How it Works
Honeywell
Loading...
XL1000

Honeywell XL1000 INSTALLATION AND COMMISSIONING INSTRUCTIONS

HONEYWELL EXCEL 5000 OPEN SYSTEM
INSTALLATION AND COMMISSIONING INSTRUCTIONS
CONTENTS
General ............................................................................... 3
LonWorks Communications ........................................... 14
Before Installation ............................................................. 3
Installation ......................................................................... 3
Wiring ................................................................................. 4
Description of the XL1000 Controller............................... 7
Port 1 (Factory Service Interface) ............................ 9
Port 2 (Browser Interface) ........................................ 9
Port 3 (Modem Interface) ......................................... 9
LonWorks Service LED and Service Button ............. 9
Ethernet Link LED .................................................. 10
Ethernet Activity LED ............................................. 10
Mounting .......................................................................... 10
DIN Rail Mounting/Dismounting ............................. 11
Wall/Panel Mounting/Dismounting ......................... 11
Swivel Cover Lock.................................................. 11
Power Supply................................................................... 12
System Data........................................................... 14
Binary Input and Outputs................................................ 15
XL1000 Configuration...................................................... 15
Mounting/Dismounting Modules .................................... 18
Description of the I/O Modules ....................................... 21
XL 1000 Series
FOR SMOKE CONTROL
Operational Environment........................................ 14
Hardware Limits...................................................... 15
XL1000, I/O Modules on Single Rail....................... 17
XL1000, I/O Modules on Rails in Single Cabinet.... 17
I/O Modules in Separate Rooms............................. 18
Mounting Sockets ................................................... 18
Connecting Sockets................................................ 19
Dismounting Terminal Sockets ............................... 19
Mounting Electronic Modules.................................. 20
Dismounting Electronic Modules ............................ 20
Connecting Laptops (XW-Online/CARE) ................ 20
Types of Analog Input Modules .............................. 22
Features .................................................................22
Terminals................................................................ 22
XFL821AU Connection Examples ..........................23
Types of Analog Output Modules ...........................24
Features .................................................................24
Terminals................................................................ 24
Technical Data........................................................ 24
Copyright © 2008 Honeywell GmbH All Rights Reserved EN1B-0409GE51 R0908A
General XL1000
Modules with Manual Overrides..............................25
XFL822AU Connection Example ............................25
Synchronization Behavior of Analog Output Module
Configured as Floating Output ................................25
Types of Binary Input Modules................................26
Features..................................................................26
Terminals ................................................................26
Technical Data ........................................................26
Status LEDs............................................................26
XFL823AU Connection Examples...........................27
Types of Relay Output Modules..............................28
Features..................................................................28
Terminals ................................................................28
Permissible Loads...................................................29
Status LEDs with Manual Overrides .......................29
Connection Example...............................................30
Troubleshooting............................................................... 31
Power LED of I/O Modules .....................................32
Service LED of I/O Modules.................................... 32
Trademark Information
Echelon, LON, L trademarks of Echelon Corporation registered in the United States and other countries.
ONMARK, LONTALK, LONWORKS, Neuron, are
EN1B-0409GE51 R0908A 2
XL1000
WARNING
This equipment generates, uses, and can radiate radio frequency energy, and if not installed and used in accordance with the instructions manual, may cause interference to radio communications. It has been tested and found to comply with the limits for a Class A computing device pursuant to Subpart J of Part 15 of FCC Rules, which are designed to provide reasonable protection against such interference when operated in a commercial environment. Operation of this equipment in a residential area is likely to cause interference, in which case the user, at his own expense, will be required to take whatever measures may be required to correct the interference. Any unauthorized modification of this equipment may result in the revocation of the owner’s authority to continue its operation.
General
The XL1000 Series is designed to provide heating, ventilating and air-conditioning control. They can operate either standalone, or networked to Honeywell central workstations such as EBI. These controllers can also be used for smoke control system monitoring and control, for monitor and control of fire (UL864), and general purpose signaling (UL2017). In UL2017 applications, the product can be used as a type NM (Non-Monitored) system. It is also approved for UL916 (Energy Management Equipment.)
The XL1000 Series can be used for smoke control applications when used in conjunction with a UL-listed fire alarm control panel (FACP) and UL-listed fire fighters’ smoke control station (FSCS).
Installation
Mount controller subpanel in cabinet so all labeling is visible. Secure full-size subpanel in place with six no. 10 x ½-inch (13 mm) sheet metal screws (not supplied). Secure smaller subpanel with four no. 10 x ½-inch (13 mm) sheet metal screws (not supplied).
NOTE: Subpanel must mount flat and should not bulge or
recess anywhere.
FULL-SIZE
CABINET
Before Installation
1. Unpack door and remove the XL1000 from carton. Check equipment and report any damage to a Honeywell representative.
2. Verify cabinet is installed correctly.
3. Securely mount the XL1000 to a rigid structural surface
using at least four sets of 1/4 in. (6 mm) mounting hardware (supplied locally).
NOTE: Anchoring materials must be suitable for the
mounting surface (wood, concrete, steel). Mounting must comply with all local codes.
4. Obtain correct number and type of sheet metal screws for subpanel. Installation of a full-size subpanel requires six no. 10 x ½-inch (13 mm) sheet metal screws (not supplied). Installation of a smaller subpanel requires four no. 10 x ½-inch (13 mm) sheet metal screws (not supplied).
5. Obtain 14505159-001 Tamper Switch per job require­ments. Installation of Tamper Switch is optional.
SIX NO. 10 x ½-INCH (13 mm)
SHEET METAL SCREWS
Fig. 1. Mounting controller subpanel in cabinet (full-size
subpanel cabinet shown)
3 EN1B-0409GE51 R0908A
Wiring XL1000
Wiring
All wiring to the XL1000 controller is unsupervised, except as noted.
All circuits are power limited, except for AC power circuits, relay contacts and other circuits as noted.
All field wiring terminals accept 24 AWG to 14 AWG (0.25 mm
All wiring must conform to local codes, ordinances, and regulations. Refer to job drawings for details.
Verify that the voltage difference between any conductor and earth ground does NOT exceed 150 Vac.
1. Connect input/output device wiring, L
2. Connect line voltage to Terminals H and N of the
3. For Power Modules -001 through -007, leave power to
2
to 2 mm2) conductors except as noted.
ONWORKS Bus
transmission wiring, and 14507063 Power Cable to Controller per job drawings. Fig. 2 and Fig. 3 show typical controller wiring. Four Power Module models are available (see Table 2).
14507287 Power Module. Connect a good earth ground to Terminal G of the Power Module. Fig. 13 through Fig. 15 show typical power wiring.
Power Supply and Controller OFF. Connect 14507063 Power Cable from Controller to Power Module.
Table 1. Connector terminal specifications
WARNING
Risk of electric shock or equipment damage!
► Subpanel and Controller power must remain OFF until
Controller is checked.
4. Install optional Tamper Switch on cabinet per instructions in the cabinet installation instructions. Wire Tamper Switch per job drawings.
5. Mount cabinet door.
CAUTION
Risk of electric equipment damage! Excessive static can burn out equipment.
► Observe proper anti-static material handling practices
when installing or servicing PC parts and related components.
► Observe proper equipment and body grounding practices. ► Discharge static electricity from your body before handling
parts.
connector terminal pin signal type
analog input AI input SIGNAL ±12 V ±20 mA 9600 baud 8K ohms
digital input DI input SIGNAL ±10 V ±20 mA -- 15K ohms
analog output AO output(1 SIGNAL ±10 V ±20 mA 9600 baud 8K ohms
digital output DO output(2 AC/DC ±24 VAC/DC ±50 mA -- 10K ohms
totalizer output TI input SIGNAL ±12 V ±12 mA 100 Hz
signal ground GND -- -- -- -- -- --
(1
special application; (2 regulated
model
14507287-001 120 0.5 A 60 24 120 Vac, 10A
14507287-002 120 1.7 A 60 24 24 Vac, 100 VA, 24 Vac, 40 VA 120 Vac, 10A
14507287-003 120 1.7 A 60 24 24 Vac, 100 VA, 24 Vdc, 600 mA 120 Vac, 10A
14507287-007 120 120 A 60 24 -- --
transformer max. input
Vac current draw Hz
input / output
Table 2. Power module models
(48 VA) controller
voltage
type
VAC output
max.
voltage
max. current
accessory output convenience outlet
max.
frequency
max. line
impedance
EN1B-0409GE51 R0908A 4
XL1000 Wiring
XL1000 Series Power Consumption
When selecting the appropriate power supply, the power consumption of the I/O modules must be taken into account.
Table 3. XL1000 power consumption
model 24 Vac, 60 Hz 24 Vdc
XL1000 with watchdog load
XL1000 without watchdog load
XFL821AU 130 mA 80 mA
XFL822AU, XFLR822AU 160 mA 90 mA
XFL823AU 180 mA 130 mA
XFL824AU, XFLR824AU 140 mA 90 mA
max. power consumption
500 mA 500 mA
500 mA 500 mA
I/O Modules
I/O Modules
The XL1000 operates together with L (dark-gray housings) with communication via L (FTT10-A, link power compatible) for easy integration and use with 3rd-party controllers.
Terminal Sockets
The I/O modules are mounted on the appropriate terminal sockets.
Color Coding
To distinguish modules and components, the following color coding is used:
Table 4. Color coding of I/O Modules
color part
red All of the user-accessible adjustable
mechanical parts (i.e., bridge connectors and locking mechanism) and operating controls (manual overrides, etc.)
dark-gray
ONWORKS I/O modules
L
ONWORKS I/O modules
ONWORKS
5 EN1B-0409GE51 R0908A
Wiring XL1000
A
X
X
I/O Module Overview
Table 5. Overview of I/O modules and corresponding terminal sockets
LONWORKS I/O
module
XFL821AU Analog Input Module 8 – – –
XFL822AU Analog Output Module – 8 – 8
XFLR822AU Analog Output Module – 8 8 8
XFL823AU Binary Input Module 12 – – 12 XS823
XFL824AU Relay Output Module – 6 2) – 6
XFLR824AU Relay Output Module – 6 2) 6 6
1)
In addition to the power LED and service LED
2)
Changeover outputs
description inputs outputs
ANALOG
INPUT
manual
overrides
NALOG
OUTPUT
status
LEDs 1)
socket scope of delivery
XS821-22
XS824-25
BINARY
INPUT
1 terminal socket, 1 bridge connector 1 swivel label holder
1 terminal socket, 1 bridge connector 1 swivel label holder
1 terminal socket, 1 bridge connector 1 swivel label holder 1 long cross connector
RELAY
OUTPUT
LonWorks
I/O MODULES
LonWorks Bus
FLR822AU
XFL821AU
XS821-22
Fig. 2. Overview of I/O modules and terminal sockets
XFL822AU XFL823AU
S823 XS824-25
XFLR824AU
XFL824AU
EN1B-0409GE51 R0908A
6
XL1000 Description of the XL1000 Controller
Description of the XL1000 Controller
Overview
power supply LED (green)
(LED = power supplied)ON
binary input (terminals 3+4) LED (yellow)
(LED = input closed)ON
Ethernet link LED (yellow)
(LED = Ethernet link is enabled)ON
Ethernet activity LED (yellow)
(LED = Ethernet active)ON
ATTENTION: Never unscrew and dismount the inner metallized cover while the XL1000 is powered! Danger of short-circuiting!
LonWorks service LED (yellow)
(for meaning of LED behavior, see Table 1)
LonWorks service button
(pushing broadcasts service pin message)
LON
LON
binary output (terminals 9+10) LED (yellow)
(LED = application has closed contact)ON
binary output (terminals 7+8) LED (red)
(LED = watchdog has closed contact)ON
LED2 (currently unused)
LED1 (currently unused)
reset button
NO CONNECTION
L1
CF
L2
21
3
NOT USED
NOT USED
71829
10
11 12
5
6
3
upper terminal block (removable)
(terminals 7 thru 12)
lower terminal block (removable)
(terminals 1 thru 6)
4
RS232C serial interface, port 1
(standard male 9-position sub-D)
Ethernet interface (8-position,
shielded RJ45 connector jack, CAT5)
LonWorks interface (8-position,
unshielded RJ45 connector jack)
USB interface
NO CONNECTION
NO CONNECTION
Fig. 3. Connections to the XL1000 Controller
7 EN1B-0409GE51 R0908A
Description of the XL1000 Controller XL1000
Terminal Blocks
The XL1000 features two rows of removable terminal blocks (located at the front left-hand side; see Fig. 3) for the con­nection of cables to the two binary outputs and the binary input as well as for connecting L supply. A nearby sticker provides an overview of the terminal assignment (see Fig. 4).
!
7
8
24V
~ 0
1
2
Fig. 4. Terminal assignment sticker
Maximum torque for fastening the wiring terminal screws is
0.5 Nm (4.5 lb-in).
Table 6 provides a more-detailed explanation of the terminals and their functions.
Table 6. Overview of terminals and functions
term. function
1+2 power supply (24 Vac)
a binary input (normally-open, 36 Vdc; pin 4 is the signal ground), freely configurable (using CARE 7)
3+4
5+6 LONWORKS
7+8
9+10
11+12 LONWORKS
to read input from either 1) a field device or 2) a collective alarm input or 3) a 2nd XL1000 whose duties it could then assume in the event of its failure
a binary output / "watchdog relay" (SPDT, normally closed, 24 Vac, max. 2 A permanent load), per­manently configured to output to an alarm device (which can then signal that XL1000 is malfunctioning)
a binary output (potential-free contact, SPST, normally-open, 24 Vac, max. 2 A permanent load), configurable (using CARE) to output to either 1) a field device or 2) a 2 assume the 1 failure
st
XL1000’s duties in the event of its
ONWORKS and the power
LON
9310
11
LON 5
4
nd
XL1000 which could then
12
6
LonWorks Interface
The XL1000 is equipped with a LONWORKS interface (speci­fically: an RJ45 jack) for communication on L networks.
5
8 7 6
Fig. 5. LonWorks interface (RJ45 jack)
There are two methods of connecting the XL1000 to the LONWORKS network (both or either connection method can be used):
• via terminals 5+6 and 11+12 of the terminal blocks (see
Fig. 3); and/or
• via the corresponding jack located to the right of the
terminal blocks (see Fig. 5).
See also section "LonWorks Service LED and Service Button" on page 9 for details on the corresponding L LED and one L
ONWORKS service button.
432 1
ONWORKS
LonWorks
ONWORKS service
Ethernet Interface
The XL1000 is equipped with a 10/100-Mbaud Ethernet interface (specifically: an RJ45 jack) permitting com­munication (as per IEEEC 802.3) on BACnet/IP networks.
8 7 6
Fig. 6. Ethernet interface
When thus connected, the user sitting at a platform hosting EBI can thus e.g. view and edit the time programs, trend values, etc. of the other devices in the BACnet/IP network.
This Ethernet jack conforms to the specifications of the following two Ethernet sub-standards:
• 100Base-TX (twisted pair / star wiring; 100 Mbaud
Ethernet based on Manchester signal encoding over category 5 or better twisted pair cable; max. segment length = 100 meters) and
5
432 1
EN1B-0409GE51 R0908A
8
XL1000 Description of the XL1000 Controller
• 10Base-T (twisted pair / star wiring; 10 Mbaud Ethernet based on Manchester signal encoding over category 3 or better twisted pair cable; max. segment length = 100 meters).
RS232C Serial Interface Ports
The XL1000 is equipped with three male 9-pin sub-D jacks into which corresponding female 9-pin sub-D plugs can be inserted for various different purposes (see following sub­sections). These ports allow data transmission rates of 9.6,
19.2, 76.8, or 115.2 kBaud (the default).
Fig. 7. RS232C serial interface
The user can configure the specific desired data transmission rate of each individual RS232C port; it is thus possible for the three ports to operate simultaneously at three different rates.
Port 1 (Factory Service Interface)
Port 1 is intended for the connection (as needed) of a plat­form for the purpose of servicing (in the factory, only) the XL1000. In this context, "servicing" comprises a group of different activities including:
• updating portions of the XL1000’s Operating System
(namely: LINUX, BACstack, Apache Web-Server) and
• diagnostics (Linux, firmware).
Port 2 (Browser Interface)
NO CONNECTION.
Port 3 (Modem Interface)
NO CONNECTION.
12.5 mm
Fig. 8. USB interface
Alternatively, either of the following two adapters can also be used: SMC 2208USB/ETH and SMC 2209USB/ETH.
LEDs and Buttons
LonWorks Service LED and Service Button
The XL1000 is equipped with a LONWORKS service LED and a L
ONWORKS service button, together marked "LON" (see Fig.
3). They are used for commissioning the XL1000 and for troubleshooting.
LonWorks Service Button
When the L pin message is broadcast on the L
ONWORKS tools currently connected to the LONWORKS
L network will receive this message.
LonWorks Service LED
The L having different meanings (see Table 7).
ONWORKS service button is pressed, the service
ONWORKS network, and all
ONWORKS service LED can display various behaviors
Power Supply LED
The LED marked " " indicates whether or not the XL1000 is currently under power. Specifically, when it is lit, the XL1000 is under power; when it is dark, the XL1000 is not under power.
Binary Input (terminals 3+4) LED
CF Port LED, Request Button, and Slot
NO CONNECTION.
USB Interface Downloads
The LED marked " " indicates the state of the binary input (which is a normally-open contact) located at terminals 3 and
4. Specifically, when it is lit, the binary input is closed; when it is dark, the binary input is open.
Binary Output (terminals 7+8) LED
The XL1000 is equipped with a USB port into which a standard USB type-A connector can be inserted. This USB interface is the recommended interface for downloading applications. The following USB host networking adapter has been approved: BELKIN DIRECT CONNECT (BELKIN order no.: F5U104 or F5U104G at www.belkin.com
9 EN1B-0409GE51 R0908A
).
The LED marked " " indicates the state of the binary output ("watchdog" relay) at terminals 7 and 8 (which is a normally closed contact). Specifically, when it is lit, the alarm contact is open; when it is dark, the alarm contact is closed.
Mounting XL1000
Binary Output (terminals 9+10) LED
The LED marked " " indicates the state of the binary out­put at terminals 9 and 10 (which is a normally-open contact). Specifically, when it is lit, this means that the application has closed the relay; when it is dark, the relay is open.
Table 7. L
LED remains OFF after
1
power-up.
LED is lit continuously after
2
first power-up.
LED flashes at power-up,
3
goes OFF, and then is lit con­tinuously.
LED flashes briefly
4
periodically.
LED repeatedly blinks ON for
5
1 s and OFF for 1 s.
OFF for approx. 10 s. After­wards, the service LED turns
6a
ON and remains ON, indicating completion of the blanking process.
OFF for approx. 1 s. After-
6b
wards, the service LED is lit continuously.
OFF for 1 ─ 15 s, depending on application size and system
6c
clock. Afterwards, service LED repeatedly flashes ON for 1 s and OFF for 1 s.
LED remains OFF after a
7
short ON duration.
8 LED flashes ON.
ONWORKS service LED behaviors / meanings
LED behavior meaning
Defective XL1000 hardware (e.g. power supply problems, clock problems, or defective Neuron Chip).
Defective XL1000 hardware.
Neuron chip lacks L interface program. Remedy: Use Excelon or LonMaker, set XL1000 online.
XL1000 probably experiencing continuous watchdog resets, or external memory or EEPROM is corrupt.
XL1000 is unconfigured but has an application. Remedy: Commission XL1000.
Return XL1000 to factory.
Return XL1000 to factory.
XL1000 is unconfigured but has an application. Remedy: Commission XL1000.
XL1000 is configured and running normally.
XL1000 received a WINK command from L other physical outputs are unaffected.
ONWORKS
ONWORKS;
In case of a problem, check if the L
ONWORKS service LED's
behavior is changed by resetting the XL1000 using the reset button. Please contact Honeywell if this does not solve the problem.
Ethernet LEDs
The XL1000 is equipped with two Ethernet LEDs (see Fig. 3).
Ethernet Link LED
The LED marked " " indicates the Ethernet link's status. Specifically, it is lit whenever an Ethernet jack has been inserted into the corresponding port and the software has established the Ethernet link. It is dark when the link has been disabled.
Ethernet Activity LED
The LED marked " ↔ " indicates whether or not the Ethernet link is currently active. Specifically, when it flashes, this means that signals are being transmitted / received on the Ethernet network; when it is dark, no messages are being transmitted/received.
LEDs L1 and L2
At present, these LED's are not in use.
Reset Button
The reset button can be pressed only using a long, thin tool (e.g. a screwdriver). Pressing it reboots the XL1000’s operating system and restarts the application.
Mounting
Before Installation
IMPORTANT
To allow the evaporation of any condensation resulting from low shipping / storage temperatures, keep the controller at room temperature for at least 24 h before applying power.
In order to meet the criteria for CE certification, the XL1000 must be mounted inside an electrical panel.
Dimensions
The XL1000 has the following dimensions (W x L x H): 278 x 190 x 61 mm. Its housing conforms to IP20. Its pollution degree (2) makes it suitable for use in residential controls, commercial controls, in a clean environment, or non-safety controls for installation on or in appliances.
The XL1000 is suitable for mounting on a standard rail (DIN EN 50022-35 x 7,5) for installation in appropriately-sized wiring cabinets. Allow sufficient clearance (approx. 30 mm) to access the interfaces and to open the swivel cover (see Fig.
9).
EN1B-0409GE51 R0908A
10
Loading...
+ 22 hidden pages
Buy Points How it Works FAQ Contact Us Questions and Suggestions Privacy Policy Cookie Policy Terms of Use