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HRDC-U500-061117
User Manual
36 pgs2.26 Mb1

Husky HRDC-U500-061117 User Manual

Nozzle Selection Ultra 500
ULTRA 500 DESIGN INFORMATION Ultra 500 Nozzle Pitch
Minimum nozzle pitch dimensions for the Ultra 500 nozzle are provided on the right and below. For applications that exceed 16 drops, . Nozzles can be grouped in maximum clusters of 8.
Small Pitch Valve Gate (VG-SX / VX-SX) NOTE:The sprue minimum radius 45.0 mm (1.77") and the X
and
Y minimum distances must all be satisfied.
•X and
Large Pitch Valve Gate (VG-LX / VX-LX) NOTE:The sprue minimum radius 50.0 mm (1.97") and the X
•X and
Y must be greater than 62.6 mm (2.47").
and
Y minimum distances must all be satisfied.
Y must be greater than 71.0 mm (2.80").
Small Pitch Valve Gate
X
Y
25.4
[1.00]
Large Pitch Valve Gate
50.0
[1.97]
45.0
[1.77]
25.4
[1.00]
50.0
[1.97]
Y
50.0
[1.97]
X
Contact Husky for more information
2006.08
Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.
43
Nozzle SelectionUltra 500
Thermal Gate (HT-D / HT-T / HT-U / HT-DC / HT-DX NOTE:The sprue minimum radius 32.0 mm (1.26") and the X
and
Y minimum distances must all be satisfied.
•X and
Y must be greater than 45.0 mm (1.77").
NOTE: Minimum distance between outermost nozzle drop center to outer edge of the manifold plate is 1 25mm (4.921”). If reduced distance is required, contact Husky.
Thermal Gate
X
Y
25.4
[1.00]
32.0
[1.26]
25.4
[1.00]
Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.
44
2006.08
Nozzle Selection Ultra 500 VG-LX
Plate Sizing - Pocket Detail
[1.69]
[0.344]
[0.39]
> 10.0
[2.21]
25.01 + 0.02
[0.985 + 0.001]
4.8 x 15.0 DP
[0.19 x 0.59]
5.03 + 0.03 x 11.0 DP
[0.198 + 0.001 x 0.43]
[0.3]
> 7.0
BL*
[3.313 - 6.463]
84.15 - 164.15
L*
43.0 R 1.5
[0.06]
8.73
56.0
21.0
[0.83]
32.0 - 138.9
[1.26 - 5.468]
11.11
[0.437]
[0.39]
> 10.0
0.8 [.03]
R 3.0 [0.12]
60.00
[2.362]
J
25.60 +0.03
[1.01 + 0.001]
S
K
R 12.7
[0.5]
R 17.0
[0.67]
N
18.00
[0.709]
R 12.7
[0.5]
For more than 16 drops.
S
R 1.5
[0.06]
R 0.4
[0.02]
SL
L-Dimensions >
(4.48") / BL-Dimensions
>
139.2mm (5.48") require
113.9mm
2 nozzle heaters.
R .8
[0.03]
23.8
[.937]
For bore geometry.
Nominal dimensions shown for layout purpose only
Actual dimensions dependent on operating temperatures.
Thermal Calculations
BL / K / L / N / SL - Refer to the plate calculator at http://www.husky.ca/hotrunners/content-316-219.html
- OR -
Contact Husky for plate thickness and critical bore depths. Ultra 500 VG-LX Plate Sizing
Number of
Drops
2 - 4 40.00 (1.574") 59.1 (2.33") 65.0 (2.56")
6 - 16 60.00 (2.362") 79.1 (3.11") 85.0 (3.35")
Contact Husky for more information
2006.08
Manifold
Height
J S K N
Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.
45
Gate Detail (Plunger)
R 0.8
15
MAX
Contact Husky with any gate insert backup concerns.
23.8 [0.94]
14.8 [0.58]
Int Pt
10.010 + 0.005
[.3941 + 0.0002]
0.4
METRIC
IMPERIAL
0.005
0.0002
A
0.01
0.0004
60
Nozzle SelectionUltra 500 VG-LX
A
A
0.80 [0.03]
7.4 [0.29]
Gate Detail (Taper)
A
METRIC
IMPERIAL
0.005
0.0002
0.80
[0.03]
4.1 [0.162]
23.8 [0.94]
14.8 [0.58]
Int Pt
10.010 +0.005
0.01
[0.3941 + 0.0002]
0.4
0.0004
60
0.8
15
MAX
R 0.8
[0.03]
R 0.8
R 0.8
R 0.5
[0.02]
[0.03]
Int Pt
1.00 (0.039"), 1.20 (0.047"), 1.50 (0.059") and
8.6 [0.34]
1.80 (0.071") (plunger) gates are standard, other sizes require customized parts. and are
G
GL
application specific, contact Husky prior to machining. Click here
for plunger / taper comparison.
110
A
A
0.8
3.3
[0.129]
0.8
R 0.8 [0.03]
R 0.5 [0.02]
15
MAX
R 0.8 [0.03]
7.4 [0.29]
1.00 (0.039"), 1.20 (0.047"), 1.50 (0.059") and
Int Pt
1.80 (0.071") (plunger) gates are standard, other
8.6 [0.34]
sizes require customized parts. and are
GL
40
+0 -15'
0.4
S
0.8
G
G
GL
application specific, contact Husky prior to machining.
Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.
46
2006.08
Nozzle Selection Ultra 500 VG-SX
Plate Sizing - Pocket Detail
40.0
[1.58]
[0.39]
>10.0
0.4
[0.02]
60.00
[2.362]
+
-
23.000 0.005
+
-
R 12.7
[0.5]
[0.9055 0.0002]
R 12.7
[0.5]
2.60
[0.102]
<
20.0
-
[0.787]
R 0.8
[0.03]
8.73
[0.344]
S
56.0
[2.21]
25.01 + 0.02
[0.985 + 0.001]
21.0
[0.83]
4.8 x 15.0 DP
[0.19 x 0.59]
5.03 + 0.03 x 11.0 DP
[0.198 + 0.001 x 0.43]
S
[0.3]
> 7.0
BL
[2.722 - 5.872]
69.15 - 149.15
L
[ .67 - 4.88]
17.0 - 123.9
Nominal dimensions shown for layout purpose only
Actual dimensions dependent on operating temperatures.
.8 [.03]
R 3.0 [0.12]
R 1.5
[0.06]
R 0.4 [0.02]
R 0.8 [0.03]
23.8
[.937]
R 17.0
[0.67]
18.00
[0.709]
J
S
K
R 4.0 [0.16]
N
SL
R 14.14
[0.557]
10.00
[0.394]
20.00
[0.787]
For more than 16 drops.
L-Dimensions >
113.9mm
(4.48") / BL-Dimensions
>
139.2mm (5.48") require 2 nozzle heaters.
For bore geometry.
Thermal Calculations
BL / K / L / N / SL - Refer to the plate calculator at http://www.husky.ca/hotrunners/content-316-219.html
- OR -
Contact Husky for plate thickness and critical bore depths. Ultra 500 VG-SX Plate Sizing
Number of
Drops
2 - 4 40.00 (1.574") 50.1 (1.97") 56.0 (2.20")
6 - 16 60.00 (2.362") 70.1 (2.76") 76.0 (2.99")
Contact Husky for more information
2006.08
Manifold
Height
J S K N
Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.
47
Gate Detail (Plunger)
R 0.8
15
MAX
Contact Husky with any gate insert backup concerns.
23.8 [0.94]
14.8 [0.58]
Int Pt
10.010 + 0.005
[.3941 + 0.0002]
0.0004
0.4
METRIC
IMPERIAL
0.005
0.0002
A
60
0.01
Nozzle SelectionUltra 500 VG-SX
A
A
0.80 [0.03]
7.4 [0.29]
Gate Detail (Taper)
A
METRIC
IMPERIAL
0.005
0.0002
0.80
[0.03]
4.1 [0.162]
23.8 [0.94]
14.8 [0.58]
Int Pt
10.010 +0.005
0.01
[0.3941 + 0.0002]
0.4
0.0004
60
0.8
15
MAX
R 0.8
[0.03]
R 0.8
R 0.8
R 0.5
[0.02]
[0.03]
Int Pt
1.00 (0.039"), 1.20 (0.047"), 1.50 (0.059") and
8.6 [0.34]
1.80 (0.071") (plunger) gates are standard, other sizes require customized parts. and are
G
GL
application specific, contact Husky prior to machining. Click here
for plunger / taper comparison.
110
A
A
0.8
3.3
[0.129]
0.8
R 0.8 [0.03]
R 0.5 [0.02]
15
MAX
R 0.8 [0.03]
7.4 [0.29]
1.00 (0.039"), 1.20 (0.047"), 1.50 (0.059") and
1.80 (0.071") (plunger) gates are standard, other
Int Pt
8.6 [0.34]
sizes require customized parts. and are application specific, contact Husky prior to
GL
40
+0 -15'
0.4
S
0.8
G
G
GL
machining.
Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.
48
2006.08
Plate Sizing - Pocket Detail
Nozzle SelectionUltra 500 VG-X
[1.69]
[0.344]
[0.39]
> 10.0
25.01 + 0.02
[0.985 + 0.001]
4.8 x 15.0 DP
[0.19 x 0.59]
5.03 + 0.03 x 11.0 DP
[0.198 + 0.001 x 0.43]
[0.3]
> 7.0
BL*
[3.313 - 6.463]
84.15 - 164.15
L*
43.0 R 1.5
[0.06]
8.73
56.0
[2.21]
21.0
[0.83]
32.0 - 138.9
[1.26 - 5.468]
11.11
[0.437]
S
[0.39]
> 10.0
0.8 [.03]
R 3.0
[0.12]
R 1.5
[0.06]
R 0.4
[0.02]
60.00
[2.362]
J
S
25.60 +0.03
[1.01 + 0.001]
K
N
SL
R 12.7
[0.5]
R 17.0
[0.67]
18.00
[0.709]
R 12.7
[0.5]
For more than 16 drops.
L-Dimensions > 123.9mm
(4.878”) / BL-Dimensions >
149.2 (5.874”) require 2 nozzle heaters.
R .8
[0.03]
23.8
[.937]
For bore geometry.
Nominal dimensions shown for layout purpose only
Actual dimensions dependent on operating temperatures.
Thermal Calculations
BL / K / L / N / SL - Refer to the plate calculator at http://www.husky.ca/hotrunners/content-316-219.html
- OR -
Contact Husky for plate thickness and critical bore depths. Ultra 500 VG-X Plate Sizing
Number of
Drops
2 - 4 40.00 (1.574") 59.1 (2.33") 65.0 (2.56")
6 - 16 60.00 (2.362") 79.1 (3.11") 85.0 (3.35")
Manifold
Height
J S K N
Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.
49
2006.08
Nozzle Selection Ultra 500 VG-X
0.8
0.8
0.8
0.8
Gate Detail (Plunger)
Contact Husky with any gate insert backup concerns.
Ø 23.8 [.94]
R 0.8 [.03]
B
[.039]
1.00
14.8 [.58] REF *
INT PT
Ø 12.010 +0.005
0.01
[0.4728+0.0002]
0.0004
60
0.4
A
0.005
METRIC
0.0002
A
A
15
MAX *
0.8
R 0.8 [.03] *
3.50
0.10
[.138 .001]
0.8
R 6.0 [.24]
REF
[ .69 ]
17.4
MAX REF *
[.73]
18.6
IMPERIAL
1.00 (0.039"), 1.20 (0.047"), 1.50 (0.059") and
1.80 (0.071") (plunger) gates are standard, other sizes require customized parts. and are
application specific, contact Husky prior to machining. Click here
REF1.18 [.047 ]
122 1.75
20
0.8
0.8
S
LAND REF0.50 [.020]
0.4
Ø 1.800 +0.005
0.01
[ .0709 +.0002]
0.0004
[ ]
G
A
A
for plunger / taper comparison.
B
B
GL
Gate Detail (Taper)
Ø 23.8 [.94]
R 0.8 [.03]
B
[.039]
1.00
14.8 [.58] REF *
INT PT
Ø 12.010 +0.005
0.01
[0.4728+0.0002]
0.0004
60
0.4
A
A
15
MAX *
0.8
R 0.8 [.03] *
3.50
0.10
[.138 .001]
0.8
R 6.0 [.24]
REF
[ .69 ]
17.4
A
MAX REF *
[.73]
18.6
0.005
0.0002
METRIC IMPERIAL
1.00 (0.039"), 1.20 (0.047"), 1.50 (0.059") and
1.80 (0.071") (plunger) gates are standard, other sizes require customized parts. and are
application specific, contact Husky prior to machining.
* Taper feature is an optional feature for ease of maintenance and is not required for gate detail functionality.
122 1.75
40 0
0.01
40 -0 15’
0.0004
[ ]
S
REF1.12 [.044]
B
A
B
A
0.4
Ø (1.00)
[ (.039)]
0.8
G
GL
2006.08
Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.
50
Nozzle Selection Ultra 500 VG-XX
Plate Sizing - Pocket Detail
[1.69]
[0.344]
[0.39]
> 10.0
25.01 + 0.02
[0.985 + 0.001]
4.8 x 15.0 DP
[0.19 x 0.59]
5.03 + 0.03 x 11.0 DP
[0.198 + 0.001 x 0.43]
[0.3]
> 7.0
BL*
[3.313 - 6.463]
84.15 - 164.15
L*
43.0 R 1.5
[0.06]
8.73
56.0
[2.21]
21.0
[0.83]
32.0 - 138.9
[1.26 - 5.468]
11.11
[0.437]
[0.39]
> 10.0
0.8 [.03]
R 3.0 [0.12]
60.00
[2.362]
J
25.60 +0.03
[1.01 + 0.001]
S
K
R 12.7
[0.5]
R 17.0
[0.67]
N
18.00
[0.709]
R 12.7
[0.5]
For more than 16 drops.
S
R 1.5
[0.06]
R 0.4
[0.02]
SL
L-Dimensions > 128.9mm
(5.075”) / BL-Dimensions >
149.2 (6.071”) require 2 nozzle heaters.
R .8
[0.03]
23.8
[.937]
For bore geometry.
Nominal dimensions shown for layout purpose only
Actual dimensions dependent on operating temperatures.
Thermal Calculations
BL / K / L / N / SL - Refer to the plate calculator at http://www.husky.ca/hotrunners/content-316-219.html
- OR -
Contact Husky for plate thickness and critical bore depths. Ultra 500 VG-XX Plate Sizing
Number of
Drops
2 - 4 40.00 (1.574") 59.1 (2.33") 65.0 (2.56")
6 - 16 60.00 (2.362") 79.1 (3.11") 85.0 (3.35")
2006.08
Manifold
Height
J S K N
Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.
51
Nozzle Selection Ultra 500 VG-XX
0.8
0.8
0.8
0.8
Gate Detail (Plunger)
Contact Husky with any gate insert backup concerns.
Ø 23.8 [.94]
Ø 12.010 +0.005
B
0.4
R 0.8 [.03]
[.039]
1.00
Gate Detail (Taper)
14.8 [.58] REF *
INT PT
A
0.01
[0.4728+0.0002]
60
0.0004
A
0.8
0.8
R 6.0 [.24]
R 0.8 [.03] *
3.50
0.10
[.138 .001]
15
MAX *
REF
[ .88]
22.4
A
MAX REF *
[.93]
23.6
0.005
0.0002
METRIC IMPERIAL
REF1.18 [.047 ]
122 1.75
20
0.8
0.8
S
LAND REF0.50 [.020]
0.4
Ø 1.800 +0.005
0.01
[ .0709 +.0002]
0.0004
[ ]
B
A
B
A
1.00 (0.039"), 1.20 (0.047"), 1.50 (0.059") and
1.80 (0.071") (plunger) gates are standard, other sizes require customized parts. and are
G
GL
application specific, contact Husky prior to machining. Click here
for plunger / taper comparison.
R 0.8 [.03]
B
14.8 [.58] REF *
Ø 12.010 +0.005
[0.4728+0.0002]
0.4
[.039]
1.00
Ø 23.8 [.94]
INT PT
0.01
0.0004
60
A
0.005
METRIC
0.0002
A
A
15
MAX *
0.8
R 0.8 [.03] *
3.50
0.10
0.8
[.138 .001]
R 6.0 [.24]
REF
[ .88]
22.4
MAX REF *
[.93]
23.6
IMPERIAL
1.00 (0.039"), 1.20 (0.047"), 1.50 (0.059") and
1.80 (0.071") (plunger) gates are standard, other sizes require customized parts. and are
122 1.75
40 0
0.01
40 -0 15’
0.0004
[ ]
S
REF1.12 [.044]
B
A
B
A
0.4
Ø (1.00)
[ (.039)]
0.8
G
application specific, contact Husky prior to machining.
* Taper feature is an optional feature for ease of maintenance and is not required for gate detail functionality.
GL
Contact Husky for more information
2006.08
Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.
52
Nozzle Selection Ultra 500 VX-LX
Plate Sizing - Pocket Detail
8.73
[0.344]
[.39]
> 10.0
56.0
[2.21]
25.01 + 0.02
[0.985 + 0.001]
4.8 x 15.0 DP
(0.19 x 0.59)
5.03 + 0.03 x 11.0 DP
[0.198 + 0.001 x 0.43]
[0.3]
> 7.0
BL
69.15 - 149.15
[2.722 - 5.872]
L
17.0 - 123.9
43.0
[1.69]
R 1.5 [0.06]
21.0
[0.83]
[0.67 - 4.88]
11.11
[0.437]
0.8 [.03]
S
> 10.0
R 3.0 [0.12]
R 1.5 [0.06]
R 0.4
[0.02]
[0.39]
J
60.00
[2.362]
S
25.60 + 0.03
[1.01 + 0.001]
K
N
SL
R 12.7
[0.5]
R 17.0
[0.67]
18.00
[0.709]
R 12.7
[0.5]
For more than 16 drops.
L-Dimensions >
113.9mm
(4.48") / BL-Dimensions
>
139.2mm (5.48") require
2 nozzle heaters. For bore geometry.
R 0.8
[0.03]
23.8
[.937]
Nominal dimensions shown for layout purpose only
Actual dimensions dependent on operating temperatures.
Thermal Calculations
BL / K / L / N / SL - Refer to the plate calculator at http://www.husky.ca/hotrunners/content-316-219.html
- OR -
Contact Husky for plate thickness and critical bore depths. Ultra 500 VX-LX Plate Sizing
Number of
Drops
2 - 4 40.00 (1.574") 59.1 (2.33") 65.0 (2.56")
6 - 16 60.00 (2.362") 79.1 (3.11") 85.0 (3.35")
Contact Husky for more information
2006.08
Manifold
Height
J S K N
Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.
53
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