Husky HRDC-U1000-061212 User Manual
Nozzle Selection Ultra 1000
ULTRA 1000 DESIGN INFORMATION
Ultra 1000 Nozzle Pitch
Minimum nozzle pitch dimensions for the Ultra 1000 nozzle are
provided on the right and below. For applications that exceed 8
drops, .
Thermal Gate
NOTE:The sprue minimum radius 50.0 mm (1.97") and the X
and
Y minimum distances must all be satisfied.
•X and
Valve Gate
NOTE: The sprue minimum radius 72.0 mm (2.83") and the X
and
•X and
• For VG/VX pitches greater than 500.0 mm (19.69")
Y must be greater than 70.7 mm (2.78").
Y minimum distances must all be satisfied.
Y must be greater than 101.8 mm (4.01").
Thermal Gate
61.00
[2.40]
Y
R 50.0
[1.97]
X
Valve Gate
75.0
[2.95]
Y
R 72.0
[2.83]
Valve Gate (With Airplate)
NOTE: The sprue minimum radius 115.0 mm (4.53") and the X
and
Y minimum distances must all be satisfied.
•X and
• For VG/VX pitches greater than 500.0 mm (19.69")
• For applications that exceed 8 drops
NOTE: Minimum distance between outermost nozzle drop center
to outer edge of the manifold plate is 1 25mm (4.921”). If reduced
distance is required, contact Husky.
Y must be greater than 162.6 mm (6.40").
X
Valve Gate (With Airplate)
121.0
[4.76]
Y
R 115.0
[4.53]
X
2006.08
Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.
114
Plate Sizing - Pocket Detail
Nozzle SelectionUltra 1000 VG
6.8 x 17.0 DP
[0.27 x 0.67]
8.03 + 0.03 x 14.0 DP
[0.32 + 0.001 x 0.55]
L
29.3 - 182.2
[1.15 - 7.17]
R 0.8
[0.03]
68.00
[2.677]
R 3.0
[.12]
R 1.5
[.06]
33.20 - 0.03
[1.31 - 0.001]
J
S
K
60.00
[2.362]
N
BL
[4.05 - 7.99]
102.9 - 202.9
SL
R 27.5
[1.08]
41.00
[1.614]
21.5
[0.83]
For more than 8 drops.
R 35.0
[1.38]
42.0
[1.65]
60.01 + 0.03
[2.36 + 0.001]
Nominal dimensions shown for layout purpose only.
Actual dimensions dependent on operating temperatures.
Thermal Calculations
BL / K / L / ML / N / SL - Refer to the plate calculator at http://www.husky.ca/hotrunners/content-316-219.html
- OR -
Contact Husky for plate thickness and critical bore depths.
Ultra 1000 VG Plate Sizing
Number of Drops Manifold Height J S K N
2 - 4 45.00 (1.772") 64.1 (2.52") 77.6 (3.06")
6 - 8 60.00 (2.362") 79.1 (3.11") 92.6 (3.65")
Contact Husky for more information
Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.
115
2006.08
Nozzle Selection Ultra 1000 VG
Backing Plate Installation (Without Airplate)
[0.39]
11.11
[0.437]
68.0
[2.68]
Backing Plate Installation (With Airplate)
48.20
[1.898]
24.10
[.949]
17.50
[0.689]
>10.0
R 15.0 [0.59]
R 1.5
[0.06]
[0.39]
>10.0
31.8 + 0.03
[1.252 + 0.001]
[5.16]
131.0
[3.84]
97.62
121.0
[4.76]
80.40
[3.17]
25.25
68.0
[2.68]
[0.99]
48.81
[1.922]
65.5
[2.578]
10.6
[0.42]
31.8 + 0.03
[1.252 .001]
11.1 x 16.2 DP
[0.44 x 0.64]
M12 THRU (4)
2006.08
Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.
116
Gate Detail (Taper)
L
L
Contact Husky with any gate insert back-up concerns.
3mm Gate Diameter
42.0 [1.65]
15.61
[0.615]
8.95
[0.352]
25.415 + 0.005
[1.0006 +0.0004]
25.085 + 0.100
[0.9876 +0.0004]
0.01
0.0004
60
A
A
0.4
0.8
0.8
0.8
R 3.0
[0.12]
B
R 1.5
0.8
[.06]
R 0.8
[0.03]
1.5
7.32
A
[0.06]
[.288]
METRIC
0.005
0.0002
IMPERIA
[0.249]
6.35 REF
1.20
[0.047]
Nozzle SelectionUltra 1000 VG
120
40 +0 -15'
S
3.00
[.118]
0.8
0.4
5mm Gate Diameter
[1.0006 +0.0004]
25.085 + 0.100
[0.9876 +0.0004]
15.61
[0.615]
8.95
[0.352]
Gate Steel:
Hardened tool steels such as 49 - 51 Rc AISI H13 / DIN 1.2344
provide a good combination of strength and ductility. Note
These steels may not offer the desired resistance to abrasive
and/or corrosive resins, fillers and/or additives.
42.0 [1.65]
25.415 + 0.005
0.01
0.0004
A
A
60
0.4
0.8
0.8
0.8
R 3.0
[0.12]
B
R 1.5
0.8
[.06]
[0.03]
R 0.8
1.5
6.75
A
[0.06]
[.266]
METRIC
0.005
0.0002
IMPERIA
[0.249]
6.35 REF
120
40 +0 -15'
0.4
S
1.20
[0.047]
5.00
[.197]
5.00 (.197") and 3.00 (.118”) gate diameters are
standard, other sizes require custom parts.
Obtain gate diameter for the specific application
from Husky prior to machining.
:
0.8
Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.
117
2006.08
Nozzle Selection Ultra 1000 VX
Plate Sizing - Pocket Detail
6.8 x 17.0 DP
[0.27 x 0.67]
8.03 + 0.03 x 14.0 DP
[0.32 + 0.001 x 0.55]
L
29.3 - 182.2
[1.15 - 7.17]
R .80
[.03]
68.00
[2.68]
R 3.0
[0.12]
R 1.5
[0.06]
33.20 - 0.03
[1.31 - 0.001]
60.00
[2.362]
J
S
K
N
BL
[4.05 - 7.99]
102.9 - 202.9
SL
R 27.5
[1.08]
41.00
[1.614]
21.5
[0.83]
For more than 8 drops.
R 35.0
[1.38]
42.0
[1.65]
60.01 + 0.03
[2.36 + 0.001]
Nominal dimensions shown for layout purpose only.
Actual dimensions dependent on operating temperatures.
Thermal Calculations
BL / K / L / ML / N / SL - Refer to the plate calculator at http://www.husky.ca/hotrunners/content-316-219.html
- OR -
Contact Husky for plate thickness and critical bore depths.
Ultra 1000 VX Plate Sizing
Number of Drops Manifold Height J S K N
2 - 4 45.00 (1.772") 64.1 (2.52") 77.6 (3.06")
6 - 8 60.00 (2.362") 79.1 (3.11") 92.6 (3.65")
Contact Husky for more information
2006.08
Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.
118
Backing Plate Installation (Without Airplate)
11.11
[0.437]
68.0
[2.68]
Backing Plate Installation (With Airplate)
48.20
24.10
[.949]
[1.898]
17.50
[0.689]
[0.39]
>10.0
R 15.0 [0.59]
R 1.5
[0.06]
[0.39]
>10.0
31.8 + 0.03
[1.252 + 0.001]
Nozzle SelectionUltra 1000 VX
[5.16]
131.0
[3.84]
97.62
121.0
[4.76]
80.40
[3.17]
25.25
68.0
[2.68]
[0.99]
48.81
[1.922]
65.5
[2.578]
10.6
[0.42]
31.8 + 0.03
[1.252 .001]
11.1 x 16.2 DP
[0.44 x 0.64]
M12 THRU (4)
Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.
119
2006.08
Nozzle Selection Ultra 1000 VX
Gate Detail
Contact Husky with any gate insert back-up concerns.
14mm Gate Diameter
42.0 [1.65]
A
0.005
0.0002
METRIC
IMPERIAL
118
12.85
[0.506]
4.44
[0.175]
3.95 [0.156]
14.000 + 0.005
Land
0.01
[0.5512 +0.0002]
0.0004
60
0.8
0.4
S
A
A
0.75
R 5.0
[0.20]
[0.030]
5.00 (.197") dia. gate is standard, other sizes require customized parts. Obt ain
gate diameter for the specific application from Husky prior to machining
Gate Steel:
Hardened tool steels such as 49 - 51 Rc AISI H13 / DIN 1.2344
provide a good combination of strength and ductility . Note
: These
steels may not offer the desired resistance to abrasive and/or
corrosive resins, fillers and/or additives.
Clearance required in this area >.50 (.020").
Front face of nozzle tip cannot make
contact.
2006.08
Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.
120
Plate Sizing - Pocket Detail
Nozzle SelectionUltra 1000 VX-X
6.8 x 17.0 DP
[0.27 x 0.67]
8.03 + 0.03 x 14.0 DP
[0.32 + 0.001 x 0.55]
L
29.3 - 182.2
[1.15 - 7.17]
R .80
[.03]
68.00
[2.68]
R 3.0
[0.12]
R 1.5
[0.06]
33.20 - 0.03
[1.31 - 0.001]
60.00
[2.362]
J
S
K
N
BL
[4.05 - 7.99]
102.9 - 202.9
SL
R 27.5
[1.08]
41.00
[1.614]
21.5
[0.83]
For more than 8 drops.
R 35.0
[1.38]
42.0
[1.65]
60.01 + 0.03
[2.36 + 0.001]
Nominal dimensions shown for layout purpose only.
Actual dimensions dependent on operating temperatures.
Thermal Calculations
BL / K / L / N / SL - Refer to the plate calculator at http://www.husky.ca/hotrunners/content-316-219.html
- OR -
Contact Husky for plate thickness and critical bore depths.
Ultra 1000 VX Plate Sizing
Number of Drops Manifold Height J S K N
2 - 4 45.00 (1.772") 64.1 (2.52") 77.6 (3.06")
6 - 8 60.00 (2.362") 79.1 (3.11") 92.6 (3.65")
Contact Husky for more information
Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.
121
2006.08
Nozzle Selection Ultra 1000 VX-X
Backing Plate Installation (Without Airplate)
[0.39]
11.11
[0.437]
68.0
[2.68]
Backing Plate Installation (With Airplate)
48.20
[1.898]
24.10
[.949]
17.50
[0.689]
>10.0
R 15.0 [0.59]
R 1.5
[0.06]
[0.39]
>10.0
31.8 + 0.03
[1.252 + 0.001]
[5.16]
131.0
[3.84]
97.62
121.0
[4.76]
80.40
[3.17]
25.25
68.0
[2.68]
[0.99]
48.81
[1.922]
65.5
[2.578]
10.6
[0.42]
31.8 + 0.03
[1.252 .001]
11.1 x 16.2 DP
[0.44 x 0.64]
M12 THRU (4)
2006.08
Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.
122
Loading...