Husqvarna HUV 4214, HUV 4414-XP, HUV 4414 User Manual 3

2009 HUV 4214, HUV 4414,

and HUV 4414-XP

Illustrated Parts List

Gasoline Utility Vehicles

Manual Number 525888503

Edition Code 0309A00000

USING THE ILLUSTRATED PARTS LIST

ý WARNING

• This manual is to be used only for identification and ordering of service parts. Be sure to read and use the maintenance and service manual before attempting any vehicle repairs.

This manual covers HUV 4214, HUV 4414 and HUV 4414-XP gasoline vehicles.

The manual is divided into sections. Note that there are two or three flags on the outside edge of each page. The first flag contains the section number of which that page is a part. The other flag (or flags) contains the letter D, E, or G, signifying that the page pertains to the diesel, electric, or gasoline vehicles only.

Use the Table of Contents to find the sections and pages that contain the parts and assemblies you seek. The Table of Contents lists section numbers, and under them, the individual page titles and numbers to be found in that section. The index can be used to find specific parts and assemblies. The index is divided into numerical and alphabetical listings with the page numbers in italic text.

There is a two-page spread for each individual page title in the Table of Contents. On the left-hand page is an illustration showing the parts in their relative positions; the parts are each tagged with an item number in a balloon. The right-hand page is the parts list page, and gives the page title at the top, then the item numbers (corresponding to the numbers on the illustration), part descriptions, and quantity of parts used.

Note that a part description may be indented. This indention corresponds to a parts assembly level indicated by the numbers 1, 2, 3, and 4 at the top left corner of the parts description area of the parts list page. A part that is indented to level 2 is a component of the level 1 part (assembly) that it is listed under. A level 3 part is a component of the level 2 part that it is listed under, and a level 4 part is a component of the level 3 part preceding it. In each case, the part quantity given for a level 2, 3, or 4 part is the quantity used per next higher level assembly of which it is a component. A part that is not indented is a level 1 part. This means that the quantity given is the quantity used per the portion of the vehicle illustrated on that particular spread.

HOW TO ORDER PARTS

Replacement parts and accessories can be obtained from our network of authorized dealers and distributors. For the name and address of the Husqvarna representative nearest you, logon to our web site at www.usa.husqvarna.com. If you would prefer to write to us, direct your letter to: Husqvarna, Attention: Marketing Services, 7349 Statesville Rd., Charlotte, NC 28269 USA. Your local authorized Husqvarna representative can also provide technical advice, parts, and service manuals.

Husqvarna Professional Products, Inc.

7349 Statesville Rd.

Charlotte, NC 28269

USA

www.husqvarna.com

NOTE: This illustrated parts list represents the most current information at the time of publication. Husqvarna is con-

tinually working to further improve its vehicles and other products. These improvements may affect the parts used to service the vehicle. Any modification and/or significant change in specifications will be forwarded to all Husqvarna distributors/dealers and will, when applicable, appear in future editions of this illustrated parts list.

Husqvarna reserves the right to change specifications and designs at any time without notice and without the obligation of making changes to units previously sold.

2009 HUV 4214, HUV 4414, and HUV 4414-XP Illustrated Parts List

SECTION 5 – STEERING AND SUSPENSION

Steering .............................................................................................................................................................................................. 5-3

Steering Wheel ................................................................................................................................................................................ 5-5

Front Suspension ............................................................................................................................................................................ 5-7

Rear Suspension .............................................................................................................................................................................. 5-9

Springs & Shocks ............................................................................................................................................................................. 5-11

SECTION 6 – ELECTRICAL SYSTEM

Electrical Components .................................................................................................................................................................. 6-3

Wiring .................................................................................................................................................................................................. 6-7

SECTION 7 – BRIGGS GASOLINE ENGINE

Starter Motor .................................................................................................................................................................................... 7-3

Engine and Engine Mounting .................................................................................................................................................... 7-5

Engine Shroud ................................................................................................................................................................................. 7-7

Electical Components – Engine ................................................................................................................................................. 7-9

Governor Control Brakets and Springs ................................................................................................................................... 7-11

Oil Pump, Oil Filter and Crankcase Cover ............................................................................................................................... 7-13

Cylinder Head & Valves ................................................................................................................................................................. 7-15

Cylinder Assembly .......................................................................................................................................................................... 7-17

Crankshaft and Pistons ................................................................................................................................................................. 7-19

Flywheel ............................................................................................................................................................................................. 7-21

Engine Gaskets and Seals ............................................................................................................................................................. 7-23

Intake Manifold ................................................................................................................................................................................ 7-25

Fuel Pump and Filter ...................................................................................................................................................................... 7-27

Carburetor ......................................................................................................................................................................................... 7-29

Air Cleaner ......................................................................................................................................................................................... 7-31

SECTION 8 – FUEL SYSTEM

Fuel System ....................................................................................................................................................................................... 8-3

Fuel Tank ............................................................................................................................................................................................ 8-5

SECTION 9 – EXHAUST SYSTEM

Exhaust System ................................................................................................................................................................................ 9-3

SECTION 10 – CLUTCHES

Clutch Cover – Sealed ................................................................................................................................................................... 10-3

Page 2 2009 HUV 4214, HUV 4414, and HUV 4414-XP Illustrated Parts List

STEERING AND SUSPENSION

Page 5-2 2009 HUV 4214, HUV 4414, and HUV 4414-XP Illustrated Parts List

000896-001

STEERING

ITEM PART NO. DESCRIPTION

1 2 3 4

1 N/A Instl, Steering, XRT 950 (includes items 2 through 12) .................................................................................... 1

2 603 00 06-84 Locknut, M12-1.25 Nylon ..................................................................................................................................... 2

3 603 00 08-75 Bolt, Flange Head, M8 X 30.0 .............................................................................................................................. 1

4 603 00 13-07 Bolt Flanged Head, M8 X 1.25 X 35 ................................................................................................................... 4

5 603 00 13-08 Lock Nut, Flg M8 X 1.25 Nylon ............................................................................................................................ 8

6 603 00 15-22 Washer, Plain, M8 .................................................................................................................................................... 8

7 523 34 59-62 Asm, Rack, Steering ................................................................................................................................................ 1

8 523 34 59-63 Asm, Steering Column (includes items 9 through 11) ............................................................................... 1

9 603 00 08-75 Bolt, Flange Head, M8 X 30.0 ....................................................................................................................... 1

10 523 34 59-56 Shaft, Intermediate, Xrt .................................................................................................................................. 1

11 525 76 59-01 Column, Steering W/o I-shaft ...................................................................................................................... 1

12 523 34 59-78 Bolt, Flg, M8 X 1.25 X 100 ..................................................................................................................................... 4

QTY

2009 HUV 4214, HUV 4414, and HUV 4414-XP Illustrated Parts List Page 5-3

Page 5-4 2009 HUV 4214, HUV 4414, and HUV 4414-XP Illustrated Parts List

000900-001

STEERING WHEEL

ITEM PART NO. DESCRIPTION

1 2 3 4

1 N/A Instl, Steering Wheel (includes items 2 through 5) ........................................................................................... 1

2 603 00 08-71 Bolt, M10 X 20 Hex Washer Hd ........................................................................................................................... 1

3 603 00 08-92 Steering Wheel, Viper, Hex Hub ......................................................................................................................... 1

4 603 00 08-97 Cap, Steering Wheel, Viper .................................................................................................................................. 1

5 603 00 44-13 Shroud, Steering Column ..................................................................................................................................... 1

QTY

2009 HUV 4214, HUV 4414, and HUV 4414-XP Illustrated Parts List Page 5-5

Page 5-6 2009 HUV 4214, HUV 4414, and HUV 4414-XP Illustrated Parts List

000904-001

FRONT SUSPENSION

ITEM PART NO. DESCRIPTION

1 2 3 4

1 N/A Instl, Front Suspension Comn (includes items 2 through 24) ....................................................................... 1

2 603 00 06-84 Locknut, M12-1.25 Nylon ..................................................................................................................................... 2

3 603 00 15-86 Nut Flg M10 X 1.5 Nylon ....................................................................................................................................... 4

4 523 34 59-52 Asm, A- Arm (includes items 5 through 7) ..................................................................................................... 2

5 523 34 59-57 A-arm .................................................................................................................................................................... 1

6 523 34 59-72 Sleeve, A-arm ..................................................................................................................................................... 2

7 603 00 35-43 Bushing, Lower Arm ........................................................................................................................................ 2

8 523 34 59-59 Asm, Upright, Rh (includes items 9 through 13) .......................................................................................... 1

9 603 00 08-91 Joint, Ball ............................................................................................................................................................. 1

10 603 00 11-23 Bearing ................................................................................................................................................................. 1

11 603 00 16-84 Ring, Retaining, Ext, 1-1/4" ........................................................................................................................... 1

12 523 34 59-68 Strut, Rh, Machined ......................................................................................................................................... 1

13 523 34 59-85 Asm, Wheel Hub, Front .................................................................................................................................. 1

14 523 34 59-60 Asm, Upright, Rh (includes items 15 through 19) ....................................................................................... 1

15 603 00 08-91 Joint, Ball ............................................................................................................................................................. 1

16 603 00 11-23 Bearing ................................................................................................................................................................. 1

17 603 00 16-84 Ring, Retaining, Ext, 1-1/4" ........................................................................................................................... 1

18 523 34 59-54 Strut, Lh, Machined ......................................................................................................................................... 1

19 523 34 59-85 Asm, Wheel Hub, Front .................................................................................................................................. 1

20 523 34 59-71 Cap, Wheel, Rubber ................................................................................................................................................ 2

21 523 34 59-82 Bolt, Flg, M10 X 1.5 X 80 ........................................................................................................................................ 4

22 525 32 82-37 Shaft, Retention, Front, 2wd ............................................................................................................................... 2

23 525 79 52-01 Nut, Stake, M18, Halfshaft .................................................................................................................................... 2

24 525 79 60-01 Washer, Flat, M18 .................................................................................................................................................... 2

QTY

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000905-001

Page 5-8 2009 HUV 4214, HUV 4414, and HUV 4414-XP Illustrated Parts List

REAR SUSPENSION

ITEM PART NO. DESCRIPTION

1 2 3 4

1 N/A Instl, Rear Suspension Comn (includes items 2 through 38) ......................................................................... 1

2 603 00 01-32 Washer, 3/8 Flat ........................................................................................................................................................ 16

3 603 00 13-12 Nut Flg, M12x1.75, Nylon Gr 10 ......................................................................................................................... 2

4 523 34 59-70 Asm, Trailing Arm, Rh (includes items 5 through 16) ................................................................................. 1

5 603 00 37-13 Screw, M10-1.50 X 60mm Hex Cap ............................................................................................................ 2

6 603 00 13-08 Lock Nut, Flg M8 X 1.25 Nylon ..................................................................................................................... 1

7 603 00 15-86 Nut Flg M10 X 1.5 Nylon ................................................................................................................................ 2

8 523 34 59-61 Asm, Upright, Rearar (includes items 9 through 11) ........................................................................... 1

9 603 00 11-23 Bearing .......................................................................................................................................................... 1

10 523 34 59-55 Holder, Bearing, Rear ................................................................................................................................ 1

11 523 34 59-75 Asm, Wheel Hub, Rear ............................................................................................................................. 1

12 523 34 59-74 Anchor, Trailing Arm, Rh ................................................................................................................................ 1

13 523 34 59-80 Bolt, Flg, M8 X 1.25 X 80 ................................................................................................................................. 1

14 523 34 59-81 Asm, Swing, Arm .............................................................................................................................................. 1

15 523 34 59-84 Bolt, M10 X 1.5 X 25 ......................................................................................................................................... 4

16 603 00 04-51 Washer, M10 Hard ............................................................................................................................................ 2

17 523 34 59-71 Cap, Wheel, Rubber ................................................................................................................................................ 2

18 523 34 59-73 Asm, Trailing Arm, Lh (includes items 19 through 30) ............................................................................... 1

19 603 00 37-13 Screw, M10-1.50 X 60mm Hex Cap ............................................................................................................ 2

20 603 00 13-08 Lock Nut, Flg M8 X 1.25 Nylon ..................................................................................................................... 1

21 603 00 15-86 Nut Flg M10 X 1.5 Nylon ................................................................................................................................ 2

22 523 34 59-61 Asm, Upright, Rearar (includes items 23 through 25) ......................................................................... 1

23 603 00 11-23 Bearing .......................................................................................................................................................... 1

24 523 34 59-55 Holder, Bearing, Rear ................................................................................................................................ 1

25 523 34 59-75 Asm, Wheel Hub, Rear ............................................................................................................................. 1

26 523 34 59-65 Anchor, Trailing Arm, Lh ................................................................................................................................ 1

27 523 34 59-80 Bolt, Flg, M8 X 1.25 X 80 ................................................................................................................................. 1

28 523 34 59-81 Asm, Swing, Arm .............................................................................................................................................. 1

29 523 34 59-84 Bolt, M10 X 1.5 X 25 ......................................................................................................................................... 4

30 603 00 04-51 Washer, M10 Hard ............................................................................................................................................ 2

31 523 34 59-76 Sleeve, Link, Short ................................................................................................................................................... 2

32 523 34 59-77 Bolt, Flg, M12 X 1.75 X 80 ..................................................................................................................................... 2

33 525 76 68-01 Spacer, Lat-link (not shown) ................................................................................................................................ 14

34 525 76 71-01 Asm, Lat-link Rear ................................................................................................................................................... 2

35 N/A Asm, Lat-link Front, Chrome ................................................................................................................................ 2

36 603 00 33-04 Screw, 3/8-16 X 2.25 Hx Hd Cap ......................................................................................................................... 6

37 603 00 00-95 Locknut, 3/8-16 Hex ............................................................................................................................................... 8

38 603 00 00-96 Screw, 3/8-16 X 3.375 Hex Cap ........................................................................................................................... 2

QTY

2009 HUV 4214, HUV 4414, and HUV 4414-XP Illustrated Parts List Page 5-9

000906-001

Page 5-10 2009 HUV 4214, HUV 4414, and HUV 4414-XP Illustrated Parts List

SPRINGS & SHOCKS

ITEM PART NO. DESCRIPTION

1 2 3 4

1 N/A Instl, Shocks, Rear, Std (includes item 2) ............................................................................................................... 1

2 523 34 59-86 Asm, Shocks (includes items 3 through 7) ..................................................................................................... 1

3 603 00 12-92 Bolt, Flange Head, M12 X 1.75 X 70 ........................................................................................................... 2

4 603 00 13-12 Nut Flg, M12x1.75, Nylon Gr 10 .................................................................................................................. 2

5 603 00 15-99 Washer, M12 Hard Regular ........................................................................................................................... 2

6 523 34 59-66 Shock Absorber, Rear ...................................................................................................................................... 2

7 523 34 59-79 Bolt, Flg, M12 X 1.75 X 110 ............................................................................................................................ 2

8 N/A Instl, Shocks, Front, Std (includes item 9) ............................................................................................................. 1

9 523 34 59-87 Asm, Strut (includes items 10 through 13) .................................................................................................... 1

10 603 00 12-92 Bolt, Flange Head, M12 X 1.75 X 70 ........................................................................................................... 2

11 603 00 13-08 Lock Nut, Flg M8 X 1.25 Nylon ..................................................................................................................... 4

12 603 00 13-12 Nut Flg, M12x1.75, Nylon Gr 10 .................................................................................................................. 2

13 523 34 59-51 Cartridge, Strut, Front ..................................................................................................................................... 2

QTY

2009 HUV 4214, HUV 4414, and HUV 4414-XP Illustrated Parts List Page 5-11

ELECTRICAL SYSTEM

17 27

000898-001

Page 6-2 2009 HUV 4214, HUV 4414, and HUV 4414-XP Illustrated Parts List

ELECTRICAL COMPONENTS

ITEM PART NO. DESCRIPTION

1 2 3 4

1 N/A Instl, Elec Sys, Gas, XRT 950 (includes items 2 through 27) ............................................................................ A/R

2 603 00 01-10 Screw, Hex Washer Head 1/4-14 X .75 ............................................................................................................. 1

3 603 00 01-57 Screw, M6-1.00 X 25mm Hex Cap ..................................................................................................................... 2

4 603 00 02-24 Screw, 3/8-16 X 0.50 Stainless Steel Hex-Head ............................................................................................. 2

5 603 00 34-53 Rivet, 3/16 Pop ......................................................................................................................................................... 2

6 603 00 03-66 Light, Oil ..................................................................................................................................................................... 1

7 603 00 05-76 Clamp, Battery .......................................................................................................................................................... 2

8 603 00 07-27 Key Switch 12v Key Start ...................................................................................................................................... 1

9 603 00 07-60 Spacer, Keyswitch ................................................................................................................................................... 1

10 603 00 07-61 Nut, Key Switch ........................................................................................................................................................ 1

11 603 00 39-61 U-nut, M6-1.0 Prev Torque ................................................................................................................................... 2

12 603 00 08-90 Lockwasher, #10 Split Ss ....................................................................................................................................... 2

13 603 00 09-93 Plate, Electrical ......................................................................................................................................................... 1

14 603 00 09-94 Cover, Electrical ........................................................................................................................................................ 1

15 603 00 10-67 Fastener, Push-in ..................................................................................................................................................... 4

16 603 00 10-68 Rivet, Drive ................................................................................................................................................................ 2

17 603 00 11-67 Bolt, M6 X 1 X 16 Loctite ....................................................................................................................................... 1

18 523 34 59-24 Spacer, Battery ......................................................................................................................................................... 1

19 523 34 59-91 Light, Indicator, Brake Sys .................................................................................................................................... 1

20 603 00 41-68 Gauge Fuel-hour Sep Gnd ................................................................................................................................... 1

21 525 32 82-10 Harness, Main, Xrt950 ............................................................................................................................................ 1

22 525 32 82-35 B- Wire, Xrt950 ......................................................................................................................................................... 1

23 525 32 82-36 B+ Wire, Xrt950 ........................................................................................................................................................ 1

24 525 32 82-51 Jumpr, Xrt950, Oil Pres Swth ............................................................................................................................... 1

25 522 71 86-19 Battery, Start, 12v .................................................................................................................................................... 1

26 603 00 00-93 Tie Wrap, 11" Nylon ................................................................................................................................................ 9

27 603 00 04-42 Washer, M6 ................................................................................................................................................................ 1

QTY

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+ 43 hidden pages

Husqvarna HUV 4214, HUV 4414-XP, HUV 4414 User Manual 3

CONTENTS