IPSO DR50 User Manual

4.5 (4)

- USA

OWNER'S MANUAL

50 lb. DR LAUNDRY DRYER

Shown with manual double timer control system

Technical specifications

Installation instructions

Operating instructions

Maintenance

 

DR50

 

 

IPSO - USA

 

3101 South Haven Highway 77, Suite A

 

Panama City, FL, 32405

 

Phone: (850)271-8486

 

 

 

THIS MANUAL MUST BE GIVEN TO THE EQUIPMENT OWNER

 

MAN DR2050 (ECN ) 9/99

D0567

IMPORTANT NOTICES—PLEASE READ

For optimum efficiency and safety, we recommend that you read the manual before operating the equipment. Store this manual in a file or binder and keep for future reference.

WARNING: Purchaser must post the following notice in a prominent location:

WARNING: For your safety, the information in this manual must be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury or death.

- Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.

- WHAT TO DO IF YOU SMELL GAS

Do not try to light any appliance.

Do not touch any electrical switch; do not use any phone in your building.

Clear the room, building, or area of all occupants.

Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

If you cannot reach your gas supplier, call the fire department.

Installation and service must be performed by a qualified installer, service agency or the gas supplier.

WARNING: In the event the user smells gas odor, instructions on what to do must be posted in a prominent location. This information can be obtained from the local gas supplier.

WARNING: Wear safety shoes to prevent injuries.

WARNING: Purchaser must post the following notice in a prominent location:

FOR YOUR SAFETY

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

WARNING: A clothes dryer produces combustible lint and should be exhausted outside the building. The dryer and the area around the dryer should be kept free of lint.

WARNING: Be safe, before servicing machine, the main power should be shut off.

Page 2

ATTENTION: L’ACHETEUR DOIT PLACER L’AVERTISSEMENT SUIVANT DANS UN ENDROIT CLAIR ET VISIBLE:

AVERTISSEMENT. Assurez-vous de bien suivre les instructions donnees dans cette notice pour reduire au minimum le risque d’incendie ou d’explosion ou pour eviter tuot dommage materiel, toute blessure ou la mort.

__ Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre apparell.

__ QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ:

Ne pas tenter d’allumer d’apparell.

Ne touchez a aucun interrupteur. Ne pas vous servir des telephones se trouvant dans le batiment ou vous vous trouvez.

Evacuez la piece, le batiment ou la zone.

Appelez immediatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur.

Si vous ne pouvez rejoindre le fournisseur de gaz, appelez le service des incendies.

__ l’installation et l’entretien doivent etre assures par un installateur ou un service d’entretien qualifie ou par le fournisseur de gaz.

ATTENTION: L’ACHETEUR DOIT PLACER L’AVERTISSEMENT SUIVANT DANS UN ENDROIT CLAIR ET VISIBLE:

POUR VOTRE SECURITE

Ne pas entreposer ni utiliser d’ essence ni d’autres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre appareil.

Page 3

WARNING: To avoid fire hazard, do not dry articles containing foam rubber or similar texture materials. Do not put into this dryer flammable items such as baby bed mattresses, throw rugs,undergarments (brassieres, etc.) and other items which use rubber as padding or backing. Rubber easily oxidizes causing excessive heat and possible fire. These items should be air dried.

WARNING: Synthetic solvent fumes from drycleaning machines create acids when drawn through the dryer. These fumes cause rusting of painted parts, pitting of bright or plated parts, and completely removes the zinc from galvanized parts, such as the tumbler basket. If drycleaning machines are in the same area as the tumbler, the tumbler's make-up air must come from a source free of solvent fumes.

WARNING: Do not operate without guards in place.

WARNING: Check the lint trap often and clean as needed but at least a minimum of once per day.

WARNING: Alterations to equipment may not be carried out without consulting with the factory and only by a qualified engineer or technician. Only Manufacture’s parts may be used.

WARNING: Remove clothes from dryer as soon as it stops. This keeps wrinkles from setting in and reduces the possibility of spontaneous combustion.

WARNING: Be safe - shut main electrical power and gas supply off externally before attempting service.

WARNING: Never use drycleaning solvents, gasoline, kerosene, or other flammable liquids in the dryer. FIRE AND EXPLOSION WILL OCCUR. NEVER PUT FABRICS

TREATED WITH THESE LIQUIDS INTO THE DRYER. NEVER USE THESE LIQUIDS NEAR THE DRYER..

WARNING: Do not place items exposed to cooking oils in your dryer. Items contaminated with cooking oils may contribute to a chemical reaction that could cause a load to catch fire.

WARNING: Never let children play near or operate the dryer. Serious injury could occur if a child should crawl inside and the dryer is turned on.

WARNING: Never tumble fiberglass materials in the dryer unless the labels say they are machine dryable. Glass fibers break and can remain in the dryer. These fibers cause skin irritation if they become mixed with other fabrics.

WARNING: Before operating gas ignition system - purge air from natural gas or propane gas lines per manufacturer’s instructions.

WARNING: To reduce the risk of electric shock, disconnect this appliance from the power supply before attempting any user maintenance other than cleaning the lint trap. Turning the controls to the OFF position does not disconnect this appliance from the power supply.

Page 4

IPSO DRYER WARRANTY

IPSO warrants all new equipment (and the original parts thereof) to be free from defects in material or workmanship for a period of two (2) years from the date of sale thereof to an original purchaser for use, except as hereinafter provided. With respect to non-durable parts normally requiring replacement in less than two (2) years due to normal wear and tear, and with respect to all new repair or replacement parts for IPSO equipment for which the two (2) year warranty period has expired, or for all new repair or replacement parts for equipment other than IPSO equipment, the warranty period is limited to ninety (90) days from date of sale. The warranty period on each new replacement part furnished by IPSO in fulfillment of the warranty on new equipment or parts shall be for the unexpired portion of the original warranty period on the part replaced.

With respect to electric motors, coin meters and other accessories furnished with the new equipment, but not manufactured by IPSO, the warranty is limited to that provided by the respective manufacturer.

IPSO’s total liability arising out of the manufacture and sale of new equipment and parts, whether under the warranty or caused by IPSO’s negligence or otherwise, shall be limited to IPSO-USA repairing or replacing, at its option, any defective equipment or part returned f.o.b. IPSO’s factory, transportation prepaid, within the applicable warranty period and found by IPSO to have been defective, and in no event shall IPSO be liable for damages of any kind, whether for any injury to persons or property or for any special or consequential damages. The liability of IPSO does not include furnishing (or paying for) any labor such as that required to service, remove or install; to diagnose troubles; to adjust, remove or replace defective equipment or a part; nor does it include any responsibility for transportation expense which is involved therein.

The warranty of IPSO is contingent upon installation and use of its equipment under normal operating conditions. The warranty is void on equipment or parts; that have been subjected to misuse, accident, or negligent damage; operated under loads, pressures, speeds, electrical connections, plumbing, or conditions other than those specified by IPSO; operated or repaired with other than genuine IPSO replacement parts; damaged by fire, flood, vandalism, or such other causes beyond the control of IPSO; altered or repaired in any way that effects the reliability or detracts from its performance, or; which have had the identification plate, or serial number, altered, defaced, or removed.

No defective equipment or part may be returned to IPSO for repair or replacement without prior written authorization from IPSO. Charges for unauthorized repairs will not be accepted or paid by IPSO.

IPSO MAKES NO OTHER EXPRESSED OR IMPLIED WARRANTY, STATUTORY OR OTHERWISE, CONCERNING THE EQUIPMENT OR PARTS INCLUDING, WITHOUT LIMITATION, A WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE, OR A WARRANTY OF MERCHANTABILITY. THE WARRANTIES GIVEN ABOVE ARE EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED. IPSO NEITHER ASSUMES, NOR AUTHORIZES ANY PERSON TO ASSUME FOR IT, ANY OTHER WARRANTY OR LIABILITY IN CONNECTION WITH THE MANUFACTURE, USE OR SALE OF ITS EQUIPMENT OR PARTS.

For warranty service, contact the distributor from whom the IPSO equipment or part was purchased. If the distributor cannot be reached, contact IPSO.

IDENTIFICATION NAMEPLATE

The identification nameplate is located on the rear wall of the dryer. It contains the dryer serial number, product number, model number, electrical specifications and other important data that may be needed when servicing and ordering parts, wiring diagrams, etc. Do not remove this nameplate.

Page 5

Contents

Safety Instructions ..............................................................................

 

 

2-4

Cissell Dryer Warranty ........................................................................

 

 

5

Table of Contents ................................................................................

 

 

6

Symbols ...............................................................................................

 

 

7

Unpacking / General Installation .......................................................

 

8-9

Technical Data and Dimensions ........................................................

 

10-11

Electric Connections ..........................................................................

 

 

12

Gas Connections ................................................................................

 

 

13

Gas Piping Installation .......................................................................

 

 

14-15

Gas service Installation Instructions

................................................

16

Gas Pipe Size Chart ............................................................................

 

 

17

Dryer Installation with Multiple Exhaust ...........................................

18-19

Dryer Make-Up Air Requirements ......................................................

 

20

Dryer Installation with Seperate Exhaust .........................................

21

Exhaust and Venting ..........................................................................

 

 

22

Rules for Safe Operation of Dryer .....................................................

 

23

Direct-Spark Ignition Operation.........................................................

 

24-25

General Maintenance ..........................................................................

 

 

26-27

Operating Instruction for Double Timer ...........................................

28

PARTS ..................................................................................................

 

 

29-43

 

 

 

 

Front View ................................

29

Control Door Assembly ..........

30

Front Panel Assembly ............

31

Thermostat Assembly .............

32

Wire Box Assembly .................

33

Door Assembly ........................

34

Lint Door Assembly ................

35

Basket & Spider Assembly .....

36

Rear View .................................

37

Air Switch Assembly...............

38

Basket Bearings/Sheave Assy39

Motor & Fan Assembly ...........

40

Idler Assembly .........................

41

Rear Control Panel Assembly 42

Gas Heating Unit Assembly ...

43

 

 

Page 6

SYMBOLS

The following symbols are used in this manual and/or on the machine.

S y m b o l

Description

S y m b o l

NOTE!

Hot! Do Not Touch Heiß! Nicht Beruhren

Haute temperature! Ne pas toucher

Caliente! no tocar

dangerous voltage tension dangereuse Gefährliche elektrische

Spannung tension peligrosa

O n

Marche

E i n

Conectado

Off

Arrêt

A u s

Desconectado

Start Demarrage Start

Arranque de un m o v i m i e n t o

Emission of heat in general Emission de chaleur en

g e n e r a l

Warmeabgabe allgemein Emisión de calor

Cooling

Refroidissement

K ü h l e n

Enfriamiento

Rotation in two directions Rotation dans les deux sens Drehbewigung in zwei Richtungen

Movimiento rotativo en los dos sentidos

Direction

of

rotation

Sens de

mouvement continu

De

rotation

Drehbewegung

in

Pfeilrichtung

movimiento

Giratorio o rotatorio en el

sentido de la

flecha

 

 

 

 

 

End

of

Cycle

C a u t i o n

Attention

A c h t u n g

Atencion; precaucion

Page 7

Unpacking/General Installation (All Dryers)

UNPACKING

GENERAL INSTALLATION (ALL DRYERS)

Upon arrival of the equipment, any damage in shipment should be reported to the carrier immediately.

Upon locating permanent location of a unit, care should be taken in movement and placement of equipment.

See outline clearance diagrams for correct dimensions.

Remove all packing material such as: tape, manuals, skid, etc

Leveling: Use spirit level on top of dryer. Adjust leveling bolts on dryer (see adjustable leveling bolts in maintenance section).

Check voltage and amperes on rating plate before installing the dryer.

The construction of the dryers permits installation side-by- side to save space or to provide a wall arrangement. Position dryer for the least amount of exhaust piping and elbows, and allow free access to the rear of dryer for future servicing of belts, pulleys and motors. Installation clearance from all combustable material is 0" ceiling clearance, 0" rear clearance, and 0" side clearance.

Before operating dryer, open basket door and remove blocking between front panel and basket. Read the instruction tags, owner’s manual, warnings, etc.

IMPORTANT

Opening the clothes loading door deactivates the door switch to shut off the motors, fan, gas, steam, or electric element. To restart the dryer, close the door and press in the push to start button.

IMPORTANT

This dryer is designed for a capacity maximum load. Overloading it will result in long drying times and damp spots on some clothes.

IMPORTANT

Maximum operating efficiency is dependent upon proper air cIrculation. The lint screen must be kept cleaned daily to insure proper air circulation throughout the dryer.

IMPORTANT

Provide adequate clearance for air opening into the combustion chamber.

Page 8

Unpacking/General Installation (All Dryers)

GENERAL INFORMATION

DRYER “COOL-DOWN” CYCLE

REPLACEMENT PARTS

The dryer is so designed that when an operator opens the dryer door, the basket and exhaust fan stop. You can expect fast drying from the laundry dryer. Hot, dry air is properly and effectively moved through the basket and exhausted through a lint trap to the atmosphere. The dryer comes equipped with an inclined self-cleaning lint screen. In this system, lint accumulates on the underside of the screen until a blanket of lint will fall from the screen to the bottom of the dryer cabinet, and should be removed daily or as required, to prevent an overaccumulation.

IMPORTANT

Provide adequate clearance for air openings into the combustion chamber.

Permanent press, durable press and other modern day fabrics require the care that your laundry dryers now provide. At the end of the drying cycle, a timed “CoolDown” control automatically takes over and continues the rotation of the fan and basket without heat until the garment load reaches a safe cool temperature. This function is performed at the end of each drying cycle.

Replacement parts for this dryer are available from your distributor or by contracting the factory at the address or phone number printed on the cover page of this manual.

Page 9

50 lb. Dryer Dimensions - Standard Gas, Steam and Electric Heated

Specifications

U.S. Measure

Metric

 

Measure

 

 

 

 

 

 

 

 

 

 

 

 

Capacity

50 lbs.

22.7 kg

 

(Dry Linen)

 

 

 

 

 

 

 

 

 

 

 

 

Basket

 

 

 

 

 

 

 

 

 

 

Diameter

33

inches

840 mm

 

 

 

 

 

 

Depth

32

inches

815 mm

 

 

 

 

 

Volume

15.8 ft3

.450 m3

 

Cabinet

 

 

 

 

 

 

 

 

 

 

Height

75.25

inches

1910 mm

 

 

 

 

 

Width

34.87 inches

890 mm

 

 

 

 

 

 

Depth

50.39

inches

1280 mm

 

 

 

 

 

 

 

Door Opening

 

 

 

 

 

 

 

 

 

 

Diameter

22.62

inches

575 mm

 

 

 

 

 

 

Loading height

31.5

inches

800 mm

 

 

 

 

 

 

 

Temperature

 

 

 

 

 

 

 

 

 

Minimum

1000 F

38o C

 

Maximum

1850 F

850 C

 

Motor

 

 

 

 

 

 

 

 

 

Non-reversing

1/2 H.P.

0.37 kW

 

 

 

 

 

Reversing - Drum

1/2 H.P.

0.37 kW

 

 

 

 

 

Fan

1/3 H.P.

0.25 kW

 

 

 

 

 

 

 

Exhaust

 

 

 

 

 

 

 

 

 

Flow Rate

700 CFM

1190 m3/h

 

Diameter

8 inches

195-200 mm

 

 

 

 

 

Electric Conn. - Electric Dryers

Non-Reversing

Reversing

 

 

 

 

208 V

50/60 - 3PH

89 A

90.2 A

 

 

 

 

240 V

50/60 - 3PH

78 A

79.2 A

 

 

 

 

380/415 V

50 - 3PH

43 / 47 A

44.1 A /48.1 A

 

 

 

 

480 V

60 - 3PH

42 A

43.1 A

 

 

 

 

Electric Conn. - Steam, Gas Dryers

Non-Reversing

Reversing

 

 

 

 

120/208-240 V

50 / 60 - 1 PH

9 A / 5 A

11.1 A / 5.1 A

 

 

 

 

208/240 V

50 / 60 - 3 PH

2.2 / 2.0 A

3.3 / 3.0 A

 

 

 

 

480 V

60 - 3 PH

1.2 A

2.3 A

 

 

 

 

380/415 V

50 - 3 PH

1.1 A / 1.2 A

2.2 A / 2.3 A

 

 

 

 

 

 

Power

 

 

 

 

 

 

 

 

 

Electric

30 KW

30kW

 

 

 

 

 

Gas

125,000 Btu/h

31,500 kcal/h

 

 

 

 

 

Steam

5.6 B.H.P

47,800 kcal/h

 

 

 

 

 

 

 

Steam connection

 

 

 

 

 

 

 

 

 

 

Inlet

 

3/4"

DN20

 

 

 

 

 

 

Outlet

 

1/2"

DN15

 

 

 

 

 

 

 

Gas Connection

 

 

 

 

 

 

 

 

 

 

Gas Connection

 

1/2"

DN15

 

 

 

 

 

Gas Pressure

5" - 12"

12-30 mb

 

 

 

 

 

 

 

Shipping

 

 

 

 

 

Dimensions

 

 

 

 

 

 

 

 

 

(H xW x D)

81.5 X 37 X

2070 X 940

 

52.37 inches

X 1330 mm

 

 

 

 

 

 

 

 

 

Weight

 

 

 

 

 

 

 

 

 

Net

575 lbs.

260 kg

 

 

 

 

 

Gross

630 lbs.

285 kg

 

 

 

 

 

 

 

Page 10

IPSO DR50 User Manual

DR50 Dryer Dimensions - Gas

(Illustration)

 

 

 

 

 

34.87“ (880 mm)

 

 

 

 

 

m) m

 

 

 

 

 

 

 

098 7(“ 8

 

 

 

 

 

 

 

43.

 

 

 

 

 

 

 

33.07“ (840 mm)

 

 

 

 

 

4912.5“(1260.2“(310mm))

 

 

Steam Ret.

 

 

 

 

9.25“(235 mm)

 

 

 

 

 

 

 

 

Steam Conn.

mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

m

4.5“(114mm)

mm)

 

mm)

mm)9.84“(250

 

 

)

(126

 

 

 

 

 

 

 

m

(2154.5“

 

11.4“

 

 

 

 

 

 

ELECTRIC

 

2

 

5“

 

(290

 

BOX CON.

 

6

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

(

 

 

 

 

 

 

 

5

 

 

 

Electric

9.1“(230 mm)

 

 

 

 

 

 

Inlet

16.33“(415 mm)

 

Gas Conn.

 

 

 

 

 

 

 

 

 

 

 

 

6.3“(160 mm)

 

 

 

 

 

EXHAUST

 

 

 

 

12.1“(307 mm)

 

 

 

 

 

 

 

 

Page

11

Electric connection

Dryers must be electrically grounded by a separate #14 or larger green wire from the grounding terminal within the Service Connection Box, to a cold water pipe. In all cases, the grounding method must comply with local electrical code requirements; or in the absence of local codes, with the National Electrical Code,

ANSI/NFPA 70 or the Canadian Electrical Code, CA C22.1.

See wiring diagram furnished with dryer. Do not change wiring without consulting the factory, as you may void the factory warranty. DO NOT CONNECT THE DRYER TO ANY VOLTAGE OR CURRENT OTHER THAN THAT SPECIFIED ON THE DRYER RATING PLATE. (Wiring diagram is located on rear wall of dryer.)

All panels must be in position before operation of dryer.

The connection needs to be made in the wiring box at the back. Remove the coverplate (G) in order to reach the connection clamps.

The connection cable needs to be brought in through the swivel (H) on the side of the wiring box.

H

It is necessary to ground the dryer for your personal safety and to ensure a good

 

operation.

G

115 and 208-240 V - 1 ph

The mains wires (Ll) and (L2) should be connected to the 2 left clamps and the yellow/green grounding wire (PE) should be connected to the grounding clamp.

208-240 and 480 V - 3 ph

The 3 mains wires (L1), (L2) and (L3) should be connected to the 3 left clamps and the yellow/green grounding wire (PE) should be connected to the grounding clamp.

L1 L2 L3 N

115 and 208-240 V - 1 ph

208-240 and 480 V - 3 ph

380-415V - 3 ph

380-415V - 3 ph

The 3 mains wires (L1), (L2) and (L3) should be connected to the 3 left clamps, the blue neutral (N) should be connected to the right clamp and the yellow/green grounding wire (PE) should be connected to the grounding clamp.

«Attention. Lors des opérations d’entretien des commandes, ètiqueter tous les fils avant de les dèconnecter. Toute erreur de câblage peut être une source de danger et de panne»

Page 12

Gas connection

I

The gas supply pipe should be connected to the gas tap (I), which is on the right next to the wiring box on the back.

It is very important to have the connections done by a qualified technician, in order to make sure that the installation is effected in accordance with the prevailing standards and instructions.

The dryer should be connected to the type of gas, which is indicated on the serial plate.

The use of too small gas pipes can result in unsufficient gas supply, which can lead to a bad heating-up and a poor drying quality.

When the dryer is used in combination with a weighing platform, the gas supply pipe has to be made of flexible material to allow the weighing system to keep moving freely.

Test all connections for possible leaks by means of a soap solution, but never with a flame.

It is important to work with the right gas pressure (see technical remarks) in order to obtain a good ignition, heating and consequently a good operation in general.

After the gas supply has been connected, the gas tap in the dryer should beturned on (clockwise).

Page 13

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