Husqvarna T 7500, T 8600, T 10000, T 18000 Operator's Manual

T 7500, T 8600, T 10000, T 18000
EN Operator's manual 2-15 FR-CA Manuel d’utilisation 16-30 ES-MX Manual del usuario 31-45
Contents
Introduction..................................................................... 2
Safety..............................................................................6
Assembly........................................................................ 8
Accessories.................................................................... 8
Operation........................................................................ 9
Maintenance................................................................... 9
Troubleshooting............................................................ 12
Transportation, storage and disposal........................... 13
Technical data.............................................................. 14
Warranty....................................................................... 14
Owner responsibility
WARNING: Cutting, especially when DRY cutting, generates dust that comes from the material being cut, which frequently contains silica. Silica is a basic component of sand, quartz, brick clay, granite and numerous other minerals and rocks. Exposure to excessive amount of such dust can cause:
Respiratory disease (affecting your ability to breathe), including chronic bronchitis, silicosis and pulmonary fibrosis from exposure to silica. These diseases may be fatal;
Skin irritation and rash.
Cancer according to NTP* and IARC* */ National Toxicology Program, International Agency for Research on Cancer.
Take precautionary steps:
Avoid inhalation of and skin contact with dust, mist and fumes.
Wear and ensure that all bystanders wear appropriate respiratory protection such as dust masks designed to filter out microscopic particles. (See OSHA 29 CFR Part 1926.1153)
To minimize dust emissions, wet cut when feasible. If dry cutting is necessary, use an appropriate dust extractor.
It is the owner’s/employer’s responsibility that the operator has sufficient knowledge about how to use the product safely. Supervisors and operators must have read and understood the Operator’s Manual. They must be aware of:
The products’s safety instructions.
The products’s range of applications and limitations.
How the product is to be used and maintained.
National/Local regulations could restrict the use of this product. Find out what regulations are applicable where you work before you start using the product.
Product description
The product is a dust extractor with a suction hose. Air with dust is suctioned into an inlet valve through the suction hose. The air decreases in speed by a cyclone which cause the dust particles to move apart from the air. Small dust particles and air goes through a 2 filter system. Large dust particles are collected in the cyclone and fall through the bottom flap into a plastic bag.
Intended use
The T-Line Dust Extractor is used to clean construction areas by collecting up dry and non flammable dust in indoor environments.
The T-Line Dust Extractor can be connected to medium and large surface preparation equipment such as grinders.
The T-Line Dust Extractor is intended for commercial use, for example in hotels, schools, hospitals, factories, shops, offices and rental businesses
Note: The explosion limit value for the not flammable dust is >0.1mg/m3.
Dust storage system
All Husqvarna T-Line Dust Extractors are to be used with Longopac. Only change Longopac after the filter cleaning cycle has been completed.
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Product overview T 7500 and T 8600
h
00 00
1
1
2
9
3
15
10
14
16
11
12
8
7
5
4
6
13
1. Pre-filter
2. Jet Pulse handle
3. Hepa filter
4. Lock to electricity box
5. On/Off
6. Hour meter
7. Manometer
8. Longopac connection
9. Pressure release valve
10. Socket inlet
11. Socket outlet
12. Inlet valve
13. Inlet
14. Utility hatch
15. Toggle fastener
16. Tie down lug 2X
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Product overview T 10000
1
16
14
12
8
3
2
9
10
11
h
00 00
1
7
5
6
4
13
15
1. Pre-filter
2. Jet Pulse handle
3. Hepa filter
4. Lock to electricity box
5. On/Off
6. Hour meter
7. Manometer
8. Longopac connection
9. Pressure release valve
10. Socket inlet
11. Socket outlet
12. Inlet valve
13. Inlet
14. Utility hatch
15. Toggle fastener
16. Tie down lug 4X
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Product overview T 18000
h
00 00
1
1
2
3
14
12
8
15
11
10
9
5 6
4
7
13
1. Pre-filter
2. Jet Pulse handle
3. Hepa filter
4. Lock to electricity box
5. On/Off
6. Hour meter
7. Manometer
8. Longopac connection
9. Pressure release valve
10. Socket inlet
11. Socket outlet
12. Inlet valve
13. Inlet
14. Toggle fastener
15. Tie down lug 4X
Symbols on the product
Please read the operator’s manual carefully and make sure you understand the instructions before using the product.
Always use an approved breathing mask.
Always use approved ear protection.
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Always use approved eye protection.
Product liability
As referred to in the product liability laws, we are not liable for damages that our product causes if:
the product is incorrectly repaired.
the product is repaired with parts that are not from the manufacturer or not approved by the manufacturer.
the product has an accessory that is not from the manufacturer or not approved by the manufacturer.
the product is not repaired at an approved service center or by an approved authority.
Safety
Safety definitions
Warnings, cautions and notes are used to point out specially important parts of the manual.
WARNING: Used if there is a risk of injury or death for the operator or bystanders if the instructions in the manual are not obeyed.
CAUTION: Used if there is a risk of damage to the product, other materials or the adjacent area if the instructions in the manual are not obeyed.
Note: Used to give more information that is necessary in a given situation.
General safety instructions
WARNING: Read the warning instructions before you use the product.
Always exercise care and use your common sense. If you get into a situation where you feel unsafe, stop and seek expert advice. Contact your dealer, service agent or an experienced user. Do not attempt any task that you feel unsure of!
Read the operator´s manual carefully and understand the instructions before using the product. Save all warnings and instructions for future reference.
Make sure that you read and understand the instructions for the main product manual to ensure that you know what personal equipment to wear, what safety equipment to use and how to work in a safe mode.
Keep in mind that it is you, the operator that is responsible for not exposing people or their property to accidents or hazards.
The product can be a dangerous tool if used incorrectly or carelessly, which can cause serious or fatal injury to the operator or others.
The product must be kept clean. Signs and stickers must be fully legible.
This product is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge.
Keep children and unauthorized persons away from the product when in use.
Operators shall be adequately instructed on the use of the product.
Never use this product if you are fatigued, while under the influence of alcohol or drugs, medication or anything that could affect your vision, alertness, coordination or judgment.
Do not handle plug or product with wet hands.
Never use a product that is faulty. Carry out the safety checks, maintenance and service instructions described in this manual. Some maintenance and service measures must be carried out by trained and qualified specialists. Refer to instructions in
Maintenance on page 9
.
Electrical Safety instructions
WARNING: Read the warning instructions that follow before you use the product.
The dust extractor is equipped with a safety thermal protector to prevent motor from overheating. Should thermal protector activate, turn off machine, unplug power cord and check for full dust bag, vacuum hose clog or filter blockage. It may take up to 45 minutes for the thermal protector to reset.
Before using the dust extractor make sure that the power & voltage corresponds with the voltage shown on the machines rating plate, including extension cords.
Connect to a properly grounded outlet only. Refer to
Grounding instructions on page 9
.
Improper connection of the equipment-grounding conductor can result in a risk of electrical shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided, if it will not fit the outlet have a proper outlet installed by a qualified electrician.
If using an extension cord make sure the cord rating is suitable for this machine.
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Cables damaged through crushing or splitting can be dangerous if used and should be replaced immediately.
Do not use with damaged cord or plug. If the machine is not working as it should, has been dropped, damaged, left outdoors or dropped in water. Make sure it is repaired by a qualified person to avoid hazard.
Regularly inspect cord and plug for damage. Do not use with a damaged cord or plug.
Do not pull or carry by cord, use cord as handle, close a door on cord, or pull cord around sharp edges or corners. Do not allow equipment to run over cord. Keep cord away from heated surfaces.
Do not unplug by pulling on cord. To unplug, grasp the plug.
Do not leave machine when plugged in. Unplug cord from outlet when not in use and before cleaning or servicing machine.
Safety instructions for assembly
WARNING: Read the warning instructions that follow before you assemble the product.
Turn off all controls before unplugging. Do not unplug by pulling on cord. To unplug, grasp the plug.
Unauthorized modifications and /or accessories may lead to serious injury or death to the user or others.
Always use genuine accessories.
Use only attachments as described in this manual. Use only manufacturers recommended attachments.
Make sure that the assembly area is firm, so the product does not tip over. Risk of personal and material injury.
Be careful, the toggle fasteners can cause damage to the operator when assemble the product.
Safety instructions for operation
WARNING: Read the warning instructions that follow before you use the product.
The product must not be used in environments where explosive gases may be present. This will pose a serious risk of explosion.
Do not pick up anything that is burning or smoking, such as cigarettes, matches or hot ashes.
Do not use to pick up flammable or combustible liquids, such as gasoline, or use in areas where they may be present.
Do not allow a build-up of dust, hair and anything that may reduce airflow.
Keep hair, loose clothing, fingers and all parts of body away from openings and moving parts.
Do not use the product without dust bag and/ or filters in place. Replace collection system and/or filters as described in this manual.
CAUTION: This machine is designed for picking up dry, non-flammable dust and debris in an indoor environment. It is not suitable for picking up liquids.
CAUTION: This product is for indoor use only.
CAUTION: This product shall be stored indoors only.
Personal protective equipment
WARNING: Read the warning instructions that follow before you use the product.
Always use approved personal protective equipment during operation. Personal protective equipment does not give you full protection but it decreases the degree of injury if an accident occur. Speak to you servicing dealer for recommendations about which equipment to use.
Risk of dust dispersion - Use personal equipment. Unhealthy dust can be spread during filter change. Accordingly, the user should wear protective glasses, protective gloves, and a breathing mask conforming to protection class FFP3.
Long-term exposure to noise can result in permanent hearing impairment. Always use approved hearing protection. Listen for warning signals or shouts when you wearing hearing protection. Listen for warning signals or shouts when you wearing hearing protection. Always remove your hearing protection as soon as the engine stops.
Use approved protective gloves when you maintenance the product.
Safety instructions for maintenance
WARNING: Read the warning instructions that follow before you use the product.
Make sure the engine switch is in the Off position. Disconnect the product from the wall outlet.
Do not modify the product from its original design.
All repairs must be performed by a qualified service person. Use only manufacturer-supplied or equivalent replacement parts.
Use approved protective equipment. Refer to
Personal protective equipment on page 7
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7
Do not make a hole in the Hepa filter. A broken Hepa filter can disperse dust.
Assembly
Introduction
CAUTION: Only use extension cable with correct rated value for this product. Only connect to an outlet that is correct grounded.
CAUTION: Always clean the prefilter before change of bag collection system.
General
Do a check that the following accessories are included:
The hose with end fittings
Steel tube
Floor Nozzle
Cable ties
If 1 of the parts is missing, speak to your local Husqvarna service agent .
Make sure to dispose the package and the used product components in correct procedure. Refer to local disposal regulations. Make sure to recycle.
Accessories
Extension cables
WARNING: Only use an extension cord that can handle the machines rated current with corresponding plugs.
Approved for machines > 250V: SO, SOO, ST, STOand STOO
Approved for machines < 250 V: All types
Model Distri-
bution box
A B C D E F G H
T7500 230V
NO 1
T7500 230V DIST
YES 1 1
T8600 480V
YES 1 1 1
T10000 480V
YES 1 1 1
T18000 480V
YES 1 1
HusqvarnaT-Line Dust Extractor are supplied with Hubbell inlets and receptacles.
Part no Hubbell part no Standard Description
A HBL4100R9W IEC 60309 FEMALE RECEPTACLE, 100A, 3-PHASE, 250V, 4 Wire.
B HBL4100B9W IEC 60309 INLET MALE, 100A, 3-PHASE, 250V 4 Wire.
C CS8175 Twistlock
®
INLET MALE, 50A, 3-PHASE, 480V, 4 Wire, Grounding.
D CS8169 Twistlock
®
RECEPTACLE FEMALE, 50A. 3-PHASE, 480V, 4 Wire, Grounding.
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Part no Hubbell part no Standard Description
E HBL7774WO Twistlock
®
Well plate
F HBL460B7W IEC 60309 INLET MALE, 60A, 3-PHASE, 480V, 4 Wire
G HBL460R7W IEC60309 RECEPTABLE FEMALE, 60A, 480V, 3-PHASE, 4 Wire.
H CS8375 Twistlock
®
INLET MALE, 50A, 3-PHASE, 250V, 4 Wire.
Operation
Before use
WARNING: Before using the dust extractor make sure that the power and voltage corresponds with the voltage shown on the machines rating plate, including extension cords.
WARNING: Connect to a properly grounded outlet only. Refer to
Grounding instructions
on page 9
Grounding instructions
WARNING: The dust extractor must be grounded. If it should malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. The dust extractor is equipped with a cord having an
equipment-grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.
To start and stop
Push the green button (A) to start the dust extractor. Push the red button (B) to stop the dust extractor.
A
B
Maintenance
Introduction
WARNING: Use personal safety equipment, refer to
Personal protective equipment on
page 7
, during service. Dust can be exposed
during maintenance and service.
WARNING: Most accidents involving machines occur during trouble shooting, service and maintenance as staff have to locate themselves within the risk area of the machine. Prevent accidents by being alert and by planning and preparing the work.
WARNING: The motor should be switched off during operations described in this chapter unless otherwise stated.
WARNING: All checks involving electric components should only be performed by a licensed electrician.
Maintenance schedule T-Line Dust Extractor
The maintenance intervals are calculated from daily use of the product. The intervals change if the product is not used daily.
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Maintenance Before each
use
Daily Weekly When suc-
tion is low
6 months or 1000h
12 months or 2000h
Look for signs of wear, damage or loose con­nections of the controls before the unit is con­nected.
X
Do a check that the Longopac is correct.
X
Do a check of the filter cleaning mechanism.
X
Do a check of the wheels. Look for dam­age and bad connec­tions.
X
Clean the pre-filter. X
Replace the pre-filter. X X
Replace the Hepa filter X X
To clean the dust extractor
It is important to clean the dust extractor to prevent circulation of dangerous dust. Always clean the dust extractor before it is moved from the work area.
WARNING: Turn the motor switch to its OFF position and disconnect the cord from the wall outlet before you clean or do maintenance to the product.
All equipment once used must be regarded as contaminated and be treated thereafter.
All parts that are contaminated after service work must be disposed in a correct procedure in plastic bags. Refer to local regulations.
Use correct personal equipment when you clean the product. Refer to
Personal protective equipment on
page 7
.
Clean the external surface with a moist cloth.
Clean the filters and the dust extractor in applicable area.
Vacuum the pre-filter from the inside. Always use dust extractors with Hepa filter and a soft brush to not damage the filter.
Do not use water on electrical components.
Do not clean the dust extractor with high pressure (air or water).
Do not put tools on the surface of the filter, it can cause damage to the filter.
Do not make a hole in the Hepa filter, it can cause a health risk.
Filter change
WARNING: Use personal safety equipment, refer to
Personal protective equipment on
page 7
, during filter change. Dust can come
out during filter change.
WARNING: Always turn the motor switch in the Off position and disconnect the cord from the wall outlet during filter change.
To clean the pre filter
The filter must be cleaned from time to time. This must be done before changing the plastic bag collection system and should also be done when work is completed or when there is poor suction..
CAUTION: Avoid hitting or dragging items across the filter surface as this will damage the filter.
CAUTION: Do not use water to clean the filters.
1. While running the dust extractor, seal the inlet using the inlet plug or the inlet valve.
2. Let the dust extractor build up vacuum for 5 seconds, then quickly push and hold down the Jet Pulse handle for 5 seconds.
3. Repeat step 2 five times. It is important to let the dust extractor rebuild the vacuum in between every repetition.
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877 - 003 -
4. If suction remains poor, the filter should be replaced. Only replace plastic bag after cleaning the filter.
The pre filter
Only use Husqvarna filters. Performance and filtration efficiency can only be assured with original filters.
WARNING: Do not replace only one tube. If one is broken, it is necessary to replace the complete filter.
To change the pre filter
1. Loosen the 2 toggle fasteners between the tank and the lower cyclone.
2. Loosen the 2 toggle fasteners at the hose connection between the tank and the Hepa filter cover.
3. Rotate the tank forward.
4. Rotate the filter plate anticlockwise 10 degrees and carefully turn the filter and holder upside down.
5. Put a plastic bag above the filter unit.
6. Lift out the filter carefully in the bag and close it. The bag must be discarded. Refer to local disposal regulations.
7. Put on a new complete filter package in reverse order.
To change the Hepa filter
CAUTION: Do not clean Hepa filter, trying to clean a Hepa filter will destroy it. When installing the replacement filter, make sure to not touch the inside of the filter. Any kind of force/damage on the inside of filter media will destroy the new filter..
CAUTION: Do not to touch the inner surface of the filter when installing a replacement Hepa filter. Damage to the inner surface of the filter can make it unserviceable.
1. Loosen the toggle fasteners on the filter cap and remove it.
2. Carefully lift the filter into a clean plastic bag.
Note:
This bag must be properly disposed.
3. Insert a new filter in reverse order.
To assemble a new Longopac dust bag
WARNING: Always clean the prefilter before change of bag collection system.
Note: The dust extractor has Longopac system.
1. Put the dust bag in the holder.
2. Attach the dust bag holder to the container by twisting it on to the holding pins.
3. Pull the bag up from the bag holder and put it around the container.
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11
4. Tighten a strap around the bag and the container to secure the bag to the container.
5. Pull the dust bag over the bag holder.
6. Close the bottom of the dust bag with a cable tie.
Troubleshooting
Troubleshooting schedule
Issue Cause Solution
Motor does not start
No power Plug in machine
Cable defective Replace cable
Switch defective Replace switch
Contactor combination defective Replace contactor combination
Motor stops immediately after starting
Wrong fuse Connect to correct fuse
Shortcut in cable/machine Order service
Motor runs but there is not suc­tion
Hose not connected Connect hose
Hose blocked Clean hose
No dust collection bag Fit dust collection system
Motor runs but there is poor suc­tion
Hole in hose Replace hose
Filter clogged Clean filter/ Replace filter
Loose top cover Adjust
Dirt in the flap Clean the flap
Defective gaskets Replace affected gaskets
Dust blown from motor Wrongly assembled or damaged filter system Adjust/ Replace filters
Abnormal noise Order service
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Transportation, storage and disposal
Transportation of the product
Make sure that the Longopac bag is empty before a transportation.
Make sure that the Longopac bag is attached to the product during transportation.
Use ramps or winches to lift the dust extractor to make sure that movements are safe. Get aid if you are not sure about how to lift heavy equipment.
Attach the product safely during transportation in order to prevent transport damage and accidents. Use the tie down lugs on both sides of the product.
Engage the locking caster safely on the wheels.
If possible, do the transportation of the product during good weather conditions.
If possible, use a closed vehicle during transportation of the product.
Storage of the product
The product must be stored inside away from outdoor elements.
Do not expose the product to rain or moisture.
Attach the locking casters safely.
Disconnect the product from the power source.
Store the product and the equipment in a dry area with no frost or excessive heat.
Store all equipment in an locked area, so that it is out of reach of children and unauthorized persons.
Disposal of the product
Obey the local recycling requirements and applicable regulations.
When the product no longer is used, send it to a Husqvarna dealer or discard it at a recycling location.
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Technical data
Technical data
Data T 7500 T 8600 T 10000 T 18000
Voltage (3 phase), V 200-230 380-415 480 480
Frequency, Hz 60 50 60 60
Power (max), HP (kW)
10 (7.5) 11.5 (8.6) 16.9 (12.6) 24.1 (18)
Plug amperage, A 100 16 50 60
Airflow (max),cfm (m3/h)
353 (600) 338 (660) 480 (815) 710 (1206)
Vacuum (max), psi (kPa)
110 (28) 110 (28) 120 (30) 120 (30)
Main hose, ft (m) 32 (10) 32 (10) 32 (10) 32 (10)
Inlet diameter, in. (mm) Camlock
3 (76) 3 (76) 3 (76) 4 (102)
Pre-filter, % >99.5%@1um >99.5%@1um >99.5%@1um >99.5%@1um
Pre-filter area, in. (m) 31.2 (2.9) 31.2 (2,9) 41.9 (3,9) 52,7 (4,9)
Hepa filter
99.99%@0.3um
2 2 3 4
Total Hepa filter area, ft2 (m2)
53.8 (5) 53.8 (5) 80.7 (7.5) 107.6 (10)
Sound level, dB(a) 74 74 74 78
Dust collection sys­tem, type
Longopac Longopac Longopac Longopac
Dimensions (L*W*H) in. (mm)
49.1x27.1x69.1 (1245x686x1753)
49.1x27.1x69.1 (1245x686x1753)
55.2x29.0x68.0 (1400x736x1727)
55.2x31.1x71.1 (1400x788x1804)
Weight, Ibs (kg) 460 (209) 454 (206) 723 (328) 815 (370)
Warranty
Warranty
New equipment sold by Husqvarna AB, SE-561 82 Huskvarna, SWEDEN is warranted to be free from manufacturing defects in normal service for a period of one (1) year from date of purchase by the original consumer purchaser*. Component manufacturers offer separate warranty periods. Call Technical Services at (800) 365-5040 for complete information.
Husqvarna´s obligation under this warranty is expressly limited to the replacement or repair at Husqvarna
Construction Products, or at a service facility designated by us, of such part or parts as inspection shall disclose to have been defective.
This warranty does not apply to defects caused by damage, unreasonable use, faulty repairs made by others or defects caused by failure to provide reasonable maintenance, while in the possession of the consumer. Further, the warranty is void if the product, or any of its components, is altered or modified by the consumer or if the product is used in an inappropriate
14 877 - 003 -
manner or with a blade not recommended by the manufacturer.
(*) Husqvarna offers a 1-year warranty on all equipment with the following exceptions:
Large flat saws - 2 years (Diesel and gasoline powered flat saws > 30 hp)
DM 280/DM 340/DM 650 core drill motors - 2 years
PG 530/PG 680/PG 820 (all variants, including RC) ­2 years, or 1,000 hours (whichever comes first)
Blade Clutch on large flat saws - 6 months
Wear items are not covered under warranty:
Belts
Bearings**
Cart wheels
Filters
Wheels***
Wear pads
Spark plugs
(**) Except IntelliSeal System
(***) Except delamination
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