Icom IC-756PRO Service Manual

HF/50MHz ALL MODE TRANSCEIVER
i756PRO
SERVICE MANUAL
VERSION
U.S.A. Europe France
SYMBOL
USA EUR FRA

INTRODUCTION

This service manual describes the latest service information for the IC-756PRO HF/50MHz ALL MODE TRANSCEIVER.
DANGER
NEVER connect the transceiver to an AC outlet or to a DC
power supply that uses more than 16 V. This will ruin the transceiver.
DO NOT expose the transceiver to rain, snow or any liquids. DO NOT reverse the polarities of the power supply when
conecting the transceiver. DO NOT apply an RF signal of more than 20 dBm (100 mW)
to the antenna connector. This could damage the transceIer’s front end.
ORDERING PARTS
Be sure to include the following four points when ordering replacement parts:
1. 10-digit order numbers
2. Component part number and name
3. Equipment model name and unit name
4. Quantity required
<SAMPLE ORDER>
1110000960 S.IC NJM4558M IC-756PRO MAIN UNIT 5 pieces 8810005770 Screw BiH M3
×8 ZK IC-756PRO Top cover 10 pieces
Addresses are provided on the inside back cover for your convenience.
REPAIR NOTES
1. Make sure a problem is internal before disassembling the transceiver.
2.
DO NOT open the transceiver until the transceiver is disconnected from its power source.
3. DO NOT force any of the variable components. Turn them slowly and smoothly.
4. DO NOT short any circuits or electronic parts. An insu­lated tuning tool MUST be used for all adjustments.
5. DO NOT keep power ON for a long time when the trans­ceiver is defective.
6.
DO NOT transmit power into a signal generator or a sweep generator.
7.
ALWAYS connect a 50 dB to 60 dB attenuator between the transceiver and a deviation meter or spectrum ana­lyzer when using such test equipment.
8.
READ the instructions of test equipment thoroughly before connecting equipment to the transceiver.
MODEL
IC-756PRO
To upgrade quality, any electrical or mechanical parts and internal circuits are subject to change without notice or obligation.

TABLE OF CONTENTS

SECTION 1 SPECIFICATIONS SECTION 2 INSIDE VIEWS SECTION 3 CIRCUIT DESCRIPTION
3 - 1 RECEIVER CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1
3 - 2 TRANSMITTER CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 4
3 - 3 PLL CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 6
3 - 4 ANTENNA TUNER CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 7
3 - 5 SCOPE CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 8
3 - 6 POWER SUPPLY CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 9
3 - 7 LOGIC CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 10
SECTION 4 ADJUSTMENT PROCEDURES
4 - 1 PREPARATION BEFORE SERVICING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 1
4 - 2 PLL ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 2
4 - 3 RECEIVER ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 4
4 - 4 TRANSMITTER ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 8
4 - 5 TUNER ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 10
SECTION 5 PARTS LIST SECTION 6 MECHANICAL PARTS SECTION 7 SEMI-CONDUCTOR INFORMATION SECTION 8 BOARD LAYOUTS
8 - 1 PBT, RIT AND MIC BOARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 1
8 - 2 DISPLAY BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 2
8 - 3 MODE, PHONE, KEY AND TEN-KEY BOARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 4
8 - 4 RF UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 6
8 - 5 PLL UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 8
8 - 6 MAIN UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 10
8 - 7 DSP BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 12
8 - 8 MEMORY BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 13
8 - 9 PAUNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 14
8 - 10 FILTER UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 15
8 - 11 TUNER BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 16
8 - 12 CTRL UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 17
SECTION 9 BLOCK DIAGRAM SECTION 10 VOLTAGE DIAGRAM
10 - 1 FRONT UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 1
10 - 2 DSP BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 2
10 - 3 TUNER, MEMORY BOARDS AND CTRL UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 3
10 - 4 MAIN UNIT (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 4
10 - 5 MAIN UNIT (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 5
10 - 6 PLL UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 6
10 - 7 PAAND FILTER UNITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 7
10 - 8 RF UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 8

SECTION 1 SPECIFICATIONS

1 - 1
GENERAL
• Frequency coverage: Receive 0.030–60.000 MHz*
1, *2
Transmit 1.800–1.999 MHz*23.500–3.999 MHz*
2
7.000–7.300 MHz*210.100–10.150 MHz*
2
14.000–14.350 MHz*218.068–18.168 MHz*
2
21.000–21.450 MHz*224.890–24.990 MHz*
2
28.000–29.700 MHz*250.000–54.000 MHz*
2
*1Some frequency bands are not guaranteed. *2Depending on version.
• Mode : USB, LSB, CW, RTTY, AM, FM
• Number of memory channels
: 101 (99 regular, 2 scan edges)
• Antenna connector : SO-239
2 and phono [(RCA); 50 Ω]
• Usable temp. range: –10˚C to +50˚C (14˚F to 122˚F)
• Frequency stability : Less than ±0.5 ppm from 1 min. after
power ON.
• Freq. resolution : 1 Hz
• Power supply : 13.8 V DC ±15 %
(negative ground)
requirement
• Current consumption: Transmit max. power 23 A Receive stand-by 3.0 A (typical)
max. audio 3.3 A(typical)
• Dimensions : 340 (W) 111(H) 285(D) mm
13
3
8(W) 43⁄8(H) 117⁄32(D) in
• Weight : 9.6 kg (21 lb 1 oz)
• ACC 1 connector : 8-pin DIN connector
• ACC 2 connector : 7-pin DIN connector
• CI-V connector : 2-conductor 3.5(d) mm (
1
8")
• Display : 5-inch (diagonal) TFT color LCD
TRANSMITTER
• Output power : SSB/CW/RTTY/FM 5–100 W AM 5–40 W
• Modulation system : SSB PSN modulation AM Low power modulation FM Phase modulation
• Spurious emission : Less than –50 dB (HF bands)
Less than –60 dB (50 MHz band)
• Carrier suppression: More than 40 dB
• Unwanted sideband suppression: More than 55 dB
TX variable range : ±9.999 kHz
• Mic. connector : 8-pin connector (600 Ω)
• ELE-KEY connector: 3-conductor 6.35(d) mm (
1
4")
• KEY connector : 3-conductor 6.35(d) mm (
1
4")
• SEND connector : Phono (RCA)
• ALC connector : Phono (RCA)
RECEIVER
• Receive system : Triple-conversion superheterodyne
• Intermediate frequencies: 1st IF frequency 64.455 MHz 2nd IF frequency 455 kHz 3rd IF frequency 36 kHz
• Sensitivity :
SSB, CW, RTTY (at 2.4 kHz bandwidth)
1.8–29.99 MHz*
1
0.16 µV (10 dB S/N)
50.0–54.0 MHz*
2
0.13 µV (10 dB S/N)
AM (at 6.0 kHz bandwidth)
0.5–1.799 MHz 13 µ V (10 dB S/N)
1.8–29.99 MHz*
1
2.0 µV (10 dB S/N)
50.0–54.0 MHz*
2
1.0 µV (10 dB S/N)
FM (at 15 kHz bandwidth)
28.0–29.99 MHz*10.5 µV (12 dB SINAD)
50.0–54.0 MHz*
2
0.32 µV (12 dB SINAD)
*1Pre-amp 1 ON *2Pre-amp 2 ON
• Squelch sensitivity : (Pre-amp OFF)
SSB/CW/RTTY Less than 5.6 µV FM Less than 1.0 µ V
• Selectivity :
SSB/RTTY (at 2.4 kHz bandwidth)
More than 2.4 kHz/–6 dB Less than 2.8 kHz/–60 dB
CW (at 500 Hz bandwidth)
More than 500 Hz/–6 dB Less than 700 Hz/–60 dB
AM (at 6 kHz bandwidth)
More than 6.0 kHz/–6 dB Less than 15.0 kHz/–60 dB
FM (at 15 kHz bandwidth)
More than 12 kHz/–6 dB Less than 20 kHz/–60 dB
• Spurious and image: More than 70 dB
rejection ratio (except IF through in 50 MHz band)
• RIT variable range : ±9.999 kHz
• Audio output power: More than 2.0 W at 10 % distortion
(at 13.8 V DC) with an 8 Ω load
• PHONES connector: 3-conductor 6.35 (d) mm (
1
4")
• EXT SP connector : 2-conductor 3.5 (d) mm (
1
8") 8
ANTENNA TUNER
• Matching impedance range:
HF bands 16.7 to 150 Ω unbalanced*
1
50 MHz band 20 to 125 unbalanced*
2
*1Less than VSWR 3:1; *2Less than VSWR 2.5:1
• Minimum operating input power:
HF bands : 8 W 50 MHz band : 15 W
• Tuning accuracy : VSWR 1.5:1 or less
• Insertion loss : Less than 1.0 dB
(after tuning)
All stated specifications are subject to change without notice or obligation.
SECTION 2

INSIDE VIEWS

2 - 1
• BOTTOM VIEW
VCO-B circuit
YGR amplifier
(IC151: µPC1678G)
Pre amplifier
(IC451: µPC1658G)
FM IF IC
(IC841: TA31136FN)
RF unit
1st IF filter
(FI132: SFPC455E-TC01)
2nd IF filter
(FI111: CFK455E10)
3rd mixer
(IC151: NJM1496V)
MAIN unit
PLL unit
MEMORY board
DSP board
VCO-A circuit
Ceramic filter
(FI842: CFJ455K8)
2 - 2
TOP VIEW
FILTER unit
Current transformer
(L1: LR-364)
C-MOS IC
(IC14: TC74AC04F)
FAN
TUNER unit
Fan control circuit
Antenna tuner CPU
(IC5: M38022M2-138FP)
CTRL unit
Common filter
(L501, L502: LR-386)
PA unit
Drive amplifier

SECTION 3 CIRCUIT DESCRIPTION

3 - 1
3-1 RECEIVER CIRCUITS
3-1-1 RF SWITCHING CIRCUIT
(CTRL AND RF UNITS)
The RF switching circuit leads receive signals to bandpass filters from an antenna connector while receiving. However, the circuit leads the signal from the RF power amplifier to the antenna connector while transmitting.
RF signals from [ANT 1] or [ANT 2] pass through the anten­na selector (RL3), transmit/receive switching relays (RL1, RL2, RL4), and low-pass filter (L27, L28, C63–C66, C105), and are then applied to the RF unit via J2.
The signals from the CTRL unit either bypass or pass through the 6 dB (RF unit, RL121, R121) and/or 12 dB (RF unit, RL122, R123) attenuators via the antenna selector (RL101). By selecting the attenuators, 0 (bypass), 6, 12 and 18 dB attenuations are obtained. The signals are then applied to the RF filters.
When the [RX ANT] is selected, the RF signals are passed through the low-pass filter (RF unit, L112, L111, C111–C116), then applied to the antenna selector (RF unit, RL101).
3-1-2 RF BANDPASS FILTER CIRCUIT (RF UNIT)
RF bandpass filters pass only the desired band signals and suppress any undesired band signals. The RF circuit has 11 bandpass filters and 1 low-pass filter.
(1) 0.03–1.6 MHz
The signals pass through the low-pass filter (L181–L183, C181–C185), attenuator (R181–R183), and are then applied to the RF amplifiers (Q501, Q601).
(2) 1.6–60 MHz
The signals pass through the high-pass filter (L171–L174, C171–C174) to suppress excessively strong signals below
1.6 MHz. The filtered signals are applied to one of 11 band­pass filters as below, and then applied to or bypassed the pre-amplifier circuit.
3-1-3 PRE-AMPLIFIER CIRCUITS (RF UNIT)
The IC-756PRO has 2 gain levels of pre-amplifier circuits. One has 10 dB gain over a wide band frequency range and the other one has 16 dB gain for the 21–28 MHz bands.
When the [PREAMP] switch is set to [PRE1] or [PRE2], the signals are applied to the pre-amplifier 1 (Q441, Q442) or pre-amplifier 2 (IC451) circuit, respectively. Pre-amplified or bypassed signals are applied to the RF amplifier circuits (Q501, Q601).
3-1-4 RF AMPLIFIER AND 1ST MIXER CIRCUITS
(RF UNIT)
The 1st mixer circuit mixes the receive signals with the 1st LO signal to convert the receive signal frequencies into a
64.455 MHz 1st IF signal. The IC-756PRO has two 1st mixer circuits for the dualwatch function.
The signals from the pre-amplifier circuit, or signals which bypass the pre-amplifiers, are divided at L491. Each signal is applied to a 60 MHz cut-off low-pass filter, RF amplifier (Q501, Q601) and then to a 1st mixer (Q511–Q514 or Q611–Q614).
Each 1st LO signal (64.4850–124.4550 MHz) enters the RF unit from the PLL unit via J561 or J661. The LO signals are amplified at the LO amplifier (Q561 or Q661), filtered by a low-pass filter, and then applied to each 1st mixer.
Used RF filter
• Receiver construction
LPF or
BPF
1st LO B
1st LO A
2nd LO
64.0 MHz
Crystal
filter
FI711
1st mixer A
Q511–Q614
1st mixer B
Q611–Q614
2nd mixer
Q941–Q944
3rd LO
491 kHz
3rd mixer
IC151
64.455 MHz
0.03–60.0 MHz
Ceramic
filter
FI132, FI111
455 kHz
to squelch gate (IC301)
36 kHz
DSP
board
RF UNIT MAIN UNIT
Band
0.03–1.6 MHz
1.6–2 MHz 2–3 MHz 3–4 MHz 4–6 MHz 6–8 MHz
8–11 MHz
Band
11–15 MHz 15–22 MHz 22–30 MHz 30–50 MHz 50–54 MHz 54–60 MHz
Control
signal
B7 B8 B9
B10W
B10
B10W
Control
signal
B0 B1 B2 B3 B4 B5 B6
Input
diode
N/A D191 D211
D231
1
2
D2311⁄2
D271
D291
1
2
Input
diode
D311 D231
D291
1
2
D391 D371 D391
3 - 2
3-1-5 1ST IF CIRCUIT (RF UNIT)
The 1st IF circuit filters and amplifies the 1st IF signal. The 1st IF signal combined at L653 is applied to an MCF (Monolithic Crystal Filter; FI711a/b) to suppress out-of-band signals.
The converted 1st IF signal level is adjusted at PIN attenua­tors (D531–D533, D535 or D631–D632, D635) controlled by the [BAL] controller for the dualwatch function. The signal is applied to the 1st IF amplifier (Q551 or Q651) and then com­bined at L653.
The combined signal passes through the MCFs (FI711a/b) and PIN attenuator (D781, D783). The signal is amplified at the 1st IF amplifier (Q721). The amplified signal is then applied to the 2nd mixer circuit.
3-1-6 2ND MIXER CIRCUIT (RF UNIT)
The 2nd mixer circuit mixes the amplified 1st IF signal and 2nd LO signal (64.00 MHz) for conversion into the 2nd IF signal.
The 1st IF signal from the 1st IF amplifier (Q721) is convert­ed into a 455 kHz 2nd IF signal at the 2nd mixer circuit (Q941–Q944).
The 2nd IF signal is applied to the ceramic filter (MAIN unit, FI131) to suppress un-desired signals, and then applied to the noise blanker gate.
3-1-7 NOISE BLANKER CIRCUIT (MAIN UNIT)
The noise blanker circuit detects pulse-type noise, and turns OFF the signal line when the noise appears.
The 2nd IF signal from the ceramic filter (FI132) is applied to the noise blanker gate (D112, D116). A portion of the signal from FI132 is amplified at the noise amplifiers (Q271–Q273), and is then detected at the noise detector (D271) to convert the noise components to DC voltages.
The signal is then applied to the noise blanker switch (Q276, Q278). At the moment the detected voltage exceeds Q276’s threshold level, Q278 outputs a blanking signal to close the noise blanker gate (D112, D116). The PLLunlock signal are also applied to Q278, to control the noise blanker gate.
Some DC voltage from the noise detector circuit is fed back to the noise amplifiers (Q271–Q273) via the DC amplifiers (Q274, Q275). The DC amplifiers function as an AGC circuit to reduce average noise. Therefore, the noise blanker func­tion shuts off pulse-type noise only.
3-1-8 2ND IF CIRCUIT (MAIN UNIT)
The 2nd IF circuit filters and applies the 2nd IF signal to the 3rd mixer circuit.
The 2nd IF signal from the noise blanker gate (D112, D116) is passed through the another ceramic filter (FI111). The fil­tered signal is applied to the 3rd mixer circuit.
3-1-9 3RD MIXER AND 3RD IF CIRCUITS
(MAIN UNIT)
The 3rd mixer circuit mixes the 2nd IF signal and the 3rd LO signal to obtain the 3rd IF (36 kHz) signal.
The 2nd IF signal from the ceramic filter (FI111) is applied to the 3rd mixer circuit (IC151, pin 1). The 3rd LO signal from the PLL unit is applied to the 3rd mixer (IC151, pin 10). The mixed signal is output from pin 6.
The 3rd IF signal is amplified at the 3rd IF amplifier (IC201b), and is passed through the low-pass filter (IC201a) The filtered signal is then applied to the DSP board via DRIF line.
3-1-10 DSP RECEIVER CIRCUIT (DSP BOARD)
The DSP (Digital Signal Processor) board enables digital IF filter, digital noise reduction, digital PSN (Phase Shift Network)/Low Power/Phase demodulation, digital automatic notch, and etc.
The 36 kHz 3rd IF signal from the low-pass filter (MAIN unit, IC201a) is amplified at the differential amplifiers (IC2301a/b) after being passed through the T/R switch (IC2291), and is then applied to the A/D converter (IC2321). The coverted signal is level shifted 5V to 3.3 V at the level converter (IC2051).
Differential
converter
A/D
converter
DRIF
DRAF
DSP receiver circuit
6
7
1
IC2291
IC2301B/A IC2321
Level
converter
IC2051
D/A
converter
IC2052
Level
converter
IC2351
DSP IC
IC2001
LPF
IC2401
T/R switch
13
12
14
IC2372X
15
9
1
IC2372Y
HPF
IC2441A
Mixer
amplifier
IC2381B
5
3
4
IC2372Z
7
4
1
IC2473
MAIN unit DSP board MAIN unit
36 kHz
3rd IF signal
AF signals
TXS signal
TXS signal
TXS signal
5
11
10
3 - 3
The level shifted signal is applied to the DSP IC (IC2001) for 36 kHz digital IF filter, demodulation, automatic notch and noise reduction, etc. The output signal is level shifted 3.3 V to 5V at the level converter (IC2052), and is applied to the D/A converter (IC2351) to convert into the analog audio sig­nals.
The converted audio signals are passed through the active filter (IC2371a), AF amplifier (IC2371b), analog switches (IC2372, pins 14, 13 and pins 1, 15) then applied to the low­pass filter (IC2401). The filtered signals are passed through the analog switches (IC2372, pins 4, 3 and IC2473), high­pass filter (IC2441A) and mixer amplifier (IC2471A), and then applied to the MAIN unit via J2001 (pin 13) as the DTAF signal.
3-1-11 TWIN PBT CIRCUIT (DSP BOARD)
General PBT (Passband Tuning) circuit shifts the center fre­quency of IF signal to electronically narrow the passband width. The IC-756PRO uses the DSP circuit for the digital PBT function and actually shifts the both lower and higher passbands of 3rd IF filter within ±1.8 kHz.
The twin PBT circuit in DSP IC (IC2001) controlled by the [TWIN PBT] controller adjusts the 3rd IF passband width and rejects interference.
3-1-12 AGC CIRCUIT (DSP BOARD)
The AGC (Automatic Gain Control) circuit reduces IF ampli­fier gain and attenuates IF signal to keep the audio output at a constant level.
The receiver gain is determined by the voltage on the AGC line (IC2461, pin 4). The D/A converter for AGC (IC2461) supplies control voltage to the AGC line and sets the receiv­er gain with the [RF/SQL] control.
The 3rd IF signal from the level converter (IC2051) is detect­ed at the AGC detector section in DSP IC (IC2001), and is applied to the D/A converter for AGC via the level converter (IC2052). The AGC voltage is amplified at the buffer amplifi­er (IC2471b) and is applied to the MAIN unit to control the AGC line.
When receiving strong signals, the detected voltage increas­es and the AGC voltage decreases via the buffer amplifier (IC2471b). As the AGC voltage is used for the bias voltage of the IF amplifier (RF unit; Q721), IF amplifier gain is decreased. And also AGC voltage is amplified at the AGC amplifier (RF unit; IC871c) and applied to the ATT driver (Q781, D784) to drive the PIN attenuator (D781, D783).
3-1-13 S-METER CIRCUIT (MAIN UNIT)
The S-meter circuit indicates the relative received signal strength while receiving by utilizing the AGC voltage which changes depending on the received signal strength.
A portion of the AGC bias voltage from the DSP board is applied to the differential amplifier (IC101a, pin 2) where the difference between the AGC and reference voltage is detect­ed.
The detected voltage is passed through the analog switch (IC3631, pins 12, 14) as the SML signal and applied to the main CPU (IC3501, pin 108) to activate the S/RF meter via the sub CPU (IC401) on the DISPLAY board.
3-1-14 SQUELCH CIRCUIT (MAIN UNIT)
The squelch circuit mutes audio output when the S-meter signal is lower than the [RF/SQL] setting level.
The S-meter signal is applied to the main CPU (IC3501, pin
108) and is compared with the threshold level set by the [RF/SQL] control. The [RF/SQL] setting signal is applied to the main CPU via the sub CPU (DISPLAY board; IC401, pin
91). The main CPU analyzes the compared signal and out­puts control signal to the squelch gate (IC301, pin 5) via the interface IC (IC3653, pin 19) to open or close the squelch as the SQLS signal.
3-1-15 AF AMPLIFIER CIRCUIT (MAIN UNIT)
The AF amplifier amplifies the audio signals to a suitable dri­ving level for the speaker.
The AF signals (DRAF) from the DSP board are passed through the squelch gate (IC301) and amplified at the AF amplifier section of IC311 (pins 2, 4) and volume is con­trolled by the AFGV signal at the VCA section (pins 7–9). The volume controlled AF signals are passed through the AF mute gate (IC331, pins 1, 7), then applied to the AF power amplifier (IC332, pin 1) via the ripple filter (Q331).
The amplified audio signals are passed through the [PHONES] and [EXT SP] jacks then applied to the internal speaker when no plug is connected to the jacks. The AF mute gate is controlled by the [AF] control via the sub and main CPUs.
[PHONES]
[EXT SP]
Int. speaker
IC332
AF power amp.
DRAF
AF amplifier circuit
7
6
1
IC301 IC311
Mute switchSquelch gate
Ripple
filter
Q331
MAIN unitDSP board
SQLS signal
AFGV signal
5
6
7
1
IC331
AFMS signal
2
AMP VCA
3 - 4
3-2 TRANSMITTER CIRCUITS
3-2-1 MICROPHONE AMPLIFIER CIRCUIT
(MAIN UNIT)
The microphone amplifier circuit amplifies microphone audio signals to a level needed for the DSP.
Audio signals from the [MIC] connector (MIC board; J1, pin
1) are amplified at the audio amplifier section in IC451 (pins 21–23) via the analog switch (IC3002, pins 12, 14), then applied to the buffer amplifier section (IC451, pin 5) and VCA section. The gain controlled signals are output from (IC451, pin 9) and passed through the analog switch (IC3005, pins 14, 12) and then applied to the DSP circuit as the DTAF signal.
The VCA section in IC451 (pins 7–9) controls microphone input gain according to the [MIC GAIN] control level using the MIGV signal coming from the main CPU via the I/O expander (IC3751, pin 4).
3-2-2 VOX CIRCUIT (MAIN UNIT)
The VOX (Voice-Operated Transmission) circuit sets trans­mitting conditions according to voice input.
A portion of the amplified audio signals from the AF amplifi­er section in IC451 are again amplified at the VOX amplifier section IC451 (pin 9), also gain contolloed signals at the VCA section (pin 9) are amplified at the AF amplifier (IC3004b, pins 6, 7), and then applied to the main CPU (IC3501, pin 106) after passing through the analog switch (IC362, pins 6, 1) as the VOXL signal.
The VOGV signal is applied to the VCA section in IC3003 (pin 7–9) from the main CPU via the I/O expander (IC3751, pin 9) to adjust VOX actionable sensitivity. This is controlled by the VOX gain set in the VOX SET mode.
3-2-3 DSP TRANSMITTER CIRCUIT (DSP BOARD)
The microphone audio signals from the MAIN unit via the DTAF line are passed through the analog switch (IC2201, pins 4 and 3 or 5) and applied to the each modulation cir­cuits.
(1) When SSB mode
The audio signals from the analog switch (IC2201, pin 5) are amplified at the limitter amplifier (IC2281b) and applied to the low-pass filter (IC2281d/c) to limit the transmit passband width.
The filtered signals are then applied to the differential ampli­fiers (IC2301a/b) via the analog switch (IC2201) and T/R switch (IC2291).
(2) When FM/AM modes
The audio signals from the analog switch (IC2201, pin 3) are applied to the deviation adjustment pots (R2227: FM mode, R2229: AM mode) via the limitter amplifier , pre-emphasis cir­cuit (only FM mode) and splatter filter consist of IC2211.
The level adjusted signals are applied to the differential amplifiers (IC2301a/b) after being passed through the ana­log switch (IC2201) and T/R switch (IC2291). When AM mode the pre-emphasis circuit is cancelled by Q2201, Q2202, Q2211.
The amplified signals at the differential amplifiers (IC2301a/b) are applied to the A/D converter (IC2321). The coverted signals are level shifted 5V to 3.3 V at the level converter (IC2051).
The level shifted signal is applied to the DSP IC (IC2001) and modulated at the DSP IC to produce the 36 kHz trans­mit IF signal. The modulated IF signal from the DSP IC is level shifted 3.3 V to 5V at the level converter (IC2052), and is applied to the D/A converter (IC2351) to convert into the analog IF signal.
The converted IF signal is passed through the active filter (IC2371a), buffer amplifier (IC2371b), analog switch (IC2372, pins 14, 12) then applied to the low-pass filter (IC2381c/d). The filtered signal is applied to the MAIN unit via J2001 (pin 28) as the DTIF signal.
A portion of the filtered signal from the low-pass filter (IC2381c/d) is amplified at the IF amplifier (IC2381b) and applied to the transmit monitor circuit for the monitor func­tion.
3-2-4 SPEECH COMPRESSOR CIRCUIT
(DSP BOARD)
The speech compressor compresses the transmitter audio input signals to increase the average output level (average talk power).
When the [COMP] switch is ON, the level shifted signal from the level converter (IC2051) is applied to the DSP IC (IC2001) and compressed at the DSP IC to obtain an aver­age audio level.
At the same time, the compressed signals are modulated at the DSP IC and applied to the level converter (IC2052).
1st LO
D771
Ceramic
filter
Crystal
filter
FI711
LPF
BPFs
FI131
Ceramic
filter
FI133
MIC
Bandwidth
15 kHz
455 kHz
DSP
board
RF UNIT
MAIN UNIT
AMP VCA
FM/AM modes
other modes
3rd LO (491 kHz)
IC221
64.455 kHz
2nd LO (64.00 MHz)
D741
36 kHz IF
IC451
11
12
13
14
IC3005X
MOSL signal
DTAF DTIF
3 - 5
3-2-5 IF AMPLIFIER AND MIXER CIRCUITS
(MAIN AND RF UNITS)
The modulated 3rd IF signal from the DSP board (DTIF: 36 kHz) is applied to the 3rd mixer circuit (MAIN unit; IC221). The applied 3rd IF signal is mixed with the 3rd LO signal from the DDS circuit (PLL unit; IC701) to produce a 455 kHz 2nd IF signal.
The 2nd IF signal is output from pin 6 and amplified at the IF amplifier (MAIN unit; Q241). The amplified signal is passed through the ceramic bandpass filter (MAIN unit; FI131: FM/AM modes, FI133: other modes) for unwanted signals are suppressed. The filtered 2nd IF signal is ampllified at IF amplifier (MAIN unit; Q261) and applied to the 2nd mixer cir­cuit on the RF unit via J101.
The 2nd IF signal is mixed with the 64 MHz 2nd LO signal, coming from the PLL unit, at the 2nd mixer circuit (RF unit; D741) to obtain a 64.455 MHz 1st IF signal. The 1st IF sig­nal is passed through the MCF (RF unit; FI711) to cut-of f the undesired signals then amplified at the IF amplifier (RF unit; Q751) via the T/R switch (RF unit; D711). The amplified 1st IF signal is applied to the 1st IF mixer circuit (RF unit; D771).
The operating (transmitting) frequency is produced at the 1st IF mixer circuit (RF unit; D771) by mixing the 1st IF and 1st LO signals. The mixed signal is then applied to the RF cir­cuit.
3-2-6 RF CIRCUIT (RF AND PA UNITS)
The RF circuit amplifies operating (transmitting) frequency to obtain 100 W of RF output.
The signal from the 1st IF mixer is passed through the low­pass filter (RF unit; L961, L962, C961–C966) and amplified at the RF amplifier (RF unit; IC961). The amplified signal is again amplified at the wide-band YGR amplifier (RF unit, IC151) after passing through one of 11 bandpass (Refer to page 3-1 for bandpass filters used) and high-pass filters, and is then applied to the PAunit via J151.
The signal applied from the RF unit is amplified at the pre­drive (Q1), drive (Q2, Q3) and power amplifiers (Q4, Q5) in sequence to obtain a stable 100 W of RF output power. The
amplified signal is applied to one of 8 low-pass filters in the FILTER unit.
3-2-7 LOW-PASS FILTER CIRCUIT (FILTER UNIT)
The low-pass filter circuit contains 8 Chebyschev low-pass filters to suppress the higher harmonic components.
The signal from the power amplifiers in the PAunit is applied to one of the low-pass filters, which is selected by the I/O expander (IC11) in the CTRL unit via the buffer-amplifier (CTRL unit; IC12).
The filtered signal is then applied to one of 2 antenna con­nectors via the CTRL only/and TUNER unit/s.
3-2-8 ALC CIRCUIT (MAIN UNIT)
The ALC (Automatic Level Control) circuit controls the gain of IF amplifiers in order for the transceiver to output a con­stant RF power set by the [RF POWER] control even when the supplied voltage shifts, etc.
The RF power level is detected at one of the APC detector circuits (CTRL unit; D2) to be converted into DC voltage and applied to the MAIN unit as the FORV signal.
The FORV signal from the CTRL unit is applied to the com­parator (IC551b, pin 6). The POCV signal, controlled by the [RF POWER] control via the I/O expander (IC3751, pin 5), is also applied to the other input (pin 5) for reference. The compared signal is output from pin 7 and applied to the IF amplifiers in the MAIN (Q261) and RF (Q751) units to con­trol amplifying gain.
When the FORV signal exceeds the POCV voltage, ALC bias voltage from the comparator controls the IF amplifiers. This adjusts the output power to a specified level from the [RF POWER] control until the FORV and POCV voltages are equalized.
In AM mode, the comparator operates as an averaging ALC amplifier. Q502 turns ON and the POCV voltage is shifted for 40 W AM output power (maximum) through R510.
DTAF
DSP Transmitter circuit
LPF
IC2281C/DIC2281B
IC2211A
LPF
IC2211B
MAIN unit DSP board
AF signal
MODS signal
4
9
5
3
IC2201Z
Mode switch
Differential
converter
A/D
converter
DTIF
6
7
1
IC2291
IC2301A/B
IC2321
Level
converter
IC2051
D/A
converter
IC2052
Level
converter
IC2351
DSP IC
IC2001
LPF
IC2381D/C
T/R switch
13
12
14
IC2372X
MAIN unit
36 kHz IF
TXS signal
TXS signal
5
12
13
14
IC2201X
Mode switch
11
11
Limitter
Limitter
SSB
mode
FM/AM
mode
3 - 6
The ALC bias voltage is also applied to the ALC meter ampli­fier (IC551a, pin 2) to obtain an ALC meter signal (ALCL). The amplified signal is passed through the analog switch (IC 3631, pins 13, 14) and applied to the main CPU (IC3501, pin
108) to drive the S/RF meter via the sub CPU (IC401) on the DISPLAY board.
An external ALC input from the [ALC] jack or [ACC] sockets is applied to the buffer amplifier (Q521). External ALC oper­ation is identical to that of the internal ALC.
The FORV signal is also applied to the power meter amplifi­er (IC571a, pin 3). The amplified signal is passed through the analog switch (IC3631, pins 1, 15) as an FORL signal and applied to the main CPU (IC3501, pin 109) to drive the S/RF meter when the power meter is selected.
3-2-9 APC CIRCUIT (MAIN UNIT)
The APC (Automatic Power Control) circuit protects the power amplifiers on the PAunit from high SWR and exces­sive current.
The reflected wave signal appears and increases when the connected antenna is mismatched to 50 . The APC detec­tor circuit (CTRL unit; D1 and L1) detects the reflected sig­nal, and applies it to the APC circuit (IC551c, pin 9) as a REFV signal.
When the REFV signal level increases, the APC circuit decreases the ALC voltage to activate the APC.
For the current APC, the power transistor current is obtained by detecting the voltages (ICH and ICL) which appear at both terminals of the current detector (PA unit, R28). The detected voltages are applied to the differential amplifier (IC551d, pins 12, 13). When the current of transistors is increased, the amplifier controls the ALC line to prevent excessive current flow.
A portion of the REFV signal is applied to the SWR meter amplifier (IC571b, pin 5). The amplified signal is passed through the analog switch (IC3631, pins 3, 4) as an REFL signal and applied to the main CPU (IC3501, pin 110) to drive the S/RF meter when the SWR meter is selected.
3-2-10 TEMPERATURE PROTECTION CIRCUIT
(PA UNIT)
The cooling fan (MF1) is activated while transmitting or when the temperature of the power amplifier exceeds the preset value. The temperature protection circuit consists of Q10–Q13 and R50.
While transmitting, Q10 and Q12 are turned ON, and pro­vide a voltage to the cooling fan to rotate at medium speed. The thermistor detects the temperature of Q5, and activates Q11 and Q13 to accelerate the cooling fan when the detect­ed temperature exceeds 70˚C (158˚F). The cooling fan rotates at high speed at 80˚C (176˚F) or more.
The thermistor keeps the cooling fan rotating even while receiving until the Q5 temperature drops to 60˚C (140˚F) or below.
3-2-11 MONITOR CIRCUIT
(DSP BOARD AND MAIN UNIT)
The microphone audio signals can be monitored to check voice characteristics.
(1) When FM/AM modes (MAIN UNIT)
Aportion of the microphone audio signals from the VCA sec­tion in IC451 are applied to the analog switch (IC361). The selected audio signals are applied to IC371 (pin 2), and the output signals from pin 9 are applied to the AF amplifier cir­cuit (IC311, pin 7).
(2) When SSB/RTTY modes
(DSP BOARD)
A portion of the transmit IF signal from the low-pass filter (IC2381c/d) is amplified at the IF (IC2381b) and buffer (IC2381a) amplifiers and applied to the digital mixer circuit (IC2302). The applied signal is mixed with a 36 kHz LO sig­nal from IC2347 to demodulate into the AF signals. The demodulated signals are passed through the buffer amplifi­er (IC2381a), low-pass filter (IC2441b/c) and AF amplifier (IC2441d), and then applied to the MAIN unit as the DMAF signal.
The DMAF signal from the DSP board is amplified at ALC amplifier (MAIN unit; IC372) and applied to the VCA section of IC371 (MAIN unit). The volume controlled AF signals is applied to the AF amplifier circuit (MAIN unit; IC311, pin 7).
3-3 PLL CIRCUITS
3-3-1 GENERAL
The PLL unit generates a pair of 1st LO frequencies (64.485–124.455 MHz) for dualwatch and spectrum scope functions; a 2nd LO frequency (64 MHz), 3rd LO frequency (491 kHz) and sweep LO frequency for the spectrum scope function.
The 1st LO PLLs adopt a mixer-less dual loop PLL system and has 4 VCO circuits. The LOs, except the 2nd, use DDSs while the 2nd LO uses the fixed frequency of the crystal oscillator.
3-3-2 1ST LO PLL CIRCUIT
The 1st LO PLLs contain a main and reference loop as a dual loop system. Both PLLs have equivalent circuits this manual describes only the 1st LO PLL A circuit.
The reference loop generates a 10.747 to 10.865 MHz fre­quency using a DDS circuit, and the main loop generates a
64.485 to 124.455 MHz frequency using the reference loop frequency.
(1) REFERENCE LOOP PLL
The oscillated signal at the reference VCO (Q151, D151) is amplified at the amplifiers (Q152, Q102) and is then applied to the DDS IC (IC101, pin 46). The signal is then divided and detected on phase with the DDS generated frequency.
The detected signal output from the DDS IC (pin 56) is con­verted into DC voltage (lock voltage) at the loop filter (R135–R137, C121, C151) and then fed back to the refer- ence VCO circuit (Q151, D151).
3 - 7
(2) MAIN LOOP PLL
The oscillated signal at one of the main loop VCOs (Q201, D201, D202), (Q221, D221, D222), (Q251, D251–D254) and (Q271, D271–D274) is amplified at the buffer amplifiers (Q301, IC320) and is then applied to the PLL IC (IC381, pin
6). The signal is then divided and detected on phase with the reference loop output frequency.
The detected signal output from the PLL IC (pin 2) is con­verted into a DC voltage (lock voltage) at the loop filter and then fed back to one of the VCO circuits (Q201, D201, D202), (Q221, D221, D222), (Q251, D251–D254) and (Q271, D271–D274).
The oscillated signal is amplified at the buffer amplifiers (Q301, IC320) and then applied to the RF unit as a 1st LO A signal after being passed through the bandpass filter (L303, L351–L354, C304–C307, C351–C356, C358–C360).
3-3-3 2ND LO AND REFERENCE OSCILLATOR
CIRCUITS
The reference oscillator (X52, Q51) generates a 32.00056 MHz frequency for the 4 DDS circuits as a system clock and for the LO output. The oscillated signal is doubled at the doubler circuit (Q71, Q81) and the 64.0 MHz frequency is picked up at the double tuned filter (L81, L82). The 64.0 MHz signal is applied to the RF unit as a 2nd LO signal.
3-3-4 3RD LO CIRCUIT
The DDS IC (IC701) generates a 10-bit digital signal using the 32 MHz system clock. The digital signal is converted into an analog wave signal at the D/A converter (R701–R720). The converted analog wave is passed through the bandpass filter (L702, L703, C709–C713) and then applied to the MAIN unit as the 3rd LO signal.
3-3-5 MARKER CIRCUIT
The divided signal at the DDS circuit (IC101) is used for the marker signals with the IC-756PRO.
The reference signal for the DDS circuit (32.0 MHz) is divid­ed to produce an acceptable frequency signal, 16 MHz, with the programmable divider then divided again by 160 to obtain 100 kHz cycle square-wave signals.
The generated marker signals are output from pin 66 of the DDS IC (IC101), and are then applied to the RF unit via the mute switch (IC192) and J851 as the MKR signal.
PLL CIRCUIT
64.485–
124.455 MHz
10.747–
10.865 MHz
64.485–
124.455 MHz
64.0 MHz
77.8 MHz
ANT
1st mixer A
Q511–Q514
491 kHz
to scope circuit
(RF unit, D831)
to scope circuit
(RF unit, IC841)
IC801IC701
IC101
IC381
IC901
Q71 Q81
Q902
S2LOS3LO3LO2LO
1LOB
1LOA
77.8 MHz
RF unit
PLL unit
MAIN unit
Q202 Q222 Q252 Q272
Q151
1st LO PLL A circuit
Phase
detector
1/N divider
1/22
Phase
detector
12 bit
D/A
Main loop PLL
Ref. loop PLL
DDS
1st mixer B
1st LO
PLL B
circuit
2
DDS
D/A
DDS
D/A
PLL
IC
Crystal
filter
2nd mixer
Q941–Q944
3rd mixer
IC151
64.455 MHz to DSP board
Reference oscillator X51: 32.0 MHz
BPF
Loop
filter
LPF
LPF
3 - 8
3-4 ANTENNA TUNER CIRCUITS
3-4-1 MATCHING CIRCUIT (TUNER UNIT)
The matching circuit is a T-network. Using 2 tuning motors, the matching circuit obtains rapid overall tuning speed.
Using relays (RL1–RL15), the relay control signals from the antenna tuner CPU (CTRL unit; IC5) via the buffer-amplifier (IC1, IC2) ground one of the taps of L3–L12 and add capac­itors (C27–C43). After selecting the coils and capacitors, 2 motors (CTRL unit; MF1, MF2) adjust C44 and C45 using the antenna tuner CPU (CTRL unit; IC5) and the motor con­troller (CTRL unit; Q211–Q218, D211–D217) to obtain a low SWR (Standing Wave Ratio).
3-4-2 DETECTOR CIRCUIT (CTRL UNIT)
(1) SWR detector
Forward and reflected power are picked up by a current transformer (L1), detected by D2 and D1, and then amplified at IC1a and IC1b, respectively. The amplified voltages are applied to the antenna tuner CPU (IC5, pins 2, 3). The tuner CPU detects the SWR.
(2) Reactance components detector
Reactance components are picked up by comparing the phases of the RF current and RF voltage. The RF current is detected by L4 and R16 and buffer-amplified at IC14e and IC2a and then applied to the phase comparator (IC3a). RF voltages are detected by C12–C14 and then applied to the phase comparator (IC3b) after being amplified at the buffer­amplifiers (IC14c, IC2b). The output signal from the phase comparator (IC3a, pin 6 for RF current, IC3b pin 7 for RF voltage) is rectified at D7 and D6 for conversion into DC volt­age. The rectified voltage signals are combined, then ampli­fied at the inverter amplifier (IC4b), then applied to the antenna tuner CPU (IC5, pin 64).
A C-MOS IC is used for the buffer-amplifier (IC14) to improve functionable sensitivity; the inverter amplifier (IC4) is very responsive even with a low signal level input. Together, these ensure quick and stable signal detection even at low RF signal level input.
(3) Resistance components detector
Resistance components are picked up by L8, and detected by D8, D9 and Q5. The detected resistance components are amplified at the inverter amplifier (IC4a), and then applied to the antenna tuner CPU (IC5, pin 1).
3-4-3 MOTOR CONTROL CIRCUIT
(CTRL AND TUNER UNITS)
The control circuit of the internal antenna tuner consists of the CPU, EEPROM*, tuning motors and tuning relays. *Electronically-Erasable Programmable Read Only Memory
(1) CPU and EEPROM (CTRL unit)
The antenna tuner CPU (IC5) controls the tuning motors via the motor controller (Q211–Q218, D211–D217) and tuning relays, and memorizes the best preset position in 100 kHz steps. The memory contents are stored in the EEPROM (IC6) without a backup battery.
(2) Tuning motors (CTRL and TUNER units)
A motor controller (Q211–Q218, D211–D217) rotates the tuning motors (TUNER unit; MF1, MF2) to obtain a low SWR.
(3) Tuning relays (TUNER unit)
According to the operating frequency band and antenna condition, tuning relays select the capacitors and coils.
3-4-4 ANTENNA TUNER CPU PORT ALLOCATION
(CTRL unit; IC5)
1
2
3
4
6
7
13 15
17
21
22, 23
26
27–32
34–40
41–48
64
Input port for the resistance com­ponents detection voltage.
Input port for the reflected RF power voltage.
Inpout port for the forward RF power voltage.
Input port for the transceiver power OFF.
Inputs low level signal when oper­ating the antenna tuner in 50 MHz band.
Input port for reference voltage set­ting.
Outputs tuner data signal. Input port for the serial signal. Input port for the [TUNER]
ON/OFF signal. Input port for the TX/RX switching
signal. Input port for the antenna tunner
CPU system clock. Outputs the coil selection signal.
High : While 46–60 MHz band is
displayed.
Output the coil selection signal.
Output the capacitor selection sig­nal.
Output pulse-type control signals for the tuning motors (M1, M2).
Input port for the reactance compo­nents detection voltage.
R
REF
FOR
PWRS
STDU
SETI
KEY
START
THRU
SEND
CL1, CL2
DUAL
L24M, L18M, L14M, L10M,
L7M, L3.5M CO3, CO2,
CO1, CI3,
CI2, CI1
PZ, PY, PX,
PW, RZ, RY,
RX, RW
P
Pin Port
Description
number name
3 - 9
3-5 SCOPE CIRCUITS
3-5-1 SCOPE RECEIVER CIRCUIT (RF UNIT)
A portion of the 64.455 MHz 1st IF signal from the 1st mixer circuit (Q511–Q514: while receiving) or IF amplifier (Q751: while transmitting) is amplified at the IF amplifiers (Q811, Q812), then mixed with the 77.8 MHz scope 2nd LO signal at the mixer circuit (D831) to produce the 13.345 MHz IF sig­nal. The mixed IF signal is passed through the ceramic bandpass filters (FI843, FI841) to suppress unwanted sig­nals. The filtered IF signal is applied to the FM IF IC (IC841, pin 16).
The applied 13 MHz IF signal is mixed with the sweep LO signals from the PLL unit at the FM IF IC (IC841), which includes the RSSI terminal. The mixed IF signals are filtered at the ceramic bandpass filter (FI842) then applied to the limiter amplifier section in the FM IF IC (IC841, pin 5). The applied IF signals are converted into DC voltages according to the applied IF signal strength at the RSSI section in the IC.
The converted voltages are amplified at IC871b then applied to the MAIN unit as the SCPL signal.
Some of the DC voltages from the FM IF IC are amplified at IC871a to produce AGC voltages for the IF amplifiers (Q811, Q812), producing wider dynamic range.
By sweeping LO signals (S3LO) are applied to the mixer section in the FM IF IC, the spectrum scope function is acti­vated.
3-5-2 SWEEP LO CIRCUIT (PLL UNIT)
The sweep LO signals (S3LO) are generated by the DDS IC (IC801) using the 32 MHz system clock. A10-bit digital sig­nal is converted into analog wave signals at the D/A con­verter (R801–R820). The converted analog wave is passed through the bandpass filter (L802, L803, C809–C813) then applied to the RF unit after being amplified at the buffer amplifier (Q802).
3-6 POWER SUPPLY CIRCUITS
3-6-1 PA UNIT
3-6-2 FRONT UNIT
SCOPE CIRCUIT DIAGRAM
RF unit
1st mixer A
Q511–Q514
Q811
to 2nd mixer circuit
to the MAIN unit
SCPL signal
Q812
D831 FI843 FI841
Ceramic
BPF
Ceramic
BPF
IF amp.
IC871a
AGC
IC871b
amp.
IF amp.
Ceramic
BPF
Limiter
amp.
Mixer
IC841
FI842
S3LO signal
(12.79–12.99 MHz*)
S2LO signal (77.80 MHz)
1st LO
signal
16
12
5
3
2
RSSI
*depending on sweeping passband width
RF signals
LINE
PHV
HV
14 V
14 VA
8 V
5 V
H5V
DESCRIPTION
The voltage from an external power supply via the common filter circuit (FILTER unit, L501, L502).
The same voltage as the PHV line passed through a fuse (F1).
The same voltage as the HV line passed through the switching relay (RL1).
The same voltage as the 14 V line is applied to the AF power amplifier (MAIN unit, IC332).
Common 8 V converted from the 14 V line and regulated by the +8 regulator circuit (IC3).
Common 5 V converted from the 14 V line and regulated by the +5 regulator circuit (IC2).
Common 5 V converted from the 14 V line and regulated by the H5V regulator circuit (IC1).
LINE
5V
15V
7V
8V
+18V
DESCRIPTION
Common 5 V converted from the 14 V line and regulated by the +5 regulator circuit (IC861).
Common –15 V converted from the 14 V line and converted by the –15 DC-DC converter circuit (IC841, Q841, D841). The voltage is applied to the –7 V, –8 V regulator circuits and etc.
Common –7 V converted from the 14 V line and regulated by the –7 regulator circuit (IC501).
Common –8 V converted from the 14 V line and regulated by the –8V regulator circuit (IC881).
Common 18 V converted from the 14 V line and converted by the 18 V DC-DC converter circuit (IC821, Q821, D822).
3 - 10
3-6-3 MAIN UNIT
3-6-4 CTRL AND PLL UNITS
3-7 LOGIC CIRCUITS
3-7-1 BAND SELECTION DATA
(RF, CTRL AND PLL UNITS)
To select the correct bandpass, low-pass filters and VCOs on the RF, FILTER and PLL units, the main CPU (MAIN unit, IC3501) outputs the following band selection data via the I/O expander (RF unit, IC901, IC902, CTRL unit, IC11) or DDS IC (PLL unit, IC101, IC401) depending on the displayed fre­quency.
The D/A convertor (MAIN unit, IC3751) output signal from pin 7 is amplified at IC101b (pins 5–7) to obtain the band voltage for external equipment via the [ACC 2] connector pin
4.
0.003–1.599999
1.6–1.999999
2.0–2.999999
3.0–3.999999
4.0–5.999999
6.0–7.999999
8.0–10.999999
11.0–14.999999
15.0–19.999999
20.0–21.999999
22.0–29.999999
30.0–44.999999
45.0–49.999999
50.0–54.000000
54.000001–
60.000000
Frequency
IC901, IC902
IC11 IC101 IC401
[MHz]
(RF unit) (CTRL) (PLL) (PLL)
BPF LPF VCO-A VCO-B
B0 B1 B2 B3 B4 B5 B6 B7
B8
B9
B10W
B10
B10W
L1S
L2S
L3S L4S
L5S
L6S
L7
VA1S
VA2S
VA3S
VA4S
VB1S
VB2S
VB3S
VB4S
LINE
R8V
T8V
DESCRIPTION
Receive 8 V converted from the 14 V line and regulated by the R8V regulator circuit (Q601, Q602, D601).
Transmit 8 V converted from the 14 V line and regulated by the T8V regulator circuit (Q611, Q612, D611).
LINE
5V
5V
DESCRIPTION
Common 5 V for the antenna tuner CPU (CTRL unit; IC5) and the EEPROM (CTRL unit; IC6), converted from the 14 V line and regulated by the +5 regulator circuit (CTRL unit; IC13).
Common 5 V for each of the PLL-A and PLL-B circuits regulated from the 8 V line and regulated by the +5 regulator circuit (PLL unit; IC382: PLL­A, IC682: PLL-B).

SECTION 4 ADJUSTMENT PROCEDURES

4 - 1
4-1 PREPARATION BEFORE SARVICING
REQUIRED TEST EQUIPMENT
DC power supply
RF power meter (terminated type)
Frequency counter
RF voltmeter
FM deviation meter
Modulation analyzer
Distortion meter
Oscilloscope
Audio generator
Standard signal generator (SSG)
Digital multimeter AC millivoltmeter DC voltmeter DC ammeter
Spectram analyzer
Attenuator
External speaker
Terminator
EQUIPMENT GREDE AND RANGE EQUIPMENT GREDE AND RENGE
Output voltage : 13.8 V DC Current capacity : 30 A or more
Measuring range : 10–200 W Frequency range : 1.8–100 MHz Impedance : 50 SWR : Less than 1.2 : 1
Frequency range : 0.1–100 MHz Frequency accuracy : ±0.5 ppm or better Sensitivity : 100 mV or better
Frequency range : 0.1–100 MHz Measuring range : 0.01–10 V
Frequency range : DC–500 MHz Measuring range : 0 to ±5 kHz
Frequency range : At least 90 MHz Measuring range : 0–100 %
Frequency range : 1 kHz ±10 % Measuring range : 1–100 %
Frequency range : DC–20 MHz Measuring range : 0.01–20 V
Frequency range : 300–3000 Hz Measuring range : 1–500 mV
Frequency range : 0.1–100 MHz Output level : 0.1 µV–32 mV
(–127 to –17 dBm) Imput impeadance : 10 M/DC or beter Measuring range : 10 mV–10 V Input impedance :
50 k/V DC or better Measurement capability: 1 A/30 A Frequency range : At least 90 MHz
Spectraum bandwidth : 100 kHz or more Power attenuation : 50 or 60 dB
Capacity : 150 W or more Input impedance : 8
Capacity : 5 W or more Resistance : 50 and 150
Capacity : 150 W or more
CONNECTIONS
[ANT1] [ANT2]
FM deviation meter
Modulation analyzer
RF power meter
Spectrum analyzer
Attenuator
Distortion meter
DC power supply Ammeter
Standard signal
generator
CAUTION !
DO NOT transmit while
an SSG is connected to the antenna connector.
to the antenna connector
to [DC 13.8 V]
to [EXT SP]
Speaker
Audio generator
PTT
,
.
[MIC]
4 - 2
4-2 PLL ADJUSTMENTS
REFERENCE FREQUENCY
LPL-A LOCK VOLTAGE
VCO-A LOCK VOLTAGE
1LO-A OUTPUT LEVEL
LPL-B LOCK VOLTAGE
VCO-B LOCK VOLTAGE
1LO-B OUTPUT LEVEL
3LO OUTPUT LEVEL
S3LO OUTPUT LEVEL
ADJUSTMENT
ADJUSTMENT ADJUSTMENT CONDITION
MEASUREMENT
VALUE
POINT
UNIT LOCATION UNIT ADJUST
1
2
1
1
2
3
4
1
1
1
2
3
4
1
1
1
Display frequency: Any
Turn L52 on the PLL unit to 4 rota-
tion downside for presetting.
Receiving
Display frequency: 0.030000 MHz
Mode : USB
Receiving
Display frequency
: 14.999999 MHz
Mode : USB
Receiving
Display frequency
: 19.999999 MHz
Mode : USB
Receiving
Display frequency
: 44.999999 MHz
Mode : USB
Receiving
Display frequency
: 60.000000 MHz
Mode : USB
Receiving
Display frequency
:
0.030000 MHz, 7.999999 MHz
8.000000 MHz, 19.999999 MHz
20.000000 MHz, 44.999999 MHz
45.000000 MHz, 60.000000 MHz
Receiving
Sub display freq. : 0.030000 MHz
Mode : USB
Receiving
Sub display freq.
: 7.999999 MHz
Mode : USB
Receiving
Sub display freq.
: 19.999999 MHz
Mode : USB
Receiving
Display frequency
: 44.999999 MHz
Mode : USB
Receiving
Display frequency
: 60.000000 MHz
Mode : USB
Receiving
Sub display freq.
:
0.030000 MHz, 7.999999 MHz
8.000000 MHz, 19.999999 MHz
20.000000 MHz, 44.999999 MHz
45.000000 MHz, 60.000000 MHz
Receiving
Display frequency
: Any
Receiving
Display frequency
: Any
Receiving
PLL
PLL
PLL
PLL
PLL
PLL
PLL
PLL
PLL
Connect a frequency counter to check point P81.
Connect an RF volt­meter to check point P81.
Connect a digital multimeter or oscillo­scope to check point LPA.
Connect a digital multimeter or oscillo­scope to check point LVA.
Connect an RF volt­meter to check point P351.
Connect a digital multimeter or oscillo­scope to check point LPB.
Connect a digital multimeter or oscillo­scope to check point LVB.
Connect an RF volt­meter to check point P651.
Connect an RF volt­meter to check point P701.
Connect an RF volt­meter to check point P801.
64.000000 MHz
Maximum level (0 dB or more)
2.0 V
4.3 V
4.3 V
4.3 V
4.3 V
0 dBm or more
2.0 V
4.3 V
4.3 V
4.3 V
4.3 V
0 dBm or more
16 dBm or more
7 dBm or more
PLL
PLL
PLL
PLL
PLL
L52
(R33 for critical adjustment)
L81, L82
C154
C278
C258
C228
C208
Verify
C454
C578
C558
C528
C508
Verify
Verify
Verify
4 - 3
P81
Reference frequency check point
L52 L81
C454
LPL-B lock voltage adjustment
L82
Reference frequency adjustment
VCO-A lock voltage adjustment
VCO-B lock voltage adjustment
PLL unit
Bottom view of the transceiver
PLL unit
LPB
LPL-B lock voltage check point
C278
C228
C208
C258
C508
C558
C578
C528
P361
1LO-A output level check point
R33
Reference frequency adjustment
LVA
VCO-A lock voltage check point
P851
Marker output level check point
LPA
LPL-A lock voltage check point
C154
LPL-A lock voltage adkustment
P801
3LO output level check point
P651
1LO-B output level check point
LVB
VCO-B lock voltage check point
P901
S2LO output level check point
P701
S3LO output level check point
PLL ADJUSTMENTScontinued
S2LO OUTPUT LEVEL
MARKER OUTPUT LEVEL
ADJUSTMENT
ADJUSTMENT ADJUSTMENT CONDITION
MEASUREMENT
VALUE
POINT
UNIT LOCATION UNIT ADJUST
11• Display frequency
: Any
Receiving
Display frequency
: Any
Receiving
PLL
PLL
Connect an RF volt­meter to check point P901.
Connect an oscillo­scope to check point P851.
0 dBm or more
4 Vp-p or more
Verify
Verify
*This output level of a standard signal generator (SSG) is indicated as SSGs open circuit.
4 - 4
4-3 RECEIVER ADJUSTMENTS
RX PEAK
MIXER BALANCE
FM DISTORTION
ADJUSTMENT
ADJUSTMENT ADJUSTMENT CONDITION
MEASUREMENT
VALUE
POINT
UNIT LOCATION UNIT ADJUST
1
2
3
1
2
1
2
Display frequency: 14.100000 MHz
Mode : USB
Filter : 2.4 kHz
[P.AMP] : P.AMP1
[ATT] : OFF
Connect an SSG to [ANT1] con-
nector and set as :
Frequency : 14.101500 MHz Level : 10 µV* (–87 dBm) Modulation: 1 kHz/±7.5 kHz dev.
Receiving
[DUAL WATCH] : ON
Sub display freq. : 14.100000 MHz
Mode : USB
[BAL] : Max. CW
Set an SSG as : Level : 10 µV* (87 dBm)
Receiving
Display frequency: 14.100000 MHz
Mode : USB
[DUAL WATCH] : OFF
Set following selections, controls
and functions as :
Filter : 2.4 kHz, [ATT] : OFF [AGC]: MID , [BAL] : Center PBT1 : Center , PBT2 : Center [NB] : OFF , [RIT] : OFF [P.AMP] : P.AMP1 [RF/SQL] : Center [
AUTO NOTCH
]: OFF
[
NOTCH
] : Center [NR] switch : OFF [NR] level : Max. CCW [MONITOR] : OFF
Connect an SSG to [ANT1] con­nector and set as :
Frequency : 14.101500 MHz Level : 1 µV* (–107 dBm) Modulation: OFF
Receiving
Display frequency: 0.030000 MHz
Sub display freq. : 0.030000 MHz
Mode : USB
[BAL] : Max. CCW
Apply no no RF signal to [ANT1]
connector.
Receiving
[BAL] : Max. CW
Receiving
Display frequency: 14.100000 MHz
Sub display freq. : 14.100000 MHz
Mode : FM
[BAL] : Max. CCW
Connect an SSG to [ANT1] con-
nector and set as :
Frequency : 14.100000 MHz Level : 500 µV* (–53 dBm) Modulation:
1 kHz/±7.5 kHz Dev.
Receiving
[BAL] : Max. CW
Receiving
Rear
panel
Rear
panel
Rear
panel
Connect an AC milli­volt meter to [EXT SP] connector with an 8 Ω load.
Connect an AC milli­volt meter to [EXT SP] connector with an 8 Ω load.
Connect an distortion meter to [EXT SP] connector with an 8 load.
Maximum audio output level
Minimum noise output level
Minimum distortion level
RF
MAIN
RF
RF
L513, L721, L722, L943
L613
L111, L112, L113
R516
R616
C555
C655
4 - 5
L721
R616
R516
L722
C655
C555
L513
L943
RX peak adjustment
Mixer balance adjustment
FM distortion adjustment
RX peak adjustment
L613
RX peak adjustment
RF unit
MAIN unit
Bottom view of the transceiver
RF unit
L113
L112
L111
Bottom view of the transceiver
MAIN unit
4 - 6
*This output level of a standard signal generator (SSG) is indicated as SSGs open circuit.
RECEIVER ADJUSTMENTScontinued
RECEIVER TOTAL GAIN
NOISE BLANKER
SPECTRUM SCOPE
ADJUSTMENT
ADJUSTMENT ADJUSTMENT CONDITION
MEASUREMENT
VALUE
POINT
UNIT LOCATION UNIT ADJUST
1
2
1
2
1
2
3
Display frequency: 14.100000 MHz
Mode : USB
Filter : 2.4 kHz
[P.AMP] : OFF
Connect an SSG to [ANT1] connec-
tor and set as :
Frequency : 14.101500 MHz Level : 500 µV* (–53 dBm) Modulation: OFF
Receiving
Set an SSG output level to OFF.
Receiving
Display frequency: 14.100000 MHz
Mode : USB
[P.AMP] : P.AMP1
[NB] : OFF
Connect an SSG to [ANT1] con-
nector and set as :
Frequency : 14.101500 MHz Level : 10 µV* (–87 dBm)
Modulation: OFF and apply following signal to [ANT1] connector.
Preset R271 on the MAIN unit to the 12 oclock position.
Receiving
[NB] : ON
Receiving
Display frequency: 14.100000 MHz
Mode : USB
[DUAL WATCH] : OFF
[P.AMP] : OFF
[SCOPE] : ON
[SCOPE ATT] : OFF
Verify the connection of J841 on the
RF unit and P801 (S3LO: 12.89000 MHz/–7 dBm) from the PLL unit.
Connect an SSG to [ANT1] con­nector and set as :
Frequency : 14.101500 MHz Level : 1 µV* (–107 dBm) Modulation: OFF
Receiving
Set an SSG output level to OFF.
Receiving
Set an SSG output level as:
Level : 50 mV* (13 dBm)
Receiving
Rear
panel
MAIN
RF
Connect an AC milli­volt meter to [EXT SP] connector with an 8 Ω load.
Connect an oscillo­scope to check point CP271.
Connect a digital multimeter oroscillo­scope to check point CP871.
1.0 V (0 dB)
32 mV (–30 dB)
Maximum noise level
At the point where the voltage just reduces.
Muximum voltage
0.05 V–0.15 V
4.35 V– 4.45 V
Front
unit
MAIN
MAIN
RF
[AF]
control
R210
L271, L272
R271
L812, L813, L833
R872
R863
100 msec.
1 msec.
4 - 7
R210
Receiver total gain adjustment
Noise blanker adjustment
MAIN unit
CP271
Noise blanker check point
R271
L272 L271
L833 L813 L812
R872
R863
CP871
Spectrum scope check point
J841
Spectrum scope pre-setting
Spectrum scope adjustment
Bottom view of the transceiver
RF unit
RF unit
4 - 8
4-4 TRANSMITTER ADJUSTMENTS
IDLING CURRENT (for driver)
(for final amplifier)
TX PEAK
TRANSMITTER TOTAL GAIN
Ic APC
HF BANDS OUTPUT POWER
50 MHz BAND OUTPUT POWER
AM CARRIER
ADJUSTMENT
ADJUSTMENT ADJUSTMENT CONDITION
MEASUREMENT
VALUE
POINT
UNIT LOCATION UNIT ADJUST
1
2
1
2
3
4
1
1
1
1
1
Display frequency: 14.100000 MHz
Mode : CW (key up)
Preset R11, R18 on the PA unit to
max. CCW.
[RF POWER] : Max. CW
[TUNER] : OFF
Transmitting (without key)
Transmitting (without key)
Display frequency: 14.100000 MHz
Mode : USB
[RF POWER] : Max. CW
Apply no audio signals to [MIC]
connector.
Transmitting
Connect an audio generator to
[MIC] connector and set as:
Frequency : 1.5 kHz Level : 1 mVrms
Transmitting
Transmitting
Transmitting
Display frequency: 14.100000 MHz
Mode : USB
[MIC GAIN] : Center
Connect an audio generator to
[MIC] connector and set as:
Frequency : 1.5 kHz Level : 1 mVrms
Transmitting
Display frequency: 3.550000 MHz
Mode : RTTY
Connect CP501 to GND.
Transmitting
Display frequency: 14.100000 MHz
Mode : RTTY
[RF POWER] : Max. CW
[TUNER] : OFF
Transmitting
Display frequency: 51.000000 MHz
Mode : RTTY
[RF POWER] : Max. CW
[TUNER] : OFF
Transmitting
Display frequency: 29.60000 MHz
Mode : AM
[RF POWER] : Max. CW
[MIC GAIN] : Center
Apply no audio signals to [MIC]
connector.
Transmitting
PA
PA
MAIN
Rear
panel
RF
Rear
panel
Rear
panel
Rear
panel
Rear
panel
MAIN
Unsolder W29. Connect an ammeter to the unsoldering points of W29.
Unsolder R28 (L8 side). Connect an ammeter to the unsoldering points of R28.
Connect a digital multimeter or oscillo­scope to check point CP243.
Connect an RF power meter to [ANT1] connector.
Connect an RF volt­meter to check point J151.
Connect an RF power meter to [ANT1] connector.
Connect an ammeter between power sup­ply and the IC­756PRO.
Connect an RF power meter to [ANT1] connector.
Connect an RF power meter to [ANT1] connector.
Connect an RF power meter to [ANT1] connector.
100 mA
500 mA
0.13 V
50 W
Maximum output
power
Maximum leve
50 W
23 A
100 W
100 W
40 W
PA
PA
MAIN
Front
panel
MAIN
RF
MAIN
MAIN
MAIN
MAIN
MAIN
R11
R18
R247
[MIC GAIN]
control
L261
L752
R263
R545
R507
R509
R510
After adjustment, re-solder the lead wire (W29) on the PAboard.
After adjustment, re-solder the resistor (R28) on the PAboard.
4 - 9
L261
TX peak adjustment
R509
50 MHz band output power adjustment
R545
Ic APC adjustment
R507
HF bands output power adjustment
R247
TX peak adjustment
R510
AM carrier adjustment
CP243
TX peak check point
R263
Transmitter total gain adjustment
PA unit
MAIN unit
Top view of the transceiver
PA unit
L307
TX peak adjustment
RF unit
R28
Idling current check point for finals
J151
TX peak check point
R11
Idling current adjustment for drivers
R18
Idling current adjustment for finals
W29
Idling current check point for drivers
L4
RL1
Ammeter
W29
Unsoldering here
,
.
Ammeter
,
.
Unsoldering here
R28
Bottom view of the transceiver
RF unit
Bottom view of the transceiver
MAIN unit
4-5 TUNER ADJUSTMENT
SWR DETECTOR
ADJUSTMENT
ADJUSTMENT ADJUSTMENT CONDITION
MEASUREMENT
VALUE
POINT
UNIT LOCATION UNIT ADJUST
1
2
3
4
• Display frequency: 29.70000 MHz
• Mode : FM
• [RF POWER] : Max. CW
• [TUNER] : Through
• Connect J12 on the CTRL unit to GND.
• Connect a 50 terminator to [ANT1] connector.
• Transmitting
• Terminate [REMOTE] jack with a
3.5(d) mm mini-plug.
CTRL Connect a digital
multimeter or oscillo­scope to J14.
Minimum voltage CTRL C3
4 - 10
TRANSMITTER ADJUSTMENTS—continued
RESIDUAL AM
FM DEVIATION
AM MODULATION
ADJUSTMENT
ADJUSTMENT ADJUSTMENT CONDITION
MEASUREMENT
VALUE
POINT
UNIT LOCATION UNIT ADJUST
1
1
1
Display frequency: 29.60000 MHz
Mode : FM
Filter : 15 kHz
[RF POWER] : Max. CW
[MIC GAIN] :
Max. CW and CCW
[MONI] : OFF
Connect CP503 on the MAIN unit to
GND.
Connect an audio generator to [MIC] connector and set as:
Frequency : 1 kHz Level : 10 mVrms
Transmitting
Displayed freq. : 29.60000 MHz
Mode : FM
Filter : 15 kHz
[RF POWER] : Max. CW
[MIC GAIN] : Center
Connect an audio generator to
[MIC] connector and set as:
Frequency : 1 kHz Level : 10 mVrms
Transmitting
Display frequency: 14.10000 MHz
Mode : AM
[MIC GAIN] : Center
[RF POWER] : Max. CCW
Connect an audio generator to
[MIC] connector and set as:
Frequency : 1 kHz Level : 10 mVrms
Transmitting
Rear
panel
Rear
panel
Rear
panel
Connect an RF power meter to [ANT1] connector.
Connect an FM devi­ation meter to [ANT1] connector through an attenuator.
Connect a modula­tion analyzer to [ANT1] connector through an attenua­tor.
Minimum power differ­ence with minimum MIC GAIN and maxi­mum MIC GAIN.
±4.5 kHz
90%
RF
DSP
DSP
L713, L712,
L711
R2227
R2229
While pushing [FILTER] and [EXIT], turn power ON.
Verify the display shows START”.
Push [F-5 (START)].
Verify the display shows “ADJUSTING NOW”.
Verify the display shows OK”.
After adjustment, disconnect J12 on the CTRL unit from GND.
4 - 11
RF unit
CTRL unit
CTRL unit
C3
SWR detector adjustment
R2229
AM modulation adjustment
R2227
FM deviation adjustment
J14 (REF)
SWR detector check point
J12 (SETI)
SWR detector pre-setting
MAIN unit and DSP board
CP503
Residual AM check point
L712
L711
L713
Residual AM adjustment
Top view of the transceiver
Bottom view of the transceiver
Bottom view of the transceiver
RF unit
MAIN unit
DSP board
S.=Surface mount
DS1 5080000450 LAMP SLU2LC1EX5B-TH
ME1 5510000480 METER ME-40 (KL-293S-10)
W1 8900009230 CABLE OPC-908 W2 8900009660 CABLE OPC-964 W3 8900009230 CABLE OPC-908 W4 8900009240 CABLE OPC-909 W5 8900009240 CABLE OPC-909 W6 8900009260 CABLE OPC-911 W7 8900009260 CABLE OPC-911 W8 8900009400 CABLE OPC-926
EP1 6910011090 SENSOR UNIT RMS20-250-201-P EP2 6450001230 E.OTHER HLJ0999-01-480 EP3 6450001230 E.OTHER HLJ0999-01-480 EP4 6910012500 UNIT BOARD TFD50W40-A
IC101 1130002660 S.IC µPD4030BG-T1 IC102 1130008650 S.IC MC14071BF-EL IC401 1140003670 S.IC HD6473834H (Z-TAT) IC411 1130009640 S.IC BU4051BCFV-E2 IC431 1130009490 S.IC TC74HC4050AF (EL) IC490 1130009110 S.IC S-80942ANMP-DD6-T2 IC492 1130003760 S.IC TC4S81F (TE85R) IC501 1180001920 S.IC TA79L08F (TE12L) IC511 1110003780 S.IC NJM2902V-TE1 IC542 1120002740 S.IC TK16105MTL IC821 1110002350 S.IC BA6161F IC841 1110004200 S.IC NJM2360M-TE3 IC861 1180001070 S.IC TA7805F (TE16L) IC881 1180001920 S.IC TA79L08F (TE12L) IC1401 1120002580 S.IC M52338FP IC1521 1110003750 S.IC M5218AFP 600C
Q321 1590002310 S.TRANSISTOR DTC114EE TL Q511 1590002310 S.TRANSISTOR DTC114EE TL Q512 1520000460 S.TRANSISTOR 2SB1132 T100 R Q513 1590002310 S.TRANSISTOR DTC114EE TL Q514 1520000460 S.TRANSISTOR 2SB1132 T100 R Q515 1590002310 S.TRANSISTOR DTC114EE TL Q622 1590002310 S.TRANSISTOR DTC114EE TL Q623 1590002310 S.TRANSISTOR DTC114EE TL Q624 1590002310 S.TRANSISTOR DTC114EE TL Q625 1590002310 S.TRANSISTOR DTC114EE TL Q701 1590002310 S.TRANSISTOR DTC114EE TL Q801 1530002060 S.TRANSISTOR 2SC4081 T107 R Q802 1520000650 S.TRANSISTOR 2SB1201-S-TL Q803 1530003300 S.TRANSISTOR 2SC3647S-TD Q804 1530003300 S.TRANSISTOR 2SC3647S-TD Q805 1590002310 S.TRANSISTOR DTC114EE TL Q821 1530002060 S.TRANSISTOR 2SC4081 T107 R Q841 1520000580 S.TRANSISTOR 2SB1124S-TD Q901 1590002310 S.TRANSISTOR DTC114EE TL Q902 1590002310 S.TRANSISTOR DTC114EE TL Q903 1590002310 S.TRANSISTOR DTC114EE TL Q904 1530002060 S.TRANSISTOR 2SC4081 T107 R Q905 1520000650 S.TRANSISTOR 2SB1201-S-TL Q1201 1510000510 S.TRANSISTOR 2SA1576A T106R Q1211 1510000510 S.TRANSISTOR 2SA1576A T106R Q1221 1510000510 S.TRANSISTOR 2SA1576A T106R Q1301 1530002060 S.TRANSISTOR 2SC4081 T107 R Q1551 1530002060 S.TRANSISTOR 2SC4081 T107 R Q1552 1510000510 S.TRANSISTOR 2SA1576A T106R
Q1553 1510000510 S.TRANSISTOR 2SA1576A T106R Q1554 1530002060 S.TRANSISTOR 2SC4081 T107 R
D421 1750000520 S.DIODE DAN222TL D422 1750000520 S.DIODE DAN222TL D423 1750000520 S.DIODE DAN222TL D424 1750000520 S.DIODE DAN222TL D425 1750000520 S.DIODE DAN222TL D431 1750000520 S.DIODE DAN222TL D432 1750000520 S.DIODE DAN222TL D501 1750000190 S.DIODE 1SS322 (TE85R) D509 1750000190 S.DIODE 1SS322 (TE85R) D511 1730002260 S.ZENER MA8030-H (TX) D512 1730000410 S.ZENER RD5.1M-T2B2 D531 1730002260 S.ZENER MA8030-H (TX) D701 1750000520 S.DIODE DAN222TL D801 1730002260 S.ZENER MA8030-H (TX) D821 1750000190 S.DIODE 1SS322 (TE85R) D822 1730001050 S.ZENER RD20M-T2B1 D841 1750000560 S.DIODE RB050L-40 TE-25 D901 1730000410 S.ZENER RD5.1M-T2B2 D1201 1730002260 S.ZENER MA8030-H (TX) D1211 1730002260 S.ZENER MA8030-H (TX) D1221 1730002260 S.ZENER MA8030-H (TX)
X401 6050009870 S.XTAL CR-567 (9.8304 MHz)
L321 6200003950 S.COIL HF50ACC 322513-T L322 6200003950 S.COIL HF50ACC 322513-T L323 6200003950 S.COIL HF50ACC 322513-T L401 6200003950 S.COIL HF50ACC 322513-T L801 6180000990 COIL LAL 04NA 101K L802 6190001190 S.COIL D10F-A814AY-101K=P3 L803 6190001180 S.COIL BLC13H-D818HN-1107 L821 6200003950 S.COIL HF50ACC 322513-T L822 6200009190 S.COIL NLFC565050T-472K L823 6200003520 S.COIL ELJFB 102K-F L841 6190001190 S.COIL D10F-A814AY-101K=P3 L842 6180003250 S.COIL SLF12565T-680M2R0 L843 6190001190 S.COIL D10F-A814AY-101K=P3
R101 7030003320 S.RESISTOR ERJ3GEYJ 101 V (100 Ω) R102 7030003580 S.RESISTOR ERJ3GEYJ 153 V (15 kΩ) R103 7030003580 S.RESISTOR ERJ3GEYJ 153 V (15 kΩ) R104 7030003640 S.RESISTOR ERJ3GEYJ 473 V (47 kΩ) R105 7030003320 S.RESISTOR ERJ3GEYJ 101 V (100 Ω) R106 7030003720 S.RESISTOR ERJ3GEYJ 224 V (220 kΩ) R107 7030003720 S.RESISTOR ERJ3GEYJ 224 V (220 kΩ) R121 7030003680 S.RESISTOR ERJ3GEYJ 104 V (100 kΩ) R122 7030003720 S.RESISTOR ERJ3GEYJ 224 V (220 kΩ) R123 7030003680 S.RESISTOR ERJ3GEYJ 104 V (100 kΩ) R124 7030003800 S.RESISTOR ERJ3GEYJ 105 V (1 MΩ) R125 7030003680 S.RESISTOR ERJ3GEYJ 104 V (100 kΩ) R126 7030003720 S.RESISTOR ERJ3GEYJ 224 V (220 kΩ) R127 7030003680 S.RESISTOR ERJ3GEYJ 104 V (100 kΩ) R128 7030003800 S.RESISTOR ERJ3GEYJ 105 V (1 MΩ) R201 7030003440 S.RESISTOR ERJ3GEYJ 102 V (1 kΩ) R202 7030003440 S.RESISTOR ERJ3GEYJ 102 V (1 kΩ) R203 7030003440 S.RESISTOR ERJ3GEYJ 102 V (1 kΩ) R204 7030003440 S.RESISTOR ERJ3GEYJ 102 V (1 kΩ) R205 7030003440 S.RESISTOR ERJ3GEYJ 102 V (1 kΩ) R206 7030003440 S.RESISTOR ERJ3GEYJ 102 V (1 kΩ) R207 7030003440 S.RESISTOR ERJ3GEYJ 102 V (1 kΩ) R208 7030003440 S.RESISTOR ERJ3GEYJ 102 V (1 kΩ) R209 7030003440 S.RESISTOR ERJ3GEYJ 102 V (1 kΩ) R210 7030003440 S.RESISTOR ERJ3GEYJ 102 V (1 kΩ) R211 7030003440 S.RESISTOR ERJ3GEYJ 102 V (1 kΩ) R212 7030003640 S.RESISTOR ERJ3GEYJ 473 V (47 kΩ) R213 7030003640 S.RESISTOR ERJ3GEYJ 473 V (47 kΩ) R214 7030003640 S.RESISTOR ERJ3GEYJ 473 V (47 kΩ) R215 7030003640 S.RESISTOR ERJ3GEYJ 473 V (47 kΩ) R221 7030003440 S.RESISTOR ERJ3GEYJ 102 V (1 kΩ)
5 - 1

SECTION 5 PARTS LIST

REF ORDER
DESCRIPTION
NO. NO.
[FRONT UNIT]
REF ORDER
DESCRIPTION
NO. NO.
[DISPLAY BOARD]
[DISPLAY BOARD]
REF ORDER
DESCRIPTION
NO. NO.
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