EC-Declaration of conformity 3
Note for USA (FCC) 3
Note for Canada (IC) 3
Explication of warning symbols 3
Safety instructions 4
Correct use 5
Unpacking 5
Drive 6
Motor protection 6
Speed – normal operation 6
Speed – overload operation 6
Output shaft 6
Speed display 6
Commissioning 6
Securing 7
Switching on the instrument 8
Useful information 8
Wireless Controller (WiCo) 8
Interfaces and outputs 14
Maintenance and cleaning 16
Error codes 16
Warranty 17
Accessories 17
Permitted IKA
Technical data 18
®
stirrer tools 17
EC-Declaration of conformity
We declare under our sole responsibility that this product corresponds to the regulations 2006/42/EC and 2004/108/EC and conforms
with the standards or standardized documents EN 61010-1, -2-051; EN ISO 12100-1, -2; EN 60204-1 and EN 61326-1.
Bluetooth® module:
Directive: 1999/5/EC Standards: EN 60950-1, EN 300 328, EN 301 489-1, -17
Note for USA (FCC)
This equipment complies with Part 15 of the FCC rules. Any changes or modifications not expressly approved by the Manufacturer could void
the user's authority to operate the equipment. This device complies with Part 15 of the FCC rules subject to the following two conditions:
(1) This device may not cause harmful interference, and
(2) This device must accept all interference received, including interference that may cause undesired operation.
NOTE:
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These
limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.
This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction
manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful
interference in which case the user will be required to correct the interference at his own expense.
Note for Canada (IC)
This device complies with Industry Canada license-exempt RSS standard(s). Operation is subject to the following two conditions:
(1) This device may not cause interference
(2) This device must accept any interference, including interference that may cause undesired operation of the device.
This device complies with Health Canada’s Safety Code 6 / IC RSS-210. The installer of this device should ensure that RF radiation is not emitted in
excess of the Health Canada’s requirement.
Explication of warning symbols
General hazard
DANGER
WARNING
CAUTION
This symbol identifies information that is of vital importance for safeguarding your health and safety.
Disregarding this information can lead to health impairment and injuries.
This symbol identifies information that is of importance for the technically correct functioning of the system.
Disregarding this information can result in damage to the instrument or to system components.
This symbol indicates information which is important for ensuring that the operations of the instrument
formed eciently and for using the instrument. Failure to observe this information can result in inaccurate results.
are per-
3
Page 4
Safety instructions
•
Read the operating instructions in full before starting up and
follow the safety instructions.
• Keep the operating instructions in a place where it can be accessed
by everyone.
• Ensure that only trained staff work with the instrument.
•
Follow the safety instructions, guidelines, occupational health and
safety and accident prevention regulations.
• Because the options for combining products, tools, stirring vessel,
experiment and medium are nearly endless, user safety cannot be
ensured simply with design requirements on the part of the product. For this reason, it may become necessary for users to take
other precautionary safety measures. For example, glass device or
other stirring vessels that are sensitive to mechanical stress can be
damaged or shattered by an imbalance, increasing the speed too
quickly or too little distance between the stirring element and the
stirring vessel. Users can suffer serious injury from glass breakage
or from the freely rotating stirring element.
• Uncontrolled reactions can be triggered by mixing the heated material insuciently or by the energy generated by selecting a speed
that is too high. In case of these and other increased operational
hazards, users must take additional appropriate safety precautions
(e.g. shatter protection). In any case, when using critical or hazardous materials in your processes, IKA
tional appropriate measures to ensure safety in the experiment. For
example, users can implement measures that inhibit fire or explosions or comprehensive monitoring equipment. Furthermore, users
must make sure that the OFF switch of the IKA
accessed immediately, directly and without risk at any time.
DANGER
If installation or positioning cannot ensure this
access at all times, an additional EMERGENCY STOP switch that can be easily accessed must be installed in the
work area.
• Only process media that will not react dangerously to the extra
energy produced through processing. This also applies to any extra
energy produced in other ways, e.g. through light irradiation.
• Do not operate the instrument in explosive atmospheres, with hazardous substances or under water.
• Process pathogenic materials only in closed vessels under a suitable
fume hood. Please contact IKA
any question.
• The instrument is not suitable for manual operation.
• The high torque developed by the EUROSTAR requires particular
care in the choice of stand, cross sleeve and anti-rotation element
for the agitating vessel.
• Set up the stand in a spacious area on an even, stable, clean, non-
slip, dry and fireproof surface.
• You must ensure that the stirring element is securely clamped!
• Use stirring shaft protective equipment!
• The agitated vessels used for stirring have to be secured. Consider
on a good stability of the entire structure.
DANGER
•
Protect the instrument and accessories from bumping and impacting.
•
Check the instrument and accessories beforehand for damage each
Please pay attention to the dangerous parts of
the equipment in Fig. 8.
time when you use them. Do not use damaged components.
• Safe operation is only guaranteed with the accessories described in
the ”Accessories” section.
• Always switch the main switch in the OFF position or disconnect
the power before changing stirring element and fitting allowed accessories.
®
recommends to use addi-
®
product can be
®
application support if you have
• The instrument can only be disconnected from the mains supply by
pulling out the mains plug or the connector plug.
• The socket for the mains cord must be easily accessible.
• Socket must be earthed (protective ground contact).
• The voltage stated on the type plate must correspond to the mains
voltage.
•
Please observe the permitted speed for the stirring element. Never
set higher speed.
• Make certain that the unit is set at the lowest speed before commissioning; otherwise, the unit will begin running at the speed set
in last operation. Gradually increase the speed.
•
Pay attention when setting the speed to any imbalance of the stirrer
tools and possible spraying of the medium to be stirred.
DANGER
Never operate the instrument with the stirrer
tools rotating freely. Ensure that parts of the
body, hair, jewelry or items of clothing cannot be trapped by the
rotating parts.
DANGER
DANGER
The operation of a free rotating shaft end is dangerous.
Wear your personal protective equipment in
accordance with the hazard category of the
medium to be processed, otherwise there is a risk of:
- splashing of liquids
- projectile parts
-
body parts, hair, clothing and jewelry getting caught.
DANGER
Beware of the risk of:
- flammable materials
-
glass breakage as a result of mechanical shaking power.
DANGER
Reduce the speed if:
- the medium splashes out of the vessel because the speed is too high
- the instrument is not running smoothly
- the instrument begins to move around because of dynamic forces
- an error occurs.
DANGER
•
There may be electrostatic activity between the medium and
Do not touch rotating parts during operation!
the output shaft which could cause a direct danger.
• After an interruption in the power supply or a mechanical interruption
during a stirring process, the unit does not restart automatically.
• It is important to note that the surfaces of the motor (cooling ns)
and certain parts of the bearing may get very hot during operation.
• Never cover the ventilation slots or cooling ns on the motor or on
the instrument.
• Avoid knocking and impacting on the lower end of the shaft. Even minor, invisible damage can lead to imbalance and uneven shaft action.
• Ensure that the stand does not start to move.
•
Imbalance of the output shaft and in particular the stirring tools can
lead to uncontrolled resonant vibrational behavior of the instrument
and the whole assembly. Glass apparatus and stirrer containers can
be damaged or shattered by this. It can cause injury to the operator,
also can damage the rotating stirring tool. In this case exchange the
stirring tool for one without imbalance or remedy the cause of the
imbalance.
If there is still imbalance, return it to the dealer or the
manufacturer along with a description of the fault.
• If the instrument is operated too long in overload or if the ambient
temperature is too high, the instrument switches off permanently.
4
Page 5
•
The machine must only be opened by trained specialists, even during repair. The instrument must be unplugged from the power supply before opening. Live parts inside the instrument may still be live
for some time after unplugging from the power supply.
WARNING
ment have to be reattached to the unit for safe operation in order
to prevent, for example, the ingress of fluids, foreign matter, etc..
CAUTION
device will continue to run or is shut down depending on the value
settings for exceeding the time and safety speed. If the device is set
so that it continues to run when the battery of the Wireless Controller
(WiCo) is fully discharged, the only means of switching the station off
are the "safe STOP" and the off switch!
DANGER
able battery):
• Keep the battery pack out of reach of children at all times.
• Store the battery pack in a cool, dry place.
• Never throw the battery pack into a re. Keep it away from direct
sunlight and temperatures above 60 °C. High temperatures will
damage the battery pack and render it unusable. Temperatures
above 100 °C may cause it to explode.
• Never throw the battery pack into water or expose it to moisture. Water may lead to a short-circuit, causing the battery pack to explode.
•
Do not deform or crush the battery pack or damage it in any other
way. This can cause battery fluid to leak and/or the battery pack
to explode.
• When not in use, keep battery packs away from paperclips, coins,
keys, nails, screws or other small metal objects which could cause the
contacts to be bridged. Short-circuiting may result in an explosion.
• Explosion of a battery pack may release battery uid and cause a re.
Covering or parts that are capable of being removed from the unit without accessory equip-
If during operation the battery pack RB 1 (rechargeable battery) becomes fully discharged, the
Please note the following safety instructions for the battery pack RB 1 (recharge-
• The lithium polymer battery pack must only be used and charged in
®
IKA
products designed for use with this battery pack.
• When the battery pack is inserted it should slide in easily and without resistance. Do not force it.
• If the battery pack is removed for an extended period of time, store
it in a sealed plastic bag to prevent short-circuiting due to moisture
or contact with metal components.
• The operating temperature range of the battery pack is from 0 °C
to +45 °C. Note that the battery pack capacity will be reduced at
temperatures below 20 °C.
•
Only the rechargeable battery types recommended in the technical
data may be used in the device!
Do not charge batteries that have leaked or that are discolored, deformed or damaged in any other way.
Disposal instructions:
• When disposing of the IKA® battery pack, please tape over the con-
tacts with adhesive tape to prevent short-circuiting due to moisture
or contact with metal components. Short-circuiting may result in an
explosion.
• Do not throw used battery packs into your household waste. Dis-
pose of them properly in accordance with statutory regulations.
End users are obliged by law to return all used disposable and
rechargeable batteries. Throwing them into the household
waste is prohibited. Disposable/rechargeable batteries containing
harmful substances are marked with this symbol to indicate that
they may not be disposed of as household waste.
• You can return used disposable and rechargeable batteries free of
charge to your local authority collection site or to any battery retailer. In doing so you will be complying with statutory regulations
and helping to protect the environment.
• Batteries must be disposed of in accordance with local and national
regulations.
Correct use
• Use
For mixing/stirring liquids with low to high viscosities by various
stirring tools.
Intended use: Stand device (stirring shaft points down).
• Range of use (indoor use only)
- Laboratories - Schools
- Pharmacies - Universities
• Wireless remote control
Before using the wireless link between the Wireless Controller
(WiCo) and the laboratory device, first check whether your region
is included in the radio communications approval for the device. If
it is not, remote control can also be performed using a USB cable.
Unpacking
• Unpacking
- Please unpack the device carefully
- In the case of any damage a detailed report must be sent immediately (post, rail or forwarder).
• Delivery scope
- EUROSTAR 20 high speed control stirrer with a Wireless Controller
(WiCo)
- An operating instructions
- An extension arm
This instrument is suitable for use in all areas except:
- Residential areas
- Areas that are connected directly to a low-voltage supply network
that also supplies residential areas.
The safety of the user cannot be guaranteed:
- If the instrument is operated with accessories that are not supplied
or recommended by the manufacturer
- If the instrument is operated improperly or contrary to the manufacture’s specifications
- if the instrument or the printed circuit board are modified by third
parties.
- A hexagonal socket screw
- A hexagon socket offset screw key
- An R 6000 precision shaft
- An open-end wrench
- A hook spanner
- A protective cover
- A warranty card
- OS 1.0 power supply unit
- USB cable micro A – micro B 2.0
- USB cable A – micro B 2.0.
5
Page 6
OS 1.0 power supply unit (for Wireless Controller (WiCo))
Adapter
Europe, Switzerland
Adapter
USA, China
Adapter
England
Adapter
Australia
Drive
The rotary knob (B, see Fig. 1) of the Wireless Controller (WiCo) allows the speed of the stirrer to be adjusted over the entire speed range.
Motor protection
The stirring instrument is suitable for continuous operation. The motor
current is limited electronically. The instrument has an anti-stall and
anti-overload system.
Speed – normal operation
Speed - regulated (no variation in speed)
The speed is monitored and regulated by processor controlled. The target speed is constantly compared with the actual rotation speed value
of the output shaft and variations corrected. This guarantees a constant
speed even if the viscosity of the substance being stirred changes.
Speed – overload operation
In order to overcome peaks in the load such as arise when a solid
or viscous medium is added, the stirrer can be run for a brief period at twice its rated power. When running in the overload range
(for instance if the viscosity has increased at a particular stage of the
process) the speed will be reduced to a degree sucient to keep the
torque on the stirrer shaft within the rated torque of the device.
The speed is continually adjusted whilst the stirrer is running to correspond to the operating conditions and so that it matches the set
speed as closely as possible.
If a fault occurs, a safety circuit immediately switches off the motor
permanently through a relay in the power board. A fault occurs if the
safe functioning of the instrument is compromised.
Fluctuations in mains voltage within the permitted tolerance range
have no effect on the quality of regulation and constancy of speed.
The speed is set using the front knob (B, see Fig. 1). During normal
operations the speed value on the display (C, see Fig. 1) corresponds
to the speed of the output shaft in revolutions per minute (rpm).
Overload status 1:
The device is already running within the overload range, whereby
the actual speed does not match the set speed. This condition is
maintained as long as neither the motor current nor the temperature
exceeds their permissible limit value. This is indicated by the torque
value flashing in the display.
Once the load reduces to a value within the normal range again, the
torque value ceases to flash.
Overload status 2:
If the device is subjected to a fluctuating load which causes the
torque to be more than double the normal torque, the actual speed
of the stirrer shaft is quickly reduced to zero.
Message in the display: Error 4 (see “Error codes” section).
Output shaft
The output shaft has cone seat specially for precision shaft. Stirring elements can be screw-connected on the precision shaft (see Fig. 4).
DANGER
Please see section “Safety instructions“!
Speed display
The speed is set using the rotary knob (B, see Fig.1) on the front of the Wireless Controller (WiCo).
The speed is displayed directly in revolutions per minute (rpm) in the display (C, see Fig.1) of the WiCo.
Commissioning
Assemble the overhead stirrer and all necessary accessories on a stable, even, non-slip surface. The EUROSTAR overhead stirrer must be
secured to a stable stand (e.g. R 2722 or R 2723) with a cross-sleeve
(e.g. R 270). The stirring vessel must always be securely fixed for
safety reasons. You must also ensure that the mounting device (stand)
is set up in such a way that it is not liable to topple and does not start
to move during the stirring procedure.
Accessories must be assembled according to the
instructions (Fig. 2 to
Fig. 7).
If above conditions are met, the instrument
is ready for operation after plugging in the
mains plug.
following assembly
6
Page 7
Securing
Securing the extension arm to the overhead stirrer
Diagram (see Fig. 2)
Ensure that the extension arm is fitted securely.
Vibration may cause the screw to become loose. It is therefore necessary for safe use to occasionally check that the extension arm is
attached securely. Tighten the hexagonal socket screw as required.
Securing the overhead stirrer to the stand
Diagram (see Fig. 3)
First secure the cross sleeve (H) to the stand (I). Then secure the extension arm (J) of the overhead stirrer in the open side of the cross
sleeve which is facing upwards. Once you have set the position required for the stirring procedure, firmly tighten the two clamping
bolts (G).
Check that the stirrer is held in position firmly prior to each use and
also at regular intervals. The position of the stirrer must only be adjusted when the equipment is stationary and the power supply is
disconnected.
Securing a stirring element using the conical attachment
Diagram (see Fig. 4)
Slide the R 6000 precision shaft (P) into the conical attachment on
the output shaft (N). Tighten the retaining nut (O) using a hook spanner and a single open-end wrench.
To fit the stirring element (R), hold the output shaft/precision shaft
stationary using a single open-end wrench. The stirring element can
be tightened in place with a second single open-end wrench, using
the area on the stirring element provided for this purpose.
Check that the stirring element is held in position securely prior to
each use and also at regular intervals. The stirring element must only
be changed when the equipment is stationary and the power supply
is disconnected.
Securing the stirring shaft protector
Diagram (see Fig. 5)
Use a stirring shaft protector (Q), e.g. R 301, to provide protection
against injury when working with the instrument.
Use the bolts (U) to attach the plastic half-shell pieces to the stirrer (T), as shown in Fig. 5. The screw (S) can be used to adjust the
length of the stirring shaft protector.
Check that the stirring shaft protector is held in position securely prior
to each use and also at regular intervals. The position of the stirring
shaft protector must only be adjusted when the equipment is stationary and the power supply is disconnected.
Securing the mixing vessel to the stand
Diagram (see Fig. 7)
First fix the cross sleeve (H) to the stand (I).
Then attach the bracket (Z) of the strap clamp in the open side of the
cross sleeve which is facing upwards according to the position of stirrer and the mixing vessel, firmly tighten the two clamping bolts (G).
Clamp the mixing vessel (V) with the flexible clamping band (W) and
secure the flexible band (W) by means of the clamping lever (X).
Securing the Wireless Controller (WiCo) to the stirrer
Diagram (see Fig. 1)
Attach the Wireless Controller (WiCo) to the charging contact provided on the station, and bolt it to the EUROSTAR station with the
screw (P).
Connection of the temperature sensor, USB and RS232 cables to the stirrer
Diagram (see Fig. 6)
The USB, RS 232 or temperature sensor cable should be plugged
into the appropriate port after the covers have been removed as
shown in Fig. 6.
Once the EUROSTAR 20 high speed control has been connected
to the PC using the USB data cable, it will then transmit information
to the Windows operating system to tell it which device drivers are
required. Windows will then either:
- Load the driver
- Install the driver automatically, if it is not already installed
- Prompt the user to perform a manual installation
Open http://www.ika.com/ika/lws/download/usb-driver.zip
Charging the RB 1 battery pack (rechargeable battery)
The battery pack of the Wireless Controller can be charged by any of
the following means:
- on the EUROSTAR station
- via a USB cable at the PC or station
- via an OS 1.0 power supply unit.
Changing the RB 1 battery pack in the Wireless Controller
DANGER
Please comply with the relevant safety instructions in the "Safety instructions" section for the RB 1 battery
pack!
7
Page 8
Switching on the instrument
Check whether the voltage given on the type plate corresponds to the
available mains voltage.
The socket used must be earthed (fitted with
earth contact).
If these conditions have been met, the machine is ready for operation
when the mains plug is plugged in.
If these conditions are not met, safe operation is not guaranteed and
the machine could be damaged.
Before the first time to use the EUROSTAR stirrer, fasten the Wireless
Controller (WiCo) to the station with the screw (P, see Fig. 1), so that the
rechargeable battery (RB1 battery pack) in the Wireless Controller
can be charged.
After the device has been switched on at the main switch (A, see Fig.
1) the device name and software version appear in the display (C, see
Fig. 1) of the Wireless Controller (D, see Fig. 1). After a few seconds
a signal sounds, the last setting of speed is displayed (mode B).
Once
the working screen is displayed, the stirrer is ready for operation.
If the Wireless Controller is switched on and is not attached to the stirrer
(the station), the green LED bar (G, see Fig. 1) and the green Bluetooth
®
LED (F, see Fig. 1) on the stirrer (station) will light up.
Useful information
The EUROSTAR 20 high speed control stirrer is controlled via a
Wireless
the EUROSTAR station, data exchange between the stirrer (station) and Wireless Controller is performed via the contacts (E, Q, see
Fig. 1). "Home" symbol
Controller. If the Wireless Controller is connected to the stirrer (sta-
tion) via a USB (Universal Serial Bus) cable, the
If the Wireless Controller is neither bolted to the EUROSTAR station
nor connected to the stirrer (station) via a USB cable, the data exchange
between the stirrer and Wireless Controller is performed via Bluetooth
In this case the Bluetooth
Depending on the structure of the building, the Wireless Controller
can be operated at a distance of up to 150 m from the EUROSTAR station, using the Bluetooth
Controller (WiCo). If the Wireless Controller is attached to
appears on the display of the Wireless
®
symbol is displayed.
®
connection.
symbol
appears.
®
.
Make sure that the speed selected is appropriate for the trial run. If in
doubt, use the rotary knob (B, see Fig. 1) to select the slowest speed.
To start or stop the stirrer function, press the rotary knob (B, see Fig. 1).
The controls of the Wireless Controller can be disabled by pressing
the button (L)
the device is running (the key symbol
Pressing the button (L)
(key symbol
WARNING
, so that no inadvertent changes are made while
appears in the display).
a second time enables the controls again
disappears from the display).
In emergency the stirrer (station) can be
switched off by pressing the “safe STOP“
button (I, see Fig.1) on the front of the stirrer. In this case the LED
bar (G, see Fig.1) changes color from green to red, and flashes.
A message appears in the display, advising that the EUROSTAR
stirrer (station) has been forcibly switched off. To restart the stirrer,
switch the main switch (A, see Fig. 1) of the EUROSTAR stirrer (sta-
tion) OFF and ON.
If the Bluetooth
user can use the Bluetooth
®
function of the Wireless Controller is active, the
®
search button (H) to search for the
Wireless Controller. A beep signal will be audible even if the Wireless
Controller is switched off.
The Wireless Controller can be attached to the stirrer (station), or
can be installed in a safe place easily accessible by the user while the
stirrer is running.
If the Wireless Controller is attached to the EUROSTAR station, the
rechargeable battery is automatically recharged via the contacts (Q,
see Fig. 1). The rechargeable battery can also be charged via the USB
port of the Wireless Controller (see “Charging the RB 1 battery
pack (rechargeable battery)“ in the “Securing“ section).
WARNING
If the stirrer (station) generates vibration, the
Wireless Controller must be bolted to the stirrer
using the screw (P, see Fig. 1), or positioned remotely from the stirrer (station) whilst it is running.
Controls of the Wireless Controller (WiCo)
Item Name
M ON / OFF button: Switching the Wireless Controller on and off
L key button: Disable button and rotary / push knob
N Menu button: Press it once: main menu is displayed
N
L
M
O
B
Press it a second time: back to the working screen
B Rotary/push knob: Navigation, selecting and changing the settings in the menu
O Back button: Return to the previous menu level / reset the torque
Wireless Controller (WiCo)
8
Page 9
Working screen at the time of delivery:
Torque:
Reset Torque
Timer:
B
00:00:00
actual rpm
The start screen appears for a few seconds after the
0Ncm
Wireless Controller is switched on. The device name
Back
and the software version are displayed. After this,
the following working screen appears automatically
0
in the display.
Note: The wireless symbol appears only when
0
set rpm
the stirrer (station) is switched on.
Explanation of symbols on the working screen:
Torque:
Temp.:
Timer:
00:00
PC
controlled
B
45.0ºC
99:00:00
300
LIMIT 6000
The symbols displayed change depending on the
20Ncm
status and settings of the Wireless Controller. The
screen below shows the most significant symbols on
the working screen.
actual rpm
rated rpm
Bluetooth®:
This symbol means the EUROSTAR station and the Wireless Controller are communicating via Bluetooth
The symbol no longer appears if no Bluetooth
®
.
®
communication is
being performed.
Key:
This symbol means that the function of the buttons and of the rotary
knob for controlling the Wireless Controller are disabled.
The symbol no longer appears if the functions are enabled once
again by pressing the key button a second time.
B Operating mode:
This symbol indicates the operating mode currently selected (A, B, C).
USB:
This symbol means the EUROSTAR station is communicating via a
USB cable.
The symbol no longer appears if no USB cable is being used for communicating with the station.
Home:
This symbol means that the Wireless Controller is connected to the
EUROSTAR station and is communicating with the EUROSTAR
station via the charging contacts.
The symbol no longer appears if the Wireless Controller is removed
from the EUROSTAR station.
Battery pack (rechargeable battery):
This symbol indicates the charging status of the RB 1 battery pack
within the Wireless Controller.
The charging symbol appears if the Wireless Controller
- is connected to a PC via a USB cable
- is connected to a EUROSTAR station via a USB cable
- is connected to the power supply unit OS 1.0 via a USB cable
- is connected to the EUROSTAR station via the charger contacts.
LIMITSpeed limit:
This symbol indicates upper speed limit set for the stirrer. The setting of
the EUROSTAR in delivery status is the maximum permissible speed
of the stirrer.
Temperature sensor:
This symbol appears when the temperature display is active in the
display.
PC
controlled
PC control:
This symbol means that either the EUROSTAR station or the Wireless
Controller is connected to a computer and the stirrer is being con-
trolled from the computer.
PR
controlled
Program control:
This symbol means EUROSTAR is controlled by user defined program.
Continuous mode:
This symbol indicates that the stirrer is in continuous mode and indicates the direction of rotation of the stirrer.
00:00
Intermittent mode:
This symbol indicates that the stirrer is in intermittent mode.
Navigation menu and menu structure
Navigation menu
Press the "Menu" button (N).
Select the menu by turning the rotary/push knob (B) to the right or left to select the desired menu or sub-
menu, which can then be selected by pressing the rotary/push knob.
Press or turn the rotary/push knob (B) again to select the desired menu option and edit the values or settings,
or activate/deactivate a function.
Turn the rotary/push knob (B) to "OK" and press the "Back" button (O) or "Menu" button (N) to end the
procedure and return to the previous menuor working screen.
Note: The menu option activated is highlighted yellow in the display.
N
Navigation menu: Press the “Menu“ button (N) and turn the rotary/push knob (B)
O
Press the "Back" button (O) or the "Menu" button (N)
B
Navigation controls in
the menu
B
Torque:
Reset Torque
Timer:
00:00:00
actual rpm
Note: If you press the “Menu“ button (N), the system skips directly back to the working screen. If you press the “Back“ button (O), the system skips back to the previous display.
0Ncm
Back
set rpm
Menu
Menu
0
Back
0
Stirring
Tempe
Back
Menu
Stirring
Speed Limit
Torque Limit
Torque Display
Intermittent Mode
Torque Calibration
Back
Stirring
Speed Limit
Speed Limit
6000rpm
OK
9
Page 10
Menu structure
Stirring
Speed Limit ………………………………………………………………………… 6000 rpm
Torque Limit ……………………………………………………………..………… 20 Ncm
Torque Display ………………………………………………………………………
Intermittent Mode
Interval Run Time
Stop Time
Version
Station Version
Operating Mode
Safe Speed
Max Speed
Max Torque
Interval Run
Interval Stop
Time Out
Safe Speed
………………………………..……..
…………………………………………
………………………….…………..
Black
………...………....
White
…………………..
Standard Mode
Battery Mode
…………………………………
………………………………
……………………..………………
………………………..….………..
…………………...………………
………………………….…………
………………………...…………
………………………...………….
-
-
00:00:00 [hh:mm:ss]
activated
-
activated
-
activated
activated
-
-
00:30 [mm:ss]
150 rpm
000
activated
-
-
-
-
-
-
-
activated
-
………
80%
……..…..
20%
10%
-
activated
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
10
Page 11
Menu (details)
Stirring
Speed Limit:
The ”Speed Limit” menu allows the user to set the desired maximum
upper speed limit for the EUROSTAR 20 high speed control stirrer.
The initial setting is the maximum permissible speed of the stirrer. If the
user changes this setting, the Wireless Controller saves the new value
for future stirring tasks.
If the “Speed Limit” has been changed, then the speed can be adjusted only within the new range.
Torque Limit:
The ”Torque Limit” menu allows the user to set the desired maxi-
mum deliverable torque limit. The initial setting is the maximum permissible torque of the device.
If the user changes this setting, the Wireless Controller saves the new
value for future stirring tasks.
If the “Torque Limit“ has been changed, the stirrer can deliver an
operating torque only up to the value specified as the maximum
torque limit.
Note: The torque limit can be overload for about 10 seconds. This
is necessary to cater for stirring tasks which require metering and
feeding additives.
Intermittent Mode:
Torque Display:
The ”Torque Display” menu allows the user to specify that the
torque is shown in the display. A tick shows that the option is activated.
Note: Pressing the "Back" button while the device is running resets
the torque to 0 Ncm. The Δ symbol then appears in the display in
front of the torque value.
Torque Calibration:
This menu allows the torque to be calibrated. All torque resulting
from bearing friction is excluded from the torque calculation. This is
performed with no stirrer element attached. A duration of 30 sec.
and speed of 50 rpm are set automatically.
Note: Calibration can be performed only when a USB cable is being
used. For this, remove the Wireless Controller from the station (see
"Interfaces and outputs" section, figure “Connection capability:
Wireless Controller to the EUROSTAR station“).
Symbol rotation
direction
Shaft rotation
direction
Speed
Time
CW
∞ / CW...
Speed
Time
CW
Run-Stop-Run / CW ...
Temperature
In the ”Temperature” menu the user can specify that the tempera-
ture sensor is displayed on the display/working screen. A tick shows
that the option is activated. The precondition for this is that a temperature sensor is connected to the EUROSTAR station. If no tem-
perature sensor is connected, or an error is present or the temperature
rises above 350 °C, three dashes are shown as the temperature value.
Note:
Please comply with the temperature measurement range of the
external temperature sensor specified in the "Technical data" sec-
tion. The temperature display can be in either °C or °F (see the ”Set-
tings“ menu).
Graph
Factory setting: continuous mode
Function “Run/Stop“ is activated:
• The run time and stop time can be set separately.
Timer
In the ”Timer” menu the user can specify that the timer is displayed
on the display/working screen. A tick shows that the option is activated. This setting allows the user to specify the actual time for the
stirring procedure.
A default time can also be set for the timer. This setting allows the
user to start the stirring task for a standard time. The device stops
automatically after expiry of the set time, and the set time used for
the stirring procedure appears in the display.
Note:
The user can stop the stirring function before expiry of the set
time. In this case the countdown of the timer is interrupted.
11
Page 12
Operating Mode
Operating Mode A:
In this operating mode, the set speed is not saved when the current
run comes to an end or the device is switched off.
Operating Mode B:
In this operating mode, the set speed is saved when the current run
comes to an end or the device is switched off, and the value can be
changed.
Operating mode C:
In this operating mode, the set speed is saved when the current run
comes to an end or the device is switched off, and the value cannot
be changed.
Display
In the “Display“ menu the user can specify what information will be
displayed on the main screen.
Note: If the ”Torque”option is activated, by pressing the ”Back“ but-
ton the user can reset the current torque to 0 Ncm as a reference value.
At the same time the Δ appears in front of the Ncm unit.
Programs
Under menu "Programs", 5 user-defined speed (rpm)-time profiles
can be created. In addition, the user could define the intermittent
mode is activated or not in the programs.
If the intermittent mode is activated, the run time/stop time value
from "Intermittent Mode" setting will be taken.
Note: If user need to activate the intermittent mode in one segment
of a program, he should set the "Run time/Stop time" in menu option "Interval", meanwhile activate the "Run/Stop" function in menu
option "Intermittent Mode" (see section "Stirring").
Once a programs has been selected, the following options are available.
Start: Start the selected program upon request.
When the selected program is started by pressing on menu option
"Start" with
the program control. Press "OK" with
rotary/push knob, screen reminds the user to confirm
rotary/push knob to start the
program control.
Edit: Edit the selected program parameters.
Start to edit the selected program parameters by pressing on menu
option "Edit" with rotary/push knob. The user can edit, delete or insert one selected program segment in the program.
When user edits the program time for at least one segment, tick (
√
)
for respective program will appear.
Delete: Deletes the selected program.
If a selected program is deleted by pressing on menu option "Delete"
with rotary/push knob, all the program parameters will be emptied. The
tick (
√) disappears.
Details for editing the program:
When a program is being edited, following screen appears.
PROGRAM 1
Seg
rpm Time
No.
1
2
3
4
5
Edit Delete Insert
hh:mm
000:00 No
In this program, user can define up to 5 segments. The selected segment is highlighted.
Interm.
Mode
Then, the user can edit, delete or insert a segment in this program.
When the "Back" button is pressed after editing, the program is save automatically.
Edit:
When the highlighted "edit" symbol appear on the right top of the
screen, the user could change the speed (rpm), time value or intermittent mode setting.
Note: The speed (rpm) value can be changed during the speed limit
range of the device. The time can be set from 1 minute to 10 hours.
Delete:
When delete a highlighted segment, the settings will be emptied. The
section jump to next segment.
Insert:
With the insert option, a new segment will be insert below the selected
segment. The default settings for the new segment are as following:
rpm: 0
Time (hh:mm): 00:01
Intermittent Mode: No
View the program in graph:
After a program is being edited, press the "Back" button to save the settings. Press the "Back" button again, the screen back to follow screen.
Programs
Program 1
Program 2
Program 3
Program 4
Program 5
StartEditDelete
If no key or knob is pressed or turned for 5 seconds, pictorially respective
program will be shown.
PROGRAM 1 Detail
1000
500
rpm
Press the rotary/push knob on option "Detail", the detailed settings
of every segment can be seen.
PROGRAM 1 Detail
1000
Seg No.: 1
rpm: 150
500
Time (hh:mm): 00:10
Interm. Mode: Yes
rpm
Turn the rotary/push knob, the details screen of every segment can
be switched.
PROGRAM 1 Detail
1000
Seg No.: 2
rpm: 150
500
Time (hh:mm): 00:10
Interm. Mode: No
rpm
12
Page 13
Sample for editing the program:
Programs
Program 1
Program 2
Program 3
Program 4
Program 5
StartEditDelete
Program 1
Program 2
Program 3
Program 4
Program 5
Start
Programs
EditDelete
Start
Programs
Program 1
Program 2
Program 3
Program 4
Program 5
EditDelete
PROGRAM 1
Seg
rpm Time
hh:mm
0 00:00 No
Interm.
Mode
No.
1
2
3
4
5
Edit Delete Insert
PROGRAM 1
Seg
rpm Time
hh:mm
000:00
Interm.
Mode
No
No.
1
2
3
4
5
Edit Delete Insert
PROGRAM 1
Seg
rpm Time
No.
hh:mm
0 00:00 No
1
2
3
4
5
Edit Delete Insert
PROGRAM 1
Seg
rpm Time
No.
hh:mm
150 00:00
1
2
3
4
5
Edit Delete Insert
PROGRAM 1
Seg
rpm Time
No.
hh:mm
No
100 00:10
1
2
3
4
5
Edit Delete Insert
Interm.
Mode
Interm.
Mode
No
Interm.
Mode
rpm Time
hh:mm
0 00:00 No
rpm Time
hh:mm
150 00:00
rpm Time
hh:mm
150 00:10
edit
edit
edit
No
PROGRAM 1
Seg
No.
1
2
3
4
5
Edit Delete Insert
PROGRAM 1
Seg
No.
1
2
3
4
5
Edit Delete Insert
PROGRAM 1
Seg
No.
1
2
3
4
5
Edit Delete Insert
Interm.
Mode
Interm.
Mode
No
Interm.
Mode
rpm Time
hh:mm
150 00:00
rpm Time
hh:mm
150 00:10
rpm Time
hh:mm
150 00:10
edit
edit
edit
PROGRAM 1
Seg
No.
1
2
3
4
5
Edit Delete Insert
PROGRAM 1
Seg
No.
1
2
3
4
5
Edit Delete Insert
PROGRAM 1
Seg
No.
1
2
3
4
5
Edit Delete Insert
Interm.
Mode
No
Interm.
Mode
No
Interm.
Mode
Yes
PROGRAM 1
Seg
rpm Time
No.
hh:mm
150 00:00
1
2
3
4
5
Edit Delete Insert
PROGRAM 1
Seg
rpm Time
No.
hh:mm
150 00:10
1
2
3
4
5
Edit Delete Insert
PROGRAM 1
Seg
rpm Time
No.
hh:mm
150 00:10
1
2
3
4
5
Edit Delete Insert
Interm.
Mode
No
Interm.
Mode
No
Interm.
Mode
Yes
Edit speed (rpm)
Edit time (hh:mm)
Edit intermittent mode (Yes/No)
PROGRAM 1
Seg
rpm Time
No.
1
2
3
4
5
Edit Delete Insert
hh:mm
100 00:10
Interm.
Mode
Yes
Programs
Program 1
Program 2
Program 3
Program 4
Program 5
StartEditDelete
1000
5 s
500
rpm
PROGRAM 1
Seg
rpm Time
No.
hh:mm
150000:10
1
00:00
2
3
4
5
Edit Delete Insert
PROGRAM 1 Detail
Interm.
Mode
Yes
No
Back
Back
PROGRAM 1 Detail
1000
Seg No.: 1
rpm: 150
500
Time (hh:mm): 00:10
Interm. Mode: Yes
rpm
PROGRAM 1
Seg
rpm Time
No.
hh:mm
150
00:10
1
150
00:10
2
500
00:20
3
800
00:10
4
1000
00:30
5
Edit Delete Insert
PROGRAM 1 Detail
1000
Seg No.: 2
rpm: 150
500
Time (hh:mm): 00:10
Interm. Mode: No
rpm
Interm.
Mode
Yes
No
No
No
Yes
Program diagram
Note: When intermittent mode is active,
dashed line is used to represent the speed
(rpm).
13
Page 14
Safety
Time Out:
In the “Time Out“ menu, the user can set a time limit. This time
limit applies if there is a communication failure between the EU-ROSTAR station and the Wireless Controller or the communica-
tion range is exceeded. The EUROSTAR station will continue to
run at the set speed until the set time has expired. After that the
EUROSTAR stirrer (station) will continue to run at the set safe
speed (see the "Safe speed" menu).
Note: The initial setting for the time limit is 30 seconds. The user can
set a value of up to 60 minutes for this time limit.
CAUTION
If the intermittent mode is activated, the EUROSTAR station immediately switches to run at
the set safe speed, or the set speed if that is less than the safe speed.
Safe Speed:
In the “Safe Speed“ menu, the user can specify a speed that is appropriate and safe for the stirring task. The safe speed applies if there
is a communication failure between the EUROSTAR station and the Wireless Controller or the communication range is exceeded.
Note: The initial setting of the safe speed is 150 rpm, and is implemented after expiry of the time limit (see "Time out").
Password:
In the “Password“ menu, the user can protect the Wireless Controller
settings using a password (factory setting: 000).
Settings
Languages:
The “Languages“ option allows the user to select the desired language by turning and pressing the rotary/push knob (B). A tick indicates the language that is set for the system.
Units:
The ”Units“ option allows the user to select the desired unit for
displaying the temperature. The choice is between ”°C” or ”°F” and
is made by turning and pressing the rotary/push knob (B). A tick
indicates the unit that is set for the system.
Display:
The ”Display“ option allows the user to change the background
color and brightness of the working screen.
Sound:
The ”Sound” option allows the user to activate/deactivate the keypress sound and to set the volume.
Factory Settings:
Select the ”Factory Settings” option by turning and pressing the
rotary/push knob. The system requests confirmation to recreate the
factory settings. Pressing the ”OK” button resets all the system settings to the original standard values set at dispatch from the factory
(see "Menu structure").
Bluetooth
The ”Bluetooth
”Bluetooth
®
:
®
” option allows the user to activate/deactivate the
®
” function. A tick shows that the option is activated.
Information:
The ”Information” option offers the user an overview of the most
important system settings of the stirrer EUROSTAR 20 high speed
control.
Interfaces and outputs
The device can be operated in “Remote” mode via an RS 232 or USB
interface using the laboratory software labworldsoft
The RS 232 interface at the back of the device is fitted with a 9-pole
SUB-D port which can be connected to a PC. The pins are assigned
serial signals.
The USB port at the rear of the stirrer is used for the connection
between the PC and the Wireless Controller (WiCo). The Wireless
Controller also has a USB port, located on its right side. It can also be
used to connect to a PC for “remote control“.
Note: Please comply with the system requirements together with the
operating instructions and help section included with the software.
USB interface
The Universal Serial Bus (USB) is a serial bus for connecting the device
to the PC. Equipped with USB devices can be connected to a PC during operation (hot plugging). Connected devices and their properties
are automatically recognized. Use the USB interface in conjunction
with labworldsoft
®
for operation in "Remote" mode and also to up-
date the firmware.
USB device driver
First, download the latest driver for IKA® devices with USB interface from http://www.ika.com/ika/lws/download/usb-driver.zip and
install the driver by running the setup file. Then connect the IKA
vice through the USB data cable to the PC. The data communication
is via a virtual COM port. Configuration, command syntax and commands of the virtual COM ports are as described in RS 232 interface.
®
.
®
de-
Serial interface RS 232 (V24)
Configuration
- The functions of the interface connections between the stirrer machine
and the automation system are chosen from the signals specified in
EIA standard RS 232 in accordance with DIN 66 020 Part 1.
- For the electrical characteristics of the interface and the allocation
of signal status, standard RS 232 applies in accordance with DIN
66 259 Part 1.
- Transmission procedure: asynchronous character transmission in
start-stop mode.
- Type of transmission: full duplex.
- Character format: character representation in accordance with data
format in DIN 66 022 for start-stop mode. 1 start bit; 7 character
bits; 1 parity bit (even); 1 stop bit.
- Transmission speed: 9600 bit/s.
- Data flow control: none
- Access procedure: data transfer from the stirrer machine to the computer takes place only at the computer’s request.
Command syntax and format
The following applies to the command set:
- Commands are generally sent from the computer (Master) to the
stirrer machine (Slave).
- The stirrer machine sends only at the computer’s request. Even fault
indications cannot be sent spontaneously from the stirrer machine
to the computer (automation system).
- Commands are transmitted in capital letters.
- Commands and parameters including successive parameters are
separated by at least one space (Code: hex 0x20).
14
Page 15
- Each individual command (incl. parameters and data) and each response are terminated with Blank CR LF (Code: hex 0x20 hex 0x0d
hex 0x20 hex 0x0A) and have a maximum length of 80 characters.
- The decimal separator in a number is a dot (Code: hex 0x2E).
The above details correspond as far as possible to the recommendations of the NAMUR working party (NAMUR recommendations for
the design of electrical plug connections for analogue and digital
signal transmission on individual items of laboratory control equipment, rev. 1.1).
The NAMUR commands and the additional specific IKA
®
co mmands
serve only as low level commands for communication between the
stirrer machine and the PC. With a suitable terminal or communications programme these commands can be transmitted directly to the
stirrer equipment. The IKA
®
software package, labworldsoft®, provides a convenient tool for controlling stirring equipment and collecting data under MS Windows, and includes graphical entry features,
for motor speed ramps for example.
The following table summarises the (NAMUR) commands understood by the IKA
®
control equipment.
PC 1.1 Cable (Station to PC)
Required for connecting the 9-pin socket to a PC.
Commands
Function
IN_NAMERead device name
IN_PV_3Read PT1000 value
IN_PV_4Read current speed value
IN_PV_5Read current torque value
IN_SP_4Read rated speed value
IN_SP_5Read the torque limit value
IN_SP_6Read the speed limit value
IN_SP_8Read the safety speed value
OUT_SP_4Adjust the rated speed value
OUT_SP_5Adjust the torque limit value
OUT_SP_6Adjust the speed limit value
OUT_SP_8Adjust the safety speed value
START_4Start the motor
STOP_4Stop the motor
RESETSwitch to normal operating mode
OUT_MODE_n (n= 1 or 2) Change the direction of rotation
IN_MODERead the direction of rotation
6
7
8
9
1
2
3
4
5
1
RxD 2
TxD 3
4
GND 5
6
RTS 7
CTS 8
9
Connection capability: Wireless Controller to the EUROSTAR station:
micro B
micro A
Connection capability: EUROSTAR station to the computer:
9-pin RS 2329-pin RS 232
or
micro B
USB A
USB micro B
USB micro B
1
2 RxD
3 TxD
4
5 GND
6
7 RTS
8 CTS
9
9
8
7
6
5
4
3
2
1
PC
USB micro A
A
USB A
micro B
USB A
USB micro B
A
USB A
15
Page 16
or
micro B USB A
Maintenance and cleaning
9-pin RS 2329-pin RS 232
A
USB micro BUSB A
The instrument is maintenance-free. It is only subject to the natural
wear and tear of components and their statistical failure rate.
Cleaning
For cleaning disconnect the main plug!
Use only cleaning agents which have been approved by IKA® to
clean IKA
DirtCleaning agent
Dyesisopropyl alcohol
Construction materials
Cosmetics
Foodstuffs
Fuels
®
instruments.
water containing tenside/isopropyl alcohol
water containing tenside/
water containing tenside
water containing tenside
isopropyl alcohol
For materials which are not listed, please request information from
®
IKA
application support.
Wear protective gloves during cleaning the instruments.
Electrical instruments may not be placed in the cleansingagent for the
purpose of cleaning.
Do not allow moisture to get into the instrument when cleaning.
Before using another than the recommended method for cleaning or
decontamination, the user must ascertain with IKA
®
that this meth-
od does not destroy the instrument.
Spare parts order
When ordering spare parts, please give:
- machine type
- serial number, see type plate
-
item and designation of the spare part see
www.ika.com,
spare parts diagram and spare parts list
- Software version.
Repair
Please send in instrument for repair only after it has been
cleaned and is free from any materials which may constitute
a health hazard.
For repair, please request the “Decontamination Certificate” form
®
IKA
or use the download printout of it from IKA® website: www.
ika.com.
If you require servicing, return the instrument in its original packaging. Storage packaging is not sucient. Please also use suitable
transport packaging.
Error codes
The fault is shown by an error message in the display (C) as following if the error occurs, e.g. Error 4.
Proceed as follows in such cases:
Switch the device switch (A) off.
Remove the stirrer tool and remove the instrument from the assembly.
Reduce the speed and switch on (instrument switch (A)) the device without the stirrer tool.
ErrorCauseEffectSolution
Error 2Motor current sensor faultmotor off- Switch off the instrument
Error 3Temperature inside instrument is too highmotor off- Switch off the instrument and allow it to cool down
Error 4Motor blockage or overloadmotor off- Switch off the instrument
- Decrease the load on the motor and restart again
Error 8Speed sensor fault or overloadmotor off- Switch off the instrument
Error 21Safety relay faultmotor off- Switch off the instrument
If the actions described fails to resolve the fault or another error code is displayed then take one of the following steps:
- Contact the service department
- Send the instrument for repair, including a short description of the fault.
16
Page 17
Warranty
In accordance with IKA® warranty conditions, the warranty period is
24 months. For claims under the warranty please contact your local
dealer. You may also send the machine direct to our factory, enclosing the delivery invoice and giving reasons for the claim. You will be
liable for freight costs.
Accessories
R 2722 H-stand
R 2723 Telescopic stand
R 270 Cross sleeve
R 271 Cross sleeve
RH 5 Strap clamp
R 301 Stirrer shaft protection
R 301.1 Support holder
H 70 Extension cable
Permitted IKA® stirrer tools
max. speed (rpm)
R 6000 Precision shaft ≤ 6000
R 1401 Propeller ≤ 6000
The warranty does not cover worn out parts, nor does it apply to
faults resulting from improper use, insucient care or maintenance
not carried out in accordance with the instructions in this operating
manual.
H 62.51 Stainless steel sensor
H 66.51 Stainless steel sensor, glass-coated
RB 1 Battery pack
OS 1.0 Power supply
PC 1.1 Cable
USB cable micro A – micro B 2.0
USB cable A – micro B 2.0
Protective cover
Speed > 300 rpm: ± 1%
Max. torque at stirrer shaftNcm20
Torque trend measurementyes
Torque trend displayyes
Deviation – torque measurementNcm± 6
Max. stirring quantity (water)ltr20
Max. viscositymPas10000
Intermittent operationyes
Reversible direction of rotationno
Port for ext. temperature sensoryes
Temperature displayyes
Timer functionyes
Permitted on time%100
Nominal voltageVAC230 ± 10% (EURO)
115 ± 10% (USA)
FrequencyHz50/60
Max. input powerW176
Max. output power at stirring shaftW125
Protection class according to DIN EN 60529IP 40
Protection classI
Excess voltage categoryII
Contamination level2
Protection at overloadyes / motor current limitation
Fuse (on mains plate)AT 4 A (IKA
Ambient temperature°C+ 5 ... + 40
Ambient humidity (rel.)%80
DriveBrushless motor
Extension arm (Ø x L)mm16 x 220
HousingCoated aluminium casting and thermoplastic plastic
Dimensions (W x D x H), without extension arm, with Wireless Controller
Weight (with extension arm and precision shaft)kg5.6
Operation at a terrestrial altitudemmax. 2000
USB interfaceyes
RS 232 interfaceyes
Temperature measurement resolutionK0.1
Measurement range, temperature°C- 10 to + 350
Limiting deviation, temperature sensor PT 1000 DIN EN 60751 class A
Measurement accuracy, temperatureK± 0.5 + tolerance PT 1000 (DIN EN 60751 class A)
max. communication range (dependent on the building)m40 – 150
Dimension (W x D x H) – Wireless Controllermm71 x 74 x 151
Weight – Wireless Controllerkg0.28
USB interface – Wireless Controlleryes
RB 1 Battery pack
VoltageV3.7
Battery capacitymAh2000
Charging timeh4.5
Working timeh15
Battery typeLithium-polymer