hourly rates, overtime premiums and emergency service charges will not be paid by Jackson MSC.
Accessory components not installed by the factory carry a (1) one year parts warranty only. Accessory components such as table limit switch ­es, pressure regulators, pre rinse units, etc. that are shipped with the unit and installed at the site are included. Labor to repair or replace these components is not covered by Jackson MSC.
This warranty is void if failure is a direct result from shipping, handling, fire, water, accident, misuse, acts of god, attempted repair by unau­thorized persons, improper installation, if serial number has been removed or altered, or if unit is used for purpose other than it was origi­nally intended.
TRAVEL LIMITATIONS Jackson MSC limits warranty travel time to (2) two hours and mileage to (100) one hundred miles. Jackson MSC will not pay for travel time
and mileage that exceeds this, or any fees such as those for air or boat travel without prior authorization. WARRANTY REGISTRATION CARD The warranty registration card supplied with the machine must be returned to Jackson MSC within 30 days to validate the warranty. REPLACEMENT PARTS WARRANTY Jackson replacement parts are warranted for a period of 90 days from the date of installation or 180 days from the date of shipment from the
factory, which ever occurs first. PRODUCT CHANGES AND UPDATES Jackson MSC reserves the right to make changes in design and specification of any equipment as engineering or necessity requires. THIS IS THE ENTIRE AND ONLY WARRANTY OF JACKSON MSC. JACKSON’S LIABILITY ON ANY CLAIM OF ANY KIND, INCLUDING
NEGLIGENCE, WITH RESPECT TO THE GOODS OR SERVICES COVERED HEREUNDER, SHALL IN NO CASE EXCEED THE PRICE OF THE GOODS OR SERVICES OR PART THEREOF WHICH GIVES RISE TO THE CLAIM.
THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING FOR FITNESS OR MERCHANTABILITY, THAT ARE NOT SET FORTH HEREIN, OR THAT EXTEND BEYOND THE DURATION HEREOF. UNDER NO CIRCUMSTANCES WILL JACKSON MSC BE LIABLE FOR ANY LOSS OR DAMAGE, DIRECT OR CONSEQUENTIAL, OR FOR THE DAMAGES IN THE NATURE OF PENALTIES, ARISING OUT OF THE USE OR INABILITY TO USE ANY OF ITS PRODUCTS.
ITEMS NOT COVERED This warranty does not cover adjustments to timer cams or thermostats, cleaning wash arms or strainers, or replacement of wear items such
as curtains, squeeze tubes, drain balls, door guides, or gaskets beyond 30 days from installation of unit. Also not covered are conditions caused by the use of incorrect (non commercial) grade detergents, excessive supply water temperature or pressure, or hard water condi­tions.
TABLE OF CONTENTS
SECTION DESCRIPTION PAGE
I. GENERAL SECTION
Specifications of Conserver 24LT 1
II. INSTALLATION & OPERATION INSTRUCTIONS
Installation Instructions 2 Electrical 3 Chemical Dispensing Equipment 4 Detergent Control 5 Installation Checklist/Operating Instructions 6 Conserver 24LT Cam Timer Operation Instructions 7 Conserver 24LTP Cam Timer Operation Instructions 9
III. DRAWINGS
Conserver 24LT Dimensions 11 Electrical Schematic 12
IV. JACKSON MAINTENANCE AND REPAIR CENTERS 14 V. IMPORTANT INFORMATION DATA SHEET 21
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SPECIFICATIONS of CONSERVER 24LT/CONSERVER 24LTP
PERFORMANCE/CAPABILITIES
OPERATING CAPACITY (RACKS/HOUR)
RACKS PER HOUR 24 DISHES PER HOUR 600 GLASSES PER HOUR 600
OPERATING CYCLE (SECONDS)
WASH TIME 56 DRAIN TIME 29 RINSE TIME 35 TOTAL CYCLE TIME 120
TOTAL WATER CONSUMPTION
GALLONS PER HOUR (80% CAP.) 28.8 GALLONS PER RACK 1.2
TEMPERATURES
WASH--­WASH--­RINSE ---°F (MINIMUM) 120 RINSE
°F (MINIMUM) 120 °F (RECOMMENDED) 140
---
°F (RECOMMENDED) 140
ELECTRICAL REQUIREMENTS
WASH PUMP MOTOR HORSEPOWER 3/4
VOLTS PHASE AMPS
115 1 9.4
WATER REQUIREMENTS
INLET TEMPERATURE (RECOMMENDED) 140 INLET TEMPERATURE (MINIMUM) 120 GALLONS PER HOUR 28.8 WATER LINE SIZE I.P.S. (Minimum) 1/2” DRAIN LINE SIZE I.P.S. (Minimum) 1 3/8” FLOW PRESSURE P.S.I. (Optimum) 20 MINIMUM CHLORINE REQUIRED (PPM) 50
FRAME DIMENSIONS
WIDTH 24 1/4” DEPTH 22 5/8” HEIGHT 33 1/4”
°F °F
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INSTALLATION INSTRUCTIONS
NOTE: Before any connections are made, visually check the entire machine for any possible shipping damage. If any damage is found, proceed to “CONCEALED DAMAGE OR MISSING
PARTS”.
UNPACKING THE DISHWASHER:
STEPS:
1. Remove all protective packing material from machine.
2. Place machine in its operating location and remove skid.
3. Adjust all four (4) adjustable bullet (or flanged) feet so contact is made to floor.
For proper operation, the dishmachine should be leveled from side to side and from front to back. Using a level placed on the flat area at top of unit, adjust leveling feet up or down.
NOTE: The dishwasher must be positioned and leveled before making any connections to the unit.
CONCEALED DAMAGE OR MISSING PARTS:
IMPORTANT: FOR YOUR PROTECTION, PLEASE READ AND OBSERVE THE FOLLOWING:
This dishwasher has been thoroughly inspected and carefully packed before leaving our warehouse.
Any valves fouled by foreign matter, and any expenses resulting from this fouling, are not the responsibility of the manufacturer.
DRAIN LINE CONNECTION:
The drain for the Conserver 24LT/Conserver 24LTP dishmachine is a pumped discharge. This unit comes with a drain hose which should be connected to a system drain. It is recommended that the drain hose be used as opposed to hard or permanent drain piping.
Ensure that the drain connection has an airgap (indirect) to allow proper draining.
The drain height should not exceed 24” above floor height. Ensure that this unit is installed in accordance with all applicable
codes. If a grease trap is required by code, it should have a flow capaci-
ty of 5 gallons per minute.
WATER SUPPLY CONNECTION:
Install the water supply line (1/2” pipe size minimum) to the dish­machine line strainer using copper pipe. It is recommended that a water shut-off valve be installed in the water line between the main supply and machine to allow access for service. The water supply line is to be capable of 20 PSI “flow” pressure at a recom­mended temperature of 140°F (minimum of 120° F required).
Concealed loss or damage means loss or damage which does not become apparent until the dishwasher has been unpacked. The contents may be damaged in transit due to rough handling even though the carton may not show external damage.
If it is found that the shipment has concealed damage, PLEASE DO NOT RETURN IT TO JACKSON, but notify the carrier (within 48 hours) asking them to send their agent to fill out an inspection report. Save the cartons so he may inspect them and be sure to note in the report any black marks, creases, tears, crushed cor­ners or any other marks indicating rough handling. Also, notify the JACKSON dealer immediately.
If it is discovered that there are missing parts such as: strainers, spray assemblies, rinse assembly, owner’s manual or racks, please notify JACKSON immediately.
PLUMBING:
NOTE: ALL CONNECTIONS MUST COMPLY WITH ALL APPLICABLE LOCAL, STATE AND NATIONAL PLUMBING CODES.
The plumber is responsible for ensuring that the water line is THOROUGHLY FLUSHED BEFORE connecting it to any manual or solenoid valve. It is necessary to remove all foreign matter such as chips (resulting from cutting or threading pipes), pipe joint compound or, if soldered fittings are used, bits of solder or cuttings from the lines. This debris, if not removed, may lodge in the valves and render them inoperative.
In areas where the water pressure fluctuates or is greater than the recommended pressure a water pressure regulator valve must be installed. This item should be located before the “Y”-strainer and after the shut-off valve.
Do not confuse static pressure with flow pressure. Static pressure is the line pressure with no flow (all valves and services are closed). Flow pressure is the pressure in the fill line when the fill valve is open and the machine is in the fill cycle.
It is recommended a shock absorber (not supplied) be installed in the incoming water line. This prevents line hammer (hydraulic shock), induced by the solenoid valve as it operates, from causing damage to the equipment.
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ELECTRICAL
WARNING: Electrical and grounding connections must comply with applicable portions of the National Electrical Code ANSI / NFPA 70 (latest edition) and/or other electrical codes.
WARNING: Disconnect electrical power supply and place a tag or lock at the disconnect switch to indicate that you are working on the circuit.
ELECTRICAL POWER CONNECTION:
This dishmachine comes with a standard 3 prong 120V outlet power cord attached. Prior to plugging the unit into the outlet, have an electrician verify that the incoming power is at the proper voltage and to further verify L1 and N to ground individually.
Prior to installation, verify that the electrical service agrees with the specifications on the machine data plate located on the right side and to the front of the machine. Refer to the data plate for machine operating requirements, machine voltage, total amperage load and serial number.
VOLTAGE CONNECTIONS:
STEPS:
1. Place machine’s POWER SWITCH into the off position.
2. Apply power to the dishmachine.
3. Check incoming power at power block for proper voltage per the data plate.
4. Turn off power at service breaker. Mark breaker for dishmachine and advise the proper personnel.
DO NOT APPLY POWER OR TURN MACHINE ON AT THIS TIME. ALL PLUMBING AND WATER CONNECTIONS MUST BE COM ­PLETED BEFORE MACHINE CAN BE OPERATED.
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CHEMICAL DISPENSING EQUIPMENT
The Conserver 24LT dishmachine is not supplied with integral chemical dispensing peri-pumps. Instead, an independent chemical dis­pensing system must be connected to the unit prior to use in order to achieve required cleanliness and sanitation. Please consult the literature that accompanied your independent chemical dispensing system for information concerning installation and operation of the dispenser.
The Conserver 24LT requires that a separate chemical feeder be connected to it to provide the required sanitizer. This feeder needs to be able to provide 2.271 ml of a 10% Chlorine sanitizer for every machine cycle.
Chemical feeder dispensing tubes are fed into the Conserver 24LT through the white bulkhead fitting in the back lower por ­tion of the unit.
WARNING: CHLORINE-BASED SANITIZERS CAN BE DETRIMENTAL TO YOUR MACHINE IF THE CHEMICAL SOLUTION IS TOO STRONG. SEE YOUR CHEMICAL PROFESSIONAL TO ENSURE YOUR DISPENSER IS SET UP CORRECTLY.
TO PREPARE PUMPS FOR OPERATION
The Conserver 24LTP dishmachine is supplied with detergent, rinse additive and santizer dispensing peri-pumps. Locate the open ends of the chemical tubes with the tube stiffeners and place each one in the appropriate container.
A. Red Tubing = Detergent B. Blue Tubing = Rinse Aid C. White Tubing = Sanitizer.
PRIMING PERI-PUMPS
Peristaltic pumps need priming when the machine is first installed or if for some reason the chemical lines have been removed and air is allowed to enter.
CAUTION: Water must be in the sump and wash tank prior to the dispensing of chemicals. Sanitizer in concentration is caus­tic and may cause damage without dilution.
1. Verify that the proper chemical tube stiffener inlet is in the proper container.
2. Use the toggle switches on the right side of control box to prime each pump. There are two (2) switches mounted by the peri­pumps. One will prime the sanitizer pump only, and the second will prime either the detergent or rinse aid pump, depending upon which way it is depressed.
3. To prime the pumps, hold the switch in the momentary position until chemical can be observed entering the sump.
4. Detergent is dispensed as required during the wash cycle by the cam timer. The amount of detergent may need to be increased or decreased depending on water quality and type of detergent. It is adjusted by changing Cam 7 on the cam timer. See the Conserver 24LTP cam timer operation instructions.
5. Rinse additive is dispensed as required into the final rinse. The amount of rinse aid may need to be adjusted depending on water hardness and results. It can be changed by changing Cam 6 on the cam timer. See the Conserver 24LTP cam timer operation instruc­tions.
6. Sanitizer (either chlorine or iodine) is dispensed into the final rinse. The amount of sanitizer may need to be adjusted depending on the concentration and type of sanitizer used. It is adjusted by changing Cam 8 on the cam timer. See the Conserver 24LTP cam timer operation instructions.
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