Icom ic 7700 schematic

HF/50MHz TRANSCEIVER
S-14407XZ-C1 Feb. 2008

INTRODUCTION CAUTION

This service manual describes the latest service information for the IC-7700 HF/50MHz TRANSCEIVER at the time of publication.
MODEL VERSION
USA EUR FRA
IC-7700
ITR
ESP
UK
KOR
NEVER connect the transceiver to an AC outlet or to a DC power supply that uses more than specifed. This will ruin the transceiver.
DO NOT expose the transceiver to rain, snow or any liquids. DO NOT reverse the polarities of the power supply when
connecting the transceiver. DO NOT apply an RF signal of more than 20 dBm (100 mW) to
the antenna connector. This could damage the transceiver’s front-end.
To upgrade quality, any electrical or mechanical parts and internal circuits are subject to change without notice or obligation.
ORDERING PARTS
Be sure to include the following four points when ordering replacement parts:
1. 10-digit Icom parts numbers
2. Component name
3. Equipment model name and unit name
4. Quantity required
<ORDER EXAMPLE>
1110003491 S.IC TA31136FNG IC-7700 MAIN UNIT 5 pieces 8820001210 Screw 2438 screw IC-7700 Top cover 10 pieces
Addresses are provided on the inside back cover for your convenience.
Icom, Icom Inc. and Kingdom, Germany, France, Spain, Russia and/or other countries.
logo are registered trademarks of Icom Incorporated (Japan) in the United States, the United
REPAIR NOTES
1. Make sure the problem is internal before disassembling the transceiver.
2. DO NOT open the transceiver until the transceiver is disconnected from its power source.
3. DO NOT force any of the variable components. Turn them slowly and smoothly.
4. DO NOT short any circuits or electronic parts. An insulated tuning tool MUST be used for all adjustments.
5. DO NOT keep power ON for a long time when the transceiver is defective.
6. DO NOT transmit power into a Standard Signal Generator or a Sweep Generator.
7. ALWAYS connect a 50 dB to 60 dB attenuator between the transceiver and a Deviation Meter or Spectrum Analyzer when using such test equipment.
8. READ the instructions of test equipment throughly before connecting a test equipment to the transceiver.

CONTENTS

SECTION 1 SPECIFICATIONS
SECTION 2 INSIDE VIEWS
SECTION 3 CIRCUIT DESCRIPITON
3-1 RECEIVER CIRCUITS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3-2 TRANSMITTER CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3-3 FREQUENCY SYNTHESIZER CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3-4 MAIN CPU PORT ALLOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
SECTION 4 ADJUSTMENT PROCEDURES
4-1 PREPARATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4-2 ADJUSTMENTS ON THE OSC UNIT AND PLL UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4-3 ADJUSTMENTS ON THE RF UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
4-4 ADJUSTMENTS ON THE PA200W BOARD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
4-5 ADJUSTMENTS ON THE MAIN UNIT (including RF UNIT) . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
4-6 ADJUSTMENTS ON THE SCOPE UNIT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
4-7 AUTOMATIC ADJUSTMENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
SECTION 5 PARTS LIST
SECTION 6 MECHANICAL PARTS
SECTION 7 BOARD LAYOUTS
SECTION 8 GENERAL WIRING
SECTION 9 BLOCK DIAGRAM
SECTION 10 SCHEMATIC DIAGRAM
FRONT UNIT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
LOGIC UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
MAIN UNIT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-8
PLL UNIT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-12
OSC UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-13
ANT-SW UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-16
DIGISEL UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-16
RF UNIT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-17
NETWORK BOARD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-22
CTRL BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-23
FILTER UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-24
PA200W BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-25
SCOPE UNIT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-26
DC-DC UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-29

SECTION 1 SPECIFICATIONS

D
D
General
• Frequency coverage (unit: MHz) :
Receiver 0.030000–60.000000* Transmitter 1.800000–1.999999*2, 3.500000–3.999999*2,
5.330500*3, 5.346500*3, 5.366500*3, 5.371500*3,
5.403500*3, 7.000000–7.300000*2,
10.100000–10.150000*2, 14.000000–14.350000*2,
• Operating mode : USB, LSB, CW, RTTY, PSK31, AM, FM
• Number of memory channels : 101 (99 regular, 2 scan edges)
• Antenna connector : SO-239×4 (antenna impedance: 50 1)
• Operating temperature range : 0˚C to +50˚C; +32˚F to +122˚F
• Frequency stability : Less than ±0.05 ppm (approx. 5 min. after from turn
• Frequency resolution : 1Hz
• Power supply requirement : 85–265 V AC (universal input)
• Power consumption :
Receive Stand-by 200 VAtypical
Max. audio 210 VA typical
Transmit at 200 W 800 VA
• Dimensions (projections not included) : 425×149×437 mm; 1623⁄32×57⁄8×177⁄32 in
• Weight : Approx. 22.5 kg; 50 lb
• ACC 1 connectors : 8-pin DIN connector
• ACC 2 connectors : 7-pin DIN connector
• Display* : 7-inch (diagonal) TFT color LCD (800×480)
• EXT-DISPLAY connector : D-sub 15S
• CI-V connector : 2-conductor 3.5 (d) mm (1⁄8w)
• RS-232C connector : D-sub 9-pin
• USB connector : USB (Universal Serial Bus)1.1/2.0×2
18.068000–18.168000*2, 21.000000–21.450000*2,
24.890000–24.990000*2, 28.000000–29.700000*2,
50.000000–54.000000*
*1Some frequency ranges are not guaranteed.
2
*
Depending on versions. *3USA version only.
the main power, [I/O], ON, 0–50˚C; 32–122˚F)
1
2
Transmitter
• Transmit output power :
SSB, CW, RTTY, PSK31, FM AM 5–50 W
• Modulation system :
SSB D.P.S.N. modulation AM Digital low power modulation FM Digital phase modulation
• Spurious emission :
Harmonics More than 60 dB (HF bands) Unwanted emission More than 50 dB (HF bands)
(except Harmonics)
Out of band emission More than 40 dB (HF bands)
• Carrier suppression : More than 63 dB
• Unwanted side-band suppression : More than 80 dB
•∂TX variable range : ±9.999 kHz
• Microphone connector : 8-pin connector (600 1)
• ELEC-KEY connector : 3-conductor 6.35 (d) mm (1⁄4w)
• KEY connector : 3-conductor 6.35 (d) mm (1⁄4w)
• RELAY connector : Phono (RCA)
• ALC connector : Phono (RCA)
5–200 W
More than 70 dB (50 MHz band) More than 66 dB (50 MHz band) More than 60 dB (50 MHz band)
1 - 1
D
D
D
D
Receiver
Receive system : Double conversion superheterodyne system
Intermediate frequencies : 1st 64.455 MHz 2nd 36 kHz
Sensitivity (typical) :
SSB, CW, RTTY (BW=2.4 kHz, 10 dB S/N)
0.100000– 1.799999 MHz 0.5 µV
1.800000–29.990000 MHz 0.16 µV
50.000000–54.000000 MHz 0.13 µV (pre-amp 2 ON)
AM (BW=6 kHz, 10 dB S/N)
0.100000– 1.799999 MHz 6.3 µV
1.800000–29.990000 MHz 2 µV (pre-amp 1 ON)
50.000000–54.000000 MHz 1 µV
FM (BW=15 kHz, 12 dB SINAD)
28.000000–29.990000 MHz 0.5 µV (pre-amp 1 ON)
50.000000–54.000000 MHz 0.32 µV (pre-amp 2 ON)
• Internal Modulate Distortion (typical) : Dynamic range 109 dB
(at 14.100 MHz, 100 kHz separation, pre-amp OFF, CW mode; BW=500 Hz)
• Selectivity :
SSB, RTTY (BW=2.4 kHz) More than 2.4 kHz/–3 dB
Less than 3.6 kHz/–60 dB
CW (BW=500 Hz) More than 500 Hz/–3 dB
Less than 700 Hz/–60 dB
AM (BW=6 kHz) More than 6.0 kHz/–3 dB
Less than 15.0 kHz/–60 dB
FM (BW=15 kHz) More than 12.0 kHz/–6 dB
Less than 20.0 kHz/–60 dB
• Spurious and image rejection ratio : More than 70 dB
• Squelch sensitivity (pre-amp OFF) :
SSB, CW, RTTY, PSK31 Less than 5.6 µ V FM Less than 1 µV
• RIT variable range : ±9.999 kHz
• Audio output power : More than 2.6 W at 10% distortion with an 8 1 load
• PHONES connector : 3-conductor 6.35 (d) mm (1⁄4w)
• EXT-SP connectors : 2-conductor 3.5 (d) mm (1⁄8w)/8 1
(pre-amp 1 ON)
(pre-amp 1 ON)
(pre-amp 1 ON)
(pre-amp 2 ON)
Antenna tuner
• Matching impedance range : 16.7 to 150 1 unbalanced
(HF bands; VSWR better than 3:1)
20 to 125 1 unbalanced
(50 MHz band; VSWR better than 2.5:1)
• Minimum operating input : 8W (HF bands)
15 W (50 MHz band)
• Tuning accuracy : VSWR 1.5:1 or less
• Insertion loss (after tuning) : Less than 1.0 dB
All stated specifications are typical and subject to change without notice or obligation.
1 - 2

SECTION 2 INSIDE VIEW

(viewing from the bottom)
RF UNIT
MAIN UNIT
PLL UNIT
DIGISEL UNIT (under the cover)
SCOPE UNIT
OSC UNIT
2 - 1

SECTION 3 CIRCUIT DESCRIPTION

3-1 RECEIVER CIRCUITS
ANT-SW UNIT
Antenna switching relays (RL51, 61, 71, 81) select the RX signals which are from [ANT1]–[ANT4], and the relays are controlled by relay controller (IC11). RX signals from [ANT1] –[ANT3] are applied to the CTRL BOARD, RX signals from [ANT4] are applied to the RF UNIT directly.
CTRL BOARD
The CTRL BOARD has TX/RX switch which toggles the RF path between in TX and RX.
RX signals from the ANT-SW UNIT are passed through the TX/RX switches (RL252–254), and applied to the RF UNIT.
RF UNIT
RF UNIT contains receive circuits; from RX BPF to 2nd RX IF AMP. The RX signals are filtered by BPFs to remove unwanted signals and amplified, then down-converted twice into 2nd IF signal.
The received signals from the ANT-SW UNIT and CTRL BOARD are passed through some relays and attenuators, then filtered by BPFs which is assigned to filter the RX signals that desired to receive. The filtered RX signals are amplified by RF AMPs before being applied to the 1st mixer.
• 0.03–30 MHz SIGNALS
The RX signals from the band SW (RL351) are passed though one of the BPF or LPF. The filtered signals are entered to the DIGISEL UNIT, and gone through or by-passed the DIGISEL (Digital RF Selector Switch) filter.
When the DIGISEL function is activated, the RX signals are passed through the DIGISEL SW (RL21) and narrow bandwidth filter (D_SEL) which filters out unwanted signals with its sharpen frequency response. The filtered signals are amplified by the RF AMP (Q201) which recovers the insert loss of the D_SEL filter, then backed to the RF UNIT via DIGISEL SW (RL2).
• 30–60 MHz SIGNALS
RX signals from the band SW (RL351) are passed though one of the BPFs (Fc=50–54 MHz or Fc=54–60 MHz) to remove unwanted signals.
The filtered signals are amplified by one of (or both of) the Pre-AMPs (or by-passed; according to the setting). The amplified RX signals are then applied to the 1st mixer (Q1211, 1212) via the LPF.
The RX signals are mixed with the 1st LO signals from PLL UNIT (the 1st LO signals are gone through LO AMP (Q1301), HPF and LPF before being applied.) to be converted into the 1st RX IF signal.
A portion of 1st IF signal is applied to the SCOPE UNIT via buffer (Q1352).
The converted 1st RX IF signal is then filtered by one of 1st IF filters on the MCF BOARDs (FI1401). Selecting of the filter to pass is carried out by IF SW (IC1402, 1403). The filtered 1st RX IF signal is amplified by two 1st IF AMPs (Q1401–1403), then splitted into two before being applied to the 2nd mixers; as a image rejection mixer (IC501,
1502). Each divided 1st RX IF signal is mixed with 2nd LO signals from the PLL UNIT (gone through ATT, LO AMP (Q1651), buffer (IC1651) and another buffer (IC1651)), to be converted into the 36 kHz 2nd RX IF signal.
One of the LO signal is 90 degrees phase-shifted before being applied to the 2nd mixer (IC1502), and the converted 2nd RX IF is 90 degrees phase-shifted too.
These converted 2nd RX IF signals are buffer-amplified by buffer (IC1502/IC1501) and amplified by 2nd IF AMP (IC1504/IC1503). Then the 2nd RX IF signals whose phase is different each other are phase-shifted by the phase shifter (IC1505), then composed by the composer (IC1505).
The composed 2nd RX IF signal is amplified by another 2nd IF AMP (IC1506), then entered to the MAIN UNIT.
The RX signals from the DIGISEL UNIT are applied to or by-passed the Pre-AMP.
When the Pre-AMP1/2 is activated, the RX signals are applied to the Pre-AMP1 (for all HF bands) or Pre-AMP2 (for 24 MHz and above) via P.AMP SW (RL1004), and the amplified RX signals are applied to the 1st mixer (IC1051) via the P.AMP SWs (RL1005, 1006) and LPF.
The RX signals are mixed with the 1st LO signals from the PLL UNIT (1st LO signals are gone through LO AMPs (Q1105, 1104, 1101) before being applied.) to be converted into the 1st RX IF signal.
• FREQUENCY CONFIGURATION
Signal Frequency Signal Frequency
1st RX IF 64.455 MHz 1st RX LO 64.485–124.455 MHz
2nd RX IF 36 kHz 2nd RX LO 64.491 MHz
1st TX IF 36 kHz 1st TX LO 64.485–124.455 MHz
2nd TX IF 455 kHz 2nd TX LO 64 MHz
3rd TX IF (*)
*; Refer to "SPECIFICATIONS."
3 - 1
MAIN UNIT
MIAN UNIT contains receive circuits; from demodulator to AF circuits. The 2nd IF signal is demodulated by digital audio processing circuits.
• DEMODULATOR CIRCUIT
The 36 kHz 2nd RX IF signal from the MAIN UNIT is applied to the Analog to Digital Converter (ADC; IC1251) via the IF mute SW (IC1201) and unbalance-balance convert circuit (IC1211, 1231), to be converted into the 24-bit serial data. The serial data is applied to the DSP (IC1001) and processed as digital audio signals. The processed digital audio signals are then applied to the Digital Audio Converter (DAC; IC1501) to be converted into the analog audio signals; as recovered AF signals.
The recovered AF signals are applied to the RX AF circuits via buffer (IC1751).
• RX AF CIRCUITS
The recovered AF signals are amplified and level-adjusted, then output from the audio interfaces. (The destination of AF output signals is depends on the setting)
<OUTPUT FROM Int./Ext. SPEAKER>
The recovered AF signals from the buffer (IC1751) are passed through the SQL SW (Q351), and applied to the AF AMP (IC331). The amplified AF signals are splitted into two AF lines; one is bound for the headphones jack (J2) on the FRONT UNIT, another is bound for the internal speaker (SP1)/external speaker via the external SP jack (J751) on the MAIN UNIT. Both of AF signals on each AF lines are applied to the 2-channel Voltage Controlled Amplifier (VCA; IC311) whose gain is determined by applied control voltage to be adjusted its signal level.
SCOPE UNIT
The 1st RX/TX IF signal from the buffer (Q1352) on the RF UNIT are passed through the scope IF SW (IC31), scope ATT, LPF and BPF (dual tuned), and amplified by scope AMP (Q2) then applied to the 2nd scope mixer (D101).
The 1st IF signal is converted into the 45 MHz 2nd scope IF signal (S2IF), and filtered to remove unwanted signals, then amplified by the 2nd scope IF AMPs (Q201 and Q202). The amplified 2nd scope IF signal is applied to the 3rd scope mixer (D4) to be converted into the 200 kHz 3rd scope IF signal. The converted signal is amplified by the 3rd scope IF AMP (IC401), filtered by the active LPF (IC403), level-limited by the saturation AMP (IC404). The level-limited signal is applied to the ADC (IC501) which samples the 200 kHz 3rd scope IF signal (0–2.5 V) into digital signal, then applied to the DSP (IC601) as the serial data.
The DSP processes input data, then output to the CPU to display the frequency and relative signal strength of RX signals on the spectrum screen.
The level-adjusted AF signals are applied to the AF power AMP (IC281) which power-amplifies to obtain audio output power, via LPF (Q291/301).
The power-amplified AF signals are passed through the AF mute SW (RL261), then applied to the internal speaker (SP1) via the external SP jack (J751), or an external speaker on the MAIN UNIT.
When the headphones are connected to the headphones jack (J2) on the FRONT UNIT, the power-amplified AF signals from the AF power AMP (IC281) are applied to the connected headphones.
<TO THE AUDIO STORAGE>
When recording received audio, recovered AF signals from the buffer (IC1571) are also send to the audio storage (IC203) on the LOGIC UNIT to be recorded.
<OUTPUT FROM ACC PORT>
The recovered AF signals from the buffer (IC1571) are amplified by AF AMPs (IC241), the amplified AF signals are applied to the VCA (IC231) to be adjusted its signal level. The level-adjusted AF signals are output from [ACC1] socket.
3 - 2
3-2 TRANSMITTER CIRCUITS
MAIN UNIT
The MAIN UNIT contains transmit circuits; from MIC AMP to modulator cicuit.
CTRL BOARD
The CTRL BOARD mainly contains circuits for parameter detection of TX signal; Forward Wave, Reflected wave, Reactance, Resistance, antenna current and voltage.
• TX AF CIRCUITS
The audio signals from the microphone (MIC signals) are amplified by MIC AMP (IC171) and level-adjusted by VCA (IC171). The level-adjusted MIC signals are passed through the MIC mute SW (IC201) and MIC line selector (IC211) which selects the MIC line; MIC signals from the microphone jack on the FRONT UNIT, or from [ACC1] socket on the MAIN UNIT.
The MIC signals are then applied to the limiter AMP (IC221) which limits the amplitude of MIC signals. The amplitude­limited MIC signals are applied to the ADC (IC1251) via the unbalance-balance convert circuit (IC1311, 1321, 1331), to be converted into the 24-bit serial data. The serial data is applied to the DSP (IC1001) and processed as digital audio signals. The processed digital audio signals are then applied to the Digital to Analog Converter (DAC; IC1501) to be converted into the analog audio signals; as the 36 kHz 1st TX IF signal. The 1st TX IF signal is entered to the RF UNIT.
RF UNIT
RF UNIT contains transmit circuits; TX mixers and AMPs. The 36 kHz 1st TX IF signal from the MAIN UNIT is applied
to the 1st TX mixer (IC503) to be mixed with the 491 kHz 3rd LO signal from the PLL UNIT, to be converted into the 455 kHz 2nd TX IF signal. The converted 2nd TX IF is amplified by the 2nd IF AMP (Q501), filtered by 2nd TX IF filter (FI1501 for BW=20 kHz or FI1502 for BW=4 kHz). The filtered 2nd TX signal is amplified by 2nd IF AMP (Q504), and applied to the 2nd TX mixer (D505) to be mixed with the 64 MHz 2nd LO signal from the PLL UNIT, to be converted into the 64.455 MHz 3rd TX IF signal. The converted 3rd TX IF signal is passed through the BPF (FI503), amplified by 3rd IF AMP (Q506), and filtered by the LPF. The filtered 3rd TX IF signal is applied to the 3rd TX mixer (D506) to be mixed with the 3rd LO signal from the PLL UNIT, to be converted into the 4th TX IF signal (=TX signal). The converted TX signal is filtered by the LPF, amplified by RF AMP (Q508), passed through one of BPFs, then applied to the YGR AMP (Q801).
TX signal from the FILTER UNIT is passed through several detection circuits in sequence, then applied to the antenna [ANT1]–[ANT4].
• FOR (Forward Wave) voltage detection circuit
A portion of TX signal is rectified by current trans (L101) and diode (D102), and the produced DC voltage is composed by C103, C106 and C116 to detect FOR voltage (Forward wave components). The detected voltage is amplified by IC101 and applied to the A/D port of CPU (IC1).
• REF (Reflected Wave) voltage detection circuit
A portion of TX signal is rectified by current trans (L101) and diode (D101), and the produced DC voltage is composed by C102, C105, C115, C120 and C121 to detect REF voltage (Reflected wave components). The detected voltage is amplified by IC101 and applied to the A/D port of CPU (IC1).
• Reactance components detection circuit
A portion of TX signal which is detected by current trans (L151) and TX signal which is divided by C153 and C158 are amplified by C-MOS IC. This AMP, as the first stage, employs a C-MOS type AMP to detect the low TX signal.
The inverter AMP requires input level lower than others need, and provides high speed operation for stable high frequency operation with low TX signal.
The amplified signal is adjusted its wavefor m, then applied to the IC155 and IC156 for phase comparison. The output signal is rectified by D153 and D154, composed and amplified by IC201, then applied to the A/D port of the CPU (IC1).
• Resistance components detection
A portion of TX signal which is detected by current trans (L201) and TX signal which is divided by C202, C205 and C206 are adjusted so that two of these are the same on the voltage. And two of these are rectified composed each other to detect the resistance components. When the detected voltage is increased, Q201 is activated to amplify the signal for high detection sensitivity.
The amplified TX signal is entered to the PA200W BOARD.
PA200W BOARD
TX AMPLIFIERS The TX signal from the RF UNIT is amplified by the RF AMP (Q101), Pre-drive (Q201), drive (Q301) and power (Q401A, B) amplifiers in sequence, to obtain TX output power. The power-amplified TX signal is entered to the FILTER UNIT.
FILTER UNIT
• TX FILTERS
The power-amplified TX signal from the PA200W BOARD is passed through one of BPFs (according to the TX frequency) to remove unwanted signals including harmonic components. The filtered TX signal is then entered to the CTRL BOARD.
3 - 3
3-3 FREQUENCY SYNTHESIZER CIRCUITS
PLL UNIT
PLL UNIT provides LO signals; 1st LO for TX/RX IF circuits, 2nd RX LO (64.491 MHz), 2nd TX LO (64 MHz), 3rd TX LO (491 kHz), marker frequency (100 kHz), reference frequency for the SCOPE UNIT (40 MHz) and clock signal for the DSP UNIT (12.888 MHz). These LO signals are generated by the reference signal from the OSC UNIT as reference.
This transeiver employs the Direct Digital Synthesizer (DDS) which digitally creates arbitrary waveforms and frequencies from a fixed source frequency, to provide extremely high resolution and stability frequency and pure wavefor m.
• Reference frequency signal
The 10 MHz reference frequency signal generated on the OSC UNIT is applied to the 4th harmonic extractor (Q702, L702, 703) via buffer (Q30) to produce the 40 MHz reference signal.
• 1st LO signals
The 40 MHz reference signal from the harmonic extractor is amplified by Q101, and applied to the DDS (IC101) as the clock signal. The DDS generates the 10.4122038 –10.4963312 MHz sine waves, and these are passed through the ceramic filter (FI101; Fc=10.7 MHz) to adjust the wavefor m, then applied to the PLL IC (IC201) via buffer (Q151).
<2nd TX LO signal>
The VCO output signal from the hybrid divider is passed through the ATT, and applied to the 2nd LO AMP (Q591). The amplified VCO output signal is passed through the BPF, then entered to the RF UNIT as the 2nd TX LO signal.
<2nd RX LO signal>
The VCO output signal from the hybrid divider is passed through the ATT, and applied to the 2nd LO AMP (Q801). The amplified VCO output signal is passed through the ATT and, applied to the 2nd LO mixer (D821) and mixed with the 491 kHz 3rd TX LO signal from the 3rd TX LO oscillator (IC651), to convert into the 64.491 MHz 2nd RX LO signal. The converted 2nd RX LO signal is passed through the ATT and BPF, and applied to the 2nd LO AMP (Q831). The amplified signal is entered to the RF UNIT as the 2nd RX LO signal.
• 3rd TX LO signal
The 40 MHz reference signal from the harmonic extractor is amplified by IC652, and applied to the DDS (IC565) as the clock signal. Using the clock signal, the DDS directly generates the 491 kHz 3rd TX LO signal.
The output signal of DDS is passed through the LPF and HPF, and applied to the buffer AMP (Q680). The buffer­amplified 2rd TX LO signal is entered to the RF UNIT via ATT.
The PLL IC (IC201) controls the oscillating frequency of 6 VCOs (VCO1 to VCO6) using the reference signal generated by the DDS as reference frequency.
VCO
VCO1 Q220 64.485–72.454999 MHz VCO2 Q230 72.455–79.454999 MHz VCO3 Q240 79.455–86.454999 MHz VCO4 Q250 86.455–94.454999 MHz VCO5 Q260 94.455–109.454999 MHz VCO6 Q270 109.455–124.455 MHz
Oscillator
component
Oscillating frequency
The output signals of each VCOs (1st LO signals) are buffer-amplified by Q301, passed through the HPF and LPF, then amplified by the 1st LO AMPs (Q302 and Q351). The amplified 1st LO signals are buffer-amplified by Q352, passed through the LPF, HPF and ATT, then output to the RF UNIT as 1st LO signals (64.485–124.455 MHz).
• 2nd LO signals
The 40 MHz reference signal from the harmonic extractor is amplified by IC503, and applied to the DDS (IC501) as the clock signal. The DDS generates the reference frequency which controls the oscillating frequency of 64 MHz VCO (Q541).
The output signal of 64 MHz VCO (Q541) is buffer-amplified by Q561, and applied to the hybrid divider. The hybrid divider divides the VCO output into two; 2nd TX LO and 2nd RX LO.
• DSP system clock
The 40 MHz reference signal from the harmonic extractor is amplified by IC1651, and applied to the DDS (IC1652) as the clock signal. Using the clock signal, the DDS directly generates 12.288 MHz system clock signal. The system clock signal is passed through the LPF and HPF, and applied to the buffer (Q1680). The buffer-amplified system clock signal is entered to the MAIN UNIT via ATT.
• Scope clock
The 40 MHz reference signal from the harmonic extractor is amplified by Q1601, and entered to the SCOPE UNIT.
3 - 4
3-4 MAIN CPU (IC604) PORT ALLOCATIONS
Pin No.
Clock signal to 4094/LMX2306 (PLL UNIT).
42
(DDS for 1st LO PLL-IC/DDS, 2nd TX LO DDS, 3rd TX LO) "Serial data to 4094/LMX2306 (PLL UNIT).
43
(DDS for 1st LO PLL-IC/DDS, 2nd TX LO DDS, 3rd TX LO) 44 N/C O 45 Mode status (1Lo or T2Lo) output. O 46 Chip select siganl to PLL. I/O 47 Strobe to the PLL. O 51 Clock signal to units other than PLL and SCOPE. O 52 Serial data (other than PLL, SCOPE and DSP). O 53 N/C O 54 CI-V format data (UART). O 55 CI-V format data (UART). I 56 Clock to the DSP IC. O 57 Seral data (TXD/RXD) to the DSP. O 58 START signal to the TUNER UNIT (UART, 9600). O
142 Serial data to the DAC (BU9480) for ext. S-meter. O 140 Clock (A-clock) to the DAC (BU9480) for ext. S-meter. O 138 Clock (B-clock) to the DAC (BU9480) for ext. S-meter. O 137 Power line for liner circuit control signal. O "H"=Power ON 113 Forword wave detected voltage (A/D). I 114 Refl ected wave detected voltage (A/D). I 115 ALC fedback voltage (A/D). I 116 Drain current (fi nal amp.). I 117 Drain voltage (fi nal amp.). I 118 PA UNIT temparature. I 119 Cooling fan motor current. I 120 Voltage from key pad (rear panel). I 133 Serial data to the FRONT CPU (UART, 38400). O 134 Serial data from the FRONT CPU (UART, 38400). I 135 CW/RTTY keying signal to the DSP. O "L"=Key pushed
81 Mute control signal. I "H"=Mute 82 TX power line control signal. O "L"=TX 83 Noise pulse. I
105 RX power line control signal. O "L"=RX
3 Serial communication with the scope DDS (AD9857) detect signal. O "H"=detected 33 Serial data to the SCOPE UNIT DDS/PLL/DSP. O 34 Strobe to the scope PLL (LMX2306). O 59 Chip selet signal to the scope DDS (AD9857). O "L"=AD9875 is slected 60 Profi le (0/1) select signal to the scope DDS (AD9857). O "H"=Profi le 1 is selected. 61 Clock signal to the DDS/PLL/DSP. O
121 DSP data (TXD/RXD). I 122 Hand shake signal from SCOPE DSP. I 123 Extra port for SCOPE DSP. I 124 Serial data from SCOPE DSP. I 125 N/C I 126 Through signal from the TUNER UNIT. I "H"=Through 127 Key input from the tUNER UNIT. I "H"=Tuner ON 128 Straight key input (A/D). I "L"=Key pushed
Description
IN/
OUT
O
O
Condtion
3 - 5
3-4 MAIN CPU (IC604) PORT ALLOCATIONS (continued)
Pin No.
23 Clock to the EEPRROM (HN58X2464TI). O 24 Serial data from the EEPRROM (HN58X2464TI). I/O 26 Clock signal to the EEPROM (DIGISEL UNIT; CAT24WC256). O 27 Serial data from/to the EEPROM (DIGISEL UNIT; CAT24WC256). I/O 30 RTTY keying. I "H"="space" is marked
31 Transverter control signal from the [ACC] connector. I 21 PLL unlock signal. I "L"=Unlocked
5–
Address bus lines. O
20
73–
Data bus lines. I/O
71 84 WAIT signal (bus line control). I "L"=Wait. 85 SEND signal. O "L"=TX 86 Dual Port SRAM intrude signal. I 87 "L" indicator control signal (bus control). O "L"= lights. 88 "H" indicator control signal (bus control). O "H"= lights. 89 READ data (bus contol). O 90 Address data (bus contol). O 94 PTT/ACC SEND input. I "H"=TX
107 Squelch signal to the [ACC] connector. O
109 Squelch signal. O
35 External SEND (lead relay) signal output. O "H"=Relay ON 36 External SEND (IC relay) signal output. O "H"=Relay ON 37 Chip select signal to the Dual Port SRAM. O "L"=SRAM is selected.
38 Chip select signal to the expander. O
Description
IN/
OUT
"L"= Transverter is
"H"= Squelch open (RX
"L"= Squelch open (Mute
"L"= Expander is
Condtion
activated.
LED lights)
OFF)
selected.
3 - 6

SECTION 4 ADJUSTMENT PROCEDURE

4-1 PREPARATION
¤ REQUIRED EQUIPMENTS
EQUIPMENT SPECIFICATION EQUIPMENT SPECIFICATION
Spectrum analyzer
RF power (terminated type)
Frequency Counter
Modulation Analyzer
Audio Generator
Frequency range : At least 90 MHz Bandwidth : 100 kHz or more
Measuring range : 10–300 W Frequency range : 1.8–100 MHz Impedance : 50 SWR : Less than 1.2 : 1
Frequency range : 0.1–100 MHz Frequency accuracy : Input level : Less than 1 mW
Frequency range : 30–300 MHz Measuring range : 0 to ±10 kHz
Frequency range : 300–3000 Hz Output level : 1–500 mV
Ω
±0.5 ppm or better
Digital multimeter
Standard Signal Generator (SSG)
AC Millivoltmeter Measuring range : 10 mV to 10 V
External Speaker
Attenuator
CAUTION!: BACK UP originally programmed contents (Memory channels, Common settings, etc.) in the transceiver before
starting adjustment. When all adjustments are completed, these contents in the transceiver will be cleared.
Input impedance : 50 kΩ/DC or more Measuring range : Voltage: 0.1–10V Current: 5A/30A
Frequency range : 0.1–100 MHz Output level : 0.1 µV to 32 mV (–127 to –17 dBm)
Input impedance : 8 Capacity : More than 5 W
Power attenuation : 50 or 60 dB Capacity : More than 200 W
Ω
¤ EXPOSING UNITS
CAUTION: The transceiver weighs approx. 22.5 kg (50 lb). Always have two people available to carry, lift or turn over the transceiver.
1) Remove 8 screws from the both sides.
2) Remove 7 screws from the bottom, then remove the bottom cover.
Bottom cover
OSC UNIT cover
RF UNIT cover
PLL/SCOPE UNITs cover
3) Turn over the transceiver.
4) Remove 8 screws from the RF UNIT cover, 10 screws from the PLL/SCOPE UNITs cover and 10 screws from the OSC UNIT cover, then remove those covers.
4 - 1
¤ UNITS LOCATION
<Bottom view>
SCOPE UNIT
PLL UNIT
MAIN UNIT
¤ CONNECTIONS
SSG
RF power meter
OSC UNIT
RF UNIT
CAUTION !
DO NOT select an TX adjustment item while an SSG
is connected to the antenna connector.
AC millvolt
meter
RX ANT
Audio
generator
<Rear view>
CW KEY
-
RS
232C
I
REF I/O
10MHz
-
10dBm
SSG
AC
S/P DIF
REMOTE
INOUT
EXT-DISPLAY
15A
ANT 1 AN T 2 ANT 3 ANT 4
DC OUT
INOUT
X-VERTER
15V
MAX1A
METER
EXT
KEYPAD
EXT-SP
ACC
12
GND
ALC
ALCRELAY
ADJ
SINAD METER
(for adjustments on the OSC UNIT)
<Front view>
[MIC]
PTT
4 - 2
4-2 ADJUSTMENTS ON THE OSC UNIT AND PLL UNIT
ADJUSTMENT ADJUSTMENT CONDITION OPERATION
REFERENCE SIGNAL LEVEL
REFERENCE SIGNAL LEVEL (40MHz)
HPL LOCK VOL T A GE (VCO1)
(VCO2) 2 • Frequency : 14.999 MHz
(VCO3) 3 • Frequency : 21.999 MHz
(VCO4) 4 • Frequency : 29.999 MHz
(VCO5) 5
(VCO6) 6 • Frequency : 60.000 MHz
1st LO OUTPUT LEVEL
2nd LO LOCK VOL T A GE
RX 2nd LO LEVEL
TX 2nd LO LEVEL
1 • Reference signal source :
External
• Receiving
1 • Receiving 1) Connect a Spectrum Analyzer to
1 • Frequency : 7.999 MHz
• Mode : USB
• Receiving
• Mode : USB
• Receiving
• Mode : USB
• Receiving
• Mode : USB
• Receiving
• Frequency : 44.999 MHz
• Mode : USB
• Receiving
• Mode : USB
• Receiving
1 • Frequency : 14.999 MHz
• Mode : USB
• Receiving
1 • Frequency : 14.100 MHz
• Mode : USB
• Receiving
1 • Frequency : 14.100 MHz
• Mode : USB
• Receiving
1 • Frequency : 14.100 MHz
• Mode : USB
• T r ansmitting
1) Connect an Standard Signal Generator to J1071 ([EXT-REF I/O] terminal on the rear panel) and set as;
Frequecy : 10.000 MHz Level : –10.0 dBm Modulation : None
2) Connect a Spectrum Analyzer to J1072.
3) Adjust the REF signal level with
L1061 and L1062.
CP701 (PLL UNIT).
2) Adjust the REF signal (40 MHz) level with L702 and L703.
1) Connect a Digital multimeter to CP2 "LV2" (PLL UNIT).
2) Adjust the lock voltage with C222.
1) Connect a Digital multimeter to CP2 "LV2" (PLL UNIT).
2) Adjust the lock voltage with C232.
1) Connect a Digital multimeter to CP2 "LV2" (PLL UNIT).
2) Adjust the lock voltage with C242.
1) Connect a Digital multimeter to CP2 "LV2" (PLL UNIT).
2) Adjust the lock voltage with C252.
1) Connect a Digital multimeter to CP2 "LV2" (PLL UNIT).
2) Adjust the lock voltage with C262.
1) Connect a Digital multimeter to CP2 "LV2" (PLL UNIT).
2) Adjust the lock voltage with C272.
1) Connect a Spectrum Analyzer to J351 "1LO" (PLL UNIT).
2) Adjust the output level with R357.
1) Connect a Digital multimeter to CP3 "LV3" (PLL UNIT).
2) Adjust the lock voltage with C546.
1) Connect a Spectrum Analyzer to J831 "R2LO" (PLL UNIT).
2) Adjust the output level with L801 and L834.
1) Connect a Dummy Load to [ANT1].
2) Connect a Spectrum Analyzer to J561 "T2LO" (PLL UNIT).
3) Adjust the output level with L565 and L566.
ADJUSTMENT
POINT
L1061, L1062
(OSC UNIT) (repeatedly)
L702, L703 (PLL UNIT)
(repeatedly)
C222
(PLL UNIT)
C232
(PLL UNIT)
C242
(PLL UNIT)
C252
(PLL UNIT)
C262
(PLL UNIT)
C272
(PLL UNIT)
R357
(PLL UNIT)
C546
(PLL UNIT)
L801, L834 (PLL UNIT)
(repeatedly)
L565, L566 (PLL UNIT)
(repeatedly)
VALUE
Maximum
level
Maximum
level
3.9–4.1 V
3.9–4.1 V
3.9–4.1 V
3.9–4.1 V
3.9–4.1 V
3.9–4.1 V
2.35–2.85 dBm
1.7–2.3 V
Max. level
(–20.0
dBm ±3.0
dB)
Max.
level
(3.0 dBm
±3.0 dB)
4 - 3
L1061
L1062
J1072
J1071
From SG
To RF voltmeter
CP2 HPL lock voltage check
C232
(VCO2)
C222
(VCO1)
R357
1st LO level adjustment
L703
Reference signal level (40MHz) adjustment
L702
CP701
C272
HPL lock voltage adjustment
(VCO6)
C262
(VCO5)
C252
(VCO4)
C242
(VCO3)
J351
C546
2nd LO lock voltage adjust
CP3
L834
L801
L565
L566
TX 2nd LO level
adjustment
J831
J561
RX 2nd LO level
adjustment
- ADJUSTMENT AND CHECK POINTS -
• PLL UNIT (TOP VIEW)
• PLL UNIT (TOP VIEW)
RX 2nd LO level
adjustment
1
C831
R2Lo
J831
TO RF J1651
R692
R691
R690
C691
J831
C692
R686 R687
C668 C669 C670 C671 C672
C666
C663 C664
C653
DACK
TOMAINJ801
R1680
C1670
R1707
R1706
C1669
T3Lo
J681
R812
R814
TO RF J501
C811
R689
Q680
R685
R688
C690
C654 C655 C657 C658
C1684C1685
C661
MP1651
L1682
C1671 C1672 C1673
IC652
J1681
C1682
C1683
C1668
C1667
L1681
R1691
R1692
IC651
R656
C1666
C1691
C660
R1690
C1681
R693
Q1680
R1686
R1689
C1692
C1680
R1679
R1676
R1678
IC1652
Q831
C834C835
R834R835
L834
L834
C813
Q811
L812
C812
L683
C687
C686
C688C689
C667
C665
C659
R657
C1689
9
R1687
R1688
R1693
R1685
C1690
MP1653
R1673
R1675
R1677
R1664 R1665
R1666 R1667
R1668 R1669
R1670 R1671
R1672
R1674
C1661
C1664C1665
L831
FI831
C838
C832
MP651
C684C685
L682
C682
C683
L681
C681
C680
R679 R680
R677 R678
R675 R676
R673 R674
R671 R672
R669 R670
R667 R668
R665 R666
R663 R664
R661 R662
R659 R660
R658
R655
2nd LO lock voltage adjust
R1656R1657
R1658 R1659
R1660 R1661
R1662 R1663
R1651
C1651
IC1651
R1652
C1652
R1694
C1659 C1660
IC1701
R1705
C1711
C1655 C1656
C1658
R565
MP653
R546
L543
C549
C546
C550
C546
C545
C546
R580
R711
C526
C525
R506
IC503
R503
R504
D821
L801
Q561
R563
R564
Q541
R544
R545
C543
C580
C517C518C519
C520
EP1708
EP1701
EP1702
EP1703
EP1704
EP1705
EP1706
EP1707
EP1709
4
V0 V5 V10 V15 V20 V25 V30 V35 V40 V45 V50 V55 V60 V65 V70 V75 V80 V85 V90 V95 V100 V105 V110
H0H5H10
H20H25
H15
H30H35
H40H45
C566
R570
R561
C551
C547 C548
D542
Q580
R582
C504 C506
R573
R571
R572
L541
MP541
R581
MP501
L822
L821
C542
C581
TO RF J502
L801
R574 R575
L542
R556
IC501
H50
L562
R839
Q832
C553
R554
C559
C515C516
J561
C837
C554
Q540
R540
C540
R548
R550
C558
R509
C514
C507
C532
R522
L530 L531
H55H60
T2Lo
J561
C836
C802
C803
R803
R802
C541
C521
C552
R555
R537
C509 C510 C511 C512 C513
C533
TX 2nd LO level
adjustment
L566
C20
C21
L566
L565
L565
Q801
C801
6
CP3
CP3
J1601
TO SCOPE J3
LV3
C503
L501
L532
C1751
C1752
C1753
C1754
C1755
H65H70
10M
C1756
C1757
C703
C704
L701
L30
L703
R712
R704
L702
D501
Q502
C501
C502
R534
C535
C534
EP22
C22
EP21
EP20
C565
C593
L1603
C1613
C1612
C1611
L1602
C1609
SAD
L703
C712
C710
C709
L702
H75H80
L20
C1610
C1608
Q1601
C1607
R1608
C711
C705
J31
TO OSC
J1702
7
8
R272
L272
R270
C274
R274
C278
(VCO6)
L270
R1602R1606
R1607
C1601
C713
R709
R708
R710
1st LO level adjustment
J351
1Lo
J351
TO RF J351
C294
D272
R262 R263
R273
C293
C277
C273
C272
C272
D271
D270
CP701
R101 R102 R103
Q101
L102
C291
L262
C275
C263
C264
R260
R264
C262
R271
C276
C268
C272
(VCO5)
C260
L271
L260
CP701
R604
IC602
Reference signal level (40MHz) adjustment
C101
R104
R105
R108
C107
C108
C109
R106
C106
C102
C104
C103
C105
R107
C110
DIP
L451
C453
C441
C442
C444
C445
C446
C448
R364
R366
C447
R441
C451
C452
R365
L442
C361
C292
HPL lock voltage adjustment
C267
C262
C265
R261
C266
L452
D262
R252 R253
R254
D441
L252
C254
R250
C258
C262
(VCO4)
C250
L261
D261
D263
C604
R603
C124
C118
C111
L250
C605
TO RF J1001
C122
C123
C120
R109
R110
R111
R112
C117
C116
IC101
C115
C114
C119
R113
C112
C113
C128
R138
L103
C443
L441
R442
R443
C449
Q441
C290
C289
C257
C253
C252
C252
D250
J601
MKR
IC103IC104
L101
C121
IC102
R131R132
R133
FI101
L123
C255
R251
C256
C353
D252
R242 R243
R244
C252
L251
5
L242
C244
R357
R358
R359
C355
C357
C351
C352
Q351
L351
R352
R356
C356
C288
C287
C247
C245
C243
R240
C242
R241
C246
C248
C242
(VCO3)
C240 C241
L240
D240
LV1
CP1
R357
R357
R353
D242
C242
L241
MP221
R355
R234
C354
R232 R233
L232
C234
C230
L230
C311
R354
C286
C285
C239
C237
C233
R230
C232
C238
C232
(VCO2)
D231
C296
D230
MP101
B6724D PLL
H90H95H100H105
H85
H110H115
H120
H125H130
H135
C309
C334
C335
C337
C341
C344
C310
L332
R341
C336
D341
L302
R343
L341
Q341
C284
Q280Q281Q282Q283Q284Q285
D232
R222 R223
C283
L222
C235
C223
C224
R220
R224
Q220Q230Q240Q250Q260Q270
C222
R231
C236
C228
C232
(VCO1)
C220 C221
L231
L220
MP201
R210
C219
C201
C203
C208
C206
R206
IC201
C202
L201
C2
R4R5R6
Q41
D201
176x113 t=1.6(2)
H145H150
H140
To RF voltmeter
From SG
• OSC UNIT (TOP VIEW)
J1072
J1071
C1072
Q1070
C1008
C1048
L1044
Q1042
C1052
R1045
R1046
R1092
R1091
R1043
C1043
C1044
C1092
C1050
Q1043
C1074
R1044
EP1091
C1093
R1075
R1080
C1075
R1074
R1012
D1011
Q1011
C1018
C1017
R1064
R
R1068
Q1062
C1062
R1067
L1061
C1064
C1067
R1065
L1061
C1051
RL1010
EP1092
R1095
C1091
C1042
IC1091
R1099
C1094
R1100
IC1092
R1094
R1093
R1098
R1061
C6110
C1063
R1063
R1062
C1016
C1005
D1010
Q1061
C1004
Q1010
R1096
R1097
R1102
C1019
C1007
R1071
R1073
D1071
D1072
R1011
C1006
R1072
C1071
J1071
C2017
N
R2018
J2016
Q1012Q1013
C2016
R2017
X10
R2016
J2016
C1010
C1011
IC10
C1012
C1013
C1015
EP1010
C1014
EP1070
J2017
C1070
C1069
EP1069
Q1101
R1101
C1101
R1077
J1072
R1078
R1079
C1073
C1077
R305
L331
C302
R306R307
R304
C332C333
C301
C331
R301
R342
C342
C229
C227
C225
R221
C226
C222
D221
D220
R201
Q201
C212
C204
C205
R205
D205
IC2
R3
R19
C54
R303
Q301
C308
R302
D222
C51
C52C53
IC51
R51
L1062
3
C222
L280
R61
L221
C61
C64
C210
C209
C259
R17
R16
L2
R15
R14
R13
R11
R10
EP12
EP11
CP2
CP2
LV2
HPL lock voltage check
J2019
BROWN
TO DC-DC
J2018
J2019
C16
C15
C18
C17
EP10
C19
TO LOGIC
C14
EP13
J2018
2
H155
H160
H165
H170
H175
RL1011
L1062
C1031
C1066
C1030
L1024
C1047
C1028
L1021
R1027
C1026
C1025
Q1022
R1028
C1033
R1025
R1021
C1021
R1020
C1023
C1032
Q1021
R1023
R1026
R1024
C1024
Q1023
C1045
C1020
L1020
C1046
L1041
R1022
L1042
C1022
L1043
R1047
R1013
C1053
B6734B
L1023
C1027
L1022
V0 V5 V10 V15 V20 V25 V30 V35 V40
H0H5H10H15H20H25H30H35H40H45H50H55H60H65H70
4 - 4
4-3 ADJUSTMENTS ON THE RF UNIT
s
ADJUSTMENT ADJUSTMENT CONDITION OPERATION
PRERARATION (Preset)
(MCF-M) 4• Set the L1401 and L1402 as below.
(MCF-W) 5• Set the L1401 and L1402 as below.
(MCF-N) 6• Set the L1401 and L1402 as below.
1 • Frequency : 14.150 MHz
• Mode : USB
• ANTENNA : [ANT1]
2• Connect a Digital multimeter to
• [P.AMP1] : "ON"
• Receiving
• Connect a Digital multimeter to
CP1102" (RF UNIT).
CP1103" (RF UNIT).
3• Set R1228 (RF UNIT) to center
position.
Center position
3 rotation
Core
3.5 rotations
Core
ADJUSTMENT
POINT
R1101
(RF UNIT)
R1132
(RF UNIT)
R1228
(RF UNIT)
L1401, L1402
(MCF-M BOARD)
L1401, L1402
(MCF-W BOARD)
VALUE
4.4–4.6 V
4.4–4.6 V
Center
position
RECEIVE SENSITIVITY (HF BAND)
IMAGE RESPONSE
RECEIVE SENSITIVITY (50 MHz BAND)
IF THROUGH (50 MHz)
1 • Frequency : 14.150 MHz
• Mode : USB
• ANTENNA : [ANT1]
• Receiving
1 • Frequency : 14.150 MHz
• Mode : USB
• ANTENNA : [ANT1]
• Receiving
1 • Frequency : 50.0200 MHz
• Mode : USB
• ANTENNA : [ANT1]
• [PREAMP2] : "ON"
• Receiving
1 • Frequency : 50.0200 MHz
• Mode : USB
• Receiving
4.5 rotations
Core
1) Connect an SSG to the [ANT1] and set as;
Frequecy : 14.1515 MHz Level : 0 dBµ Modulation : None
2) Connect an AC Millivoltmeter to the [EXP-SP].
3) Adjust the sensitivity with L1408 and L1058.
1) Connect an SSG to the [ANT1] and set as;
Frequecy : 14.0765 MHz Level : +94 dBµ Modulation : None
2) Connect an AC Millivoltmeter to the [EXP-SP].
3) Adjust the sensitivity with R1516 and C1656.
1) Connect an SSG to the [ANT1] and set as;
Frequecy : 50.0215 MHz Level : –10 dBµ Modulation : None
2) Connect an AC Millivoltmeter to the [EXP-SP].
3) Adjust the sensitivity with L1222.
1) Connect an SSG to the [ANT1] and set as;
Frequecy : 64.455 MHz Level : +94 dBµ Modulation : None
2) Monitoring the S-METER on the display, adjust the swing width with C1265.
L1401, L1402
(MCF-N BOARD)
L1408, L1058
(repeatedly)
(RF UNIT)
R1516, C1656
(RF UNIT)
L1222
(RF UNIT)
C1265
(RF UNIT)
Max. audio
output leve
Min. audio
output leve
Max. audio
output leve
Min.
swing
width
l
l
l
4 - 5
R1101
Preset
R1228
L1058
RX sensitivity adjustment
L1408
Image response adjustment
R1516
C1656
RX sensitivity
(50MHz)
adjustment
L1222
C1265
TX output power adjustment
L505
C576
L512
R538
TX total gain adjustment
R1132
IF through (50MHz)
adjustment
Preset
L1401
L1402
Preset
L1401
L1402
Preset
L1401
L1402
- ADJUSTMENT AND CHECK POINTS -
• RF UNIT (TOP VIEW)
KEYPAD
METER
J2001
D2001
DC-OUT
D2002
XVRT
RL381
RXANT-IN
RL410
RL431
RXANT-OUT
9
J2002J2003
EP2002
J103
RL352
J104
R405
J105
1
2002F1002F
2A
FUSE
C397
V
TO RF J810
R388
RL401
J391
RL351
R264
C287
R262
RL353
L268
R322
L326
E
TO CTRL J351
J106
RL402
J108
F
TO ANT-SW J3
C2010
RL2
L27
RL22
L57
RL52
L87
RL82
L117
RL112
L147
RL142
L177
RL172
L207
RL202
L237
RL232
L267
RL262
H175
• MCF-M BOARD (TOP VIEW)
C2006
C2012
L25
L55
L85
L145
L294
L205
L235
L265
L3
C7
C297
L293
EP2004
J2006
TO MAIN J941
R1
R3
C272
J2007
C2007
C2013
C2015
C2016
C2017
EP2014
EP2015
EP2016
TO DC-DC J7
C10
6L5L
C2019
EP2017
RED
C8
C9
C11
L4
EP2018
EP2013
J2007
L26
L56
L86
L116
L115
L146
L295
L176
C302
L291
C283
L175
C304
D262
L292
C285
R263
Q260
C286
C303
R260
L296
L206
L236
L266
L24
L54
L84
L114
L144
L174
L204
L234
L264
EP2005
C2009
D260
EP2007
C2004
EP2006
EP2008
C2023
EP2010
EP2009
C2022
R2007
C2021
C276
J2006
R2008
R2009
R2010
L260
R261
C2018
C2020
EP2012
EP2011
R2011
R2012
C398
RL1
L23
R121
R122
R123
R101
R103
R105
R104
R135
201CI101CI
R134
R133
C399
R118
R120
R107
R108
R102
R106
R117
R119
RL21
C1724
L53
RL51
L83
L113
RL81
RL111
I
C1723
J351
TO PLL J351
R1706
C1722
8
L143
RL141
J102
RL902
R320
L320
G
J2004
L173
RL171
TO DIGISEL J1
J101
L203
RL201
IF through (50MHz)
TO DIGISEL J2
L1005
L1004
L233
RL231
L263
RL261
C1014
L1006
RL1006
4
4091C3091C
L1902
EP1901
IC1701
R1712
R1715
IC1703
R1720
R1721
R1722
C1717
C1718
C1720
C1721
C910C914
Q901
L905
RL1003RL1004
Q1005
EP1802
L1008
C1011
C1013
R1006
R1008
C1038
R1024
C1041
C1037
L1013
Q1205
D1001
R1018
R1002
C1001
R1019
L1052
R1056
L1053
C1054
C1053
C1057
C1067
C1055
C1056
7
R1909
C1202
L1015
R1133
R1134
L522
L1208
L1011
L1056
C1125
R1132
C577
D506
R1132
R576
R575
C574
R577
MP511
L1009
C1104
R1105
R1910
R1911
R1912
R1913
R1914
R1915
R1916
R1902
R1903
R1904
R1905
R1906
R1907
R1908
L646
R610
L513
L1213
0 42
1C
L1216
L1210
6 32
1C
C1250
L1228
C1266
C1265
C1265
R1228
CP1102
C1101
R1101
R1101
R1101
L650
L648
D619 D620
L1214
L1211
C1248C1249
R1203
R1135
C759
C756
C761
C755
L649
C751
C750
C749
C760
C745
L512
C1246
L1218
C1247
L1219
J1001
J601
TO PLL
L1220
IC1051
C1123
L651
L647
Q1701
C1241
IC1904
IC1903
IC1702
2091CI1091CI
2091C1091C
TX output power adjustment
L521
R1709
R1710
R1711
R580
C569
R579
C590
R578
L527
C568
C589
C567
L519
C565
L518
C566
C564
R562
L514
J503
W
J352
TO RF J1101
RL903
RL1201
L1201
C1201
R1211
EP1813
EP1814
EP1816
L1007
C1265
L1010
adjustment
EP1810 EP1811
C1034
L1054
R1071
C1032
R1055
C1071
R1132
C1073
L1071
C1072
L1072
EP1815
L1012
CP1103
RL1005
DIP
D
TO PA200W J1
J801
L644
L645
C758
C741
C740
C738
C739
L643
C737
R611
C733
C732
C734
C735
C747
L641
L642
D617 D618
L510
C576
C576
L512
J808
RX sensitivity adjustment
RL1202
R1210
R1209
C1215
C1244C1245
L1217
C1214
R1208
C1268
D1201
R1316
C1083
M
IC1081
C1252
Q1212
R1227
R1228
R1232
R1226
Q1211
C1251
R1228
Preset
R1104
C1124
R1103
C736
R1315
C743 C744
C731
C729
C1256
T
R1054
EP1832
C1084
C1085
EP1831
C742
R609
C730
FI503
C576
U
L1060
CP802
R820
R821
R819
C807
R817
CP801
D616
L639
C722
C723
C718
C719
L637
D615
D614
C726
L640
L634
C725
C727 C728
Image response adjustment
C724
C706
C707
L638
L633
C720
R608
C721
C717
C716
C702
C703
C715
L636
L632
C713
C714
D613
L509
L508
TX total gain adjustment
TO SCOPE J11
MP506
6
C1360
L1353
R1360
TO SCOPE J1
R1151
L1063
C1066
C1070
C1074
L1058
R1314
L1307
L1223
C1312
L1301
RX sensitivity
C1302
C1303
L1222
L1103
R1107
C1122
R1114
Q1101
L1101
C1102
L1062
C1062
C1061
L1222
L1055
L1102
C1103
J1301
C1064
C804
L803
L635
C709
C708
C704
C701
C700
L631
R613
C1357
C1305
C1304
D505
C1306
C710
C711 C712
C705
R607
C699
C698
C697
R614
R612
L505
MP502
L1058
C1153
L1303
L1302
C1314
R1302
R1111
R1113
L1105
R1122
C1126
C1106
L629
C690
C691
L628
C686
C687
L627
D611 D612
MP1058
C1307
Q1301
Q1102
R1118
C1111
R1117
R1119
C1112
J502
R1116
L1304
C1110
L1104
L630
C685
C684
L626
C801
L801
R801
C802
C693
C692
C689
L505
R1304
R1123
D801
C695 C696
C688
C682 C683
J
L1305
C1116
C1109
R1121
R811
Q804
Q805
R810
R816
R815
R814
R813
C814
R812
C813
C816
D802
C694
R606
C681
R534
C539
R537
C540
R538
R538
L507
TO PLL J561
EP1092
EP1093
L1151
C1405
C1093
C1308
R1307
C1309
(50MHz)
MP1301
C1310
C1313
20 1
1D1011
W
R1124
Q1105
R1126
C1117
C1118
D
R1127
C1115
C1113
Q1104
TO RF J391
J810
C507
C513
C520
Q509
Q503
R538
C506
R509
C512
C519
R518
C522
FI502
IC501
R508
C510
C511
IC502
R516
R517
C521
IC503
C518
C525
R519
R585
Q501
C526
C527
R525
R504
R505
C503
C505
V
FI501
RF
TO PLL J831
B6721D
5
Q1702 Q1703
C1091 C1092
EP1091
EP1833
EP1835
EP1837
C1403
C1406C1407
adjustment
IC1402
021
9211
1C
R
J1101
R1130
TO RF J352
C1121
9
8
1
2
11C
11R
R1073
R1072
MP1101
TO MAIN J831
J1501
R501
R502
R503
C501
C502
C508
C509
R506
R507
C515
C514
TO PLL J681
J501
R510
L
C517
R1516
C524
R1516
C523
R523
L504
R524
C528
R526
R527
R1517
C1517
R1529
C1507
C1656
C1508
C1656
C1655
R1657
J1651
K
C1659
IC1704
C1706
MCF-W BOARD
J1405
MCF-M BOARD
J1403
MCF-N BOARD
J1401
IC1506
R1540
C1536
C1530
C1523
R1524
R1533
1351R0351R
C1526 C1527
R1523
C1522
R1522
R1536
IC1505
41 51 R3
15 1R2
C1512 C1513
151 R
3
C1537
C1538
R1541 R1543
R1661
R1539
C1663
R1662
C1535
EP1505
R1519
C1515
C1516
R1515
R1518
C1514
C1511
R1506
C1509
C1521
2051CI1051CI
R1501
J1501
C1540
C1539
C1541
C1531
C1534
C1529
R1532
R1534
R1535
R1516
C1528
4051CI3051CI
C1525
R1527
R1528
R1525
C1524
2051Q1051Q
C1503
C1504
L1501
C1519
C1656
L1652
R1665
R1658
8561C7561C
R1660
IC1651
R1659
MP1652
C1703
L1408
R1409
C1429 W1411
C1441
R1411
R1412
L1408
C1704C1705
Q1402
C1428
R1408
R1402
Q1403
L1407
C1423
J1406
J1404
J1402
2
IC1652
R1675
R1520
R1508
C1520
R1521
R1507
C1506
R1504
C1502
MP1408
C1433
R1413
C1431
C1421
R1544
R1511
R1503
C1505
C1518
C1501
L1405 L1406
R1415
C1420
C1662
R1663
R1677
R1502
IC1403
C1510
R1509 R1510
C1418
H155H160H165H170
H140H145H150
H90H95H100H105H110H115H120H125H130H135
MP1651
H85
H65H70H75H80
H50H55H60
H20H25H30H35H40H45
H15
H0H5H10
V0 V5 V10
H0H5H10H15H20H25H30H35
L1401
MCF-M
C1404 C1405
B6739A
L1402
TUONI
• MCF-N BOARD (TOP VIEW)
V0 V5 V10
H0H5H10H15H20H25H30H35
L1401
MCF-N
C1404 C1405
B6740A
L1402
TUONI
• MCF-W BOARD (TOP VIEW)
V0 V5 V10
H0H5H10H15H20H25H30H35
L1401
MCF-W
C1404
B6722A
L1402
TUONI
V0 V5 V10 V15 V20 V25 V30 V35 V40 V45 V50 V55 V60 V65 V70 V75 V80 V85 V90 V95 V100V105V110V115V120V125V130V135V140V145V150V155V160V165V170V175V180V185V190V195V200V205V210V215V220V225V230V235V240V245V250
C1401
C1403
C1402
C1406
C1407
C1408
C1401
C1403
C1402
C1406
C1407
C1408
C1401
C1402
C1406
C1408
FI1401
FI1401
FI1401
MIDDLE
Preset
2041L1041L
NARROW
Preset
2041L1041L
WIDE
Preset
2041L1041L
4 - 6
4-4 ADJUSTMENTS ON THE PA200W BOARD
ADJUSTMENT ADJUSTMENT CONDITION OPERATION
IDLING (Preparation)
IDLING (DRIVER AMP.)
"IDLING" must be adjusted by cold-started. 1 • Mode : USB
• MIC gain : Minimum
2 1) Set 3 variable resisters to the preset
1 • Frequency : 14.100 MHz
• Mode : USB
• T r ansmitting
• Connect an Audio Generator to the
MIC jack (see the page 4-2) and set
it as; Frequency : 1.5 kHz Level : 1 mV
point.
2) Disconnect the W1 from the PA200W
BOARD, and connect an Ammeter between the PA200W BOARD and W1.
3) Measure the driving current, and
note it as the initial value.
• Adjust the driving current with R301.
ADJUSTMENT
POINT
––
R301, R407,
R410
R301
VALUE
Max.
counter
clockwise
+1.0 A
more than
initial value
IDLING (FINAL AMP.)
1 • Frequency : 14.100 MHz
• Mode : USB
• T r ansmitting
2 R410 (for main
3 Apply slight vibration to the PA200W BOARD, and verify that the current is stable against the vibration.
• Adjust the driving current with
variable resisters.
R407 (for main
adjustment)
R425 (for critical
adjustment)
adjustment)
R426 (for critical
adjustment)
+2.0 A
more than
initial value
+3.0 A
more than
initial value
4 - 7
Idling adjustment (Driver amp.)
R301
R407
R410
R425
R426
Idling adjustment (Final amp.)
- ADJUSTMENT AND CHECK POINTS -
• PA200W BOARD (TOP VIEW)
C113
3
J1
DIP
R101
TO RF J801
C106
R107
TO MAIN J851
2
V0 V5 V10 V15 V20 V25 V30 V35 V40 V45 V50 V55 V60 V65 V70 V75 V80 V85 V90 V95 V100
H0H5H10H15
D
R102
R103
B6728A
R117
C102
C104
R113
R106
R105
C103
R104
C107
C108
R108
Q101
C110
C109
L101
C111
C112
R119
L102
J2
R203
C202
C114
R112
R111
R110
Q201
R201
C201
R115
R118
R202
L4
C4
L6
C6
L3
C3
L2
C2
L1
C1
J2
H20
PA200W
C204
C206
Idling adjustment (Driver amp.)
R205
L202
C305
L201
C207
C303
C307
C309
R301
R4
Q1
C8
R2
R1
H25H30H35H40H45
C301
R305
R302
L301
R301
Q2
R310
H50H55
R425
R407
L307
C403
R407
C405
C407
C318
C319
2 1 3
R
7 0
3
R
4
C311
L306
R401
R425
R423
R402
C401C402
C409
D401
C413
L401
D403D404
R403
C415
R416 R418
R420R422
C411
R408R409
R411
R413
Q401A
L403
J402
R427
Idling adjustment (Final amp.)
W401
L304
Q301
Q301
C314
IC2
C10
C12
C11
C9
H60
H65H70H75H80H85
C7
C317
L7
R309
L305
R410
L303
C408
C406
C404
C313
R404
R405
R410
J5
H90H95
R406
C414
L402
R424
D1
C17
GRAY BLACK
TO DC-DC J8
C416
R412
R426
R426
R5
C16
C15
R7
R6
J5
H100H105H110
Q401B
R414
D402
C412
C410
5
R3
C513
H120H125H130
H115
Q401
Q401
R508
R514
H135
R563
R507
C507
6
C551
R551
R565
R552
R513
H140H145
EP501
C515
D551
H150
C553
R554
R523
GRAY
H155
R502
R564
C554
C
J401
TO FILTER J901
L404
L404
R501
R511
R512
W501
R521
R522
R503
C506
R504
C510
C511
C512
C514
H160H165H170H175
C503
C502
EP503
C501
C505
EP502
BLACK
L501
H180
C417
C419
H185H190
C504
1
7
C418
C420
H195
H200
Ammeter
+: Gray
+
W1 (from REG UNIT)
–: Black
4 - 8
4-5 ADJUSTMENTS ON THE MAIN UNIT (including RF UNIT)
ADJUSTMENT ADJUSTMENT CONDITION OPERATION
PREPARATION (Preset)
TRANSMIT OUTPUT POWER
TRANSMIT TOTAL GAIN
TRANSMIT HIGH POWER (HF)
TRANSMIT HIGH POWER (50 MHz)
AM CARRYER POWER
APC Vd (Drain-Volatge)
APC Id (Drain-Current)
1 • Receiving 1) Turn the power OFF.
2• Set the variable resister to the preset
3• Set the variable resister to the preset
3• Connect a Digital multimeter to the
1 • Frequency : 14.100 MHz
• Mode : USB
• T r ansmitting
2 • Frequency : 14.100 MHz
• Mode : FM
• MIC gain : Maximum
• T r ansmitting
1 • Frequency : 14.100 MHz
• Mode : USB
• MIC gain : Center
• T r ansmitting
1 • Frequency : 14.100 MHz
• Mode : RTTY
• T r ansmitting
1 • Frequency : 50.100 MHz
• Mode : RTTY
• T r ansmitting
1 • Frequency : 14.100 MHz
• Mode : AM
• MIC input : OFF
• T r ansmitting
1 • Frequency : 1.900 MHz
• Mode : RTTY
• T r ansmitting
2•
3 • Adjust the RF power with R2042. R2042 220 W 4 • Disconnect the CP2051 from the
1 • Frequency : 24.900 MHz
• Mode : RTTY
• MIC : OFF
2• Set the variable resister to the preset
• T r ansmitting
2) Push and hold [F-INP]+[MW] keys, and turn the power ON (All clear).
point.
point.
CP2001.
1) Connect an Audio Generator to the MIC jack (see the page 4-2) and set it as;
Frequency : 1.5 kHz Level : 1 mV
2) Connect an RF Power Meter to the [ANT1].
3) Adjust the RF power.
1) Set the SSG as;
Frequency : 1 kHz Level : 10 mV
2) Connect an RF Power Meter to the [ANT1].
3) Adjust the RF power.
1) Connect an Audio Generator to the MIC jack (see the page 4-2) and set it as;
Frequency : 1.5 kHz Level : 1 mV
2) Connect an RF Power Meter to the [ANT1].
3) Adjust the RF power.
• Connect an RF Power Meter to the
[ANT1]. R2072 200 W
• Connect an RF Power Meter to the
[ANT1]. R2068 200 W
• Connect an RF Power Meter to the
[ANT1].
• Connect the CP2051 to the GND.
Turn the R2042 max. counter
clockwise.
GND.
• Connect the CP2051, CP2041 to the
GND.
point.
90° to CCW
(Center position)
ADJUSTMENT
POINT
––
R2042 Max. CW
R2006
R2028 0.3–0.7 V
L505→C576
L512
(RF UNIT)
(in sequence,
repeatedly)
C576
(RF UNIT)
R538
(RF UNIT)
R2065 50 W
CP2051
R2042
(CCW rotation)
CP2051
CP2051, CP2041
R2006
VALUE
3 o'clock
position
Maximum
output power
Maximum
output power
130 W
to the
GND
Max.
CCW
Disconnect
from GND
to the
GND
90° to
CCW
3• Disconnect the W1 from the PA200W
BOARD, and connect an Ammeter between the PA200W BOARD and W1.
4• Disconnect the CP2051 and CP2041
from the GND.
4 - 9
R2006
(CW rotatioin)
CP2051, CP2041
12.0 A
Disconnect
from GND
S3LO LV adjustment
L201
Scope Gain adjustment
Scope Attenuation adjustment
L203
L202
L5L5L6
R11
C41
R416
Preset
TX power adjustment
R2072 R2068
R2065
Preset/APC(Vd) adjustment
CP2041
CP801
C824
Scope adjustment
Preset/APC(Id) adjustment
R2006
R2042
R2028
CP2051
- ADJUSTMENT AND CHECK POINTS -
J1
• MAIN UNIT (TOP VIEW)
J751
EP752
2
C281
C271
C282
R282
C283
C285
C284
IC281
EP942
EP944
R946
R948
R950
J941
R951
R953
3
H5
H0
V0 V5 V10 V15 V20 V25 V30 V35 V40 V45 V50 V55 V60 V65 V70 V75 V80 V85 V90 V95 V100
RL261
H10
C286
TO RF J2006
J941
C334
J811
ORANGE
EP751
J741
C748
C287
C318
C316
C317
C315
C332
EP816
EP815
C400
TO DC-DC J3
H15H20
C745
C236
J841
TO DISPLAY J605
TO VR-A J107
C313
IC311
C314
C333
J811
EP812
EP813
EP814
H25H30
• SCOPE UNIT (TOP VIEW)
L52
R879
R880
R882
R883
R885
R887
R889
J814
J2021
R624
R403
C1
IC31
C214
R604
R606
R607
C606
R625
R626
C605
C604
C603
C602
C601
R512
IC607
R509
C426
C434
R416
R415
C408
C409
R405
R404
C410
C24
C40
R36
TO LOGIC
R211
IC201
R210
R605
R636
R623
R500
R507
C509
IC502
C507
C429
IC404
R421
R417
C425
R416
C422
IC403
R414
C424
R410
C406
C407
R402
C403
C411
IC401
R412
J1
R1
R38
D1
C3
B6725D
R890
C215C216
R61
IC671
C608
C607
C628
C627
R511
C506
C508
R424
R301
L401
C401
R413
C421
‚s
J1
TO RF J1301
L1
C4C5C6
L2
SCOPE
IC821
IC501
C420
R411
L3
R60
R888
C609
C626
R634
C504
L304
L302
D3
D2
R884
R886
R79
R63
R64
R62
C610
C611
IC601
C629
C625
IC603
C663
R612
R611
R505
R504
R503
R501
C501
R305
C302
L303
C301
R303
MP301
R5
R6
Q1
R4
R3
C10
R2
L4
C7
C9
C42
C43
L13
C8
J731
J721
Preset/APC(Id) adjustment
C722
RL721
C1461
TO PA J2
R1901
R1885
R1900
R1899
R1898
IC1921
R1897
R1896
C1921C1922
R1922
J851
J851
J831
J831
C1623
R1482
C1484
R1423
1741R2641R
R1422
R1421
C1425
C1481
C1423
C1422
R1461
R1354
R1615
R1623
C1351
C1621
C1611
IC1401
R1362
IC1351
R1353
C1642
R1621
R1622
R1611
R1614
C1604
C1353
C1362
C1631
R1410
R1409
C1407
R1407
C1403
C1402
C1201
R1204
R1214
H80
R1411
C1203
C1605
IC1601
EP1401
R1408
C1317
IC1201
R1203
C1204
C1215
C1211
R1211
R1212 R1213
H85H90H95
R1921
R1562
IC1531
R1313
C1313
CP1471
C1564
C1222
R1221
R1223
IC1211
C1603
C1226
C1602
IC1221
C1524
C1514
C1551
C1541
C1563
R1534
IC1311
R1312
C1335
R1215
R1892
R1895
C1601
C1213
R1225
C1227
C1217
C1225
R1222
R1932
R1935
R1311
IC1931
C1312
C761
C234
C237
R234
C235
C233
R232
R236
C242
C842
EP842
EP843
C843
C311
C361
IC361
R233
IC231
C232
C231
R245
R171
C161
C844
C171
C174
C176
C201
C464
R213
IC221
R226
C225
C762
R763
Q761
R764
R761
R762
R231
C243
R246
C194
C162
C197
C198
C196
IC191
C193
R194
R192
C191
C195
R195
TO RF J1501
C164
R172
C175
R176
R177
R178
R179
R180R181
IC171
C177
C178
C179
R473
R224
R223
C221
R225
C223
C222
R221
R222
C226
C224
C426
R1492
R182
C1483
R1491
IC1451
C1451
C1453
C1463
R1451
R1452
4
TO LOGIC J810
J821
EP811
H35
J821
H40H45H50
H55
H65H70H75
H60
IC1511 IC1521
R1331R1332
R1224
C1224
C1543
IC1331
C1315
C1254
C1232
R1231
R1233
MP1001
R1933
C1263
R1934
C1577
C1264
R1893
R1930R1931
R1894
R1579
C1930C1931
C1553
C1506
C1503
C1331C1333
C1255
IC1231
H100
C1576
R1501
C1265
C1507
C1323
5
EP1498
R1572
R1323
C1327
D2005
D2004
R2002
C1578
IC1571
R1571
C1237
R1232
R721
J901
R2006
R2004
R2006
R2006
D2002
R2019
Q2001
R2001
CP2051
R2020
R2013
R2017
R2009
R2014
D2001
R2008
R2012
R2028
R2018
R2010
R2011
R2007
R2015
R2016
CP2001
R2005
IC2001
CP1472
R1010
C1575
C1571
R1574
C1501
IC1501
Q1201
C1325
IC1321
C1322
R1322
C1321
R1321
R1261
R1262
R1263
R1264
C1266
IC1251
C1257
R1253
R1255
R1254
R1235
R1251
R1234
R1241
C1235
EP1251
R1242
R1011
C1234
H105H110H115
TO LOGIC J826
R2042
R2041
R2042
R2003
R2042
R2024
R2022
R2025
R2029
R2030
R2066
C2059
R2062
R2070
R2061
C2002
R2067
R2071
CP2051
J801
C1441
C1431
IC1441
R1441
IC1431
FI1121
H120
Preset/APC(Vd) adjustment
IC701
C101
J701J702
R1012
R2027
R2073
CP2051
R2028
CP2079 CP2078
D2091
R2093
R2094
R2044
R2026
C2004
R2043
R2028
CP2077
S
TO PLL J1681
C1132
R1132
H125
R2045
C2045
R1141
C1142
C703
R2072
R2068
R2065
R2072 R2068 R2065
X1141
IC1001
R2091
R2092
R2095
R1911
Preset
R2023
C2003
IC2051
R2054
R2053
C2051
R2051
D2041
D2051
R2046
R2072
R2074
Q2060
R2069
R2068
Q2056Q2057
R2065
Q2055
TX power adjustment
C2060
R2060
D2053
Q2058
C2058
R2063
Q2059
R2064
CP2041
CP2041
J711
CP2041
6
J1151
L1001
R1111
R1113
R418
R420
R419
R402
R404
R417
R415
R401
R427
R426
TO LOGIC J809
IC1112
C1652
H150
IC1131IC1132
C1131
C1141
R1131
IC1111
IC1101
H130H135H140H145
TO OSC J1071
N
J762
DIP
B6723E
J911
TO LOGIC J808
C928
EP992
C991
EP991
R926
R924
R922
R921
R918
R916
R914
R912
R891
R893
H165
EP987
R985
R983
R981
R979
R977
R975
R973
R971
R969
R967
R965
R963
R961
J911 J961
R992
R927
R925
R923
R920
R919
R917
R915
R913
R911
R890
R892
H155H160
J761
1
MAIN
R986
R984
R982
R978
R976
J961
R974
R972
R970
R968
R966
R964
R962
S3LO LV adjustment
7
H175H180
H170
Scope Attenuation adjustment
1
C213
R620
R621
MP601
C521
C522
IC505
C524
C523
R419
R418
Scope Gain adjustment
R423
R422
C428
R416
C53
C423
C57
IC2
R81
C55
C56
C405
C404
‚t
J11
TO RF J808
C22
C39
2
R891
J2021
R878
R881
R72
R78
R65
R75
R77
J2020
R73
R66
R74
R76
C671
L671
C613
C612
C614
R627
C624
C623
C672
R615
R610
C661
FI501
C660
IC602
C664
C503
R506
L502
R502
C502
C54
R308
C304
R306
Q301
C303
R307
R304
R302
D4
L203
R208
R206
R207
L203
L204
R11
4
R11
R11
L11
C46
C44
C45
C11
L14
C41
C23
L552
C617
C621
C622
R618
C505
L53
R858
L301
C210
IC803
C808
C725
R739
R732
R736
C750
C740
IC820
C730 C731
L720
R811
Q810
R803
R801
IC801
C803
C805
C824
Q841
R843
R841
R844
R845
R847
Q842
R850
R848
L842
R106
R105
R107
L101 L102
L10
C432
R431
TO OSC J2016
6
EP55
L802
C809
L762
C764
L761
L763
C762C763
R735
C761
C766
C734
C767
C765
C738 C739
R723
R724
R726
C733
R725
R737
C768
C769
C770
L764
R745
R764
R765
R810
C811
R802
R812
C807
C813
C862
R766
C812
R771
MP801
L822
R860
R842
R846
C842
C846
R849
C847
Q872
R113
MP802
C844
C843
R103
R112
C106
C101
Q101
C108
C110
R111
C102
C107
C109
L104
L103
R104
C103
R437 R438
MP101
R435
IC405
R433
CP401
R436
C433
R429
3
DIP
H0H5H10H15H20H25H30H35H40H45H50H55H60H65H70H75H80H85H90H95H100H105H110H115H120H125H130H135H140H145H150H155H160H165H170H175
V0 V5 V10 V15 V20 V25 V30 V35 V40 V45 V50 V55 V60 V65 V70 V75 V80
J2013
EP59
EP60
EP57
EP54
J6
BLUE
R53
J2013
TO DC-DC
EP58
C723
C724
L721
R71
J813
J2020
TO LOGIC
L551
C667
C666
C662
C551
C615
C616
R628
R629
R630
R631
R632
C618
R633
R635 C619
C620
R622
R617
R616
C832
C833
L501
L54
C845
R861
R856
R857
C202
C212
Q202
R209
C208
R205
C209
L6
L5
L6
C12
C13
L12
C41
C41
R722
C727
L722
R721
C726
C751
R720
C737
R734
Q720
R729
C736
C741C742
R738
R742
C722
C721
R813
C802
CP801
C806
L821
D821
D822
C821
C823
C822
C824
R822
C825
C827
Q821
C828
C826
R821
C854
L851
Q843
R859
C851
R854
C852
R109
L205
R108
R110
C206
R203
C205
C17
R12
Q2
C18
L8
R871
J2017
R870
R865
R869
J2016
R862
R866
R867
R731
C720
C810
L801
C801
R809
R808
R806
R814
R823
L823
C829
R852 R853
C849
C848
R851
C850
D101
R9
C16
R8
TO DIGISEL J2017
J2016
MP701
R730
L51
EP56
L701
R727
R704R705
R701
R703
C703
Q701
C702
R702
TO PLL J1601
C21
J3
5
‚p
CP801
J601
L825
C824
R855
C831
C830
L841
C855
C856
L852
C853
L201
L201
C211
C201
FI201
L202
Q201
R201
R202
C204
C207
R204
L202
L7
R7
Scope adjustment
C14
L9
C15
R864
R872
R874
J2017
R863
R873
R876
R877
R868
4 - 10
4-6 ADJUSTMENTS ON THE SCOPE UNIT
ADJUSTMENT ADJUSTMENT CONDITION OPERATION
PREPARATION (Common setting)
3rd LO LOCK VOLTAGE
SCOPE 1 • Receiving • Connect a Signal Generator to [ANT1]
SCOPE GAIN 1 • Receiving • Adjust the waveform to set the peak
SCOPE ATTENUATION
1 • Frequency : 14.200 MHz
• Mode : CW
• [P.AMP] : "OFF"
• [SCOPE] : "ON"
• [SCOPE ATT] : "OFF"
• [SPAN] : ±25 kHz
1
2 • Receiving • Connect a Signal Generator to J1
3 • Receiving • Connect a Signal Generator to [ANT1]
1 • [SCOPE ATT] : 30 dB
• Receiving
1) Connect a Digital multimeter to the CP801.
2) Adjust the lock voltage.
and set as; Frequency : 14.200 MHz Modulation : None Level : +54 dBµ
(SCOPE UNIT) and set as; Frequency : 71.715 MHz Modulation : None Level : +100 dBµ
and set as; Frequency : 14.200 MHz Modulation : None Level : +54 dBµ
of the wave spectrum reaches the 6th
scale.
• Adjust the waveform to set
of the wave spectrum reaches the 3rd
scale.
––
the peak
ADJUSTMENT
POINT
C824 2.2–2.8 V
L203→L202
L201→L5→L6
C41 (in sequence)
L5, L6, C41
(repeatedly)
L5, L6
(repeatedly)
and
C41
R416 (see fi g. 1).
R11 (see fi g. 2)
VALUE
Maximum
waveform
on the
SCOPE
screen
Minimum
waveform
on the
SCOPE
screen
Maximum
waveform
on the
SCOPE
screen
<fig. 1>
<fig. 2>
3rd scale
6th scale
4 - 11
4-7 AUTOMATIC ADJUSTMENTS
¤ ENTERING AUTOMATIC ADJUSTMENT MODE
1) Connect the short plug to the [REMOTE] terminal (see the illust bellow).
2) Push and hold [SSB]+[CW] keys and turn the power ON, then the adjustment main menu appears.
3) When the automatic adjustments are fi nished, turn the power OFF to quit the adjustment mode.
<Main menu>
LOCKTX RX SPLIT
F-1 F-2 F-3 F-4 F-5 F-6 F-7
SSB CW
RTTY/PSK
AM/FM DATA
M.SCOPE
EXIT/SET
REC
VOICE MEMORYBRIGHTCONTRASTVOX GAINMONI GAINCOMP XOV ITNAEVIRD
Receiver adjustment (page 4-15) Transmitter adjustment (page 4-13)
PLAY
AUTO TUNE
1.8
10
21
GENE
XFC
3.5
1
14
4
24
7
50
7
2
18
5
28
8
F-INP
0
MP-W MP-R
MW V/M
A/B A=B
TS
3
6
9
ENT
LOCK
• CONNECTION
RX ANT
CAUTION: When a TX adjustment item is selected,
the transceiver transmits automatically.
Reference frequency adjustment (page 4-17)
Other adjustment (page 4-17)
ALC ADJ
Short plug
REMOTE
AC
S/P DIF
CW KEY
INOUT
-
RS
232C
I
REF I/O
10MHz
-
10dBm
<Rear view>
EXT-DISPLAY
15A
EXT
KEYPAD
ANT 3
ANT 4
EXT-SP
GND
ACC
12
ALCRELAY
ANT 1 AN T 2
DC OUT
15V
INOUT
X-VERTER
MAX1A
METER
4 - 12
• Short plug
3.5 mm (1/8’’ ) monoral plug
(Short)
4-7-1 AUTOMATIC ADJUSTMENTS (TRANSMITTER)
<TX adjustment screen>
LOCKTX RX SPLIT
F-1 F-2 F-3 F-4 F-5 F-6 F-7
SSB CW
RTTY/PSK
AM/FM DATA
M.SCOPE
EXIT/SET
REC
VOICE MEMORYBRIGHTCONTRASTVOX GAINMONI GAINCOMP XOV ITNAEVIRD
Adjustment value
Adjustment item
PLAY
AUTO TUNE
1.8
10
21
GENE
XFC
1
4
7
3.5
14
24
50
Adjusts
7
2
18
5
28
8
F-INP
0
MP-W MP-R
MW V/M
A/B A=B
TS
3
6
9
ENT
LOCK
Return to main menu Selects the next adjustment item
Selects the previous adjustment item
• CONNECTION FOR TX ADJUSTMENTS
RF Power Meter
RX ANT
INOUT
ANT 1 AN T 2
X-VERTER
100 ohm Dummy Load (SWR=2)
DC OUT
15V
METER
MAX1A
<Rear view>
ANT 3
EXT
KEYPAD
ANT 4
EXT-SP
Stores the adjustment value
Short plug
(see page 4-12)
AC
S/P DIF
REMOTE
INOUT
EXT-DISPLAY
15A
GND
ACC
12
ALC
ALCRELAY
ADJ
CW KEY
-
RS
232C
I
REF I/O
10MHz
-
10dBm
AC millvolt
meter
Audio
generator
[MIC]
<Front view>
PTT
4 - 13
4-7-2 AUTOMATIC ADJUSTMENTS (TRANSMITTER)
ADJUSTMENT ADJUSTMENT CONDITION OPERATION
PREPARATION 1 1) Connect an Audio Generator to the MIC jack and set it as;
POWER METER (HF BAND) <Preset>
<10 W> 2 • Transmitting (Automatically) 1) Adjust the transmit power using
<50 W> 3 • T r ansmitting (Automatically) [POWER HF
<100 W> 4 • Transmitting (Automatically) [POWER HF
<150 W> 5 • Transmitting (Automatically) [POWER HF
<200 W> 6 • Transmitting (Automatically) [POWER HF
POWER METER (50 MHz BAND)
<50 W> 8 • T r ansmitting (Automatically) [POWER 50M
<100 W> 9 • Transmitting (Automatically) [POWER 50M
<150 W> 10 • Tr ansmitting (Automatically) [POWER 50M
<195 W> 11 • Tr ansmitting (Automatically) [POWER 50M
[RESERVE POWER SET]
(NO AJUSTMENT)
POWER DOWN 1 • Transmitting (Automatically) 1) Adjust the transmit power using
ALC METER 1 • T ransmitting (Automatically) Push [F-7] key.
DRIVE LEVEL 1 • T ransmitting (Automatically) Push [F-7] key.
DRAIN VOL T A GE METER
DRAIN CURRENT METER
Frequency : 1.5 kHz Level : 10 mV
2) Connect an RF power meter to the [ANT1].
3) Connect an terminator (SWR=2) to the [ANT2].
1
7 • Transmitting (Automatically) 1) Adjust the transmit power using
1
1 • T r ansmitting (Automatically) •Push [F-7] key.
1 • T r ansmitting (Automatically) •Push [F-7] key.
• Push [F-7] key.
[MAIN DIAL].
2) Push [F-7] key.
[MAIN DIAL].
2) Push [F-7] key.
• "RESERVE POWER SET" appears. Push [F-7] key.
[MAIN DIAL].
2) Push [F-7] key.
ADJUSTMENT
ITEM
––
[POWER HF/
50M 0W]
[POWER HF
10W]
50W]
100W]
150W]
200W]
[POWER 50M
10W]
50W]
100W]
150W]
200W]
––
[POWER for
Power Down
HF/50M]
[ALC]
[DRIVE]
[Vd48V]
[Id 0A]
VALUE
10 W
50 W
100 W
150 W
195 W
10 W
50 W
100 W
150 W
195 W
100 W
(Automatic adjustment)
(Automatic adjustment)
(Automatic adjustment)
0A 5A 2 • Transmitting (Automatically) • Monitoring drain current on the
display, adjust the current using [MAIN DIAL], then push [F-7] key.
10A 3 • Transmitting (Automatically) • Monitoring drain current on the
display, adjust the current using [MAIN DIAL], then push [F-7] key.
SWR METER 1 • Tr ansmitting (Automatically) Push [F-7] key.
(Returns to adjustment main menu)
4 - 14
[Id 5A] 5 A
[Id 10A] 10 A
[SWR]
(Automatic adjustment)
4-7-2 AUTOMATIC ADJUSTMENTS (RECEIVER)
<RX adjustment screen>
LOCKTX RX SPLIT
F-1 F-2 F-3 F-4 F-5 F-6 F-7
SSB CW
RTTY/PSK
AM/FM DATA
M.SCOPE
EXIT/SET
REC
VOICE MEMORYBRIGHTCONTRASTVOX GAINMONI GAINCOMP XOV ITNAEVIRD
Adjustment value
Adjustment item
PLAY
AUTO TUNE
1.8
10
21
GENE
XFC
1
4
7
3.5
14
24
50
Adjusts
7
2
18
5
28
8
F-INP
0
MP-W MP-R
MW V/M
A/B A=B
TS
3
6
9
ENT
LOCK
Return to main menu Selects next adjustment item Selects previous adjustment item
• CONNECTION FOR RX ADJUSTMENTS
SSG
ANT 1 AN T 2
RX ANT
AC millivolt meter
INOUT
X-VERTER
+
DC OUT
15V
MAX1A
METER
<Rear view>
ANT 3
EXT
KEYPAD
ANT 4
EXT-SP
Stores the adjustment value
Short plug
(see page 4-?)
AC
S/P DIF
REMOTE
INOUT
EXT-DISPLAY
15A
GND
ACC
12
ALC
ALCRELAY
ADJ
CW KEY
-
RS
232C
I
REF I/O
10MHz
-
10dBm
Speaker (8 Ω)
+
3.5 mm (1/8’’ ) monoral plug
4 - 15
4-7-2 AUTOMATIC ADJUSTMENTS (RECEIVER)
ADJUSTMENT ADJUSTMENT CONDITION OPERATION
TOTAL GAIN (PREPARATION)
HF (P.AMP OFF) 1 • Receiving 1) Set the SSG as;
HF (P.AMP ON) 2 • Receiving • Adjust the AF output level using
50MHz (P.AMP OFF)
50MHz (P.AMP ON)
EXTERNAL AGC 1 • Receiving 1) Set the SSG as;
HF S-METER HF (S0 LEVEL)
HF (S9 LEVEL) 2 • Receiving 1) Set the SSG as;
HF (S9+60 dBu LEVEL)
50MHz S-METER
50MHz (S0 LEVEL)
50MHz (S9 LEVEL)
50MHz (S9+60 dBu LEVEL)
1 • Receiving 1) Connect an AC millivoltmeter to
3 • Receiving • Adjust the AF output level using
4 • Receiving • Adjust the AF output level using
1 • Receiving 1) Set the SSG as;
3 • Receiving 1) Set the SSG as;
4 • Receiving 1) Set the SSG as;
5 • Receiving 1) Set the SSG as;
6 • Receiving 1) Set the SSG as;
[EXT-SP].
2)
Connect an SSG to the [ANT1] and
set it as; Frequency : 14.1515 MHz Modulation : None
Level : +60 dBµ
2) Set the audio output level to 0 dB
(Set it as reference).
3) Set the SSG as; Level : "OFF"
4) Adjust the AF output level using
[MAIN DIAL], then push [F-7] key.
[MAIN DIAL], then push [F-7] key.
[MAIN DIAL], then push [F-7] key.
[MAIN DIAL], then push [F-7] key.
Level : +70 dBµ
2) Push [F-7] key.
3)
Wait until the beep "Pi!"
sounds (approx. 20 sec.)
NEVER CHANGE the SSG output
level until the beep souds.
Level : "OFF"
2)
Push [F-7] key. (the beep "Pi!" sounds)
3) Soon, another beeps "PiPi!" sound.
NEVER
level until the 2nd beep souds.
Level : +34 dBµ
2)
Push [F-7] key. (the beep "Pi!" sounds)
3) Soon, another beeps "PiPi!" sound.
NEVER
level until the 2nd beep souds.
Level : +94 dBµ
2)
Push [F-7] key. (the beep "Pi!" sounds)
3) Soon, another beeps "PiPi!" sound.
NEVER
level until the 2nd beep souds.
Frequency : 50.1515 MHz Modulation : None Level : "OFF"
2)
Push [F-7] key. (the beep "Pi!" sounds)
3) Soon, another beeps "PiPi!" sound.
NEVER
level until the beep souds.
Level : +34 dBµ
2)
Push [F-7] key. (the beep "Pi!" sounds)
3) Soon, another beeps "PiPi!" sound.
NEVER
level until the beep souds.
Level : +94 dBµ
2)
Push [F-7] key. (the beep "Pi!" sounds)
3) Soon, another beeps "PiPi!" sound.
NEVER
level until the beep souds.
4) (Returns to adjustment main menu)
CHANGE
CHANGE
CHANGE
CHANGE
CHANGE
CHANGE
the SSG output
the SSG output
the SSG output
the SSG output
the SSG output
the SSG output
ADJUSTMENT
ITEM
––
[Total Gain HF PRE OFF]
[Total Gain HF PRE ON]
[Total Gain 50M PRE OFF]
[Total Gain 50M PRE ON]
[AGC]
[HF S0 LEVEL]
[HF S9 LEVEL]
[ HF S9+60
LEVEL]
[50M S0 LEVEL]
[50M S9 LEVEL]
[50MHz (S9+60 dBu LEVEL)
VALUE
–30 dB
(Automatic adjustment)
(Automatic adjustment)
(Automatic adjustment)
4 - 16
4-7-3 REFERENCE FREQUENCY
<Reference frequency adjustment screen>
LOCKTX RX SPLIT
F-1 F-2 F-3 F-4 F-5 F-6 F-7
SSB CW
RTTY/PSK
AM/FM DATA
M.SCOPE
EXIT/SET
REC
VOICE MEMORYBRIGHTCONTRASTVOX GAINMONI GAINCOMP XOV ITNAEVIRD
Adjustment value
Adjustment item
PLAY
AUTO TUNE
1.8
10
21
GENE
XFC
1
4
7
3.5
14
24
50
Adjusts
7
2
18
5
28
8
F-INP
0
MP-W MP-R
MW V/M
A/B A=B
TS
3
6
9
ENT
LOCK
Return to main menu Never push (Disable) Never push (Disable)
• CONNECTION FOR RX ADJUSTMENTS
ANT 2
DC OUT
15V
METER
MAX1A
Digital multimeter Frequency counter
RX ANT
ANT 1
INOUT
X-VERTER
<Rear view>
ANT 3
EXT
KEYPAD
ANT 4
EXT-SP
Stores the adjustment value
AC
S/P DIF
REMOTE
INOUT
EXT-DISPLAY
15A
GND
ACC
12
ALC
ALCRELAY
ADJ
CW KEY
-
RS
232C
I
REF I/O
10MHz
-
10dBm
4 - 17
4-7-3 REFERENCE FREQUENCY
ADJUSTMENT ADJUSTMENT CONDITION OPERATION
REFERENCE FREQUENCY
1• Wait more than 5 min. from
turning main power ON with [I/O] on the rear panel, then adjust the reference frequency.
1) Connect a Frequency Counter to the [REF I/O] connector.
2) Adjust the reference frequency using [MAIN DIAL].
4-7-4 OTHER ADJUSTMENTS
ADJUSTMENT ADJUSTMENT CONDITION OPERATION
PRESET EXT. METER
PRESET DIGISEL VR
1
1
1) Connect a Voltage meter to the [METER] terminal.
2) Adjust the voltage using [MAIN DIAL].
3) Push [F-7] key.
1) Set the [DIGI-SEL] (on the front panel) to center.
2) Push [F-7] key.
ADJUSTMENT
ITEM
[REF]
ADJUSTMENT
ITEM
[EXT. METER]
[DIGISEL VR]
VALUE
10.0000000 MHz
(±0.1 Hz)
VALUE
0 V
Center
position
4 - 18
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