Husqvarna ST230E Owner's Manual

Gasoline containing up to 10% ethanol (E10) is acceptable for use in this machine.
The use of any gasoline exceeding 10% ethanol (E10) will void the product warranty.
115 48 72-27 Rev. 1
Operator’s Manual
ST230E
Please read the owner's manual carefully and make sure you
understand the instructions before using the machine.
English
IMPORTANT
Safe Operation Practices for Walk-Behind Snow Throwers
This snow thrower is capable of amputating hands and feet and throwing objects.
Failure to observe the following safety instructions could result in serious injury.
Look for this symbol to point out im­ por tant safety precautions. It means CAUTION!!! BE COME ALERT!!! YOUR SAFE TY IS IN VOLVED.
WARNING: Always disconnect spark plug wire and place it where it can not con tact plug in order to pre vent ac ci ­den tal start ing when setting up, trans­ port ing, ad just ing or making re pairs.
WARNING: This snow thrower is for use on sidewalks, driveways and other ground level surfaces. Caution should be exercised while using on sloping sur­faces. Do not use snow thrower on surfaces above ground level such as roofs of residences, garages, porch es or other such structures or buildings.
Training
1. Read, understand and follow all instructions on the machine and in the manual(s) before operating this unit. Be thoroughly familiar with the controls and the proper use of the equipment. Know how to stop the unit and disengage the controls quickly.
2. Never allow children to operate the equipment. Never allow adults to operate the equipment without proper instruction.
3. Keep the area of operation clear of all persons, par­ticularly small children.
4. Exercise caution to avoid slipping or falling, especially when operating the snow thrower in reverse.
Preparation
1. Thoroughly inspect the area where the equipment is to be used and remove all doormats, sleds, boards, wires, and other foreign objects.
2. Disengage all clutches and shift into neutral before starting the engine (motor).
3. Do not operate the equipment without wearing adequate winter garments. Avoid loose fitting clothing that can get caught in moving parts. Wear footwear that will improve footing on slippery surfaces.
4. Handle fuel with care; it is highly flammable (a) Use an approved fuel container. (b) Never add fuel to a running engine or hot en-
gine.
(c) Fill fuel tank outdoors with extreme care. Never fill
fuel tank indoors.
(d) Never fill containers inside a vehicle or on a truck
or trailer bed with a plastic liner. Always place containers on the ground, away from your vehicle, before filling.
(e) When practical, remove gas-powered equipment
from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle.
WARNING: Snow throwers have ex­ posed rotating parts, which can cause severe injury from contact, or from ma­terial thrown from the discharge chute. Keep the area of operation clear of all persons, small children and pets at all times including startup.
CAUTION: Muffler and other engine parts become extremely hot during operation and remain hot after engine has stopped. To avoid severe burns on contact, stay away from these areas.
WARNING: Engine exhaust, some of its con stit u ents, and certain vehicle com po nents contain or emit chem i­cals known to the State of Cal i for nia to cause can cer and birth defects or oth er re pro duc tive harm.
(f) Keep the nozzle in contact with the rim of the fuel
tank or container opening at all times, until refuel­ing is complete. Do not use a nozzle lock-open device.
(g) Replace gasoline cap securely and wipe up spilled
fuel.
(h) If fuel is spilled on clothing, change clothing im-
mediately.
5. Use extension cords and receptacles as specified by the manufacturer for all units with electric drive motors or electric starting motors.
6. Adjust the collector housing height to clear gravel or crushed rock surface.
7. Never attempt to make any adjustments while the engine (motor) is running (except when specifically recommended by manufacturer).
8. Always wear safety glasses or eye shields during op­eration or while performing an adjustment or repair to protect eyes from foreign objects that may be thrown from the machine.
Operation
1. Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.
2. Exercise extreme caution when operating on or cross­ing gravel drives, walks, or roads. Stay alert for hidden hazards or traffic.
3. After striking a foreign object, stop the engine (motor), remove the wire from the spark plug, disconnect the cord on electric motors, thoroughly inspect the snow thrower for any damage, and repair the damage before restarting and operating the snow thrower.
4. If the unit should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause. Vibration is generally a warning of trouble.
5. Stop the engine (motor) whenever you leave the oper­ating position, before unclogging the collector/impeller housing or discharge chute, and when making any
repairs, adjustments or inspections.
6. When cleaning, repairing or inspecting the snow thrower, stop the engine and make certain the collector/impel­ler and all moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the plug to prevent someone from accidentally starting the engine.
7. Do not run the engine indoors, except when starting the engine and for transporting the snow thrower in or out of the building. Open the outside doors; exhaust fumes are dangerous.
8. Exercise extreme caution when operating on slopes.
9. Never operate the snow thrower without proper guards, and other safety protective devices in place and work­ing.
10. Never direct the discharge toward people or areas where property damage can occur. Keep children and others away.
11. Do not overload the machine capacity by attempting to clear snow at too fast a rate.
12. Never operate the machine at high transport speeds on slippery surfaces. Look behind and use care when operating in reverse.
13. Disengage power to the collector/impeller when snow thrower is transported or not in use.
14. Use only attachments and accessories approved by the manufacturer of the snow thrower (such as wheel weights, counterweights, or cabs).
15. Never operate the snow thrower without good visibility or light. Always be sure of your footing, and keep a firm hold on the handles. Walk; never run.
16. Never touch a hot engine or muffler.
Clearing a Clogged Discharge Chute
Hand contact with the rotating impeller inside the discharge chute is the most common cause of injury associated with snow throwers. Never use your hand to clean out the dis­charge chute. To clear the chute:
1. SHUT THE ENGINE OFF!
2. Wait 10 seconds to be sure the impeller blades have stopped rotating.
3. Always use a clean-out tool, not your hands.
Maintenance and Storage
1. Check shear bolts and other bolts at frequent intervals for proper tightness to be sure the equipment is in safe working condition.
2. Never store the machine with fuel in the fuel tank inside a building where ignition sources are present such as hot water heaters, space heaters, or clothes dryers. Allow the engine to cool before storing in any enclosure.
3. Always refer to operator’s manual for important details if the snow thrower is to be stored for an extended period.
4. Maintain or replace safety and instruction labels, as necessary.
5. Run the machine a few minutes after throwing snow to prevent freeze-up of the collector/impeller.
CONGRATULATIONS on your purchase of a new snow thrower. It has been designed, engineered and man u fac ­tured to give best possible dependability and per for mance.
Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center. We have competent, well-trained tech ni cians and the proper tools to service or repair this unit.
Please read and retain this manual. The instructions will enable you to assemble and maintain your snow thrower prop er ly. Always observe the “SAFETY RULES”.
SERIAL NUMBER: ___________________________
DATE OF PURCHASE: _______________________
THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A DECAL ATTACHED TO THE REAR OF THE SNOW THROWER HOUSING.
YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.
TABLE OF CONTENTS
PRODUCT SPECIFICATIONS
Gasoline Capacity 3.2 Quarts (3,03 Liters) and Type: Unleaded Regular only
Oil Type SAE 5W-30 or 10W-30 (API SG–SL): (0°F to +40°F / –18°C to +5°C)
Synthetic SAE 5W-30 or 10W-30 (below 0°F / –18°C)
Oil Capacity: 28 Ounces (0,8 Liters)
Spark Plug: Champion 696798 Gap: 0.030" (0,762 mm)
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintaining, caring for and using your snow thrower.
Follow the instructions under “Maintenance” and “Stor­ age” sec tions of this own er’s manual.
SAFETY RULES ........................................................ 2-3
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOMER RESPONSIBILITIES ................................ 3
ASSEMBLY / PRE-OPERATION ............................... 5-7
OPERATION ............................................................ 8-14
MAINTENANCE SCHEDULE ..................................... 15
MAINTENANCE ..................................................... 15-16
SERVICE AND AD JUST MENTS ........................... 17-19
STORAGE ................................................................... 20
TROU BLE SHOOT ING ................................................ 21
WARRANTY ........................................................... 22-25
PARTS PACKED SEPARATELY IN CARTON
(1) FUEL STABILIZER PACKET
(1) MULTI-
WRENCH
(180684)
(1) POWER CORD
(1) DISCHARGE CHUTE
ROTATOR HEAD MOUNTING
(1) WASHER 3/8
(19131316)
(198563)
(1) AUGER CONTROL ROD
EXTRA SHEAR BOLTS AND NUTS
(6) SHOULDER
BOLT 1/4-20 x 1-3/4
(192090)
(1) LOCKNUT 3/8
(73800600)
SAFTEY IGNITION KEY (S)
(193071)
(6) LOCKNUTS
1/4-20
(73800400)
(3) RETAINER SPRINGS
(169675)
(1) LOCKNUT
5/16-18
(751153)
(2) FLAT WASHERS
CHUTE DEFLECTOR REMOTE CONTROL
(1) CARRIAGE BOLT
5/16-18 x 5/8
(72250505)
(2) CARRIAGE BOLTS
3/8-16 x 2.25
(1) LOCKNUT
1/4-20
(191730)
(2) HANDLE KNOBS
(1) SHOULDER
BOLT 1/4-20
(179829)
(1) SPRING
(184505)
ASSEMBLY / PRE-OPERATION
Read these instructions and this manual in its entirety before you attempt to assemble or operate your new snow thrower. Reading the entire manual will familiar­ize you with the unit, which will assist you in assembly, operation and maintenance of the product.
Your new snow thrower has been as sem bled at the factory with the ex cep tion of those parts left unassembled for ship­ping purposes. All parts such as nuts, washers, bolts, etc., necessary to com plete the as sem bly have been placed in the parts bag. To ensure safe and proper operation of your snow thrower, all parts and hard ware you assemble must be tightened se cure ly. Use the correct tools as nec es sary to ensure proper tightness.
SPEED CONTROL ROD
PLASTIC TIE
UPPER HANDLE
HANDLE KNOB
REMOVE SNOW THROWER FROM CAR TON
1. Remove all accessible loose parts and parts boxes from carton.
2. Cut down all four corners of carton and lay panels flat.
3. Remove the two (2) screws securing the auger housing to the pallet.
4. Remove all packing materials ex cept plastic tie holding speed control rod to lower handle.
5. Remove the two (2) plastic ties securing the upper handle to the pallet.
6. Remove snow thrower from carton and check carton thor ough ly for ad di tion al loose parts.
HOW TO SET UP YOUR SNOW THROWER
TOOL BOX (See Fig. 10)
A toolbox is provided on your snow thrower. The toolbox is located on top of the belt cover. Store the extra shear bolts, nuts and multi-wrench provided in parts bag in the toolbox.
NOTE: The multi-wrench may be used for assembly of the chute rotator head to snow thrower and making ad just ments to the skid plates.
UNFOLD UPPER HANDLE
1. Raise upper handle to the operating position and tight en handle knobs securely. Additional carriage bolts, washers and handle knobs are in bag of parts. Use to secure upper handle to lower handle. Install in lower holes in handles.
INSTALL SPEED CONTROL ROD (See Figs. 1 and 2)
1. Remove plastic tie securing rod to lower handle.
2. Insert rod into speed control bracket and secure with retainer spring.
LOWER HANDLE
FIG. 1
SPEED CON TROL ROD
SPEED CONTROL BRACKET
FIG. 2
RETAINER SPRING
SPEED
CONTROL
LEVER
ASSEMBLY / PRE-OPERATION
INSTALL TRACTION DRIVE CONTROL ROD (See Figs. 3 and 4)
The traction drive control rod has the long loop on the end of the spring as shown.
1. Slide rubber sleeve up rod and hook end of spring into eye of cable with loop opening down as shown.
2. With top end of rod positioned under left side of control panel, push rod down and insert top end of rod into hole in drive control bracket. Secure with retainer spring.
PLASTIC TIE
TRACTION DRIVE
CONTROL ROD
VINYL SLEEVE
INSTALL AUGER CONTROL ROD (See Figs. 5 and 6)
1. Retrieve vinyl sleeve and spring from bag of parts and retrieve the auger control rod from carton chute tray. Slide straight rod end through the small hole in the vinyl sleeve. Using the long hook end of the spring, hook spring in hole #4 in rod. (See Fig. 5).
2. Hook end of spring into control arm with loop opening up as shown. (See Fig. 5).
3. With top end of rod positioned under right side of control panel, push down on rod and insert end of rod into hole in auger control bracket. Secure with retainer spring.
AUGER
CONTROL
ROD
CONTROL ARM
VINYL SLEEVE
FIG. 3
TRACTION DRIVE CON TROL LEVER
DRIVE CONTROL BRACKET
FIG. 4
RETAINER
SPRING
TRACTION DRIVE CON TROL ROD
LOOP
OPENING
FIG. 5
AUGER CONTROL ROD
RETAINER SPRING
UP
AUGER
CONTROL
LEVER
AUGER CONTROL BRACKET
FIG. 6
ASSEMBLY / PRE-OPERATION
INSTALL DISCHARGE CHUTE / CHUTE ROTATER HEAD (See Fig. 7)
NOTE: The multi-wrench provided in your parts bag may
be used to install the chute rotater head.
1. Place discharge chute assembly on top of chute base with discharge opening toward front of snow thrower.
2. Position chute rotater head over chute bracket. If nec es ­sary, rotate chute assembly to align square and pin on un­ der side of chute rotater head with holes in chute brack et.
3. With chute rotater head and chute bracket aligned, po si tion chute rotater head on pin and threaded stud of mounting bracket.
4. Install 3/8 washer and locknut on threaded stud and tighten securely.
CHUTE ROTATER HEAD
3/8 LOCKNUT
3/8 WASHER
INSTALL CHUTE DEFLECTOR REMOTE CONTROL (See Figs. 8 and 9)
1. Install remote cable bracket to discharge chute with 5/16-18 carriage bolt and 5/16-18 locknut as shown. Tighten securely.
2. Install remote cable eyelet to chute deflector with 1/4-20 shoulder bolt and 1/4-20 locknut as shown. Tighten nut securely. Cable eyelet will be loose on shoulder bolt.
3. Install spring hooks between hex nuts on chute rotater head and into hole in chute deflector as shown.
1/4-20 SHOULDER BOLT
1/4-20 LOCK NUT
CABLE EYELET
SPRING
CHUTE
DE FLEC TOR
HOOK BE TWEEN HEX NUTS ON CHUTE ROTATER HEAD
5/16-18
CARRIAGE
BOLT
CHUTE BRACKET
ALIGN BEFORE
TIGHTENING LOCKNUT
FIG. 7
PIN
THREADED
STUD
ROTATER HEAD
MOUNT ING
BRACKET
REMOTE
CABLE
BRACKET
5/16-18 LOCKNUT
FIG. 8
CHUTE DEFLECTOR CONTROL LEVER
FIG. 9
CHECK TIRE PRESSURE
The tires on your snow thrower were overinflated at the fac­tory for shipping purposes. Correct and equal tire pres sure is important for best snow throwing performance.
Reduce tire pressure to 14-17 PSI.
OPERATION
FORWARD
PRIMER
IGNITION KEY.
INSERT TO START
AND RUN,
PULL OUT TO STOP.
READ AND FOLLOW ALL SAFETY INFORMATION
AND INSTRUCTIONS BEFORE USE OF THIS PRODUCT.
KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE.
DANGER
OR WARNING
REVERSE
SNOW
DISCHARGE
TRACTION
DRIVE CONTROL
DISENGAGED
ENGAGED
KNOW YOUR SNOW THROWER
READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING YOUR SNOW THROWER. Compare the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference.
These symbols may appear on your snow thrower or in literature supplied with the product. Learn and understand their meaning.
OPERATION
GAS O LINE FILLER CAP
MUF FLER
CHOKE CON­ TROL
PRIM ER
SAFETY IGNITION KEY
NOTE: ITEMS ABOVE
ARE SHOWN IN THEIR TYPICAL
LOCATION ON THE
ENGINE. ACTUAL
LOCATION MAY VARY
WITH THE ENGINE
ON YOUR UNIT.
FUEL SHUT-OFF VALVE
THROTTLE / ENGINE CONTROL
ELECTRIC
START
BUTTON
DISCHARGE CHUTE
CLEAN-OUT TOOL
AUGER CONTROL LEVER
RECOIL
(AUXILIARY)
STARTER
HANDLE
DE FLEC TOR
CHUTE
DISCHARGE CHUTE CONTROL LEVER
DEFLECTOR REMOTE
DRIVE SPEED CON TROL LEVER
CONTROL LEVER
TRACTION
DRIVE
CONTROL
LEVER
LH TURN
TRIGGER
LIGHT
HANDLE
KNOB
MUF FLER
TOOLBOX
AU GERS
FIG. 10
MEETS A.N.S.I. SAFETY REQUIREMENTS
Our snow throwers conform to the standards of the American National Standards Institute.
Toolbox - used to store spare shear bolts, locknuts and wrench. Safety ignition key - must be inserted for the engine to start
and run. Remove when snow thrower is not in use.
Electric start button – used for starting the engine. Recoil (auxiliary) starter handle – used for start ing the en gine. Primer - pumps additional fuel from the carburetor to the
cylinder for use when starting a cold engine. Throttle/engine control - used to se lect either FAST or SLOW
engine speed and to STOP the engine.
Choke control - used for starting a cold engine. Drive speed control lever - used to select forward or reverse
Traction drive control lever - used to engage power-pro pelled
for ward or reverse motion of snow thrower.
LH and RH turn triggers - used to steer the snow thrower. Auger control lever - used to engage auger motion (throw
snow). Deflector remote control lever - used to change the dis tance
the snow is thrown. Discharge chute control lever - used to change the di rec tion
the snow is thrown.
Skid plate - used to adjust height of scraper bar from the ground. Drift cutter - used to cut through deep snowdrifts.
motion and speed of snow thrower.
DRIFT
CUTTER
SKID PLATE
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