How it Works
Honeywell
Loading...
XL 800
User Manual
36 pgs3.17 Mb0

Honeywell XL 800 User Manual

HONEYWELL EXCEL 5000 OPEN SYSTEM
INSTALLATION AND COMMISSIONING INSTRUCTIONS
CONTENTS
General ............................................................................... 3
Before Installation ............................................................. 3
Installation ......................................................................... 3
Wiring ................................................................................. 4
Description of the XCL8010AU Controller Module ......... 7
System Data........................................................... 10
Operational Environment ....................................... 10
XCL8010AU, I/O Modules on Single Rail............... 12
Multiple Rails in Single Cabinet.............................. 12
LonWorks Bus I/O Modules in Separate Rooms .... 12
How to Connect Panel Bus and LONWORKS Bus Mixed
Controller Systems ...................................................... 12
Connecting I/O Modules......................................... 12
Connecting I/O Modules to the XCL8010AU.......... 12
Mounting/Dismounting Modules.................................... 14
Mounting Sockets................................................... 15
Connecting Sockets ............................................... 15
Dismounting Sockets ............................................. 16
Mounting Electronic Modules ................................. 16
Dismounting Electronic Modules ............................ 17
Connecting to the Controller................................... 17
Setting the C-Bus Termination Switch.................... 17
Shielding ................................................................ 17
Description of the I/O Modules ....................................... 21
XL 800 Series
FOR SMOKE CONTROL
Connecting the XI582 Operator Interface ............... 17
Connecting Laptops (XL-Online/CARE) ................. 18
XCL8010AU Terminals........................................... 18
LONWORKS Interface and Terminals ....................... 18
LONWORKS Service LED and Button....................... 18
C-Bus Tx LED and Rx LED ....................................19
Reset Button........................................................... 19
HMI Interface.......................................................... 19
Alarm and Power LEDs ..........................................20
Watchdog Status ....................................................20
Modem Interface..................................................... 20
I/O Bus Switch S2................................................... 20
C-Bus Termination Switch S1................................. 21
Memory .................................................................. 21
Types of Analog Input Modules .............................. 22
Features .................................................................22
Terminals................................................................ 22
XFL821AU Connection Examples ..........................23
Types of Analog Output Modules ...........................24
Features .................................................................24
Terminals................................................................ 24
Technical Data........................................................ 24
Modules with Manual Overrides .............................25
XFL822AU Connection Example ............................ 25
Synchronization Behavior of Analog Output Module
Configured as Floating Output................................ 25
Types of Binary Input Modules ............................... 26
Features .................................................................26
Terminals................................................................ 26
Technical Data........................................................ 26
Status LEDs............................................................ 27
XF823AU Connection Examples ............................ 27
Types of Relay Output Modules ............................. 28
Features .................................................................28
Terminals................................................................ 28
Permissible Loads .................................................. 29
Status LEDs with Manual Overrides ....................... 29
Connection Examples............................................. 30
Copyright © 2008 Honeywell GmbH All Rights Reserved EN1B-0410GE51 R0908A
General Excel 800
Troubleshooting............................................................... 31
Power LED (green) .................................................31
Alarm LED (red) ......................................................32
LONWORKS Service LED..........................................32
C-Bus Tx and Rx LEDs...........................................33
HMI Tx and Rx LEDs ..............................................33
Power LED of I/O Modules .....................................34
Service LED of I/O Modules.................................... 35
Trademark Information
Echelon, LON, L trademarks of Echelon Corporation registered in the United States and other countries.
ONMARK, LONTALK, LONWORKS, Neuron, are
EN1B-0410GE51 R0908A 2
Excel 800
WARNING
This equipment generates, uses, and can radiate radio frequency energy, and if not installed and used in accordance with the instructions manual, may cause interference to radio communications. It has been tested and found to comply with the limits for a Class A computing device pursuant to Subpart J of Part 15 of FCC Rules, which are designed to provide reasonable protection against such interference when operated in a commercial environment. Operation of this equipment in a residential area is likely to cause interference, in which case the user, at his own expense, will be required to take whatever measures may be required to correct the interference. Any unauthorized modification of this equipment may result in the revocation of the owner’s authority to continue its operation.
General
The XL800 Series is designed to provide heating, ventilating and air-conditioning control. They can operate either standalone, or networked to Honeywell central workstations such as EBI. These controllers can also be used for smoke control system monitoring and control, for monitor and control of fire (UL864), and general purpose signaling (UL2017). In UL 2017 applications, the product can be used as a type NM (Non-Monitored) system. It is also approved for UL916 (Energy Management Equipment.)
The XL800 Series can be used for smoke control applications when used in conjunction with a UL listed fire alarm control panel (FACP) and UL listed fire fighters’ smoke control station (FSCS).
Installation
Mount controller subpanel in cabinet so all labeling is visible. Secure full-size subpanel in place with six no. 10 x ½-inch (13 mm) sheet metal screws (not supplied). Secure smaller subpanel with four no. 10 x ½-inch (13 mm) sheet metal screws (not supplied).
NOTE: Subpanel must mount flat and should not bulge or
recess anywhere.
FULL-SIZE
CABINET
Before Installation
1. Unpack door and remove the XL800 from carton. Check equipment and report any damage to a Honeywell representative.
2. Verify cabinet is installed correctly.
3. Securely mount the XL800 to a rigid structural surface
using at least four sets of 1/4 in. (6 mm) mounting hardware (supplied locally).
NOTE: Anchoring materials must be suitable for the
mounting surface (wood, concrete, steel). Mounting must comply with all local codes.
4. Obtain correct number and type of sheet metal screws for subpanel. Installation of a full-size subpanel requires six no. 10 x ½-inch (13 mm) sheet metal screws (not supplied). Installation of a smaller subpanel requires four no. 10 x ½-inch (13 mm) sheet metal screws (not supplied).
5. Obtain 14505159-001 Tamper Switch per job requirements. Installation of Tamper Switch is optional.
SIX NO. 10 x ½-INCH (13 mm)
SHEET METAL SCREWS
Fig. 1. Mounting controller subpanel in cabinet (full-size
subpanel cabinet shown)
3 EN1B-0410GE51 R0908A
Wiring Excel 800
Wiring
All wiring to the XL800 controller is unsupervised, except as noted.
All circuits are power limited, except for AC power circuits, relay contacts and other circuits as noted.
All field wiring terminals accept 24 AWG to 14 AWG (0.25 mm
All wiring must conform to local codes, ordinances, and regulations. Refer to job drawings for details.
Verify that the voltage difference between any conductor and earth ground does NOT exceed 150 Vac.
1. Connect input/output device wiring, C-Bus transmission
2. Connect line voltage to Terminals H and N of the
3. For Power Modules -001 through -007, leave power to
2
to 2 mm2) conductors except as noted.
wiring (minimum 18 gage [0.8012 sq mm]), LON Bus transmission wiring, and 14507063 Power Cable to Controller per job drawings. Fig. 2 and Fig. 3 show typical controller wiring. Four Power Module models are available (see Table 2).
14507287 Power Module. Connect a good earth ground to Terminal G of the Power Module. Fig. 5 through Fig. 7 show typical power wiring.
Power Supply and Controller OFF. Connect 14507063 Power Cable from Controller to Power Module.
WARNING
Risk of electric shock or equipment damage!
► Subpanel and Controller power must remain OFF until
Controller is checked.
4. Install optional Tamper Switch on cabinet per instructions in the cabinet installation instructions. Wire Tamper Switch per job drawings.
5. Mount cabinet door.
CAUTION
Risk of electric equipment damage! Excessive static can burn out equipment.
► Observe proper anti-static material handling practices
when installing or servicing PC parts and related components.
► Observe proper equipment and body grounding practices. ► Discharge static electricity from your body before handling
parts.
Table 1. Connector terminal specifications
connector terminal pin signal type
analog input AI input SIGNAL ±12 V ±20 mA 9600 baud 8K ohms
digital input DI input SIGNAL ±10 V ±20 mA -- 15K ohms
analog output AO output(1 SIGNAL ±10 V ±20 mA 9600 baud 8K ohms
digital output DO output(2 AC/DC ±24 VAC/DC ±50 mA -- 10K ohms
totalizer output TI input SIGNAL ±12 V ±12 mA 100 Hz
signal ground GND -- -- -- -- -- --
J1 RS-485 (C-BUS)
2 -A input / output SIGNAL ±5 V 1 mA / 180 mA 9600 baud 100 ohms
3S Shield A -- -- -- -- -- --
(1
special application; (2 regulated; (3 supervised
model
14507287-001 120 0.5 A 60 24 120 Vac, 10A
14507287-002 120 1.7 A 60 24 24 Vac, 100 VA, 24 Vac, 40 VA 120 Vac, 10A
14507287-003 120 1.7 A 60 24 24 Vac, 100 VA, 24 Vdc, 600 mA 120 Vac, 10A
14507287-007 120 120 A 60 24 -- --
(3
1 +A input / output SIGNAL ±5 V 1 mA / 180 mA 9600 baud 100 ohms
transformer max. input
Vac current draw Hz
input / output
Table 2. Power module models
(48 VA) controller
voltage
type
VAC output
max.
voltage
max. current
accessory output convenience outlet
max.
frequency
max. line
impedance
EN1B-0410GE51 R0908A 4
Excel 800 Wiring
XL800 Series Power Consumption
When selecting the appropriate power supply, the power consumption of the XL800 modules must be taken into account.
Table 3. XL800 power consumption
model 24 Vac, 60 Hz 24 Vdc
XCL8010AU with watchdog load
XCL8010AU without watchdog load
XF821AU, XFL821AU 130 mA 80 mA
XF822AU, XFR822AU, XFL822AU, XFLR822AU
XF823AU, XFL823AU 180 mA 130 mA
XF824AU, XFR824AU, XFL824AU, XFLR824AU
XFR825AU 140 mA 90 mA
max. power consumption
690 mA 640 mA
190 mA 140 mA
160 mA 90 mA
140 mA 90 mA
I/O Modules
Variants of I/O Modules
There are two variants of I/O modules:
• Panel Bus I/O modules with communication via Panel Bus (light-gray housings) Modules are automatically commissioned (with firmware download) by the XCL8010AU
• L
ONWORKS Bus I/O modules (dark-gray housings) with
communication via L compatible) for easy integration and use with 3 controllers
Terminal Sockets
I/O modules are mounted on the appropriate terminal sockets. Panel Bus I/O modules and L modules use the same terminal sockets.
Color Coding
To distinguish modules and components, the following color coding is used:
Table 4. Color coding of Excel 800 Modules
color part
ONWORKS (FTT10-A, link power
ONWORKS Bus I/O
rd
-party
red All of the user-accessible adjustable
mechanical parts (i.e., bridge connectors and locking mechanism) and operating controls (manual overrides, etc.)
light-gray
dark-gray
Panel Bus I/O modules
ONWORKS Bus I/O modules
L
5 EN1B-0410GE51 R0908A
Wiring Excel 800
X
X
X
X
LonWorks
BUS
MODULES
PANEL
BUS
MODULES
ANALOG
INPUT
XFL821AU
XF821AU
ANALOG
OUTPUT
XFLR822AU
XFL822AU XFL823AU
XFR822AU
XF822AU XF823AU
BINARY
INPUT
RELAY
OUTPUT
FLR824AU
FL824AU
XFR824AU
F824AU
FLOATING
OUTPUT
XFR825AU
XCL8010AU
CONTROLLER MODULE
XS821-22
S823 XS824-25
LonWorks or Panel Bus
Fig. 2. Overview of I/O modules and terminal sockets
EN1B-0410GE51 R0908A
6
Excel 800 Description of the XCL8010AU Controller Module
Description of the XCL8010AU Controller Module
Overview
I/O MODULES
LonWorks BUS C-BUS
EXCELON
Fig. 3. Connections to the XCL8010AU Controller
PC or HMI
NO CONNECTION
Fig. 4. XCL8010AU
Controller Module front details
Legend
1 Power supply for I/O modules
2 I/O Bus communication terminals
3 L
ONWORKS interface
4 LONWORKS service button
5 L
ONWORKS service LED
6 C-Bus Tx LED
7 C-Bus Rx LED
8 Reset button
9 HMI interface (for field use, only)
10 Alarm LED
11 Power LED
12 Power supply terminals
13 Alarm/watchdog outputs
14 NO CONNECTION
15 S2 I/O Bus switch
16 S1 C-Bus termination switch
17 C-Bus terminals
18 L
ONWORKS terminals
7 EN1B-0410GE51 R0908A
Description of the XCL8010AU Controller Module Excel 800
24 VAC CONTROLLER
CONNECTOR TO
XL800 CONTROLLER
J5
POWER SWITCH
MAIN LINE VOLTAGE 120 VAC, 60 HZ TERMINAL MUST BE CONNECTED TO A GOOD EARTH GROUND.
14507063-002 POWER CABLE
(incl. with 14507287 power modules
14507287-001 through -003, only.)
CONNECTORS ARE KEYED TO
PREVENT MISALIGNMENT.
CONVENIENCE OUTLET
(UNFILTERED, UNSWITCHED)
-001 = 120 VAC, 10 AMP
““
G
BRN GRN BLK
120 VAC, 60 HZ
LINE INPUT
CONTROLLER
POWER
*
ON
H N
OFF
G
CONTROLLER SUPPLY 24VAC 48VA
~
G
““
G MUST BE
WIRED TO EARTH GROUND
* 14507287-001 POWER TERMINALS LABELED H-N-G.
2 AMP
F1
MUST BE WIRED
TO EARTH GROUND
UNSWITCHED
UNFILTERED
120 VAC
FUSE F1 (2 AMPS) PART NUMBERS ARE AS FOLLOWS: –HONEYWELL PART NO. 14000485-007 (AVAILABLE FROM HONEYWELL BRANCH LOCATIONS, ONLY) –BUSSMAN PART NO. AGC-2 –LITTLEFUSE PART NO. 312002
Fig. 5. Typical 14507287-001 Power Module wiring
CONNECTOR TO
XL800 CONTROLLER
J5
24 VAC CONTROLLER
POWER SWITCH
MAIN LINE VOLTAGE 120 VAC, 60 HZ TERMINAL MUST BE CONNECTED TO A GOOD EARTH GROUND.
14507063-002 POWER CABLE
(incl. with 14507287 power modules
14507287-001 through -003, only.)
CONNECTORS ARE KEYED TO
PREVENT MISALIGNMENT.
CONVENIENCE OUTLET
(UNFILTERED, UNSWITCHED)
-002 AND -003 = 10 AMP
““
G
BRN GRN BLK
Fig. 6. Typical 14507287-002, -003 Power Module wiring
120 VAC, 60 HZ
LINE INPUT
““
G MUST BE
WIRED TO EARTH GROUND
* 14507287-001 POWER TERMINALS LABELED H-N-G.
POWER MODULE
14507287-001 THROUGH -003
14507287-002 AND -003 14507287-002 AND -003
CONTROLLER
POWER
*
ON ON
H N
OFF OFF
G
CONTROLLER SUPPLY 24VAC 48VA
FUSE NO.
F1 F2 F3
TO EARTH GROUND
~
G
-002 MODEL, ONLY. 2 AMP MAX.
FUSE RATING
2 AMPS 5 AMPS 2 AMPS
2 AMP 5 AMP
F1 F2
2 AMP
MUST BE WIRED
24 VAC ACCESSORY POWER
FOR 14507287-003 (24VDC) FOR 14507287-002 (24VAC)
UNSWITCHED
UNFILTERED 120 VAC
HONEYWELL PART NO.
14000485-007 14507374-001 14000485-007
F3
120 VAC, 60 HZ
LINE INPUT
24VAC ACCESSORY
POWER -002 AND -003
MODELS (4 AMP MAX.)
~
BRN
BUSSMAN PART NO.
AGC-2
GMA 5AMP
AGC-2
GRY GRY
BRN
BRNRED
GRYGRY
LITTLEFUSE PART NO.
312002 235005 312002
EN1B-0410GE51 R0908A
8
Excel 800 Description of the XCL8010AU Controller Module
CONTROLLER TRANSFORMER
CONTROLLER
SUPPLY 24 VAC
48 VA
G
~
70
71
72
BRN
BLK
3
GRN
1
4
H
N
G
BLK
WHT
GRN
24 V 50 VA
14507351-001
429P156A
E1A 1052 XXXX
COM 120 V
1
2
MAIN LINE (120 VAC, 60 Hz) TERMINAL “G” MUST BE CONNECTED TO A GOOD EARTH GROUND.
MECHANICALLY SECURED TO SUBPANEL WITH MOUNTING SCREW
1
Fig. 7. Typical 14507287-007 Power Module wiring
I/O Module Overview
Table 5. Overview of I/O modules
1
Panel Bus
module
XF821AU XFL821AU Analog Input Module 8 – – –
XF822AU XFL822AU Analog Output Module – 8 – 8 status LEDs
XFR822AU XFLR822AU Analog Output Module – 8 8 manual overrides 8 status LEDs
XF823AU XFL823AU Binary Input Module 12 – – 12 status LEDs
XF824AU XFL824AU Relay Output Module – 6 2) – 6 status LEDs
XFR824AU XFLR824AU Relay Output Module – 6 2) 6 manual overrides 6 status LEDs
XFR825AU – Floating Output Module – 3 3 manual overrides 3 pairs of status LEDs
1)
In addition to the power LED and service LED
2)
Changeover outputs
9 EN1B-0410GE51 R0908A
LONWORKS
Bus module
description inputs outputs manual controls LEDs 1)
Description of the XCL8010AU Controller Module Excel 800
X
1
2
3
Corresponding Terminal Sockets
Table 6. I/O modules and corresponding terminal sockets
I/O module socket scope of delivery
XF821AU, XFL821AU
XF822AU,
XS821-22
1 terminal socket, 1 bridge connector 1 swivel label holder
XFL822AU, XFLR822AU, XFR822AU
XF823AU, XFL823AU
XF824AU, XFL824AU, XFLR824AU, XFR824AU
XS823
XS824-25
1 terminal socket, 1 bridge connector 1 swivel label holder
1 terminal socket, 1 bridge connector 1 swivel label holder 1 long cross connector
XFR825AU
Interfaces and Bus Connections
The Excel 800 System can be connected to the following devices and systems:
Panel Bus
• For communication with up to 16 Panel Bus I/O modules
• Polarity-insensitive
LonWorks Bus
• For communication with other L within the building
• FTT10, link power compatible
• Polarity-insensitive
C-Bus
• For communication with other controllers
HMI
• For connecting an operator interface, e.g., XI582 or a laptop, e.g., for CARE
Modem
• NO CONNECTION
ONWORKS Bus devices
Technical Data
System Data
Table 7. System data
Operating voltage 24 VAC/DC, 60 Hz
Power consumption
Max. 3.57 A (1 XCL8010AU Controller + 16 I/O modules)
Operational Environment
Table 8. Operational environment
ambient operating temperature
ambient operating humidity
ambient storage temperature
ambient storage humidity
0 ─ 49 °C (32 ─ 122 °F)
5 ─ 93 % rel. humidity (non-condensing)
–20 ─ +70 °C (–4 ─ +158 °F)
5 ─ 95 % rel. humidity (non-condensing)
Smoke Control Configuration
SMOKE CONTROL CONFIGURATION
L800
AO
UL-LISTED FIRE ALARM CONTROL UNIT
14505068 AUDIBLE ANNUNCIATOR
8
FIREFIGHTERS’ SMOKE CONTROL PAN EL (F SCS)
1
Fig. 8. Typical smoke control configuration
NOTES:
Locate and configure per NFPA 92A, Section 3-4.3.4.
UL-listed annunciator / FSCS panel switches have a minimum rating of 24 V, 1/10 Amp, and lamps / LEDs have a rating of 24 V, limited to 50 mA.
Locate so as to minimize control wiring and piping.
Avoid running wires or piping through areas that have a high fire risk.
11
AO
12
AO
2 3
STATUS CONTROL
9
SUPPLY FAN
AIRFLOW SENSOR
EXHAUST FAN
DAMPER
VERIFICATION
6 7
10
4
5
EN1B-0410GE51 R0908A
Locate per UL 555S.
10
Excel 800 Description of the XCL8010AU Controller Module
4
5
6
7
8
9
3
4
Locate separate from and below all building exhaust
fans and upstream of any prevailing winds.
Exhaust to outside of building.
Locate airflow differential switch.
Locate UL-listed damper pressure / position indicator
per damper installation instructions.
Smoke control must be initiated by a listed fire alarm
control unit or in zone automatic alarm devices and not devices located outside of the smoke control zone. Interconnecting wiring must be within 20 ft. (6 meters) and in conduit.
Refer to NFPA 92A.
10
Verify that the AC voltage source connected to the
inside of the main line voltage terminal block is from a UL-1481 listed uninterruptible power supply. The main line voltage terminal block maximum current draw is
0.5 A. For 220/240 VAC (60 Hz) applications, verify that no potential between any conductor and the earth ground exceeds 150 VAC.
11
All external LONWORKS bus field wiring must be limited
to 4000 ft. (1200 meters) and be terminated to 14506944-001 transient protector (35 V, 290 mA max.) except C-Bus field wiring communicating at 1 MHZ, which uses 14502412-014 transient protector (19 V, 500 mA).
12
Panel Bus wiring must be in the same enclosure or
less than 20 ft. to adjacent enclosure. No protection is required.
Data File Set-Up
Generate the engineering data file for the XL800 Series Controllers. This data file has a mix of hardware points for the necessary inputs and outputs to control fans, dampers, and other equipment. In addition to the inputs and outputs, a custom control program is written to control the outputs per the sequence. The XL800 controllers can reset the program once the data from the operator interface indicates a normal condition for the dedicated smoke control equipment. Wire conditions must be programmed to provide annunciation of trouble conditions.
Also required for a dedicated application for the XL800, is a weekly time program to test control points, fans, and dampers by exercising the equipment and verifying feedback automatically during low building activity periods.
Panel Reset
When in Smoke Control Mode, panel reset is accomplished by resetting the initiating panel contact circuit or by the separate initiating/reset switch on the FSCS panel.
CAUTION
Risk of electric equipment damage!
► Failure to use listed/approved replacement parts can
damage product, degrade operation and result in loss of safety function.
► This product must be installed and operated within its
environmental, mechanical, and electrical specifications as contained in this document.
► When servicing, use only listed/approved replacement
parts ordered directly from the manufacturer.
Typical Power Limited Circuit for XL800
POWER LIMITED
2
CPU
1 1
NON-POWER
LIMITED
Fig. 9. Typical power-limited circuit for XL800
1
14507287-001 through -003 power module accessory
24 VAC output (rated 2A) must be wired in accordance with NFPA 70, Article 725 when routed within the cabinet or adjacent cabinets and also for external field wiring.
2
14507287-001, -002, -003, and -007 control power
module 24 VAC output is inherently power-limited. Thus, all sourced power from the XL800 controller is power-limited. All field wiring from these controllers meet NFPA 70, Article 725 power limited Class II requirements.
If a separate auxiliary power-limited 24 VAC power
source is required, use a control power module (14507287-001 or -007 control supply).
Devices must be installed in areas as shown. All cable
must be routed as shown. All internal power-limited wiring must be separated by ¼ inch (6 mm) or barrier from non-power-limited wire. Excess wiring must be cut, trimmed, and dressed properly to ensure that proper clearances are maintained.
LIMITED
ANALOG INPUT
MODULE
CONTROL
24VAC
2
3
NON-POWER
POWER
ACCESSORY
LIMITED
ANALOG OUTPUT
MODULE
24VAC
DIGITAL INPUT
MODULE
POWER LIMITED
24VAC
2
DIGITAL OUTPUT
MODULE
NON-POWER
LIMITED
NON-POWER
LIMITED
Connecting Single Bus Controller Systems
This section describes how to connect a controller system which uses Panel Bus I/O modules, only or L
I/O modules, only.
ONWORKS Bus
11 EN1B-0410GE51 R0908A
Loading...
+ 25 hidden pages
Buy Points How it Works FAQ Contact Us Questions and Suggestions Privacy Policy Cookie Policy Terms of Use