IKA EUROSTAR 100 User Manual

20000003928

EUROSTAR_092014

IKA

IKA® EUROSTAR 20 digital

®

IKA
IKA

IKA

®

EUROSTAR 20 high speed digital

EUROSTAR 40 digital

®

EUROSTAR 60 digital

®

EUROSTAR 100 digital

Operating instructions EN

Reg.-No. 4343-01

C

C

1

2

3

4

B

B

Fig. 2

A

N

U

O

A

G

Fig. 3

T

U

J

H

G

I

K

L

M

Fig. 4

P

S

R

Q

Fig. 6

RH 3

RH 5

G

W

V

X

H

Z

G

I

Fig. 8

2

Source language: German

EN

Contents

Page

EC-Declaration of conformity 3
Explication of warning symbols 3
Safety instructions 4
Correct use 6
Unpacking 6
Drive 6
Motor protection 6
Speed – normal operation 7
Speed – overload operation 7
Output shaft 7
Speed display 7
Commissioning 8
Securing 8
Switching on the instrument 9
Maintenance and cleaning 9
Error codes 10
Warranty 10
Accessories 11
Permitted IKA
Technical data 12

®

stirrer tools 11

EC-Declaration of conformity

We declare under our sole responsibility that this product corresponds to the regulations 2006/42/EC and 2004/108/EC
and conforms with the standards or standardized documents EN 61010-1, -2-051; EN ISO 12100-1, -2; EN
and EN 61326-1.

60204-1

Explication of warning symbols

General hazard

DANGER

WARNING

CAUTION

This symbol identifies information that is of vital importance for safeguarding your health
and safety. Disregarding this information can lead to health impairment and injuries.

This symbol identifies information that is of importance for the technically correct functioning
of the system. Disregarding this information can result in damage to the instrument or to system

components.

This symbol indicates information which is important for ensuring that the operations of the

instrument

information can result in inaccurate results.

are performed eciently and for using the instrument. Failure to observe this

3

Safety instructions

•

Read the operating instructions in full before
starting up and follow the safety instructions.

• Keep the operating instructions in a place where

it can be accessed by everyone.

• Ensure that only trained staff work with the in­strument.

•

Follow the safety instructions, guidelines, occu­pational health and safety and accident preven­tion regulations.

• Because the options for combining products,

tools, stirring vessel, experiment and medium
are nearly endless, user safety cannot be en­sured simply with design requirements on the
part of the product. For this reason, it may
become necessary for users to take other pre­cautionary safety measures. For example, glass
device or other stirring vessels that are sensitive
to mechanical stress can be damaged or shat­tered by an imbalance, increasing the speed too
quickly or too little distance between the stirring
element and the stirring vessel. Users can suffer
serious injury from glass breakage or from the
freely rotating stirring element.

• Uncontrolled reactions can be triggered by mix­ing the heated material insuciently or by the
energy generated by selecting a speed that is
too high. In case of these and other increased
operational hazards, users must take additional
appropriate safety precautions (e.g. shatter
protection). In any case, when using critical or
hazardous materials in your processes, IKA®
recommends to use additional appropriate
measures to ensure safety in the experiment.
For example, users can implement measures
that inhibit fire or explosions or comprehen­sive monitoring equipment.
ers must make sure that the OFF switch of the

®

IKA

product can be accessed immediately, di-

rectly and without risk at any time.

DANGER

If installation or positioning
cannot ensure this access at
all times, an additional EMER-
GENCY STOP switch that can
be easily accessed must be in­stalled in the work area.

• Only process media that will not react danger­ously to the extra energy produced through
processing. This also applies to any extra energy
produced in other ways, e.g. through light ir­radiation.

•

Do not operate the instrument in explosive at­mospheres, with hazardous substances or under
water.

Furthermore, us-

•

Process pathogenic materials only in closed vessels

under a suitable fume hood. Please contact IKA®
application support if you have any question.

• The instrument is not suitable for hand-held op­eration.

• The high torque developed by the EUROSTAR

requires particular care in the choice of stand,
cross sleeve and anti-rotation element for the
agitating vessel.

• Set up the stand in a spacious area on an even,

stable, clean, non-slip, dry and fireproof surface.

• You must ensure that the stirring element is se­curely clamped in the chuck!

•

Use stirring shaft protective equipment!

• The agitated vessels used for stirring have to be

secured. Consider on a good stability of the en­tire structure.

DANGER

Please pay attention to
the dangerous parts of the
equipment in Fig. 8.

•

Protect the instrument and accessories from
bumping and impacting.

•

Check the instrument and accessories before­hand for damage each time when you use
them. Do not use damaged components.

•

Safe operation is only guaranteed with the acces-

sories described in the ”Accessories” section.

• Always switch the main switch in the OFF posi-
tion or disconnect the power before changing
stirring element and fitting allowed accessories.

• The instrument can only be disconnected from

the mains supply by pulling out the mains plug
or the connector plug.

• The socket for the mains cord must be easily

accessible.

•

Socket must be earthed (protective ground contact).

•

The voltage stated on the type plate must cor-

respond to the mains voltage.

• Please observe the permitted speed for the stir­ring element. Never set higher speed.

• Make certain that the unit is set at the lowest

speed before commissioning; otherwise, the
unit will begin running at the speed set in last
operation. Gradually increase the speed.

• Pay attention when setting the speed to any

imbalance of the stirrer tools and possible
spraying of the medium to be stirred.

DANGER

Never operate the instrument
with the stirrer tools rotat­ing freely. Ensure that parts
of the body, hair, jewelry or
items of clothing cannot be
trapped by the rotating parts.

4

DANGER

DANGER

DANGER

DANGER

DANGER

•

There may be electrostatic activity between
the medium and the output shaft which
could cause a direct danger.

• After an interruption in the power supply or a

mechanical interruption during a stirring pro­cess, the unit does not restart automatically.

The operation of a free rotat­ing shaft end is dangerous.
Therefore, for safety rea­son, only insert through the
stirring tool over the upper
edge of housing at standstill.

Wear your personal protec­tive equipment in accor­dance with the hazard cat­egory of the medium to be
processed, otherwise there
is a risk of:

- splashing of liquids

- projectile parts

-

body parts, hair, clothing

and jewelry getting caught.

Beware of the risk of:

- flammable materials

-

glass breakage as a result of
mechanical shaking power.

Reduce the speed if:

-

the medium splashes out
of the vessel because the
speed is too high

- the instrument is not run­ning smoothly

-

the instrument begins to

move around because of
dynamic forces

- an error occurs.

Do not touch rotating
parts during operation!

• It is important to note that the surfaces of the

motor (cooling fins) and certain parts of the
bearing may get very hot during operation.

• Never cover the ventilation slots or cooling ns

on the motor or on the instrument.

• Avoid knocking and impacting on the lower end

of the shaft and the chuck gear teeth. Even mi­nor, invisible damage can lead to imbalance and
uneven shaft action.

• Ensure that the stand does not start to move.

•

Imbalance of the output shaft, the chuck and
in particular the stirring tools can lead to un­controlled resonant vibrational behavior of the
instrument and the whole assembly. Glass ap­paratus and stirrer containers can be damaged
or shattered by this. It can cause injury to the
operator, also can damage the rotating stirring
tool. In this case exchange the stirring tool for
one without imbalance or remedy the cause of
the imbalance.
it to the dealer or the manufacturer along with
a description of the fault.

• If the instrument is operated too long in over­load or if the ambient temperature is too high,
the instrument switches off permanently.

• The machine must only be opened by trained

specialists, even during repair. The instrument
must be unplugged from the power supply be­fore opening. Live parts inside the instrument
may still be live for some time after unplugging
from the power supply.

WARNING

If there is still imbalance, return

Covering or parts that are ca­pable of being removed from
the unit without accessory
equipment have to be reat­tached to the unit for safe
operation in order to pre­vent, for example, the ingress
of fluids, foreign matter, etc..

5

Correct use

• Use
For mixing/stirring liquids with low to high vis­cosities by various stirring tools.

Intended use: Stand device (chuck points down)

• Range of use (indoor use only)

- Laboratories - Schools

- Pharmacies - Universities

Unpacking

• Unpacking

- Please unpack the device carefully

- In the case of any damage a detailed report must

be sent immediately (post, rail or forwarder).

• Delivery scope

- a EUROSTAR overhead stirrer

- an operation instructions

- an extension arm

- a hexagonal socket screw

- a hexagon socket offset screw key

-

a chuck key

(not for EUROSTAR 20 high speed digital)

- a warranty card.

This instrument is suitable for use in all areas except:

- Residential areas

-

Areas that are connected directly to a low-voltage
supply network that also supplies residential areas.

The safety of the user cannot be guaranteed:

- If the instrument is operated with accessories that
are not supplied or recommended by the manu­facturer

-

If the instrument is operated improperly or con­trary to the manufacture’s specifications

- if the instrument or the printed circuit board are
modified by third parties.

Only on version EUROSTAR 20 high speed
digital:

- an R 6000 precision shaft

- an open-end wrench

- a hook spanner.

Drive

The speed can be adjusted continuously over the whole speed range with the knob (B, see Fig. 1).

Motor protection

The stirring instrument is suitable for continuous
operation. The motor current is limited electroni­cally. The instrument has an anti-stall and anti­overload system.

If a fault occurs, a safety circuit immediately
switches off the motor permanently through a re­lay in the power board. A fault occurs if the safe
functioning of the instrument is compromised.

6

Speed – normal operation

Speed - regulated (no variation in speed)

The speed is monitored and regulated by proces­sor controlled.
pared with
output shaft and variations corrected. This guar­antees a constant speed even if the viscosity of
the substance being stirred changes.

The target speed is constantly com-

the actual rotation speed value of the

Speed – overload operation

The stirrer can deliver double output for a short
time to even out load peaks which could occurs,
for instance, if solid or semi-pourable agents are
added.
(e.g. process-related increase in viscosity),
speed is reduced until the stirrer torque corresponds
to the nominal torque of the machine, and the tar­get speed blinks. The possible speed is continually
adapted to operating conditions, guaranteeing that
speed is as close as possible to the target speed set.
To protect the machine from overload, the
is reduced if the machine has been operated
overload mode. The target speed set then does
not correspond to the actual speed of the output
shaft.
target speed (overload operation).

If the operation is in the overload range

the actual

speed

This condition is indicated by blinking

of the

in

Fluctuations in mains voltage within the permitted
tolerance range have no effect on the quality of
regulation and constancy of speed.
The speed is set using the front knob (B, see
Fig. 1). During normal operations the speed
value on the display (C, see Fig. 1) corresponds
to the speed of the output shaft in revolutions
per minute (rpm).

Overload status 1:

The machine is already running in the overload
range, the target speed does not yet correspond
to the actual speed. This condition is maintained
as long as neither the motor current nor the tem­perature exceeds the permitted limit values.
Display symbol: blinking of the target speed.
When the load goes back to the normal range,
the target speed stop blinking and correspond to
the actual speed.

Overload status 2:

When the machine meet a fluctuating load
which is over double of the nominal torque, the
actual speed of the stirrer shaft will go down
quickly to stop.
Display symbol: Er 4 (see section “Error codes“).

Output shaft

EUROSTAR 20/40/60/100 digital

The clamping chuck and output shaft permit clamp­ing IKA® recommend stirrer tools (see

mitted

de

signed as a hollow shaft and the opening on the
top side of the housing is closed with a plastic cover.
When the
stirring shaft to be pushed out over the top edge
of the housing at standstill, e.g. during changing
container.
For safety reason, the stirrer cover
back into the opening of the housing
properly closed. This is the only way to ensure that
working with the unit is safe and that media cannot
enter the instrument.

®

IKA

Stirrer tools“). The output shaft is

stirrer

cover is opened, it is possible for

section

must be pushed

“Per-

so that it is

Speed display

The rotation speed is adjusted with the rotary knob
(B

, see Fig. 1

) on the front of the overhead stirrer.

EUROSTAR 20 high speed digital

The output shaft has cone seat specially for preci­sion shaft. Stirring elements can be screw-connect­ed on the precision shaft (see Fig. 5).

DANGER

The rotational speed is displayed directly in revolu­tions per minute (rpm) on the display (C, see Fig. 1).

Please see section “Safety
instructions“!

7

Commissioning

Assemble the overhead stirrer and all necessary ac­cessories on a stable, even, non-slip surface. The
EUROSTAR overhead stirrer must be secured to a
stable stand (e.g. R 2722 or R 2723) with a cross­sleeve (e.g. R 270). The stirring vessel must always

be securely xed for safety reasons. You must also

ensure that the mounting device (stand) is set up in
such a way that it is not liable to topple and does
not start to move during the stirring procedure.

Securing

Securing the extension arm to the overhead
stirrer

Diagram (see Fig. 2)
Ensure that the extension arm is fitted securely.
Vibration may cause the screw to become loose. It
is therefore necessary for safe use to occasionally
check that the extension arm is attached securely.
Tighten the hexangular bolt as required.

Securing the overhead stirrer to the stand

Diagram (see Fig. 3)
First secure the cross sleeve (H) to the stand (I).
Then secure the extension arm (J) of the overhead
stirrer in the open side of the cross sleeve which
is facing upwards. Once you have set the position
required for the stirring procedure, firmly tighten
the two clamping bolts (G).
Check that the stirrer is held in position firmly prior
to each use and also at regular intervals. The posi­tion of the stirrer must only be adjusted when the
equipment is stationary and the power supply is dis­connected.

Securing the stirring element using the chuck
Diagram (see Fig. 4)

Applies to EUROSTAR stirrers with chucks.

Slide the stirring element (M) into the chuck (L).

Tighten the chuck rmly using the chuck key (K).

The stirring
the equipment is stationary and the power supply is
disconnected.

Securing a stirring element using the conical
attachment
Diagram (see Fig. 5)

Applies only to EUROSTAR 20 high speed digital
stirrers.

Slide the R 6000 precision shaft (P) into the
conical attachment on the output shaft (N).
Tighten the retaining nut (O) using a hook
spanner and a single open-end wrench.

element

must only be changed when

Accessories must be assembled according to the
following assembly instructions (Fig. 2 to

If above conditions are
met, the instrument is
ready for operation after
plugging in the mains plug.

To fit the stirring element (R), hold the output
shaft/precision shaft stationary using a single
open-end wrench. The stirring element can be
tightened in place with a second single open-end
wrench, using the area on the stirring element
provided for this purpose.
Check that the stirring element is held in position
securely prior to each use and also at regular in­tervals. The stirring element must only be changed
when the equipment is stationary and the power
supply is disconnected.

Securing the stirring shaft protector

Diagram (see Fig. 6)
Use a stirring shaft protector (Q), e.g. R 301, to
provide protection against injury when working
with the instrument.
Use the bolts (U) to attach the plastic half-shell
pieces to the stirrer (T), as shown in Fig. 6. The
screw (S) can be used to adjust the length of the
stirring shaft protector.
Check that the stirring shaft protector is held in posi­tion securely prior to each use and also at regular
intervals. The position of the stirring shaft protector
must only be adjusted when the equipment is sta­tionary and the power supply is disconnected.

Securing the mixing vessel to the stand

Diagram (see Fig. 7)
First fix the cross sleeve (H) to the stand (I).
Then attach the bracket (Z) of the strap clamp in
the open side of the cross sleeve which is facing
upwards according to the position of stirrer and
the mixing vessel, firmly tighten the two clamping
bolts (G).
Clamp the mixing vessel (V) with the flexible clamping
band (W) and secure the flexible band (W) by means
of the clamping lever (X).

Fig. 7).

8

Switching on the instrument

Check whether the voltage given on the type plate
corresponds to the available mains voltage.

The socket used must be
earthed (fitted with earth
contact).

If these conditions have been met, the machine
is ready for operation when the mains plug is
plugged in.
If these conditions are not met, safe operation is not
guaranteed and the machine could be damaged.

Maintenance and cleaning

The instrument is maintenance-free. It is only sub­ject to the natural wear and tear of components
and their statistical failure rate.

Cleaning

For cleaning disconnect
the main plug!

Use only cleaning agents which have been ap­proved by IKA® to clean IKA® instruments.

Dirt Cleaning agent

Dye isopropyl alcohol

Construction material water containing tenside/

isopropyl alcohol

Cosmetics

Foodstuffs

Fuel

For materials which are not listed, please request
information from IKA® application support.

Wear protective gloves during cleaning the instru­ments.

Electrical instruments may not be placed in the
cleansing agent for the purpose of cleaning.

water containing tenside/
isopropyl alcohol

water containing tenside

water containing tenside

After switch on the main switch (A) as show in
Fig. 1, the display (C) will display a software ver­sion number, and then display the speed setting
in last operation after a few second. Ensure the
speed set is suitable for the test medium selected.
If in doubt, set the speed adjust knob (B) to the
lowest speed (left hand position). Press the knob
(B) to start or stop the stirring.

Do not allow moisture to get into the instrument
when cleaning.

Before using another than the recommended
method for cleaning or decontamination, the user
must ascertain with IKA® that this method does
not destroy the instrument.

Spare parts order

When ordering spare parts, please give:

- machine type

- manufacturing number, see type plate

-

item and designation of the spare part see
www.ika.com, spare parts diagram and spare
parts list

- software version.

Repair
Please send in instrument for repair only
after it has been cleaned and is free from
any materials which may constitute a health
hazard.

For repair, please request the “Decontamination
Certificate” form IKA® or use the download

printout of it from IKA® website: www.ika.com.

If you require servicing, return the instrument in its
original packaging. Storage packaging is not su­cient. Please also use suitable transport packaging.

9

Error codes

The fault is shown by an error code in the display (C) as following if the error occurs, e.g. Er 4.

Proceed as follows in such cases:

F Switch the device switch (A) off.
F Remove the stirrer tool and remove the instrument from the assembly.
F Reduce the speed and switch on (instrument switch (A)) the device without the stirrer tool.

Error code Cause Effect Solution

Er 2 Motor current sensor fault motor off - Switch off the instrument

Er 3

Er 4 Motor blockage or overload motor off - Switch off the instrument

Er 8 Speed sensor fault or overload motor off - Switch off the instrument

Er 21 Safety relay fault motor off - Switch off the instrument

If the actions described fails to resolve the fault or another error code is displayed then take one of the
following steps:

- Contact the service department

- Send the instrument for repair, including a short description of the fault.

Temperature inside instrument
is too high

motor off - Switch off the instrument and allow it

to cool down

Decrease the load on the motor and

­restart again

Warranty

In accordance with IKA® warranty conditions, the
warranty period is 24 months. For claims under

the warranty please contact your local dealer. You

may also send the machine direct to our factory,
enclosing the delivery invoice and giving reasons

for the claim. You will be liable for freight costs.

The warranty does not cover worn out parts, nor
does it apply to faults resulting from improper use,
insucient care or maintenance not carried out in
accordance with the instructions in this operating
manual.

10

Accessories

EUROSTAR 20

digital
R 1825 Plate stand • •
R 1826 Plate stand • •
R 1827 Plate stand • •
R 2722 H-stand • • • • •
R 2723 Telescopic stand • • • • •
R 182 Cross sleeve • •
R 270 Cross sleeve • • • • •
R 271 Cross sleeve • • • • •
RH 3 Strap clamp • •
RH 5 Strap clamp • • • • •
FK 1 Flexible coupling • • •
R 301 Stirrer shaft protection • • • • •
R 301.1 Support holder • • • • •
R 60 Keyless chuck • • • •

EUROSTAR 40

digital

EUROSTAR 60

digital

EUROSTAR 100

digital

EUROSTAR 20

high speed digital

Permitted IKA® stirrer tools

 Only to be used in conjunction with

R 6000 precision shaft

max. speed
(rpm)

R 1342
R 1345
R 1381
R 1382
R 1389
R 1311
R 1312
R 1313
R 1300
R 1302
R 1303
R 1352
R 1355
R 1375
R 1330
R 1331
R 6000 Precision shaft ≤ 6000
R 1401 Propeller ≤ 6000

R 1402 Dissolver ≤ 6000

R 1405 Propeller ≤ 6000

Propeller stirrer
Propeller stirrer
Propeller stirrer
Propeller stirrer
Propeller stirrer, PTFE
Turbine stirrer
Turbine stirrer
Turbine stirrer
Dissolver stirrer
Dissolver stirrer
Dissolver stirrer
Centrifugal stirrer
Centrifugal stirrer
Paddle stirrer
Anchor stirrer
Anchor stirrer

≤ 2000 • • • •

≤ 2000 • • • •
≤ 800 • •
≤ 2000 • • • •

≤ 800 • • • •
≤ 2000 • • • •
≤ 2000 • • • •
≤ 800 • •
≤ 2000 • • • •
≤ 1000 • •
≤ 2000 • • • •
≤ 2000 • • • •
≤ 800 • •
≤ 800 • •
≤ 1000 • • • •
≤ 1000 • •

EUROSTAR 20

digital

EUROSTAR 40

digital

EUROSTAR 60

digital

EUROSTAR 100

digital

EUROSTAR 20

high speed digital

•

•

•

•

11

Technical data

EUROSTAR 20

digital

Speed range under nominal load rpm 0/30-2000 0/30-2000 0/30-2000 0/30-1300

Speed adjustment ------------------------------------ Stepless ------------------------------------

Speed display ------------------------------- 7-Segment LEDs -------------------------------

Speed setting accuracy rpm ---------------------------------------- ±1 ----------------------------------------

Speed measurement deviation -------- Speed < 300 rpm: ±3 rpm / Speed > 300 rpm: ±1% ---------

Max. torque at stirrer shaft Ncm 20 40 60 100 20

Max. stirring quantity (water) ltr 15 25 40 100 20

Max. viscosity mPas 10000 30000 50000 70000 10000

Permitted on time % --------------------------------------- 100 ---------------------------------------

Nominal voltage VAC ------------------ 230±10% (EURO) / 115±10% (USA) ------------------

Frequence Hz -------------------------------------- 50/60 --------------------------------------

Max. input power W 70 118 176 186 176

Max. output power at stirring shaft

Protection class acc. to
DIN EN 60529

Protection class

Excess voltage category ----------------------------------------- II -----------------------------------------

Contamination level ---------------------------------------- 2 -----------------------------------------

Protection at overload ------------------------ Yes/motor current limitation -----------------------

Fuse (on mains plate) A ---------------------- T 4 A (IKA

Ambient temperature °C ------------------------------------ +5 to +40 -----------------------------------

Ambient humidity (rel.) % ---------------------------------------- 80 ----------------------------------------

Drive -------------------------------- Brushless motor -------------------------------

Clamping chuck-clamping range mm 0,5-10 0,5-10 0,5-10 0,5-10

Hollow shaft internal diameter mm 11 11 11 11 -/-

Extension arm (ØxL) mm ------------------------------------- 16x220 -------------------------------------

Housing

Dimensions (WxDxH)
(without extension arm)

Weight (with extension arm and
clamping chuck)

Operation at a terrestrial altitude m ------------------------------------ max. 2000 ----------------------------------

W 42 84 126 136 125

-------------------------------------- IP 40 ---------------------------------------

----------------------------------------- I -----------------------------------------

----------

Coated aluminium casting and thermoplastic plastic --------

mm

kg 4,4 4,4 4,4 4,4 5,3

86x208x248 86x208x248 86x208x248 86x208x248 86x208x325

EUROSTAR 40

digital

EUROSTAR 60

digital

®

Ident. No. 2585100) --------------------

EUROSTAR 100

digital

EUROSTAR 20

0/150-6000



high speed digital

 Conical attachment for precision shaft R 6000, screw on stirring tool, (e.g. R 1401).

Subject to technical changes!

12

®

IKA

- Werke GmbH & Co.KG

Janke & Kunkel-Str. 10

D-79219 Staufen
Tel. [phone]
Fax [phone]
[e-mail]

www.ika.com