Icom IC-PW1, IC-PW1EURO User Manual

iPW1 iPW1EURO
HF/50 MHz ALL BAND 1 kW LINEAR AMPLIFIER
INSTRUCTION MANUAL
RWARNING HIGH VOLTAGE! NEVER
attach an antenna or internal antenna connector dur­ing transmission. This may result in an electrical shock or burn.
RWARNING! NEVER carry the linear amplifier
by yourself. At least two persons must carry the linear amplifier since it weights approx. 25 kg (55 lb).
RWARNING! NEVER apply AC voltage until the
linear amplifier is grounded. Touching the linear ampli­fier may result in an electrical shock.
RNEVER apply AC voltage that exceeds the sug-
RNEVER use an extension cord with the AC power
cable. Extension cords may cause fire or electrical shock.
RNEVER let metal, wire or other objects touch any
internal part or connectors on the panel of the linear amplifier. This will cause electric shock.
RNEVER expose the linear amplifier or remote con-
troller to rain, snow or any liquids.
NEVER allow children to play with the linear amplifi-
er or remote controller.
DO NOT operate the IC-PW1/EURO before adjusting the [ALC adj1] and [ALC adj2] pots properly on the rear panel of the linear amplifier.
AVOID using or placing the linear amplifier or remote controller in areas with temperatures below –10°C (+14°F) or above +40°C (+104°F).
AVOID placing the linear amplifier against walls or putting anything on top of the linear amplifier. This will obstruct heat dissipation.
BE CAREFUL! The linear amplifier will become hot when operating if continuously for long periods.
BE CAREFUL! Set the transceiver’s (exciter’s) RF output power to less than 100 W, otherwise, the IC­PW1/EURO will be damaged.
During maritime mobile operation, keep the linear amplifier, remote controller and microphone as far away as possible from the magnetic navigation com­pass to prevent erroneous indications.
The IC-PW1/EURO cannot be used with the AH-2
HF
AUTOMATIC ANTENNA TUNER
.
For U.S.A. only
CAUTION: Changes or modifications to this device,
not expressly approved by Icom Inc., could void your authority to operate this device under FCC regula­tions.
READ THIS INSTRUCTION MANUAL CAREFULLY before attempting to operate the lin-
ear amplifier.
SAVE THIS INSTRUCTION MANUAL. This
instruction manual contains important safety and oper­ating instructions for the IC-PW1/IC-PW1EURO.
PRECAUTION
IMPORTANT
i
Icom, Icom Inc. and the are registered trademarks of Icom Incorporated (Japan) in the United States, the United Kingdom, Germany, France, Spain, Russia and/or other countries.
IMPORTANT ...................................................... i
PRECAUTION ................................................... i
EXPLICIT DEFINITIONS ................................. ii
TABLE OF CONTENTS .................................. ii
SUPPLIED ACCESSORIES ............................ ii
1 PANEL DESCRIPTION ............................ 1–4
Front panel and remote controller ..................... 1
Rear panel ....................................................... 3
2 INSTALLATION AND CONNECTIONS 5–10
Unpacking ........................................................ 5
Ferrite core installation .................................... 5
OPC-853 AC cable with line filter .................... 5
Selecting a location ......................................... 5
AC power cable connection .............................. 5
Grounding ........................................................ 6
Antenna ........................................................... 6
System interconnections .................................. 7
Separating the remote controller ................... 11
3
OPERATION
......................................... 12–17
When first applying power (CPU resetting) ... 12
Setting the ALC levels ................................... 12
Programming the CI-V address ..................... 13
Initial settings for CI-V remote control operation
....................................................................... 14
Operation ....................................................... 16
Antenna tuner operation ................................ 17
Protection circuit ............................................ 17
4 MAINTENANCE ......................................... 18
Troubleshooting ............................................. 18
5 SPECIFICATIONS ..................................... 19
ABOUT CE ................................................ 20
EXPLICIT DEFINITIONS
SUPPLIED ACCESSORIES
TABLE OF CONTENTS
ii
qwerty
i
o
u
Accessories included with the IC-PW1/EURO: Qty.
q Accessory cable (OPC-104B) .............................. 1
w Coaxial cable (OPC-125B) .................................. 1
e Separation cable (OPC-730) ............................... 1
r Remote control (CI-V) cable (OPC-718) .............. 1
t Remote controller feet ......................................... 2
y Grounding lug ...................................................... 1
u Dummy panel screws .......................................... 2
i Dummy panel ...................................................... 1
o Cable ties ............................................................. 2
WORD DEFINITION
RWARNING
Personal injury, fire hazard or elec­tric shock may occur.
CAUTION Equipment damage may occur.
NOTE
If disregarded, inconvenience only. No risk of personal injury, fire or electric shock.
The explicit definitions described at left apply to this in­struction manual.
1
1
PANEL DESCRIPTION
Front panel and remote controller
0
100
250
500
1K
1.5K
0
TEMP ALC
ALC adj
SWR
0
1
1.5
2
3
10
203040
50
60
V
D
HOT
I
D
Po
10
203040
50
60
W
A
METER-1 METER-2
Po
TEMP
I
D
VD
ALC
SWR
DOWN
1.83.5 710 1418 21242850 UP
ANT
INPUT
AUTO
TRANSMIT
TUNER
AMP/ PROTECT
POWER
V
1
2
1
2
3
4
HF/50MHz ALL BAND 1kW LINEAR AMPLIFIER
0
100
250
500
1K
1.5K
0
TEMP ALC
ALC adj
SWR
0
1
1.5
2
3
10
203040
50
60
V
D
HOT
I
D
Po
10
203040
50
60
W
A
METER-1 METER-2
Po
TEMP
I
D
VD
ALC
SWR
DOWN 1.8 3.5 7 10 14 18 21 24 28 50 UP
ANT
INPUT
AUTO
TRANSMIT
TUNER
AMP/ PROTECT
POWER
V
1
2
1
2
3
4
HF/50MHz ALL BAND 1kW LINEAR AMPLIFIER
w
r
e
t
q
y
ui o!0
!3
!4
!5 !1!2
2
1
PANEL DESCRIPTION
q POWER SWITCH [POWER] (p. 12)
Push momentarily to turn power ON.
w TRANSMIT INDICATOR [TRANSMIT] (p. 16)
Lights green while transmitting.
During transmission, a humming may sound depending on the output power. This is caused by the large current produced by the power sup­ply and does not indicate equipment malfunc­tion.
e ANTENNA TUNER INDICATOR [TUNER] (p. 16)
Lights while the antenna tuner is activated.
Blinks while tuning and the SWR becomes 1.5:1
or greater on the 50 MHz band.
Goes out after slow blinking when antenna turner cannot tune the selected antenna (SWR 1.5:1 or greater).
r ANTENNA TUNER SWITCH [TUNER] (p. 17)
Turns the antenna tuner ON and OFF (bypass) when pushed momentarily.
- The [TUNER] indicator lights while the antenna tuner is activated; blinks while tuning.
- While operating in the 50 MHz band, the antenna tuner does not start automatically. Push [TUNER] for 2 sec. to tune the antenna manually.
Starts to tune the antenna manually when pushed for 2 sec.
- When the tuner cannot tune the antenna (SWR 1.5:1 or greater), the tuning circuit is bypassed automatical­ly after 20 sec.
t LINEAR AMPLIFIER SWITCH [AMP/PROTECT]
Turns the linear amplier ON and OFF.
- The [AMP/PROTECT] indicator lights green when the linear amplier is ON. (p. 16)
- The [AMP/PROTECT] indicator lights red when the pro­tector circuit is activated. (p. 17)
- When the linear amplier is OFF, the [AMP/PROTECT] does not light and the exciters signal is applied to one of the output connectors or the IC-PW1/EURO’s anten- na tuner.
y LOWER BAND SELECTOR [DOWN] (p. 16)
Selects the lower operating band when pushed.
u AUTOMATIC INDICATOR [AUTO] (p. 16)
Indicates that automatic band selection is activat­ed. (When an Icom CI-V transceiver is connected.)
i BAND INDICATORS (p. 16)
Indicate the selected operating band.
o UPPER BAND SELECTOR [UP] (p. 16)
Selects the higher operating band when pushed.
!0 OUTPUT ANTENNA SELECTOR [ANT] (p. 16)
Selects one of 4 output antenna connectors.
!1 INPUT ANTENNA SELECTOR [INPUT] (p. 16)
Selects one of 2 input antenna connectors.
!2 TRANSMIT METER-2 [METER-2]
Shows the nal FETs voltage (VD), SWR (Standing Wave Ratio) or ALC (Automatic Level Control) level.
!3 TRANSMIT METER-2 SELECTOR
Selects the final FETs voltage (VD), SWR (Standing Wave Ratio) or ALC (Automatic Level Control) level for transmit meter-2.
!4 TRANSMIT METER-1 SELECTOR
Selects the RF output power (PO), nal FETs cur­rent (ID) or heatsink temperature (TEMP) for trans­mit meter-1.
!5 TRANSMIT METER-1 [METER-1]
Shows the RF output power (PO), nal FET’s cur- rent (ID) or heatsink temperature (TEMP).
3
1
PANEL DESCRIPTION
Rear panel
q OUTPUT ANTENNA CONNECTORS
[ANT1] – [ANT4] (p. 6)
Accept a 50 antenna with a PL-259 connector.
w ACCESSORY SOCKET-1 [ACC-1]
ACCESSORY SOCKET-2 [ACC-2]
Enable connection to Icom exciters (transceivers).
- See the page at right for socket information.
- The [ACC-2] socket is connected in parallel with [ACC­1] by default and can be used for connecting external equipment such as the EX-627
AUTOMATIC ANTENNA
SELECTOR
, etc. These sockets can be separated by the
[EXCITER] switch. (!0)
e REMOTE CONTROLLER CABLE HOLE [CON-
TROLLER] (p. 11)
Used for separation of the remote controller and lin­ear amplifier.
r ALC OUTPUT JACKS [ALC1]/[ALC2] (p. 12)
Connect to the ALC input jack of a non-Icom exciter (transceiver).
- Control voltage: –10 to 0 V DC
t SEND CONTROL JACKS [SEND1]/[SEND2]
(p. 9) Input terminals for transmit control. Go to ground
while transmitting.
- Max. control level: 5.0 V DC/0.1 A
- Ground level: –0.5 to 0.8 V DC
y CI-V REMOTE CONTROL JACKS [REMOTE]
(pgs. 7–9) Used for band control with an Icom CI-V exciter
(transceiver).
u ALC LEVEL ADJUSTMENT POTS
[ALC adj1]/[ALC adj2] (p. 12)
Adjust the ALC levels.
RCAUTION! DO NOT operate the IC-
PW1/EURO before adjusting the [ALC adj1] and [ALC adj2] pots properly. This may damage the final FETs.
i CIRCUIT BREAKERS (p. 17)
Cut off the AC input when over current occurs.
- Circuit breaker capacity: 20 A (U.S.A. version) 15 A (Europe version)
o GROUND TERMINAL (p. 6)
Connect this terminal to a ground to prevent elec­trical shocks, TVI, BCI and other problems.
q
w
ANT4
ACC-2 ALC2
CONTROLLER
ANT3 ANT2 ANT1
SEND2 ALC1 SEND1
REMOTE ALC adj2
ACC-1
e r
t y u
i
REMOTE ALC adj1
L
N
INPUT1
!1
EXCITER
1
INPUT2
1&2
!0
o
4
1
PANEL DESCRIPTION
D ACC-1 SOCKET
D ACC-2 SOCKET
(w/[EXCITER] is “1”)
The following descriptions are applied when the [EXCITER] switch is set to “1” (default). When [EXCITER] is set to 1&2, [ACC-2] functions the same as [ACC-1] above for the 2nd exciter.
ACC-2 PIN NO.
PIN NAME
DESCRIPTION SPECIFICATIONS
18 V
Regulated reference 8 V DC output from the [ACC-1] socket.
Output voltage : 8 V ±0.3 V Output current : Less than 10 mA
2 GND Connects to ground.
3 SEND
Input/output pin. Goes to ground when transmitting. When grounded, transmits.
Ground level : –0.5 V to 0.8 V Output current : Less than 20 mA Input current : Less than 200 mA
4 BAND
Band voltage output from the [ACC-1] socket. (Varies with amateur band)
Output voltage : 0 to 8.0 V
5 ALC ALC voltage output.
Control voltage : –10 to 0 V Output impedance : 10 k
6 NC No connection.
7 13.8 V
13.8 V DC output terminal from the [ACC-1] socket.
Output current : Less than 1 A
Rear panel
view
1
2
3
4
5
6
7
!0 EXCITER SELECTOR [EXCITER] (pgs. 7–9)
Sets the connected exciter number.
- Select [1] when 1 exciter is connected. [ACC-2] outputs the received [ACC-1] signal to another Icom option such as the EX-627
AUTOMATIC ANTENNA SELECTOR
.
- Select [1&2] when 2 exciters or 1 exciter with 2 speci­ed band antenna connectors is connected.
!1 INPUT ANTENNA CONNECTORS
[INPUT1]/[INPUT2] (p. 6)
Accept a 50 antenna with a PL-259 connector.
ACC-1 PIN NO.
6
7
1
3
4
5
2
Rear panel
view
PIN NAME
18 V
Regulated reference 8 V DC input for band control.
DESCRIPTION SPECIFICATIONS
2 GND Connects to ground.
Input/output pin.
3 SEND
Goes to ground when transmitting. When grounded, transmits.
4 BAND
Band voltage input. (Varies with amateur band)
5 ALC ALC voltage output.
6 NC No connection.
7 13.8 V 13.8 V DC input terminal. Input current : Less than 1 A
Input voltage : 8 V ±0.3 V Input current : Less than 10 mA
Ground level : –0.5 V to 0.8 V Output current : Less than 20 mA Input current : Less than 200 mA
Input voltage : 0 to 8.0 V
Control voltage : –10 to 0 V Output impedance : 10 k
5
2
INSTALLATION AND CONNECTIONS
Unpacking
After unpacking, immediately report any damage to the delivering carrier or dealer. Keep the shipping cartons.
For a description and a diagram of accessory equip­ment included with the IC-PW1/EURO, see SUP­PLIED ACCESSORIES on p. ii of this manual.
Ferrite core installation
The supplied cable ties (o in SUPPLIED ACCES­SORIES) should be attached to the AC cable of the IC-PW1/EURO as illustrated below.
NOTE: Only one ferrite core is attached with the IC­PW1EURO.
OPC-853 AC cable with line filter
The IC-PW1EURO must be used with the OPC-853 AC cable to satisfy European R&TTE requirements.
Selecting a location
Select a location for the linear amplier that allows adequate air circulation, free from extreme heat, cold, or vibrations, and away from TV sets, TV antenna ele­ments, radios and other electro-magnetic sources.
The linear amplier and remote controller sections of the IC-PW1/EURO can be separated. The remote controller can be placed near the operator for easy monitoring of linear amplier conditions at any time. See p. 10 for separation instructions.
The linear amplifier must be placed on a solid founda- tion since it is very heavy.
AC power cable connection
A suitable AC power plug must be connected to the AC power cable end. See the diagram below for con­nection procedures. AC input voltage is automatically selected.
The IC-PW1/EURO can accept either 100–120 V AC or 200–240 V AC power.* However, we recommend using 200–240 V AC rather than 100–120 V AC for better power supply efficiency and longer periods of transmission.
* Europe version: 230 V AC only
DD
Single-phase 3-wire line (200–240 V AC)
q The green wire from the AC power cable must be
connected to the protective earth.
w The black and white wires from the AC power cable
can be connected to either terminal.
*Use the appropriate AC plug if required.
DD
Single-phase 2-wire line (100–120 V AC)
q The green wire from the AC power cable must be
connected to the protective earth.
w The black wire from the AC power cable must be
connected to the hot (live) wire.
e The white wire from the AC power cable must be
connected to the return wire.
DD
Three-phase 3-wire line (200–240 V AC)
q The green wire from the AC power cable must be
connected to the protective earth.
w The black and white wires from the AC power cable
can be connected to 2 of 3 wires.
white black green
GND
white black green
white black green
*
Attach and position the cable ties to the AC cable as illustrated.
Ferrite core
Cut the cable ties so that enough
AC cable
length remains to secure the ferrite core in place.
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