Honeywell Y594G User Manual

Y594G (T874G/Q674F)
THERMOSTAT/SUBBASE PACKAGE OR
SUPER TRADEUNE
INSTALLATION INSTRUCTIONS FOR THE TRAINED SERVICE TECHNICIAN
T874R THERMOSTAT/
Q674L SUBBASE
APPLICATION
These thermostats and subbases provide 24 to 30 Vac control for two-stage heating and one-stage cooling heat pump
MODEL
Y594G (T874G/Q674F) Automatic (Heat or Coo!)
T874R/Q674L
CHANGEOVER . SYSTEM SWITCHING
Manual
OFF-EM.HT.-HEAT-
AUTO-COOL
EM.HT.-HEAT-OFF-COOL
FAN SWITCHiNG
AUTO-ON
AUTO-ON
OPERATION
On a two-heat thermostat, the two stages Of heat “make” sequentially as the temperature drops. “Make” refers to the mercury switch initiating a call for heat or cool.
There Is about 2 F [1.1 C] between stages so that the second stage (auxiliary heat) makes only when the first stage can’t handle the load. This is the interstage differential.
Three LEDs (light-emitting diodes) are included on the
subbase. The red CHECK LED lights when something needs to be checked or done to maintain efficient operation of the system. See your heating system instructions to find out specifically what the CHECK LED signifies. The green LED lights when the AUX. HT. stage (second stage) heat Is operating. The red EM.HT. LED lights when the EM.HT. relay is energized, usually operating electric strip heaters.
INSTALLATION
WHEN INSTALLING THIS PRODUCT . . .
1. Read these instructions carefully. Failure to follow
them could damage the product or cause a hazardous
condition.
2. Check the ratings given in the instructions and on
the product to make sure the product is suitable for your application.
3. Installer must be a trained, experienced service
technician.
4. After installation is complete, check out product
operation as provided in these Instructions.
MOUNTING THE SUBBASE
The thermostat subbase can be mounted on a vertical
outlet box, horizontal outlet box, or directly on the wall.
1. If you must mount the subbase on a vertical outlet box, order 193121A Adapter Assembly (Fig. 1). The assembly includes an adapter ring, two screws, and a cover plate to cover marks on the wall. Install the ring and cover plate on the vertical outlet box.
CAUTION
1. Disconnect power supply to prevent electrical
shock or equipment damage.
2. Run wires as close to the subbase as possible. To prevent interference with the thermostat linkage, keep wire length to a minimum. Push excess wire back into the hole, and plug hole to prevent drafts from affecting thermostat operation.
3. Do not overtighten thermostat captive mounting screws as damage to subbase threads may result.
4. Do not short across coil terminals on relay. This may burn out the heat anticipator.
LOCATION
Install thethermostat about 5 ft [1.5 m] above the floor in
an area with good circulation at average temperature.
Do not install the thermostat where it may be
affected by—
—drafts, or dead spots behind doors and in
corners.
—hot or cold air from ducts. —radiant heat from sun or appliances, —concealed pipes and chimneys. —unheated (uncooled) areas behind the ther
mostat, such as an outside wall.
S.M. Rev. 5-86e
ACCESSORY PARTS AVAILABLE 1.193121 A).
A
Fig. 1—Installation of subbase on outlet box.
Form Number 69-0272~>1
®Honeywell Inc. 1986
For a wall Installation, hold subbase In position and mark holes for anchors (Fig. 2). Wall anchors must be obtained from local hardware store. Take care that the wires do not fall back into the wall opening. Set subbase aside. Drill four 3/16 in. [4.8 mm] holes and gently tap anchors into the holes until flush with the wall.
2. Pull wires through the cover plate (if used) and
subbase cable opening (Fig. 3).
3. Secure the cover plate (if used) and subbase with
the screws provided. Do not fully tighten the subbase screws.
CONTACTS ON THE THERMOSTAT
(UP TO 12)
Fig. 3—Subbase components and leveling procedure.
2\ SELECT EITHER COOL (0) OR HEAT (B) CHANGEOVER. C-CO AND Cl
A
“MAKE" SEQUENTIALLY ON TEMP. RISE, H-CO. HI AND H2 “MAKE” SEQUENTIALLY ON TEMP. FALL.
Fig. 4— Internal schematic and typicai hookup of T874G and Q674F in heat pump system.
4. Level the subbase using a spirit level, as shown in Fig. 3, and firmly tighten subbase mounting screws. The subbase mounting holes provide for minor out-of-levef adjustments.
A subbase incorrectly leveled will cause the temper ature control to deviate from set point.
■ IMPORTANT-
WIRING THE SUBBASE
All wiring must comply with local electrical codes and ordinances. Follow equipment manufacturer's wiring instructions when available. To wire subbase, proceed as follows:
1. Connect system wires to the subbase as shown in
Fig. 4 or 5. A letter code is near each terminal for identifica tion. The terminal barrier permits straight or conventional wraparound wiring connection (Fig. 6).
69-0272—1
2. Firmly tighten each terminal screw.
3. Fit wires as close to the subbase as possible. Push
excess wire back into hole.
4. Plug hole with nonflammable insulation to prevent
drafts from affecting the thermostat.
MOUNTING THE THERMOSTAT
1. Remove the thermostat cover by pulling the bottom
edge of the cover upward until it snaps free of the
retaining posts. NOTE: The cover is hinged at the top and must be
removed by pulling up at the bottom.
2. Carefully remove and discard the polystyrene
packing insert which protects the mercury switches during shipment.
3. Turn the thermostat base over and note the spring fingers which engage the subbase contacts. Make sure the spring fingers are NOT bent flat, preventing proper electrical contact with the subbase.
SETTING
TEMPERATURE SETTING
On the T874G, move the heating and cooling set point
levers to the desired positions. The minimum differential
between heating and cooling set points is 3 F [1.7 C]. On the T874R, one lever controls both heating and cooling.
SUBBASE SETTING
System switching positions control thermostat oper
ation as follows:
EM. HT.—emergency heating system is energized.
Red EM. HT. LED on subbase is on. Cooling system is off.
HEAT—heating system is controlled by the thermo
stat. Cooling system is off.
OFF—both the heating and cooling systems are off.
4. Note the tabs along the top inside edge of the
thermostat base. The tabs fit Into corresponding slots on top of the subbase. Mount the thermostat on the subbase.
5. Align the two captive mounting screws in the thermostat base with the posts on the subbase (Fig. 7). Tighten both screws. DO NOT OVERTIGHTEN SCREWS or damage to subbase posts may result.
Fig. 7—Mounting thermostat on subbase (T874R
shown).
COOL—cooling system is controlled by the thermo
stat. Heating system is off.
AUTO (T874G only)—thermostat automatically
changes between heat and cool modes, depending upon the indoor temperature.
Fan switching positions control fan operation as
follows:
ON—fan operates continuously.
AUTO—fan operates with equipment as controlled by
the thermostat
T0 switch positions, use thumb and index finger fo slide
lever to desired position. Switch lever must stop in detent directly over desired function indicator mark for proper circuit operation.
CHECKOUT-
HEATING
Move the system switch on the subbase to HEAT and
the fan switch to AUTO. Move the heating set point iever on the thermostat about 10 F [5.6 C] above room temper ature. Heating should start, providing there is no time delay or outdoor temperature limiting system, and the fan should run after a short delay. Move the heating set point lever about 10 F [5.6 C] below room temperature. The heating equipment should shutoff, and the fan should run for a short time, then shut off.
COOLING
CAUTION
Do not operate cooling if outdoor temperature Is below 50 F [10 C]. Refer to manufacturer’s recom mendations.
Move the system switch on the subbase to COOL Move the cooling set point lever on the thermostat about 10 F [5.6 C] below room temperature. The cooling
equipment and fan should start. Move the cooling set
point lever about 10 F [5.6 C] above room temperature.
The cooling equipment and fan should stop.
NOTE: On the T874R, the same lever controls both
heating and cooling.
FAN
Move the subbase system switch to OFF, and the fan switch to ON. The fan should run continuously. When the fan switch is In the AUTO position, fan operation is controlled by the heating or cooling system.
CALIBRATION
THERMOSTAT
These thermostats are accurately calibrated at the
factory. THEY DO NOT HAVE PROVISION FOR FIELD CALIBRATION.
THERMOMETER
The thermometer in your thermostat has been ac
curately calibrated at the factory. The thermometer should only need adjustment if It has been dropped or shifted due to mishandling.
If set point lever and the thermometer reading do not
agree, follow the procedure below.
1. Remove thermostat cover by pulling up from the
bottom of cover until it clears the retaining posts.
2. Set the cover on a table near an accurate ther
mometer.
3. After allowing 5 or 10 minutes for stabilization, compare the readings. If they are the same, replace cover and put system into operation. It they are different, recaiibrate the thermostat thermometer, step 4.
4. Insert a small screwdriver in the thermometer shaft (Fig. 8) and turn it until the thermometers read the same. When the thermometer is calibrated, replace cover and place system into operation.
NOTE: Hand heat will offset the thermometer reading.
After making each adjustment, wait 5 or 10 minutes for
the thermometer to stabilize before comparing. Fig. 8—Thermometer calibration.
Honeywell Inc.
1885 Douglas Drive N.
Golden Valley. MN 55422-4386
International Sales Offices in all principal cities of the world. Manufacturing in Australia, Canada, Finland, France, Germany, Japan, Mexico, Netherlands, Spain, Taiwan, United Kingdom, U.S.A.
PRINTED IN U.S.A.
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