Horizon Fitness EX-77 User Manual
HORIZON SERIES
ELLIPTICAL U S E R ’ S GUIDE
FOR MODEL :
EX-77
EX-77_Rev.1.6.indd 1 7/1/08 8:17:32 AM
BEFORE
YOU BEGIN
ASSEMBLYASSEMBLY
3
INTRODUCTION
IMPORTANT
PRECAUTIONS
ELLIPTICAL
OPERATION
CONDITIONING
GUIDELINES
TROUBLESHOOTING
& MAINTENANCE
LIMITED
WARRANTY
INTRODUCTION
INTR OD UC TI ON
TA B L E OF CONTENTS
Important Precautions
Assembly
Before You Begin
Elliptical Operation
Conditioning Guidelines
Troubleshooting & Maintenance
Limited Warranty
CONTACT INFORMATION
4
6
17
18
23
30
34
Back Panel
CONGRATULATIONS and THANK YOU for your purchase of this Horizon Series elliptical!
Whether your goal is to win races or simply enjoy a fuller, healthier lifestyle, a Horizon Series elliptical
can help you attain it – adding club-quality performance to your at-home workouts, with the ergonomics
and innovative features you need to get stronger and healthier, faster. Because we're committed to
designing fitness equipment from the inside out, we use only the highest quality components. It's a
commitment we back with one of the strongest frame-to-brake warranty packages in the industry.
You want exercise equipment that offers the most comfort, the best reliability and the highest quality
in its class.
The Horizon Series delivers.
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BEFORE
YOU BEGIN
4
INTRODUCTION ASSEMBLY
BEFORE
YOU BEGIN
ELLIPTICAL
OPERATION
LIMITED
WARRANTY
TROUBLESHOOTING
& MAINTENANCE
CONDITIONING
GUIDELINES
ASSEMBLY
IMPORTANT
PRECAUTIONS
BEFORE
YOU BEGIN
ASSEMBLYASSEMBLY
5
INTRODUCTION
ELLIPTICAL
OPERATION
CONDITIONING
GUIDELINES
TROUBLESHOOTING
& MAINTENANCE
LIMITED
WARRANTY
IMPORTANT
PRECAUTIONS
SAVE THESE INSTRUCTIONS
Read all instructions before using this elliptical. When using an electrical product, basic precautions
should always be followed, including the following: Read all instructions before using this elliptical. It is the
responsibility of the owner to ensure that all users of this elliptical are adequately informed of all warnings
and precautions. If you have any questions after reading this manual, contact Customer Tech Support at
the number listed on the back panel of this manual.
IM PO RTANT PRECAUTIONS
At NO time should pets or children under the age of 12 be closer to the elliptical than 10 feet.
At NO time should children under the age of 12 use the elliptical.
Children over the age of 12 should not use the elliptical without adult supervision.
It is essential that your elliptical is used only indoors, in a climate controlled room. If your elliptical has been
exposed to colder temperatures or high moisture climates, it is strongly recommended that the elliptical is
warmed up to room temperature before first time use. Failure to do so may cause premature electronic failure.
To reduce the risk of burns, fire, electrical shock or injury to persons:
• If you experience any kind of pain, including, but not limited to chest pains, nausea, dizziness, or
shortness of breath, stop exercising immediately and consult your physician before continuing.
• Maintain a comfortable pace. Do not sprint above 80 rpms on this machine.
• To maintain balance, it is recommended to keep a grip on the handlebars while exercising, mounting or
dismounting the machine.
• Do not wear clothes that might catch on any part of the elliptical.
• Do not turn pedal arms by hand.
• Make sure handlebars are secure before each use.
• Do not insert or drop any object into any opening.
• Unplug elliptical before moving or cleaning it. To clean, wipe surfaces down with soap and slightly damp
cloth only; never use solvents. (See MAINTENANCE)
• This elliptical should not be used by persons weighing more than 300 pounds. Failure to comply will void
the warranty.
• This elliptical is intended for in-home use only. Do not use this elliptical in any commercial, rental, school
or institutional setting. Failure to comply will void the warranty.
• Do not use elliptical in any location that is not temperature controlled, such as but not limited to garages,
porches, pool rooms, bathrooms, car ports or outdoors. Failure to comply may void the warranty.
• Use the elliptical only as described in this manual.
• Keep the topside of the foot support clean and dry.
• Care should be taken when mounting or dismounting the equipment. Before mounting or dismounting,
bring the elliptical to 0% incline and move the pedal on the mounting or dismounting side to its lowest
position and bring the machine to a complete stop.
• Disconnect all power before servicing the equipment.
WARNING
Connect this exercise product to a properly grounded outlet only. See grounding
instructions.
GROUNDING INSTRUCTIONS
This product must be grounded. If a elliptical should malfunction or breakdown, grounding provides a path
of least resistance for electrical current to reduce the risk of electrical shock. This product is equipped with
a cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into an
appropriate outlet that is properly installed and grounded in accordance with local codes and ordinances.
Improper connection of the equipment-grounding conductor can result in a risk of
electric shock. Check with a qualified electrician or serviceman if you are in doubt
as to whether the product is properly grounded. Do not modify the plug provided
with the product. If it will not fit the outlet, have a proper outlet installed by a
qualified electrician.
This product is for use on a nominal 110-volt circuit
and has a grounding plug that looks like the illustration
to the right. This product must be used on a dedicated
circuit. To determine if you are on a dedicated circuit,
shut off the power to that circuit and observe if any other
devices lose power. If so, move devices to a different
circuit. Note: There are usually multiple outlets on one
circuit. It is recommended that the elliptical be used
with a 15 amp circuit for optimal performance.
WARNING
WARNING
3- Pol e Grounded Out let
GROUNDED
ELLIPTICAL
POWER CORD
OPERATION
To reduce the risk of damaging important components on your elliptical, it is strongly
recommended that your elliptical is plugged into a dedicated 15 amp circuit, without
the use of an additional extension cord and/or power strip. Failure to comply may void
the warranty.
WARNING
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BEFORE
YOU BEGIN
6
INTRODUCTION
IMPORTANT
PRECAUTIONS
ASSEMBLY
BEFORE
YOU BEGIN
ELLIPTICAL
OPERATION
LIMITED
WARRANTY
TROUBLESHOOTING
& MAINTENANCE
CONDITIONING
GUIDELINES
BEFORE
YOU BEGIN
ASSEMBLY
7
INTRODUCTION
IMPORTANT
PRECAUTIONS
ELLIPTICAL
OPERATION
CONDITIONING
GUIDELINES
TROUBLESHOOTING
& MAINTENANCE
LIMITED
WARRANTY
AS SE MB LY
IMPORTANT: READ THESE SAFETY INSTRUCTIONS BEFORE USE!
There are several areas during the assembly process of an elliptical that special attention must be paid.
It is very important to follow the assembly instructions correctly and to make sure all parts are firmly
tightened. If the assembly instructions are not followed correctly, the elliptical could have frame parts that
are not tightened and will seem loose and may cause irritating noises. To prevent damage to the elliptical,
the assembly instructions must be reviewed and corrective actions should be taken.
UNPACKING
Unpack the product where you will be using it. Place the product on a level flat surface. It is recommended
that you place a protective covering on your floor. During each assembly step, ensure that ALL nuts and
bolts are in place and partially threaded in before completely tightening any ONE bolt.
NOTE: A light application of grease may aid in the installation of hardware. Any grease, such as lithium
bike grease is recommended.
Before proceeding, find your elliptical’s serial number
located on the front stabilizer tube and enter it in the
space provided below. Also locate the model name
which is located on the mast boot.
ENTER YOUR SERIAL NUMBER AND
MODEL NAME IN THE BOXES BELOW:
SERIAL NUMBER :
MODEL NAME:
* Refer to the SERIAL NUMBER and MODEL NAME when calling for service.
* Also enter this serial number on your Warranty Card.
WARNING
TOOLS INCLUDED PARTS INCLUDED
c 5mm Allen Wrench
c Phillips Screw Driver
c 13/15mm Flat Wrench
c 5mm T Wrench
c 1 Console
c 1 Console Mast
c 1 Console Mast Boot
c 1 Front Stabilizer Tube
c 1 Left Handlebar
c 1 Right Handlebar
c 2 Handlebar Cover Sets
c 2 Multi-position Handgrips
c 2 Lower Link Arms
CONSOLE
RIGHT HANDLEBAR
LOWER LINK ARM
ELBOW COVER
PULSE GRIPS
CONSOLE MAST
PIVOTING FOOT PADS
c 2 Elbow Cover Sets
c 2 Pedal Arms
c 2 Pedal Arm Covers
c 2 Foot Pads
c 8 Hardware Bags
c 1 Power Cord
c 1 Audio Adaptor Cable
SPEAKERS
CONSOLE MAST BOOT
RIGHT MULTI-POSITION HANDGRIP
FRONT STABILIZER TUBE
PEDAL ARM COVER
POWER CORD SOCKET
POWER SWITCH
If you have questions or if there are any missing parts, contact Customer Tech Support.
Contact information is located on the back panel of this manual.
For a complete exploded diagram, visit us at www.horizonfitness.com
HANDLEBAR COVERS
TOP CAP WITH BOTTLE HOLDER
PEDAL ARM
LEFT HANDLEBAR
LEFT MULTI-POSITION HANDGRIP
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BEFORE
YOU BEGIN
8
INTRODUCTION
IMPORTANT
PRECAUTIONS
ASSEMBLY
BEFORE
YOU BEGIN
ELLIPTICAL
OPERATION
LIMITED
WARRANTY
TROUBLESHOOTING
& MAINTENANCE
CONDITIONING
GUIDELINES
BEFORE
YOU BEGIN
ASSEMBLY
9
INTRODUCTION
IMPORTANT
PRECAUTIONS
ELLIPTICAL
OPERATION
CONDITIONING
GUIDELINES
TROUBLESHOOTING
& MAINTENANCE
LIMITED
WARRANTY
TOP CAP
CONSOLE MAST BOOT
CONSOLE MAST
MAIN FRAME
CONSOLE WIRE
FLAT WASHER (D)
SPRING WASHER (C)
BOLT (B)
ARC WASHER (E)
ASSEMBLY ST E P 2
A) Open HARDWARE BAG FOR STEP 2.
B) Slide the CONSOLE MAST BOOT followed by the TOP CAP
over the CONSOLE MAST
.
C)
Carefully pull the CONSOLE WIRES through the CONSOLE MAST using the twist tie located inside the
CONSOLE MAST.
D) Attach the sides of the CONSOLE MAST to the MAIN FRAME using 4 BOLTS (B), 4 SPRING WASHERS (C) and 4
FLAT WASHERS (D).
E) Attach the front of the CONSOLE MAST to the MAIN FRAME using 2 BOLTS (B), 2 SPRING WASHERS (C) and 2
ARC WASHERS (E).
F) Slide TOP CAP and CONSOLE MAST BOOT down to seal the console mast hole.
BOLT (B)
15 mm
Qty: 6
SPRING WASHER (C)
15.4 mm
Qty: 6
FLAT WASHER (D)
20 mm
Qty: 4
ARC WASHER (E)
17 mm
Qty: 2
HARDWARE BAG FOR STEP 2 CONTENTS :
MAIN FRAME
CONSOLE WIRE
FLAT WASHER (D)
SPRING WASHER (C)
BOLT (B)
ARC WASHER (E)
ASSEMBLY ST E P 1
A) Open HARDWARE BAG FOR STEP 1.
B) Attach the FRONT STABILIZER TUBE to the the MAIN FRAME
using 2 BOLTS (A)
.
BOLT (A)
20 mm
Qty: 2
HARDWARE BAG FOR STEP 1 CONTENTS :
FRONT STABILIZER TUBE
BOLT (A)
MAIN FRAME
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BEFORE
YOU BEGIN
10
INTRODUCTION
IMPORTANT
PRECAUTIONS
ASSEMBLY
BEFORE
YOU BEGIN
ELLIPTICAL
OPERATION
LIMITED
WARRANTY
TROUBLESHOOTING
& MAINTENANCE
CONDITIONING
GUIDELINES
BEFORE
YOU BEGIN
ASSEMBLY
11
INTRODUCTION
IMPORTANT
PRECAUTIONS
ELLIPTICAL
OPERATION
CONDITIONING
GUIDELINES
TROUBLESHOOTING
& MAINTENANCE
LIMITED
WARRANTY
ASSEMBLY ST E P 3
A) Open HARDWARE BAG FOR STEP 3.
B) Remove PRE-ATTACHED BOLT & WASHERS from CRANK.
C) Slide PEDAL ARM onto CRANK and attach by re-inserting PRE-ATTACHED BOLT and WASHERS.
D) Repeat on the other side.
E) Attach the PEDAL ARM COVER to the right PEDAL ARM using 1 SCREW (F).
F) Repeat on the other side.
CRANK
PRE-ATTACHED BOLT AND WASHERS
SCREW (F)
PEDAL ARM COVER
PEDAL ARM
SCREW (F)
15 mm
Qty: 2
HARDWARE BAG FOR STEP 3 CONTENTS :
ASSEMBLY ST E P 4
RIGHT HANDLEBAR
PRE-ATTACHED BOLT AND WASHERS
HANDLEBAR COVER
CONSOLE MAST
BOLT (G)
MULTI-POSITION HANDGRIPS
A) Open HARDWARE BAG FOR STEP 4.
B) Attach the MULTI-POSITION HANDGRIPS to the right HANDLEBAR using 2 BOLTS (G).
C) Remove PRE-ATTACHED BOLT & WASHERS from CONSOLE MAST.
D) Slide RIGHT HANDLEBAR onto CONSOLE MAST and attach by re-inserting PRE-ATTACHED BOLT & WASHERS.
After handlebars are assembled they will rotate freely – be cautious. Until the
machine is fully assembled, do not grab the handlebars for support.
E) Snap HANDLEBAR COVERS together over the RIGHT HANDLEBAR. Note the position of the snap tabs on the
covers before snapping into position.
F) Repeat on other side.
WARNING
BOLT (G)
15 mm
Qty: 4
HARDWARE BAG FOR STEP 4 CONTENTS :
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