Page 1
Nozzle Selection Ultra 1000
ULTRA 1000 DESIGN INFORMATION
Ultra 1000 Nozzle Pitch
Minimum nozzle pitch dimensions for the Ultra 1000 nozzle are
provided on the right and below. For applications that exceed 8
drops, .
Thermal Gate
NOTE:The sprue minimum radius 50.0 mm (1.97") and the X
and
Y minimum distances must all be satisfied.
•X and
Valve Gate
NOTE: The sprue minimum radius 72.0 mm (2.83") and the X
and
•X and
• For VG/VX pitches greater than 500.0 mm (19.69")
Y must be greater than 70.7 mm (2.78").
Y minimum distances must all be satisfied.
Y must be greater than 101.8 mm (4.01").
Thermal Gate
61.00
[2.40]
Y
R 50.0
[1.97]
X
Valve Gate
75.0
[2.95]
Y
R 72.0
[2.83]
Valve Gate (With Airplate)
NOTE: The sprue minimum radius 115.0 mm (4.53") and the X
and
Y minimum distances must all be satisfied.
•X and
• For VG/VX pitches greater than 500.0 mm (19.69")
• For applications that exceed 8 drops
NOTE: Minimum distance between outermost nozzle drop center
to outer edge of the manifold plate is 1 25mm (4.921”). If reduced
distance is required, contact Husky.
Y must be greater than 162.6 mm (6.40").
X
Valve Gate (With Airplate)
121.0
[4.76]
Y
R 115.0
[4.53]
X
2006.08
Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.
114
Page 2
Plate Sizing - Pocket Detail
Nozzle SelectionUltra 1000 VG
6.8 x 17.0 DP
[0.27 x 0.67]
8.03 + 0.03 x 14.0 DP
[0.32 + 0.001 x 0.55]
L
29.3 - 182.2
[1.15 - 7.17]
R 0.8
[0.03]
68.00
[2.677]
R 3.0
[.12]
R 1.5
[.06]
33.20 - 0.03
[1.31 - 0.001]
J
S
K
60.00
[2.362]
N
BL
[4.05 - 7.99]
102.9 - 202.9
SL
R 27.5
[1.08]
41.00
[1.614]
21.5
[0.83]
For more than 8 drops.
R 35.0
[1.38]
42.0
[1.65]
60.01 + 0.03
[2.36 + 0.001]
Nominal dimensions shown for layout purpose only.
Actual dimensions dependent on operating temperatures.
Thermal Calculations
BL / K / L / ML / N / SL - Refer to the plate calculator at http://www.husky.ca/hotrunners/content-316-219.html
- OR -
Contact Husky for plate thickness and critical bore depths.
Ultra 1000 VG Plate Sizing
Number of Drops Manifold Height J S K N
2 - 4 45.00 (1.772") 64.1 (2.52") 77.6 (3.06")
6 - 8 60.00 (2.362") 79.1 (3.11") 92.6 (3.65")
Contact Husky for more information
Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.
115
2006.08
Page 3
Nozzle Selection Ultra 1000 VG
Backing Plate Installation (Without Airplate)
[0.39]
11.11
[0.437]
68.0
[2.68]
Backing Plate Installation (With Airplate)
48.20
[1.898]
24.10
[.949]
17.50
[0.689]
>10.0
R 15.0 [0.59]
R 1.5
[0.06]
[0.39]
>10.0
31.8 + 0.03
[1.252 + 0.001]
[5.16]
131.0
[3.84]
97.62
121.0
[4.76]
80.40
[3.17]
25.25
68.0
[2.68]
[0.99]
48.81
[1.922]
65.5
[2.578]
10.6
[0.42]
31.8 + 0.03
[1.252 .001]
11.1 x 16.2 DP
[0.44 x 0.64]
M12 THRU (4)
2006.08
Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.
116
Page 4
Gate Detail (Taper)
L
L
Contact Husky with any gate insert back-up concerns.
3mm Gate Diameter
42.0 [1.65]
15.61
[0.615]
8.95
[0.352]
25.415 + 0.005
[1.0006 +0.0004]
25.085 + 0.100
[0.9876 +0.0004]
0.01
0.0004
60
A
A
0.4
0.8
0.8
0.8
R 3.0
[0.12]
B
R 1.5
0.8
[.06]
R 0.8
[0.03]
1.5
7.32
A
[0.06]
[.288]
METRIC
0.005
0.0002
IMPERIA
[0.249]
6.35 REF
1.20
[0.047]
Nozzle SelectionUltra 1000 VG
120
40 +0 -15'
S
3.00
[.118]
0.8
0.4
5mm Gate Diameter
[1.0006 +0.0004]
25.085 + 0.100
[0.9876 +0.0004]
15.61
[0.615]
8.95
[0.352]
Gate Steel:
Hardened tool steels such as 49 - 51 Rc AISI H13 / DIN 1.2344
provide a good combination of strength and ductility. Note
These steels may not offer the desired resistance to abrasive
and/or corrosive resins, fillers and/or additives.
42.0 [1.65]
25.415 + 0.005
0.01
0.0004
A
A
60
0.4
0.8
0.8
0.8
R 3.0
[0.12]
B
R 1.5
0.8
[.06]
[0.03]
R 0.8
1.5
6.75
A
[0.06]
[.266]
METRIC
0.005
0.0002
IMPERIA
[0.249]
6.35 REF
120
40 +0 -15'
0.4
S
1.20
[0.047]
5.00
[.197]
5.00 (.197") and 3.00 (.118”) gate diameters are
standard, other sizes require custom parts.
Obtain gate diameter for the specific application
from Husky prior to machining.
:
0.8
Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.
117
2006.08
Page 5
Nozzle Selection Ultra 1000 VX
Plate Sizing - Pocket Detail
6.8 x 17.0 DP
[0.27 x 0.67]
8.03 + 0.03 x 14.0 DP
[0.32 + 0.001 x 0.55]
L
29.3 - 182.2
[1.15 - 7.17]
R .80
[.03]
68.00
[2.68]
R 3.0
[0.12]
R 1.5
[0.06]
33.20 - 0.03
[1.31 - 0.001]
60.00
[2.362]
J
S
K
N
BL
[4.05 - 7.99]
102.9 - 202.9
SL
R 27.5
[1.08]
41.00
[1.614]
21.5
[0.83]
For more than 8 drops.
R 35.0
[1.38]
42.0
[1.65]
60.01 + 0.03
[2.36 + 0.001]
Nominal dimensions shown for layout purpose only.
Actual dimensions dependent on operating temperatures.
Thermal Calculations
BL / K / L / ML / N / SL - Refer to the plate calculator at http://www.husky.ca/hotrunners/content-316-219.html
- OR -
Contact Husky for plate thickness and critical bore depths.
Ultra 1000 VX Plate Sizing
Number of Drops Manifold Height J S K N
2 - 4 45.00 (1.772") 64.1 (2.52") 77.6 (3.06")
6 - 8 60.00 (2.362") 79.1 (3.11") 92.6 (3.65")
Contact Husky for more information
2006.08
Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.
118
Page 6
Backing Plate Installation (Without Airplate)
11.11
[0.437]
68.0
[2.68]
Backing Plate Installation (With Airplate)
48.20
24.10
[.949]
[1.898]
17.50
[0.689]
[0.39]
>10.0
R 15.0 [0.59]
R 1.5
[0.06]
[0.39]
>10.0
31.8 + 0.03
[1.252 + 0.001]
Nozzle SelectionUltra 1000 VX
[5.16]
131.0
[3.84]
97.62
121.0
[4.76]
80.40
[3.17]
25.25
68.0
[2.68]
[0.99]
48.81
[1.922]
65.5
[2.578]
10.6
[0.42]
31.8 + 0.03
[1.252 .001]
11.1 x 16.2 DP
[0.44 x 0.64]
M12 THRU (4)
Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.
119
2006.08
Page 7
Nozzle Selection Ultra 1000 VX
Gate Detail
Contact Husky with any gate insert back-up concerns.
14mm Gate Diameter
42.0 [1.65]
A
0.005
0.0002
METRIC
IMPERIAL
118
12.85
[0.506]
4.44
[0.175]
3.95 [0.156]
14.000 + 0.005
Land
0.01
[0.5512 +0.0002]
0.0004
60
0.8
0.4
S
A
A
0.75
R 5.0
[0.20]
[0.030]
5.00 (.197") dia. gate is standard, other sizes require customized parts. Obt ain
gate diameter for the specific application from Husky prior to machining
Gate Steel:
Hardened tool steels such as 49 - 51 Rc AISI H13 / DIN 1.2344
provide a good combination of strength and ductility . Note
: These
steels may not offer the desired resistance to abrasive and/or
corrosive resins, fillers and/or additives.
Clearance required in this area >.50 (.020").
Front face of nozzle tip cannot make
contact.
2006.08
Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.
120
Page 8
Plate Sizing - Pocket Detail
Nozzle SelectionUltra 1000 VX-X
6.8 x 17.0 DP
[0.27 x 0.67]
8.03 + 0.03 x 14.0 DP
[0.32 + 0.001 x 0.55]
L
29.3 - 182.2
[1.15 - 7.17]
R .80
[.03]
68.00
[2.68]
R 3.0
[0.12]
R 1.5
[0.06]
33.20 - 0.03
[1.31 - 0.001]
60.00
[2.362]
J
S
K
N
BL
[4.05 - 7.99]
102.9 - 202.9
SL
R 27.5
[1.08]
41.00
[1.614]
21.5
[0.83]
For more than 8 drops.
R 35.0
[1.38]
42.0
[1.65]
60.01 + 0.03
[2.36 + 0.001]
Nominal dimensions shown for layout purpose only.
Actual dimensions dependent on operating temperatures.
Thermal Calculations
BL / K / L / N / SL - Refer to the plate calculator at http://www.husky.ca/hotrunners/content-316-219.html
- OR -
Contact Husky for plate thickness and critical bore depths.
Ultra 1000 VX Plate Sizing
Number of Drops Manifold Height J S K N
2 - 4 45.00 (1.772") 64.1 (2.52") 77.6 (3.06")
6 - 8 60.00 (2.362") 79.1 (3.11") 92.6 (3.65")
Contact Husky for more information
Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.
121
2006.08
Page 9
Nozzle Selection Ultra 1000 VX-X
Backing Plate Installation (Without Airplate)
[0.39]
11.11
[0.437]
68.0
[2.68]
Backing Plate Installation (With Airplate)
48.20
[1.898]
24.10
[.949]
17.50
[0.689]
>10.0
R 15.0 [0.59]
R 1.5
[0.06]
[0.39]
>10.0
31.8 + 0.03
[1.252 + 0.001]
[5.16]
131.0
[3.84]
97.62
121.0
[4.76]
80.40
[3.17]
25.25
68.0
[2.68]
[0.99]
48.81
[1.922]
65.5
[2.578]
10.6
[0.42]
31.8 + 0.03
[1.252 .001]
11.1 x 16.2 DP
[0.44 x 0.64]
M12 THRU (4)
2006.08
Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.
122
Page 10
Gate Detail
Contact Husky with any gate insert back-up concerns.
Nozzle SelectionUltra 1000 VX-X
19.05
[0.750] REF
12.44
[0.490]
11.95
REF
20.000 + 0.005
0.01
[0.787 + 0.0002]
[0.470] LAND
0.0004
42.0 [1.65]
118
60
0.8
0.4
S
A
A
0.75
A
R 5.0
[0.20]
[0.030]
0.005
0.0002
METRIC
IMPERIAL
5.00 (.197") dia. gate is standard, other sizes require customized parts. Obt ain
gate diameter for the specific application from Husky prior to machining
Gate Steel:
Hardened tool steels such as 49 - 51 Rc AISI H13 / DIN 1.2344
provide a good combination of strength and ductility . Note
: These
steels may not offer the desired resistance to abrasive and/or
corrosive resins, fillers and/or additives.
Clearance required in this area >.50 (.020").
Front face of nozzle tip cannot make
contact.
Contact Husky for more information
Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.
123
2006.08
Page 11
Plate Sizing - Pocket Detail
6.8 x 17.0 DP
[0.27 x 0.67]
8.03 + 0.03 x 14.0 DP
[0.32 + 0.001 x 0.55]
R 3.0
[0.12]
R 1.5
[0.06]
J
40.00
[1.574]
S
Nozzle SelectionUltra 1000 HT-D
K
N
R 27.5
SL
[1.08]
41.00
[1.614]
21.5
[0.83]
R 35.0
[1.38]
BL
L
28.0 - 180.0
[1.10 - 7.09]
42.0
[1.65]
60.01 + 0.03
[2.36 + 0.001]
[4.00 - 7.94]
101.6 - 201.6
For more than 8 drops.
Nominal dimensions shown for layout purpose only.
Actual dimensions dependent on operating temperatures.
Thermal Calculations
BL / K / L / ML / N / SL - Refer to the plate calculator at http://www.husky.ca/hotrunners/content-316-219.html
- OR -
Contact Husky for plate thickness and critical bore depths.
Ultra 1000 HT-D Plate Sizing
Number of Drops Manifold Height J S K N
2 - 4 45.00 (1.772") 60.1 (2.37") 65.9 (2.60")
6 - 8 60.00 (2.362") 75.1 (2.96") 80.9 (3.19")
Contact Husky for more information
Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.
124
2006.08
Page 12
Nozzle Selection Ultra 1000 HT-D
Gate Detail
Contact Husky with any gate insert back-up concerns.
6.30
Gate Steel:
42.0 [1.65]
0.4
0.8
B
0.8
R 1.0
[0.04]
R 1.5
[0.06]
A
1.50
[0.059]
METRIC
0.005
0.0002
IMPERIAL
13.0 [0.51]
Int Pts
[0.248]
18.010 + 0.005
0.01
A
[0.7091 + 0.0002]
A
0.0004
60
Hardened tool steels such as 49 - 51 Rc AISI H13 / DIN 1.2344
provide a good combination of strength and ductility . Note
: These
steels may not offer the desired resistance to abrasive and/or
corrosive resins, fillers and/or additives.
110
0.8
0.4
80
V
0.4
G
[0.005]
0.13
G
is application specific, contact Husky prior
to machining.
V
is variable according to gate diameter.
2006.08
Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.
125
Page 13
Plate Sizing - Pocket Detail
40.00
[1.574]
Nozzle SelectionUltra 1000 HT-T
6.8 x 17.0 DP
[0.27 x 0.67]
8.03 + 0.03 x 14.0 DP
[0.32 + 0.001 x 0.55]
L
28.0 - 180.0
[1.10 - 7.09]
R 3.0
[0.12]
R 1.5
[0.06]
42.0
[1.65]
60.01 + 0.03
[2.36 + 0.001]
J
S
K
N
R 27.5
SL
BL
[4.00 - 7.94]
101.6 - 201.6
[1.08]
41.00
[1.614]
21.5
[0.83]
For more than 8 drops.
Nominal dimensions shown for layout purpose only.
Actual dimensions dependent on operating temperatures.
Thermal Calculations
BL / K / L / ML / N / SL - Refer to the plate calculator at http://www.husky.ca/hotrunners/content-316-219.html
- OR -
Contact Husky for plate thickness and critical bore depths.
R 35.0
[1.38]
Ultra 1000 HT-T Plate Sizing
Number of Drops Manifold Height J S K N
2 - 4 45.00 (1.772") 60.1 (2.37") 65.9 (2.60")
6 - 8 60.00 (2.362") 75.1 (2.96") 80.9 (3.19")
Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.
126
2006.08
Page 14
Nozzle Selection Ultra 1000 HT-T
Gate Detail
Contact Husky with any gate insert back-up concerns.
6.30
Gate Steel:
42.0 [1.65]
0.4
0.8
B
0.8
R 1.0
[0.04]
R 1.5
[0.06]
A
1.50
[0.059]
METRIC
0.005
0.0002
IMPERIAL
13.0 [0.51]
Int Pts
[0.248]
18.010 + 0.005
0.01
A
[0.7091 + 0.0002]
A
0.0004
60
Hardened tool steels such as 49 - 51 Rc AISI H13 / DIN 1.2344
provide a good combination of strength and ductility . Note
: These
steels may not offer the desired resistance to abrasive and/or
corrosive resins, fillers and/or additives.
110
0.8
0.4
80
V
0.4
G
[0.005]
0.13
G
is application specific, contact Husky prior
to machining.
V
is variable according to gate diameter.
2006.08
Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.
127
Page 15
Plate Sizing - Pocket Detail
6.8 x 17.0 DP
[0.27 x 0.67]
8.03 + 0.03 x 14.0 DP
[0.32 + 0.001 x 0
.55]
R 3.0
[0.12]
R 1.5
[0.06]
40.00
J
[1.574]
S
K
Nozzle SelectionUltra 1000 TS
41.00
[1.614]
21.5
N
R 27.5
SL
[1.08]
[0.83]
R 35.0
[1.38]
BL
[4.00 - 7.94]
L
28.0 - 180.0
[1.10 - 7.09]
42.0
[1.65]
60.01 + 0.03
[2.36 + 0.001]
101.6 - 201.6
For more than 8 drops.
Nominal dimensions shown for layout purpose only.
Actual dimensions dependent on operating temperatures.
Thermal Calculations
BL / K / L / ML / N / SL - Refer to the plate calculator at http://www.husky.ca/hotrunners/content-316-219.html
- OR -
Contact Husky for plate thickness and critical bore depths.
Ultra 1000 TS Plate Sizing
Number of Drops Manifold Height J S K N
2 - 4 45.00 (1.772") 60.1 (2.37") 65.9 (2.60")
6 - 8 60.00 (2.362") 75.1 (2.96") 80.9 (3.19")
Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.
128
2006.08
Page 16
Nozzle Selection Ultra 1000 TS
Gate Detail
Contact Husky with any gate insert back-up concerns.
42.0 [1.65]
A
0.005
METRIC
0.0002
IMPERIAL
120
14.70
[0.579]
60
R 5.0
[0.20]
5.75
[0.226]
Land
5.25 [0.207]
11.000 +0.005
0.01
A
[0.4331 +0.0002]
A
0.0004
0.4
0.8
0.75
[0.030]
Clearance required in this area >.50 (.020"). Front face of nozzle tip cannot make contact.
Gate Steel:
Hardened tool steels such as 49 - 51 Rc AISI H13 / DIN 1.2344 provide a good combination of strength and
ductility. Note
: These steels may not offer the desired resistance to abrasive and/or corrosive resins, fillers
and/or additives.
2006.08
Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.
129
Page 17
Plate Sizing - Pocket Detail
6.8 x 17.0 DP
[0.27 x 0.67]
8.03 + 0.03 x 14.0 DP
[0.32 + 0.001 x 0.55]
R 3.0
[0.12]
R 1.5
[0.06]
J
40.00
[1.574]
S
Nozzle SelectionUltra 1000 HT-DC
K
N
R 27.5
SL
[1.08]
41.00
[1.614]
21.5
[0.83]
R 35.0
[1.38]
BL
L
28.0 - 180.0
[1.10 - 7.09]
42.0
[1.65]
60.01 + 0.03
[2.36 + 0.001]
[4.00 - 7.94]
101.6 - 201.6
For more than 8 drops.
Nominal dimensions shown for layout purpose only.
Actual dimensions dependent on operating temperatures.
Thermal Calculations
BL / K / L / ML / N / SL - Refer to the plate calculator at http://www.husky.ca/hotrunners/content-316-219.html
- OR -
Contact Husky for plate thickness and critical bore depths.
Ultra 1000 HT-DC Plate Sizing
Number of Drops Manifold Height J S K N
2 - 4 45.00 (1.772") 60.1 (2.37") 65.9 (2.60")
6 - 8 60.00 (2.362") 75.1 (2.96") 80.9 (3.19")
Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.
130
2006.08
Page 18
Nozzle Selection Ultra 1000 HT-DC
Gate Detail
Contact Husky with any gate insert back-up concerns.
42.0 [1.66]
A
0.01
A
0.0004
[
]
A
0.005
0.0002
120
60
R 5.0
[0.20]
0.75
[0.030]
5.75 [0.226]
12.60 [0.496]
0.8
0.4
S
20.008 + 0.005
0.01
A
[0.7877+0.0002]
A
0.0004
Clearance required in this area >.50 (.020"). Front face of nozzle tip cannot make contact.
Gate Steel:
Hardened tool steels such as 49 - 51 Rc AISI H13 / DIN 1.2344 provide a good combination of strength
and ductility. Note
: These steels may not offer the desired resistance to abrasive and/or corrosive resins,
fillers and/or additives.
METRIC
IMPERIAL
2006.08
Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.
131
Page 19
Plate Sizing - Pocket Detail
-
-
Nozzle SelectionUltra 1000 HS
87.2 [3.43]
60.6 [2.39]
WIRE GROOVE
-
+
-
+
20.93 0.01 [0.824 0.0004]
45
5.00 [0.197]
-
+
-
+
25.93 0.01
[1.021 0.0004]
BL +
PL -
[0.39]
10.0
WIRE GROOVE
SR
15.00 [0.591]
(X4)
7.50
[0.295]
(X4)
REF19.08 [0.751]
LOC. RING RELIEF
+0.02
97.01
0.00
58
REF30.64 [1.206]
LR DIA.
3.819
70.00 [2.756]
(X2)
40
+0.001
-0.000
(X2)
58
(X2)
40
(X2)
WIRE GROOVE
12.7 [0.50]
80.0 [3.15]
M8 X 16.0 DP. (X4)
M6 X 12.0 DP. (X4)
72.0 [2.83]
REF25.71 [1.012]
REF30.53 [1.202]
58.02
Orifice
+0.02
0.00
2.284
+0.001
-0.000
0.0004]
-
PL
+
BL
-
+
17.93 0.010 [0.706
*Refer to following page for definitions. Ultra 1000 HS
Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.
132
1.5 [0.06]R
0.5 [0.02]R
1.5 [0.06]R
0.5 (0.02)X 30
0.5 [0.02]R
2006.08
Page 20
Nozzle Selection Ultra 1000 HS
Dimensions
Ultra 1000 HS “A” Dimension Chart (Thermal Gate)
PL (Plate Length) LR DIA LR Relief Dia. RAD ORIFICE
HT-D: 116.45 (4.585”) - 216.71 (8.532”)
HT-T 116.45 (4.585”) - 216.71 (8.532”)
HT-U 116.45 (4.585”) - 216.71 (8.532”)
HT-DC 116.45 (4.585”) - 216.71 (8.532”)
TS 116.45 (4.585”) - 216.71 (8.532”)
101.31 (3.99")
101.57 (4")
100 (3.94")
120 (4.72")
125 (4.92")
160 (6.30")
105 (4.13")
105 (4.13")
105 (4.13")
124 (4.88")
129 (5.08")
163.71 (6.45")
Design Criteria
• Ultra 1000 hot sprues are designed using customer specified PL, LR, RAD, orifice, melt operating temperature, and
mold temperature.
• If required PL is outside published range, extended lead times may apply. Please contact Husky.
• Actual BL dimension is a function of PL, tip selection, nozzle housing selection and operating conditions.
FLAT
10.00 (.394")
12.70 (.500")
15.50 (.610")
19.05 (.750")
20.00 (.787")
40.00 (1.575")
N/A
11.50 (.453")
• Actual BL dimension will be provided after system design. If a specific BL is required please contact Husky .
Contact Husky for more information
2006.08
Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.
133
Page 21
Gate Detail HT-D / HT-T / HT-U
Contact Husky with any gate insert back-up concerns.
Nozzle SelectionUltra 1000 HS
6.30
Gate Steel:
42.0 [1.65]
0.4
0.8
B
0.8
R 1.0
[0.04]
R 1.5
[0.06]
A
1.50
[0.059]
METRIC
0.005
0.0002
IMPERIAL
13.0 [0.51]
Int Pts
[0.248]
18.010 + 0.005
0.01
A
[0.7091 + 0.0002]
A
0.0004
60
Hardened tool steels such as 49 - 51 Rc AISI H13 / DIN 1.2344
provide a good combination of strength and ductility . Note
: These
steels may not offer the desired resistance to abrasive and/or
corrosive resins, fillers and/or additives.
110
0.8
0.4
80
V
0.4
G
[0.005]
0.13
G
is application specific, contact Husky prior
to machining.
V
is variable according to gate diameter.
Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.
134
2006.08
Page 22
Nozzle Selection Ultra 1000 HS
Gate Detail HT-DC
Contact Husky with any gate insert back-up concerns.
42.0 [1.66]
A
0.01
A
0.0004
[
]
A
0.005
0.0002
120
60
R 5.0
[0.20]
0.75
[0.030]
5.75 [0.226]
12.60 [0.496]
0.8
0.4
S
20.008 + 0.005
0.01
A
[0.7877+0.0002]
A
0.0004
Clearance required in this area >.50 (.020"). Front face of nozzle tip cannot make contact.
Gate Steel:
Hardened tool steels such as 49 - 51 Rc AISI H13 / DIN 1.2344 provide a good combination of strength
and ductility. Note
: These steels may not offer the desired resistance to abrasive and/or corrosive resins,
fillers and/or additives.
METRIC
IMPERIAL
2006.08
Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.
135
Page 23
Gate Detail TS
Contact Husky with any gate insert back-up concerns.
14.70
[0.579]
42.0 [1.65]
120
Nozzle SelectionUltra 1000 HS
A
0.005
METRIC
0.0002
IMPERIAL
60
R 5.0
[0.20]
5.75
[0.226]
Land
5.25 [0.207]
11.000 +0.005
0.01
A
[0.4331 +0.0002]
A
0.0004
0.4
0.8
0.75
[0.030]
Clearance required in this area >.50 (.020"). Front face of nozzle tip cannot make contact.
Gate Steel:
Hardened tool steels such as 49 - 51 Rc AISI H13 / DIN 1.2344 provide a good combination of strength and
ductility. Note
: These steels may not offer the desired resistance to abrasive and/or corrosive resins, fillers
and/or additives.
Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.
136
2006.08
Page 24
Nozzle Selection Ultra 1000 SCVG
Plate Sizing - Pocket Detail
12.7 [.50]
36.00 + 0.03
[1.417 + .001]
(4)
65.00 [ 2.559]
+ 0.03
[+ .001]
PL*
37.0
[1.46]
10.0
75.0 - 0.1
[2.95 - .001]
+ 0.03
[+ .001]
BL
[.39]
5.0
[.20]
[.39]
10.0
50.8
[2.00]
150.00 + 0.03
[5.906 + .001]
105.0 [4.13]
88.0 [3.47]
5.0 [.20] x 45
(3)
45 (4)
LOCATING RING DIAMETER
RADIUS
ORIFICE
5.03 + 0.03 x 8.0 DP
[.198 + .001 x .31]
5
/
M8 [ - 18]
16
(4)
R 0.80
[.031]
R 0.80
[.031]
87.02 + 0.03
[3.426 + .001]
*Refer to following page for definitions.
Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.
2006.08
137
Page 25
Nozzle Selection Ultra 1000 SCVG
Dimensions
Ultra 1000 SCVG Dimension Chart (Valve Gate)
Nozzle
70 - 190
(2.76 - 7.48”)
Design Criteria
• Refer to Ultra 1000 VG/VX for resin selection guidelines.
• Ultra 1000 single cavity valve gates are designed using customer specified PL, LR, RAD, orifice, melt operating temperature, and mold temperature parameters.
• Actual BL dimension is based on application specific parameters supplied to Husky prior to design. Husky provides all
manufacturing dimensions with customer drawings.
BL Nominal
±.5 (0.02")
37.3 - 157.5
(1.47 - 6.20”)
PL Range LR DIA RAD ORIFICE GATE DIA.
FLAT
125 - 245
(4.92 - 9.65")
Available in
20mm incre-
ments
101.35 (3.99")
101.57 (4")
100 (3.93")
125 (4.92")
12.70 (.500")
15.50 (.610")
19.05 (.750")
10.00 (.394")
20.00 (.787")
40.00 (1.575")
11.50
(0.45")
3.0 (0.12")
5.0 (0.20”)
• Maximum operating temperature is 375
• Maximum operating injection pressure is 1793 bar (26000 psi).
• Taper style stem only available.
• If required PL or BL is outside published range, extended lead times ma y apply. Please contact Husky.
° C (710° F).
2006.08
Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.
138
Page 26
Nozzle Selection Ultra 1000 SCVG
Gate Detail - VG (Taper)
Contact Husky with any gate insert back-up concerns.
42.0 [1.65]
15.61
[0.615]
8.95
[0.352]
25.415 + 0.005
[1.0006 +0.0004]
25.085 + 0.100
[0.9876 +0.0004]
0.01
0.0004
60
A
A
0.4
0.8
0.8
0.8
R 3.0
[0.12]
B
R 1.5
0.8
[.06]
R 0.8
[0.03]
1.5
A
[0.06]
V
METRIC
0.005
0.0002
IMPERIAL
[0.249]
6.35 REF
120
40 +0 -15'
S
1.20
[0.047]
5.00 (.197") dia. gate is standard, other
sizes require customized parts. Obtain gate
diameter for the specific application from
Husky prior to machining.
G
0.8
0.4
Gate Steel:
Hardened tool steels such as 49 - 51 Rc AISI H13 / DIN 1.2344
provide a good combination of strength and ductility . Note
: These
steels may not offer the desired resistance to abrasive and/or
corrosive resins, fillers and/or additives.
2006.08
Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.
139
Page 27
Nozzle Selection Ultra 1000 SCVG
Gate Detail - VX
Contact Husky with any gate insert back-up concerns.
42.0 [1.65]
A
0.005
0.0002
METRIC
IMPERIAL
118
12.85
[0.506]
4.44
[0.175]
3.95 [0.156]
14.000 + 0.005
Land
0.01
[0.5512 +0.0002]
0.0004
60
0.8
0.4
S
A
A
0.75
R 5.0
[0.20]
[0.030]
5.00 (.197") dia. gate is standard, other sizes require customized parts.
Obtain gate diameter for the specific application from Husky prior to
machining
Gate Steel:
Hardened tool steels such as 49 - 51 Rc AISI H13 / DIN 1.2344
provide a good combination of strength and ductility. Note
These steels may not offer the desired resistance to abrasive
and/or corrosive resins, fillers and/or additives.
Clearance required in this area >.50 (.020").
Front face of nozzle tip cannot make
contact.
:
2006.08
Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.
140
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