HP OS-3 User Manual

ECO SENSORS, INC.

OZONE SWITCH™

Model OS-3

INSTRUCTIONS FOR USE

GENERAL

The model OS-3 acts like a thermostat to control ozone generators and alarms based on an
adjustable ozone set-point. The standard a vailable range is 0-10 ppm. The design incorporates
hysteresis or a “dead band” to avoid system “chatter .” The SPDT relay contacts will handle up
to 5 amps at 250 volts or up to a 1/8 HP motor. The OS-3 should not be used in the presence
of acid gases, strong VOC’s, or strong halogen fumes.

The instrument is conditionally warranted for one year . Sa ve a cop y of your purchase document
as a proof of purchase and date, and read the warranty statement at the and of this manual.

OPERATION

First, verify that the instrument is working as received. Connect y our AC adapter to the power
jack or your 12-24 V DC supply to terminals 4 and 5 of terminal block TB1 f ound on the inside
back of the instrument. Caution!: Many A C adapters and DC supplies deliver a higher v oltage
than on the nameplate - “24 volts” can be 32 volts, etc. V erify that the voltage to the input does
not exceed 24 volts and that it is not AC . In either case, major damage to the instrument can
result.

The sensor must be conditioned to burn off chemicals it may have absorbed during shipping
and storage before it develops full ozone sensitivity.

Allow 1-8 hours warm-up before attempting to test the instrument and at least 24 hours
before using the instrument.

It is recommended to test the instrument for positive response with an ozone generator when
the instrument is received and again at the site where the instrument is installed. Eco Sensors,
Inc. offers an ine xpensive battery-operated, hand-held oz one generator f or this test purpose,
the Model OG-1.

Adjust the set-point if required. It should not be set below .5 ppm. A data logger can be
connected to TB1 terminals 1 and 2. The output will be 0-2 v olts. V oltage readings are directly
proportional to the ozone concentration on a scale of 1 volt = 10 ppm.

You can now connect the Ozone Switch(tm) to external devices such as an ozonator to be
controlled or an alarm circuit. Disconnect the power to the generator control wiring and the
DC power to the instrument while connecting the wiring. Bring the external wiring through the
bottom access hole of the instrument or drill the access holes as required. Wire generator
control circuits only to terminals 2 and 3 of the terminal block TB2. Do not leave oils , solvents ,
or greases on, In, or near the Instrument. Their fumes, however, minor, can cancel the
instrument’s ozone responsiveness.

CALIBRATION

The Ozone Switch(tm) is shipped from the factory calibrated to detect at 10 ppm. Lower
values than that are settable by the calibrated control found by opening the back cover. The
calibration should be within 20% from .50-10 ppm. We do not recommend operating with a
set-point for detection below .50 ppm. The calibration will be aff ected by greases , oils, solvents
and other VOC gener ators in the area (sensitivity will appear to be reduced), or b y extremes
of temperature and humidity by oxidizing chemicals such as acid gases (sensitivity will appear
to be increased). Note that the instrument should be recalibrated after changing the sensor
and at least annually. Rough- check of the instrument’s functionality should be made every
three months by presenting it with ozone and verifying that It detects.

SERVICE AND MAINTENANCE

Do not attempt to do board-level repairs yourself. This will void the warranty.
SENSOR - The ozone sensor is incorporated into a precalibrated module, part no. SM-10.

This plugs into the cable from the OS-3. In the event of a sensor failure or deviation from
correct calibration, the senor module should be replaced rather than trying to repair or
recalibrate it.

AC POWER AD APTERS - The Oz one Switch(tm) will not operate properly if it is not receiving
12-24 V DC at 200 mA. Check your power supply circuit or AC adapter to ascertain that it is
“on” and is supplying the correct power . A C adapters can burn out during lightening strikes or
other electrical surges, but this is very unlikely that the Ozone Switch(tm) will completely fail
during such surges due to its extensive input power protection circuity. Eco Sensors can
supply AC adapter for North America. Else where, AC adapters should be purchased through
our distributors or locally using specifications found on the Eco Sensors website
www.ecosensors.com.

MOUNTING HOLES

4.7 mm (3/16”) dia.
73mm ( 2 7/8”) centers.

Precalibrated sensor module SM-10.
Plugs into 1 meter cable from the OS-3.

SPECIFICATIONS

Sensor: Heated metal oxide semiconductor. Operates at 200 degrees C. The sensor is
incorporated in a precablibrated preamplifier module which plugs with a cable from the OS-3
Ozone Switch™
Standard operating range: 0-10 ppm.
Accuracy: 20% in the .5-10 ppm range.
Response time: Within 2 minutes of when ozone reaches the sensor.
Temperature and humidity range: 50-80 deg F (10-27 deg C).
For indoor use only. 30-60% relative humidity.
Supply voltage required: 12-24 volts DC, 200 mA. Ground ­Adapter plug: 5.5mm/2.5mm female, center +.
Relay contacts rating: SPDT non-latching, 5 amps, 250 volts AC, or 1/8 HP inductive load.
Size: 3" X 2 1/2" X 15/8" (76 X 64 X 42 mm).
Weight: 5 oz. (140 grams).
Conformity: This product conforms to the European Community ICE) requirements for
emissions (EMI) and interference immunity.

SAFETY FEATURES

Loss of power protection: rela y opens (shuts off generator) when the instrument loses Po wer ,
Enclosure: Flame retardant ABS, UL approved. Relay: UL and CSA approved.
Electrical: (a) Circuits operate at 24 volts, 200 mA or less. (b) Power input circuitry includes
automatically resetting fuse, polarity reverse protection diode, and overvoltage protection
diode.

PRECAUTIONS

• Allow at least 1-4 hours warm-up for functionality testing and 24 hours warm-up for
operational use.

• Read all the instructions in this manual.

• Keep the instrument dry. Never let water or other liquids into the sensor.

• Do not drop the instrument or subject it to continuous vibration.

• Do not store or operate the instrument in high levels of dust.

• When operating at lower temperatures or high humidity , such as warehouses or refrigerated
areas, for correct and reliable operation please contact Eco Sensors or your distributors
about special provisions.

• Do not attempt to service the instrument yourself. Service should only be done by authorized
technicians, or you will void the warranty.

• Do not clean the instrument with cleaning chemicals or solvents. Clean it with a damp
cloth.

• Do not operate the instrument near heavy aerosols (spray) usage or where oxygen is
being administered.

• The sensor element, which is very small, operates at a temperatures of about 200 deg C
(392 deg F). Do not operate the instrument where this could be a problem.

• Do not operate the instrument or rely on its readings where there are high concentrations
of:

• Chlorine or other halogen compounds

• Sulfur compounds

• Strong VOC’s (hydrocarbons)

• Urine residues and ammonia compounds

• Acid gases such as sulfuric or nitric acid fumes

When in doubt, operate the instrument at least 24 hours in your worst case environmental
condition to see if it will operate properly.

WARRANTY

This product is warranted against detects in materials and workmanship for one year follo wing
the date of purchase by the original owner. This warranty does not include damage to the
product as a result of misuse, accident, damage, modifications or alterations, and it does not
apply if the instructions in this manual are not followed.

If a defect develops during the warranty period, Eco, Sensors at its election will repair the
instrument or will replace it with a new or reconditioned model of equivalent quality. In the
event of replacement with a new or reconditioned model, the replacement unit will continue
the warranty of the original unit.

If the product should become defective during the warranty period, it should be returned
freight prepaid with proof and date of purchase to the address indicated by calling (800)
472-6626,r faxing [phone] or e-mailing to [e-mail]

Except as provided herein, Eco Sensors makes no warranties, e xpress or implied, including
warranties of merchantability and fitness for a particular purpose. Eco Sensors shall not be
liable for loss or use of this instrument or other incidental or consequential damages, e xpenses
or economic loss, or claims for such damage or economic loss.

This warranty gives you specific rights, and you may also have other rights which vary from
state to state.

RECORD YOUR SERIAL NUMBER HERE_______________________________
KEEP THIS MANUAL FOR YOUR RECORDS

Eco Sensors is a registered trademark of Eco Sensors, Inc.
Ozone Switch is a trademark of Eco Sensors, Inc.
(c) Eco Sensors, Inc., 2000. Revision 1. For OS-3 REV. 1.

RECOMMENDED ACCESSORIES

FOR THE OS-3

OG-1 Ozone Test Generator Hand-held.

Generates up to about 7 ppm for verifying
instrument response.

OG-2 Ozone Source Calibrator Precision UV
lamp calibrated ozone source. Generates .1
ppm reference concentration. Battery operated.
Small and simple to use.

DL Series Data Loggers Tiny battery­operated data loggers record data for later
analysis in PCs.

Relay Contacts
5A 250 V.Max.

K1

TB2

N.C.

COM.

N.0.

+5V

SET POINT

0-1V

OUTPUT

SENSOR

GND

50

0

0-10 PPM

TB1

GND

100

12-24VDC IN

Set-Point Adjustment

Scale PPM

Do Not Use Below 5 (.5 PPM)

10 1
50 5

100 10

Data Logger

Power in if Jack

is not used

Sensor Module

Cable Connection

TB3

J1

Power Jack

CAUTION! A void e xcessive touching of the inlet end of the sensor
and keep it free from chemicals, lubricants, dust, water, etc. Do
not use silicone caulking compound or RTV near the sensor

More information about our products and applications at:

www.ecosensors.com