How it Works
Honeywell
Loading...
XL1000

Honeywell XL1000 INSTALLATION AND COMMISSIONING INSTRUCTIONS

Download
Page 1
HONEYWELL EXCEL 5000 OPEN SYSTEM
INSTALLATION AND COMMISSIONING INSTRUCTIONS
CONTENTS
General ............................................................................... 3
LonWorks Communications ........................................... 14
Before Installation ............................................................. 3
Installation ......................................................................... 3
Wiring ................................................................................. 4
Description of the XL1000 Controller............................... 7
Port 1 (Factory Service Interface) ............................ 9
Port 2 (Browser Interface) ........................................ 9
Port 3 (Modem Interface) ......................................... 9
LonWorks Service LED and Service Button ............. 9
Ethernet Link LED .................................................. 10
Ethernet Activity LED ............................................. 10
Mounting .......................................................................... 10
DIN Rail Mounting/Dismounting ............................. 11
Wall/Panel Mounting/Dismounting ......................... 11
Swivel Cover Lock.................................................. 11
Power Supply................................................................... 12
System Data........................................................... 14
Binary Input and Outputs................................................ 15
XL1000 Configuration...................................................... 15
Mounting/Dismounting Modules .................................... 18
Description of the I/O Modules ....................................... 21
XL 1000 Series
FOR SMOKE CONTROL
Operational Environment........................................ 14
Hardware Limits...................................................... 15
XL1000, I/O Modules on Single Rail....................... 17
XL1000, I/O Modules on Rails in Single Cabinet.... 17
I/O Modules in Separate Rooms............................. 18
Mounting Sockets ................................................... 18
Connecting Sockets................................................ 19
Dismounting Terminal Sockets ............................... 19
Mounting Electronic Modules.................................. 20
Dismounting Electronic Modules ............................ 20
Connecting Laptops (XW-Online/CARE) ................ 20
Types of Analog Input Modules .............................. 22
Features .................................................................22
Terminals................................................................ 22
XFL821AU Connection Examples ..........................23
Types of Analog Output Modules ...........................24
Features .................................................................24
Terminals................................................................ 24
Technical Data........................................................ 24
Copyright © 2008 Honeywell GmbH All Rights Reserved EN1B-0409GE51 R0908A
Page 2
General XL1000
Modules with Manual Overrides..............................25
XFL822AU Connection Example ............................25
Synchronization Behavior of Analog Output Module
Configured as Floating Output ................................25
Types of Binary Input Modules................................26
Features..................................................................26
Terminals ................................................................26
Technical Data ........................................................26
Status LEDs............................................................26
XFL823AU Connection Examples...........................27
Types of Relay Output Modules..............................28
Features..................................................................28
Terminals ................................................................28
Permissible Loads...................................................29
Status LEDs with Manual Overrides .......................29
Connection Example...............................................30
Troubleshooting............................................................... 31
Power LED of I/O Modules .....................................32
Service LED of I/O Modules.................................... 32
Trademark Information
Echelon, LON, L trademarks of Echelon Corporation registered in the United States and other countries.
ONMARK, LONTALK, LONWORKS, Neuron, are
EN1B-0409GE51 R0908A 2
Page 3
XL1000
WARNING
This equipment generates, uses, and can radiate radio frequency energy, and if not installed and used in accordance with the instructions manual, may cause interference to radio communications. It has been tested and found to comply with the limits for a Class A computing device pursuant to Subpart J of Part 15 of FCC Rules, which are designed to provide reasonable protection against such interference when operated in a commercial environment. Operation of this equipment in a residential area is likely to cause interference, in which case the user, at his own expense, will be required to take whatever measures may be required to correct the interference. Any unauthorized modification of this equipment may result in the revocation of the owner’s authority to continue its operation.
General
The XL1000 Series is designed to provide heating, ventilating and air-conditioning control. They can operate either standalone, or networked to Honeywell central workstations such as EBI. These controllers can also be used for smoke control system monitoring and control, for monitor and control of fire (UL864), and general purpose signaling (UL2017). In UL2017 applications, the product can be used as a type NM (Non-Monitored) system. It is also approved for UL916 (Energy Management Equipment.)
The XL1000 Series can be used for smoke control applications when used in conjunction with a UL-listed fire alarm control panel (FACP) and UL-listed fire fighters’ smoke control station (FSCS).
Installation
Mount controller subpanel in cabinet so all labeling is visible. Secure full-size subpanel in place with six no. 10 x ½-inch (13 mm) sheet metal screws (not supplied). Secure smaller subpanel with four no. 10 x ½-inch (13 mm) sheet metal screws (not supplied).
NOTE: Subpanel must mount flat and should not bulge or
recess anywhere.
FULL-SIZE
CABINET
Before Installation
1. Unpack door and remove the XL1000 from carton. Check equipment and report any damage to a Honeywell representative.
2. Verify cabinet is installed correctly.
3. Securely mount the XL1000 to a rigid structural surface
using at least four sets of 1/4 in. (6 mm) mounting hardware (supplied locally).
NOTE: Anchoring materials must be suitable for the
mounting surface (wood, concrete, steel). Mounting must comply with all local codes.
4. Obtain correct number and type of sheet metal screws for subpanel. Installation of a full-size subpanel requires six no. 10 x ½-inch (13 mm) sheet metal screws (not supplied). Installation of a smaller subpanel requires four no. 10 x ½-inch (13 mm) sheet metal screws (not supplied).
5. Obtain 14505159-001 Tamper Switch per job require­ments. Installation of Tamper Switch is optional.
SIX NO. 10 x ½-INCH (13 mm)
SHEET METAL SCREWS
Fig. 1. Mounting controller subpanel in cabinet (full-size
subpanel cabinet shown)
3 EN1B-0409GE51 R0908A
Page 4
Wiring XL1000
Wiring
All wiring to the XL1000 controller is unsupervised, except as noted.
All circuits are power limited, except for AC power circuits, relay contacts and other circuits as noted.
All field wiring terminals accept 24 AWG to 14 AWG (0.25 mm
All wiring must conform to local codes, ordinances, and regulations. Refer to job drawings for details.
Verify that the voltage difference between any conductor and earth ground does NOT exceed 150 Vac.
1. Connect input/output device wiring, L
2. Connect line voltage to Terminals H and N of the
3. For Power Modules -001 through -007, leave power to
2
to 2 mm2) conductors except as noted.
ONWORKS Bus
transmission wiring, and 14507063 Power Cable to Controller per job drawings. Fig. 2 and Fig. 3 show typical controller wiring. Four Power Module models are available (see Table 2).
14507287 Power Module. Connect a good earth ground to Terminal G of the Power Module. Fig. 13 through Fig. 15 show typical power wiring.
Power Supply and Controller OFF. Connect 14507063 Power Cable from Controller to Power Module.
Table 1. Connector terminal specifications
WARNING
Risk of electric shock or equipment damage!
► Subpanel and Controller power must remain OFF until
Controller is checked.
4. Install optional Tamper Switch on cabinet per instructions in the cabinet installation instructions. Wire Tamper Switch per job drawings.
5. Mount cabinet door.
CAUTION
Risk of electric equipment damage! Excessive static can burn out equipment.
► Observe proper anti-static material handling practices
when installing or servicing PC parts and related components.
► Observe proper equipment and body grounding practices. ► Discharge static electricity from your body before handling
parts.
connector terminal pin signal type
analog input AI input SIGNAL ±12 V ±20 mA 9600 baud 8K ohms
digital input DI input SIGNAL ±10 V ±20 mA -- 15K ohms
analog output AO output(1 SIGNAL ±10 V ±20 mA 9600 baud 8K ohms
digital output DO output(2 AC/DC ±24 VAC/DC ±50 mA -- 10K ohms
totalizer output TI input SIGNAL ±12 V ±12 mA 100 Hz
signal ground GND -- -- -- -- -- --
(1
special application; (2 regulated
model
14507287-001 120 0.5 A 60 24 120 Vac, 10A
14507287-002 120 1.7 A 60 24 24 Vac, 100 VA, 24 Vac, 40 VA 120 Vac, 10A
14507287-003 120 1.7 A 60 24 24 Vac, 100 VA, 24 Vdc, 600 mA 120 Vac, 10A
14507287-007 120 120 A 60 24 -- --
transformer max. input
Vac current draw Hz
input / output
Table 2. Power module models
(48 VA) controller
voltage
type
VAC output
max.
voltage
max. current
accessory output convenience outlet
max.
frequency
max. line
impedance
EN1B-0409GE51 R0908A 4
Page 5
XL1000 Wiring
XL1000 Series Power Consumption
When selecting the appropriate power supply, the power consumption of the I/O modules must be taken into account.
Table 3. XL1000 power consumption
model 24 Vac, 60 Hz 24 Vdc
XL1000 with watchdog load
XL1000 without watchdog load
XFL821AU 130 mA 80 mA
XFL822AU, XFLR822AU 160 mA 90 mA
XFL823AU 180 mA 130 mA
XFL824AU, XFLR824AU 140 mA 90 mA
max. power consumption
500 mA 500 mA
500 mA 500 mA
I/O Modules
I/O Modules
The XL1000 operates together with L (dark-gray housings) with communication via L (FTT10-A, link power compatible) for easy integration and use with 3rd-party controllers.
Terminal Sockets
The I/O modules are mounted on the appropriate terminal sockets.
Color Coding
To distinguish modules and components, the following color coding is used:
Table 4. Color coding of I/O Modules
color part
red All of the user-accessible adjustable
mechanical parts (i.e., bridge connectors and locking mechanism) and operating controls (manual overrides, etc.)
dark-gray
ONWORKS I/O modules
L
ONWORKS I/O modules
ONWORKS
5 EN1B-0409GE51 R0908A
Page 6
Wiring XL1000
A
X
X
I/O Module Overview
Table 5. Overview of I/O modules and corresponding terminal sockets
LONWORKS I/O
module
XFL821AU Analog Input Module 8 – – –
XFL822AU Analog Output Module – 8 – 8
XFLR822AU Analog Output Module – 8 8 8
XFL823AU Binary Input Module 12 – – 12 XS823
XFL824AU Relay Output Module – 6 2) – 6
XFLR824AU Relay Output Module – 6 2) 6 6
1)
In addition to the power LED and service LED
2)
Changeover outputs
description inputs outputs
ANALOG
INPUT
manual
overrides
NALOG
OUTPUT
status
LEDs 1)
socket scope of delivery
XS821-22
XS824-25
BINARY
INPUT
1 terminal socket, 1 bridge connector 1 swivel label holder
1 terminal socket, 1 bridge connector 1 swivel label holder
1 terminal socket, 1 bridge connector 1 swivel label holder 1 long cross connector
RELAY
OUTPUT
LonWorks
I/O MODULES
LonWorks Bus
FLR822AU
XFL821AU
XS821-22
Fig. 2. Overview of I/O modules and terminal sockets
XFL822AU XFL823AU
S823 XS824-25
XFLR824AU
XFL824AU
EN1B-0409GE51 R0908A
6
Page 7
XL1000 Description of the XL1000 Controller
Description of the XL1000 Controller
Overview
power supply LED (green)
(LED = power supplied)ON
binary input (terminals 3+4) LED (yellow)
(LED = input closed)ON
Ethernet link LED (yellow)
(LED = Ethernet link is enabled)ON
Ethernet activity LED (yellow)
(LED = Ethernet active)ON
ATTENTION: Never unscrew and dismount the inner metallized cover while the XL1000 is powered! Danger of short-circuiting!
LonWorks service LED (yellow)
(for meaning of LED behavior, see Table 1)
LonWorks service button
(pushing broadcasts service pin message)
LON
LON
binary output (terminals 9+10) LED (yellow)
(LED = application has closed contact)ON
binary output (terminals 7+8) LED (red)
(LED = watchdog has closed contact)ON
LED2 (currently unused)
LED1 (currently unused)
reset button
NO CONNECTION
L1
CF
L2
21
3
NOT USED
NOT USED
71829
10
11 12
5
6
3
upper terminal block (removable)
(terminals 7 thru 12)
lower terminal block (removable)
(terminals 1 thru 6)
4
RS232C serial interface, port 1
(standard male 9-position sub-D)
Ethernet interface (8-position,
shielded RJ45 connector jack, CAT5)
LonWorks interface (8-position,
unshielded RJ45 connector jack)
USB interface
NO CONNECTION
NO CONNECTION
Fig. 3. Connections to the XL1000 Controller
7 EN1B-0409GE51 R0908A
Page 8
Description of the XL1000 Controller XL1000
Terminal Blocks
The XL1000 features two rows of removable terminal blocks (located at the front left-hand side; see Fig. 3) for the con­nection of cables to the two binary outputs and the binary input as well as for connecting L supply. A nearby sticker provides an overview of the terminal assignment (see Fig. 4).
!
7
8
24V
~ 0
1
2
Fig. 4. Terminal assignment sticker
Maximum torque for fastening the wiring terminal screws is
0.5 Nm (4.5 lb-in).
Table 6 provides a more-detailed explanation of the terminals and their functions.
Table 6. Overview of terminals and functions
term. function
1+2 power supply (24 Vac)
a binary input (normally-open, 36 Vdc; pin 4 is the signal ground), freely configurable (using CARE 7)
3+4
5+6 LONWORKS
7+8
9+10
11+12 LONWORKS
to read input from either 1) a field device or 2) a collective alarm input or 3) a 2nd XL1000 whose duties it could then assume in the event of its failure
a binary output / "watchdog relay" (SPDT, normally closed, 24 Vac, max. 2 A permanent load), per­manently configured to output to an alarm device (which can then signal that XL1000 is malfunctioning)
a binary output (potential-free contact, SPST, normally-open, 24 Vac, max. 2 A permanent load), configurable (using CARE) to output to either 1) a field device or 2) a 2 assume the 1 failure
st
XL1000’s duties in the event of its
ONWORKS and the power
LON
9310
11
LON 5
4
nd
XL1000 which could then
12
6
LonWorks Interface
The XL1000 is equipped with a LONWORKS interface (speci­fically: an RJ45 jack) for communication on L networks.
5
8 7 6
Fig. 5. LonWorks interface (RJ45 jack)
There are two methods of connecting the XL1000 to the LONWORKS network (both or either connection method can be used):
• via terminals 5+6 and 11+12 of the terminal blocks (see
Fig. 3); and/or
• via the corresponding jack located to the right of the
terminal blocks (see Fig. 5).
See also section "LonWorks Service LED and Service Button" on page 9 for details on the corresponding L LED and one L
ONWORKS service button.
432 1
ONWORKS
LonWorks
ONWORKS service
Ethernet Interface
The XL1000 is equipped with a 10/100-Mbaud Ethernet interface (specifically: an RJ45 jack) permitting com­munication (as per IEEEC 802.3) on BACnet/IP networks.
8 7 6
Fig. 6. Ethernet interface
When thus connected, the user sitting at a platform hosting EBI can thus e.g. view and edit the time programs, trend values, etc. of the other devices in the BACnet/IP network.
This Ethernet jack conforms to the specifications of the following two Ethernet sub-standards:
• 100Base-TX (twisted pair / star wiring; 100 Mbaud
Ethernet based on Manchester signal encoding over category 5 or better twisted pair cable; max. segment length = 100 meters) and
5
432 1
EN1B-0409GE51 R0908A
8
Page 9
XL1000 Description of the XL1000 Controller
• 10Base-T (twisted pair / star wiring; 10 Mbaud Ethernet based on Manchester signal encoding over category 3 or better twisted pair cable; max. segment length = 100 meters).
RS232C Serial Interface Ports
The XL1000 is equipped with three male 9-pin sub-D jacks into which corresponding female 9-pin sub-D plugs can be inserted for various different purposes (see following sub­sections). These ports allow data transmission rates of 9.6,
19.2, 76.8, or 115.2 kBaud (the default).
Fig. 7. RS232C serial interface
The user can configure the specific desired data transmission rate of each individual RS232C port; it is thus possible for the three ports to operate simultaneously at three different rates.
Port 1 (Factory Service Interface)
Port 1 is intended for the connection (as needed) of a plat­form for the purpose of servicing (in the factory, only) the XL1000. In this context, "servicing" comprises a group of different activities including:
• updating portions of the XL1000’s Operating System
(namely: LINUX, BACstack, Apache Web-Server) and
• diagnostics (Linux, firmware).
Port 2 (Browser Interface)
NO CONNECTION.
Port 3 (Modem Interface)
NO CONNECTION.
12.5 mm
Fig. 8. USB interface
Alternatively, either of the following two adapters can also be used: SMC 2208USB/ETH and SMC 2209USB/ETH.
LEDs and Buttons
LonWorks Service LED and Service Button
The XL1000 is equipped with a LONWORKS service LED and a L
ONWORKS service button, together marked "LON" (see Fig.
3). They are used for commissioning the XL1000 and for troubleshooting.
LonWorks Service Button
When the L pin message is broadcast on the L
ONWORKS tools currently connected to the LONWORKS
L network will receive this message.
LonWorks Service LED
The L having different meanings (see Table 7).
ONWORKS service button is pressed, the service
ONWORKS network, and all
ONWORKS service LED can display various behaviors
Power Supply LED
The LED marked " " indicates whether or not the XL1000 is currently under power. Specifically, when it is lit, the XL1000 is under power; when it is dark, the XL1000 is not under power.
Binary Input (terminals 3+4) LED
CF Port LED, Request Button, and Slot
NO CONNECTION.
USB Interface Downloads
The LED marked " " indicates the state of the binary input (which is a normally-open contact) located at terminals 3 and
4. Specifically, when it is lit, the binary input is closed; when it is dark, the binary input is open.
Binary Output (terminals 7+8) LED
The XL1000 is equipped with a USB port into which a standard USB type-A connector can be inserted. This USB interface is the recommended interface for downloading applications. The following USB host networking adapter has been approved: BELKIN DIRECT CONNECT (BELKIN order no.: F5U104 or F5U104G at www.belkin.com
9 EN1B-0409GE51 R0908A
).
The LED marked " " indicates the state of the binary output ("watchdog" relay) at terminals 7 and 8 (which is a normally closed contact). Specifically, when it is lit, the alarm contact is open; when it is dark, the alarm contact is closed.
Page 10
Mounting XL1000
Binary Output (terminals 9+10) LED
The LED marked " " indicates the state of the binary out­put at terminals 9 and 10 (which is a normally-open contact). Specifically, when it is lit, this means that the application has closed the relay; when it is dark, the relay is open.
Table 7. L
LED remains OFF after
1
power-up.
LED is lit continuously after
2
first power-up.
LED flashes at power-up,
3
goes OFF, and then is lit con­tinuously.
LED flashes briefly
4
periodically.
LED repeatedly blinks ON for
5
1 s and OFF for 1 s.
OFF for approx. 10 s. After­wards, the service LED turns
6a
ON and remains ON, indicating completion of the blanking process.
OFF for approx. 1 s. After-
6b
wards, the service LED is lit continuously.
OFF for 1 ─ 15 s, depending on application size and system
6c
clock. Afterwards, service LED repeatedly flashes ON for 1 s and OFF for 1 s.
LED remains OFF after a
7
short ON duration.
8 LED flashes ON.
ONWORKS service LED behaviors / meanings
LED behavior meaning
Defective XL1000 hardware (e.g. power supply problems, clock problems, or defective Neuron Chip).
Defective XL1000 hardware.
Neuron chip lacks L interface program. Remedy: Use Excelon or LonMaker, set XL1000 online.
XL1000 probably experiencing continuous watchdog resets, or external memory or EEPROM is corrupt.
XL1000 is unconfigured but has an application. Remedy: Commission XL1000.
Return XL1000 to factory.
Return XL1000 to factory.
XL1000 is unconfigured but has an application. Remedy: Commission XL1000.
XL1000 is configured and running normally.
XL1000 received a WINK command from L other physical outputs are unaffected.
ONWORKS
ONWORKS;
In case of a problem, check if the L
ONWORKS service LED's
behavior is changed by resetting the XL1000 using the reset button. Please contact Honeywell if this does not solve the problem.
Ethernet LEDs
The XL1000 is equipped with two Ethernet LEDs (see Fig. 3).
Ethernet Link LED
The LED marked " " indicates the Ethernet link's status. Specifically, it is lit whenever an Ethernet jack has been inserted into the corresponding port and the software has established the Ethernet link. It is dark when the link has been disabled.
Ethernet Activity LED
The LED marked " ↔ " indicates whether or not the Ethernet link is currently active. Specifically, when it flashes, this means that signals are being transmitted / received on the Ethernet network; when it is dark, no messages are being transmitted/received.
LEDs L1 and L2
At present, these LED's are not in use.
Reset Button
The reset button can be pressed only using a long, thin tool (e.g. a screwdriver). Pressing it reboots the XL1000’s operating system and restarts the application.
Mounting
Before Installation
IMPORTANT
To allow the evaporation of any condensation resulting from low shipping / storage temperatures, keep the controller at room temperature for at least 24 h before applying power.
In order to meet the criteria for CE certification, the XL1000 must be mounted inside an electrical panel.
Dimensions
The XL1000 has the following dimensions (W x L x H): 278 x 190 x 61 mm. Its housing conforms to IP20. Its pollution degree (2) makes it suitable for use in residential controls, commercial controls, in a clean environment, or non-safety controls for installation on or in appliances.
The XL1000 is suitable for mounting on a standard rail (DIN EN 50022-35 x 7,5) for installation in appropriately-sized wiring cabinets. Allow sufficient clearance (approx. 30 mm) to access the interfaces and to open the swivel cover (see Fig.
9).
EN1B-0409GE51 R0908A
10
Page 11
XL1000 Mounting
1
41.
5
0.3
36.
5
Allow 30 mm clearance
for opening swivel cover.
step
1
LON
Allow 30 mm clearance for
accessing interfaces.
+/-
12
LON
278
4.4 +/- 0.3
220 +/- 0.3
321
Fig. 9. Dimensions (in mm)
DIN Rail Mounting/Dismounting
17 mm
CF
190
100 mm
0.6
60.6
step
2
step
plate
3
step
4
fastening
Fig. 11. Mounting the XL1000 onto two DIN rails
5 +/- 0.3
Wall/Panel Mounting/Dismounting
The XL1000 can be mounted on walls or in panels in any desired orientation. However, mounting the XL1000 upside down on ceilings should be avoided, insofar as the swivel cover would then swing open.
4.4 +/- 0.3
36.5141.5 +/- 0.3
(center-to-center distance = 100 +3 mm)
slots for DIN rails
fastening
plate
Fig. 10. Housing base (view from below)
The XL1000 can be mounted onto DIN rails as follows (refer also to Fig. 11):
1. Hang the upper slot onto the upper DIN rail.
2. Swing the unit down until it is flush with the lower DIN
rail.
3. Slide the fastening plate and corresponding screw in the
oval hole up against and behind the bottom edge of the lower DIN rail and screw it firmly into place.
4. If necessary, the swivel cover can be locked by inserting
a small string lock, lead seal, or screw into either one of the two openings provided.
The unit is dismounted by loosening the fastening plate and lifting the unit out of place.
190
12
29 29
220 +/- 0.3
278
Fig. 12. Drilling template (view from above)
Swivel Cover Lock
The swivel cover can be locked by inserting a small string lock, lead seal, or screw into either one of the two openings provided (see Fig. 11).
5 +/- 0.3
11 EN1B-0409GE51 R0908A
Page 12
Power Supply XL1000
Power Supply
Power is supplied via terminals 1 and 2 of the lower re­movable terminal plug. The removable terminal plug permits individual XL1000 controllers to be disconnected from the power supply without disturbing the operation of other devices powered by the same source.
24 VAC CONTROLLER
CONNECTOR TO
XL1000 CONTROLLER
J5
POWER SWITCH
MAIN LINE VOLTAGE 120 VAC, 60 HZ TERMINAL MUST BE CONNECTED TO A GOOD EARTH GROUND.
14507063-002 POWER CABLE
(incl. with 14507287 power modules
14507287-001 through -003, only.)
CONNECTORS ARE KEYED TO
PREVENT MISALIGNMENT.
CONVENIENCE OUTLET
(UNFILTERED, UNSWITCHED)
-001 = 120 VAC, 10 AMP
““
G
BRN GRN BLK
Fig. 13. Typical 14507287-001 Power Module wiring
120 VAC, 60 HZ
LINE INPUT
““
G MUST BE
WIRED TO EARTH GROUND
* 14507287-001 POWER TERMINALS LABELED H-N-G.
NOTE: Do not reverse the polarity of the power connection
cables, and avoid ground loops (i.e. avoid connecting one field device to several controllers) as this may result in short-circuiting.
FUSE F1 (2 AMPS) PART NUMBERS ARE AS FOLLOWS:
2 AMP
CONTROLLER
POWER
*
ON
H N
OFF
G
CONTROLLER SUPPLY 24VAC 48VA
~
G
MUST BE WIRED
TO EARTH GROUND
UNSWITCHED
UNFILTERED
120 VAC
–HONEYWELL PART NO. 14000485-007 (AVAILABLE FROM HONEYWELL BRANCH LOCATIONS, ONLY)
F1
–BUSSMAN PART NO. AGC-2 –LITTLEFUSE PART NO. 312002
CONNECTOR TO
XL1000 CONTROLLER
J5
24 VAC CONTROLLER
POWER SWITCH
MAIN LINE VOLTAGE 120 VAC, 60 HZ TERMINAL MUST BE CONNECTED TO A GOOD EARTH GROUND.
14507063-002 POWER CABLE
(incl. with 14507287 power modules
14507287-001 through -003, only.)
CONNECTORS ARE KEYED TO
PREVENT MISALIGNMENT.
CONVENIENCE OUTLET
(UNFILTERED, UNSWITCHED)
-002 AND -003 = 10 AMP
G
““
BRN GRN BLK
Fig. 14. Typical 14507287-002, -003 Power Module wiring
120 VAC, 60 HZ
LINE INPUT
““
G MUST BE
WIRED TO EARTH GROUND
* 14507287-001 POWER TERMINALS LABELED H-N-G.
POWER MODULE
14507287-001 THROUGH -003
14507287-002 AND -003 14507287-002 AND -003
CONTROLLER
POWER
*
ON ON
H N
OFF OFF
G
CONTROLLER SUPPLY 24VAC 48VA
FUSE NO.
F1 F2 F3
TO EARTH GROUND
~
G
-002 MODEL, ONLY. 2 AMP MAX.
FUSE RATING
2 AMPS 5 AMPS 2 AMPS
2 AMP
F1 F2
MUST BE WIRED
24 VAC ACCESSORY POWER
FOR 14507287-003 (24VDC) FOR 14507287-002 (24VAC)
UNFILTERED 120 VAC
HONEYWELL PART NO.
14000485-007 14507374-001 14000485-007
5 AMP
2 AMP
F3
UNSWITCHED
120 VAC, 60 HZ
LINE INPUT
24VAC ACCESSORY
POWER -002 AND -003
MODELS (4 AMP MAX.)
~
BRN
BUSSMAN PART NO.
AGC-2
GMA 5AMP
AGC-2
GRY GRY
BRN
BRNRED
GRYGRY
LITTLEFUSE PART NO.
312002 235005 312002
EN1B-0409GE51 R0908A
12
Page 13
XL1000 Power Supply
CONTROLLER TRANSFORMER
CONTROLLER
SUPPLY 24 VAC
48 VA
G
~
70
71
72
BRN
BLK
3
GRN
1
4
H
N
G
MAIN LINE (120 VAC, 60 Hz) TERMINAL “G” MUST BE CONNECTED TO A GOOD EARTH GROUND.
MECHANICALLY SECURED TO SUBPANEL WITH MOUNTING SCREW
1
Fig. 15. Typical 14507287-007 Power Module wiring
BLK
WHT
GRN
24 V 50 VA
14507351-001
429P156A
E1A 1052 XXXX
COM 120 V
1
2
1
13 EN1B-0409GE51 R0908A
Page 14
LonWorks Communications XL1000
Lightning Protection
LONWORKS: 14502412-014
Ethernet: 14507678-004
Interfaces and Bus Connections
The XL1000 System can be connected to the following devices and systems:
LonWorks Bus
• For communication with other LONWORKS Bus devices within the building
• FTT10, link power compatible
• Polarity-insensitive
Technical Data
System Data
Table 8. System data
operating voltage
power consumption
NOTE: The max. permitted number of LonWorks I/O
modules depends upon the type of modules used. In the case, e.g., of XL800 Binary Input Modules, a maximum of 21 may be used.
Operational Environment
Table 9. Operational environment
ambient operating temperature
ambient operating humidity
ambient storage temperature
ambient storage humidity
24 VAC/DC, 60 Hz
max. 7 A (one XL1000 + 40 I/O modules)
0 ─ 49 °C (32 ─ 122 °F)
5 ─ 93 % relative humidity (non-condensing)
–20 ─ 70 °C (–4 ─ +158 °F)
5 ─ 95 % relative humidity (non-condensing)
LonWorks Communications
General Information
The XL1000 is equipped with a free-topology transceiver (FTT10A or FT-X1) for communication (at a data transmission rate of 78 Kbaud) on LONWORKS® networks (using the LonTalk protocol).
The L
ONWORKS network is insensitive to polarity, eliminating
the possibility of installation errors due to miswiring.
Different network configurations (daisy-chain, loop, and star configurations, or any combination thereof) are possible (see also Excel 50/500 L Description, EN0B-0270GE51).
Connecting to the LONWORKS Network
IMPORTANT
Do not bundle wires carrying field device signals or
ONWORKS communications together with high-voltage
L power supply or relay cables. Specifically, maintain a min. separation of 3 inches (76 mm) between such cables. Local wiring codes may take precedence over this recommendation.
IMPORTANT
Try to avoid installing in areas of high electromagnetic noise (EMI).
XL1000 XL1000
Fig. 16. Connection to L
termination module (here: daisy-chain network
The XL1000 can be connected to the LONWORKS network via terminals 5+6 and 11+12 of the removable terminal plug or via the LONWORKS jack (see also section "LonWorks Interface" on page 8).
This permits individual XL1000 controllers to be connected / disconnected from the L the operation of other devices.
Depending upon the chosen network configuration, one or two terminations may be required.
Two different L
• L
ONWORKS termination module, order no.: 209541B ONWORKS connection / termination module
• L (mountable on DIN rails and in fuse boxes), order no.: XAL-Term
ONWORKS Mechanisms Interface
11 11
12 12
55
66
termination
module
ONWORKS network and
configuration)
ONWORKS network without disturbing
ONWORKS termination modules are available:
EN1B-0409GE51 R0908A
14
Page 15
XL1000 Binary Input and Outputs
X
X
The binary input is protected against miswiring. Specifically, it is protected against voltages of up to 29 Vac; when miswired, the XL1000 is unable to detect a valid input signal.
l
l
e
w
removable screw-type
3-pole terminal block
y
e
n
o
H
m
r
e
T
-
L
A
X
4
3
L
L
O
O
N
N
shield shield
plug-in jumper
34
LON
Termination
FTT/LPT Bus FTT/LPT Free Park Position
5
1
06
Binary Outputs
The XL1000 is equipped with two binary outputs.
Hardware Limits
• A min. current of 50 mA is required to ensure a reliable contact.
• The binary outputs are designed for a max. continuous current of 2 A.
• Switching voltage = 24 Vac, 60 Hz
Fig. 17. L
ONWORKS connection and termination module
Protocolling
Binary Input and Outputs
Wiring
When wiring the two binary outputs and the binary input, use a min. size of 20 AWG (0.5 mm (2.5 mm
2
). The max. length of all cables is 400 m.
Binary Input
The XL1000's binary input (a normally-open contact) is not electrically isolated. It is suitable for connection with / signalling via 24 Vdc voltage or external resistor or dry contact.
2
) and a maximum of 14 AWG
In the context of the XL1000, "protocolling" means creating a log of the values or states of the data-points which have been assigned to this particular XL1000. Using the browser interface, the user must place the corresponding data-points into "trend." If, at some later point in time, i.e. after lengthy operation, a protocol of the XL1000's history is desired, the corresponding trend data can be generated, viewed, and downloaded (in CSV format) via the browser interface. For the storage of larger amounts of trend data (more than 64,000 trend entries – corresponding to approx. 2 MB), a CF card (see section "CF Port LED, Request Button, and Slot") can be used.
XL1000 Configuration
1
14507287-001,
-002, -003, -007
POWER SUPPLY
120 VAC
60 Hz
XL1000C500U
(XL WEB)
ETHERNET
LON
14502412-014
LIGHTNING
PROTECTOR
14502412-014
LIGHTNING
PROTECTOR
6 5
14507678-004 DITEK SURGE SUPPRESSOR
ANALOG INPUT ANALOG OUTPUT ANALOG OUTPUT DIGITAL INPUT DIGITAL OUTPUT DIGITAL OUTPUT
2
14506944-01
TOTAL EQUALIZER
PROTECTOR
XFL821AU XFL822AU
14506944-01
TOTAL EQUALIZER
PROTECTOR
14506944-01
TOTAL EQUALIZER
PROTECTOR
FLR822AU XFL823AU XFL824AU
14506944-01
TOTAL EQUALIZER
PROTECTOR
TOTAL EQUALIZER
14506944-01
PROTECTOR
3 4
14507678-004 DITEK SURGE SUPPRESSOR
14507719-001
BLACK BOX HUB
120 VAC
60 Hz
14507678-004 DITEK SURGE SUPPRESSOR
14507678-004 DITEK SURGE SUPPRESSOR
EBI
(R310)
Fig. 18. XL1000 configuration
14506944-01
TOTAL EQUALIZER
PROTECTOR
FLR824AU
120 VAC
60 Hz
15 EN1B-0409GE51 R0908A
Page 16
XL1000 Configuration XL1000
3
4
5
6
1
2
3
4
5
6
7
8
9
1
Power supply output power
Locate per UL555S. 24 VAC, 60 Hz, 48 VA (-001, -002, -003, and -007) 24 VAC, 60 Hz, 100 VA (-002 and -003, only) 24 VAC, 60 Hz, 40 VA (-002, only)
Locate separate from and below all building exhaust
fans and upstream of any prevailing winds.
24 VDC, 60 Hz, 0.6 A (-003, only)
Exhaust to outside of building.
2
LONWORKS wire distance
1200 m (approx. 4000 ft.)
Locate airflow differential switch. 24 ohm total line resistance
47 microfarad capacitance
Locate UL-listed damper pressure / position indicator
per damper installation instructions.
XFL822AU / XFLR822AU
8 analog outputs 10 V, 1 mA each
XFL824AU / XFLR824AU
6 digital outputs 4 A max. per output (relay current) 12 A max. per module
W7761A2010/U
W7751D2016/U W7751F2011/U W7751B2010 W7751H2025 separately listed S4804, Vol. 3
Ethernet line load
pin 1 – 10 ohm pin 2 – 10 ohm pin 3 – 10 ohm pin 6 – 10 ohm
Smoke Control Configuration
Smoke control must be initiated by a listed fire alarm
control unit or in zone automatic alarm devices and not devices located outside of the smoke control zone. Interconnecting wiring must be within 20 ft. (6 meters) and in conduit.
Refer to NFPA 92A.
10
Verify that the AC voltage source connected to the
inside of the main line voltage terminal block is from a UL-1481 listed uninterruptible power supply. The main line voltage terminal block maximum current draw is
0.5 A. For 220/240 VAC (60 Hz) applications, verify that no potential between any conductor and the earth ground exceeds 150 VAC.
11
All external LONWORKS bus field wiring must be limited
to 4000 ft. (1200 meters) and be terminated to 14506944-001 transient protector (35 V, 290 mA max.).
Data File Set-Up
SMOKE CONTROL CONFIGURATION
9
SUPPLY FAN
AIRFLOW SENSOR
EXHAUST FAN
DAMPER
VERIFICATION
6 7
10
UL-LISTED FIRE ALARM CONTROL UNIT
14505068 AUDIBLE ANNUNCIATOR
XL1000
8
FIREFIGHTERS’ SMOKE CONTROL PAN EL (F SCS)
1
AO
11
AO
AO
2 3
STATUS CONTROL
Fig. 19. Typical smoke control configuration
NOTES:
Locate and configure per NFPA 92A, Section 3-4.3.4.
UL-listed annunciator / FSCS panel switches have a minimum rating of 24V, 1/10 Amp, and lamps / LEDs have a rating of 24 V, limited to 50 mA.
Locate so as to minimize control wiring and piping.
Avoid running wires or piping through areas that have a high fire risk.
Generate the engineering data file for the XL1000 Series Controllers. This data file has a mix of hardware points for the necessary inputs and outputs to control fans, dampers, and other equipment. In addition to the inputs and outputs, a
4
custom control program is written to control the outputs per the sequence. The XL1000 controllers can reset the program once the data from the operator interface indicates a normal
5
condition for the dedicated smoke control equipment. Wire conditions must be programmed to provide annunciation of trouble conditions.
Also required for a dedicated application for the XL1000, is a weekly time program to test control points, fans, and dampers by exercising the equipment and verifying feedback automatically during low building activity periods.
Panel Reset
When in Smoke Control Mode, panel reset is accomplished by resetting the initiating panel contact circuit or by the separate initiating/reset switch on the FSCS panel.
EN1B-0409GE51 R0908A
16
Page 17
XL1000 XL1000 Configuration
3
4
CAUTION
Risk of electric equipment damage!
► Failure to use listed/approved replacement parts can
damage product, degrade operation and result in loss of safety function.
► This product must be installed and operated within its
environmental, mechanical, and electrical specifications as contained in this document.
► When servicing, use only listed/approved replacement
parts ordered directly from the manufacturer.
Typical Power Limited Circuit for XL1000
POWER LIMITED
2
CPU
1 1
NON-POWER
LIMITED
Fig. 20. Typical power-limited circuit for XL1000
1
14507287-001 through -003 power module accessory
24 VAC output (rated 2A) must be wired in accordance with NFPA 70, Article 725 when routed within the cabinet or adjacent cabinets and also for external field wiring.
2
14507287-001, -002, -003, and -007 control power
module 24 VAC output is inherently power-limited. Thus, all sourced power from the XL1000 controller is power-limited. All field wiring from these controllers meet NFPA 70, Article 725 power limited Class II requirements.
ANALOG INPUT
MODULE
CONTROL
24VAC
2
3
NON-POWER
POWER LIMITED
LIMITED
ACCESSORY
ANALOG OUTPUT
MODULE
24VAC
DIGITAL INPUT
MODULE
POWER LIMITED
24VAC
2
DIGITAL OUTPUT
MODULE
NON-POWER
LIMITED
NON-POWER
LIMITED
Connecting Single Bus Controller Systems
This section describes how to connect a controller system which uses L
XL1000, I/O Modules on Single Rail
► Connect XL1000 and I/O modules using the bridge
connectors.
This provides power supply and communication connection. No further wiring is necessary.
XL1000, I/O Modules on Rails in Single Cabinet
The multiple rails of a controller system are connected in series.
► Connect the rail ends as follows:
– Power supply
via power supply terminals 73, 74 or 77, 78
– Communication
via communication terminals 71, 72 or 75, 76
ONWORKS I/O modules, only.
71
LonWorks
72
I/O MODULE
73 74
71 72 73
LonWorks
I/O MODULE
LonWorks
I/O MODULE
74
71 72
I/O MODULE
73 74
71 72 73
LonWorks
LonWorks
I/O MODULE
75
5 6
XL1000
1
11
12
2
76
74
LonWorks
I/O MODULE
71
LonWorks
72
I/O MODULE
75 76 77 78
75 76 77 78
If a separate auxiliary power-limited 24 VAC power
source is required, use a control power module (14507287-001 or -007 control supply).
Fig. 21. Wiring power supply and communication lines to
Devices must be installed in areas as shown. All cable
must be routed as shown. All internal power-limited wiring must be separated by ¼ inch (6 mm) or barrier
the I/O modules
from non-power-limited wire. Excess wiring must be cut, trimmed, and dressed properly to ensure that proper clearances are maintained.
17 EN1B-0409GE51 R0908A
Page 18
Mounting/Dismounting Modules XL1000
I/O Modules in Separate Rooms
In this scenario, only communication lines must be connected between the rooms.
► Connect the last module of room 1 to the first module of
room 2: via communication terminals 71, 72 or 75, 76
ROOM 1
71
72
I/O MODULE
73 74
LonWorks
75 76 77 78
5 6 12
XL1000
1
2
71
11
LonWorks
72
I/O MODULE
73 74
75
76
ROOM 2
LonWorks
I/O MODULE
73 74
Fig. 22. Wiring L
LonWorks
I/O MODULE
ONWORKS I/O modules in separate rooms
LonWorks
I/O MODULE
Maximum Cable Length
Max. cable length: 1200 meters (4000 ft), supervised.
75
76 77 78
LONWORKS Bus Topologies
The LONWORKS Bus is a 78-kilobit serial link that uses transformer isolation so that the bus wiring does not have a polarity. I.e. it is not important which of the two L Bus terminals are connected to each wire of the twisted pair.
The LONWORKS Bus can be wired in daisy chain, star, loop or any combination thereof as long as the maximum wire length requirements are met.
Configuration
The recommended configuration is a daisy chain with two bus terminations. This layout allows for max. L lengths, and its simple structure presents the least number of possible problems, particularly when adding on to an existing bus.
ONWORKS
ONWORKS Bus
Mounting/Dismounting Modules
WARNING
Risk of electric shock or equipment damage!
► Do not touch any live parts in the cabinet. ► Disconnect the power supply before you start to install the
controller system. More than one disconnect switch may be required to de­energize the system.
► Do not reconnect the power supply until you have
completed the installation.
NOTE: The terminal socket of each I/O module can be
mounted and wired before inserting and locking the corresponding electronic module.
Mounting/Dismounting Sockets
Mounting Sockets
LonWorks I/O Module
Fig. 23. Max. number of L
LonWorks
I/O Module
max. no.: approx. 40
(depending upon mix)
XL1000
LonWorks
I/O Module
ONWORKS I/O modules
NOTE: The max. permitted number of LonWorks I/O
modules depends upon the type of modules used. In the case, e.g., of XL800 Binary Input Modules, a maximum of 21 may be used.
► Angle the terminal socket at the upper edge of the DIN rail
until it snaps in.
► Swing the terminal socket down and apply gentle force
until it snaps into position with an audible "click".
► Position terminal sockets flush with one another along the
rail.
► If desired, mount stoppers at the ends of the rail to prevent
sliding.
LonWorks
LonWorks
BUS
I/O Module
I/O
EN1B-0409GE51 R0908A
18
Page 19
XL1000 Mounting/Dismounting Modules
Fig. 25. Connecting terminal sockets with bridge
connector
NOTE: Bridge connectors transmit both communication
Fig. 24. Mounting terminal sockets
Connecting Sockets
Terminal sockets on the same DIN rail can be connected mechanically and electrically with bridge connectors.
The XL1000 and terminal sockets must be connected using cables.
NOTICE
Risk of malfunction!
► LONWORKS I/O modules must be connected to the XL1000
via LON terminals 5 and 6 and/or 11 and 12.
Dismounting Terminal Sockets
Disconnecting Terminal Sockets
Release all bridge connectors before removing the terminal sockets from the DIN rail.
► Press down at the same time both the gray side wings next
to the red button and then pull the bridge connector out of the terminal socket.
signals and power supply between I/O modules. Removing bridge connectors will interrupt the transmission of both communication signals and power supply between the I/O modules.
Position the bridge connector on terminals 71 ─ 74 of the right-hand terminal socket and on terminals 75 ─ 78 of the left-hand terminal socket. Then press the bridge connector down.
Fig. 26. Releasing bridge connectors
Dismounting Terminal Sockets
► Insert a screwdriver into the latch on the underside of the
terminal socket and lever the red latch 2–3 mm down­wards. The terminal socket can then be swung away from the rail.
19 EN1B-0409GE51 R0908A
Page 20
Mounting/Dismounting Modules XL1000
Fig. 27. Releasing latch
Mounting/Dismounting Electronic Modules
Mounting Electronic Modules
NOTE: Electronic modules can be removed from the
terminal socket or inserted into the terminal sockets without switching off the power supply. The behavior of connected field devices must be taken into consideration.
► Make sure that terminal socket und I/O module match.
► Make sure that the red locking mechanism is in the open,
i.e., left-hand, position.
► Gently push the electronic module onto the terminal socket
until snug.
Fig. 29. Locking the electronic module
NOTE: The red locking mechanism will not close if the
electronic module is not properly mounted.
Dismounting Electronic Modules
NOTE: Electronic modules can be removed from the
terminal socket or inserted into the terminal sockets without switching off the power supply. The behavior of connected field devices must be taken into consideration.
► Open the red locking mechanism by sliding it to the left
and then gently pull the electronic module out of the terminal socket.
Fig. 28. Inserting the electronic module
► Lock the red locking mechanism by sliding it to the right.
EN1B-0409GE51 R0908A
Fig. 30. Dismounting the electronic module
Connecting HMIs or Laptops
Laptops or HMIs (e.g., XI882) can be connected via the XL1000’s Ethernet interface (see section “Ethernet Interface” on page 8) or its USB interface (see section “USB Interface Downloads” on page 9).
Connecting Laptops (XW-Online/CARE)
► Connect a laptop (on which e.g., XW-Online or CARE has
been installed) to the XL1000’s Ethernet interface (see section “Ethernet Interface” on page 8) or its USB interface (see section “USB Interface Downloads” on page 9).
20
Page 21
XL1000 Description of the I/O Modules
Description of the I/O Modules
Common Features
Switches Located on the Terminal Socket
Table 10. Terminal socket switches
feature function
Service button S1
Hex switch S2
LEDs Located on the I/O Module
feature function
Service LED (yellow)
Power LED (green)
For the location of these elements, see figures of the respective modules.
• LED test, see section "Troubleshooting" on page 31
• L
ONWORKS service button functionality
for L
ONWORKS I/O modules
• No function.
Table 11. LEDs on I/O module
• Service information, see section "Troubleshooting" on page 31
• Information on power supply, see section "Troubleshooting" on page 31
21 EN1B-0409GE51 R0908A
Page 22
Description of the I/O Modules XL1000
Analog Input Modules
Types of Analog Input Modules
Table 12. XL800 Analog Input Modules
type description housing
XFL821 LONWORKS Analog Input Module dark-gray
XS821-822 terminal socket light-gray
Features
• 8 analog inputs
• Sensor-break and short-circuit detection, see section
"Troubleshooting" on page 31.
1
2
3
4
Fig. 31. XFL821AU Analog Input Module with terminal
socket
Legend
1 Service button S1
2 Hex switch S2 (no function)
3 Service LED
4 Power LED
Functionality of service LED and power LED: see Table 24 and following.
Terminals
COM
71
A
COM
72 76
B
24
73 77
V~ 24
74
V~0
AI8
AI7
AI6
AI5
AI4
AI3
AI2
V
AUXVAUX
21
GND9GND
Fig. 32. Terminal assignment and internal connections of
Table 13. Description of Analog Input Module terminals
ter-
minal
71, 75 COM a 2-wire LONWORKS communication bus
72, 76 COM b 2-wire LONWORKS communication bus
73, 77 24 V~ Power supply
74, 78 24 V~0 Power supply
1 ─ 8 AI1 ─ AI8 Analog inputs 1 ─ 8
9 ─ 18 GND
21, 22
25, 26
NOTE: Shield connection to be used for shielded I/O
AI1
8
7
6
5
4
3
2
22
10
1
GND11GND GNDGND GND GND GND GND
18171615141312
Analog Input Modules
signal comment
Ground. All grounds are connected internally to each other
Auxiliary voltage signal (used e.g. for
10 VDC /
5 mA
supplying setpoint potentiometers).
Connections to these terminals must be made in the same room.
Shield connection (functional earth), internally connected to the DIN rail
cables only. It is not allowed to connect a
ONWORKS shield.
L
COM
A
COM
B
24 V~
24
V~0
25 26
75
78
EN1B-0409GE51 R0908A
22
Page 23
XL1000 Description of the I/O Modules
XFL821AU Connection Examples
400 OHM
25
18
1
SHIELD SHIELD
1
2
0(4) to 20 mA
0(4) to 20 mA (VIA EXTERNAL 500 OHM RESISTOR).
5
14
10 1
11 12 2
25 25
22
SHIELD SHIELD
2
1
0 to 10 V
0 TO 10 VDC
3
12
2
13
25
VMP Pt1000 NTC20kW
Fig. 33. XFL821AU Analog Input Module, connection to
field devices
23 EN1B-0409GE51 R0908A
Page 24
Description of the I/O Modules XL1000
Analog Output Modules
Types of Analog Output Modules
Table 14. XL800 Analog Output modules
type description housing
L
XFL822
XFLR822
XS821-22 terminal socket light-gray
ONWORKS Analog Output
Module
L
ONWORKS Analog Output
Module with manual overrides
Features
• 8 analog outputs; can also be configured per output as binary outputs (0 ─ 10 V, 2 ─ 10 V, ON/OFF, or floating)
• Corresponding output status LEDs (red)
• XFLR822AU: 8 manual overrides
1
2
3
4
Fig. 34. XFLR822AU Analog Output Module with terminal
socket
Legend
1 Service button S1
2 Hex switch S2 (no function)
3 Manual overrides
4 Output LEDs
5 Service LED
6 Power LED
dark-gray
dark-gray
5
6
Functionality of service LED and power LED: see Table 24 and following.
Terminals
Fig. 35. Terminal assignment and internal connections of
the Analog Output Modules
Table 15. Description of Analog Output Module terminals
ter-
minal
71, 75 COM a 2-wire LONWORKS communication bus
72, 76 COM b 2-wire LONWORKS communication bus
73, 77 24 V~ Power supply
74, 78 24 V~0 Power supply
1 ─ 8 AO1 ─ AO8 Analog outputs 1 ─ 8
9 ─ 18 GND
21, 22 N.C. Do not use!
25, 26
NOTE: Shield connection to be used for shielded I/O
Technical Data
Table 16. Analog Output Module status LED behavior
automatic mode brightness follows the
override mode
signal comment
Ground. All grounds are connected internally to each other
Shield connection (functional earth), internally connected to the DIN rail
cables only. It is not allowed to connect a L
ONWORKS shield.
commanded output signal
flashes
EN1B-0409GE51 R0908A
24
Page 25
XL1000 Description of the I/O Modules
X
Modules with Manual Overrides
The XFLR822AU Analog Output Modules are equipped with manual overrides: one rotary knob for each analog output.
The manual overrides can be set manually to either "auto" or "0 ─ 110%".
NOTICE
Damage to the electronic module!
► Do not use a tool to adjust the rotary knobs.
► Do not use excessive force. Adjust only by hand.
XFL822AU Connection Example
LN
24V
14507287
POWER
MODULE
This updating (synchronization) is performed:
• If the calculated position of the actuator < lower synchronization threshold (2 %) = synchronization towards 0 %
• If the calculated position of the actuator > upper synchronization threshold (98 %) = synchronization towards 100 %
• Following any power-up or any reset
~
XFL822AU
11
1
738
Umax = 11 VDC Imax = 1 mA, -1 mA
SL511
GND SIGNAL 24VAC
M
Fig. 36. XFL822AU Analog Output Module, connection to
field devices
Synchronization Behavior of Analog Output Module Configured as Floating Output
In order to regularly update the real actuator position with the calculated position and thus ensure that the actuator definitely reaches its end position, a synchronization process is performed by the Analog Output Module.
During the synchronization process, the Analog Output Module will continue running for the configured runtime once it reaches the calculated end position.
25 EN1B-0409GE51 R0908A
Page 26
Description of the I/O Modules XL1000
Binary Input Modules
Types of Binary Input Modules
Table 17. XL800 Binary Input Modules
type description housing
XFL823 LONWORKS Binary Input Module dark-gray
XS823 terminal socket light-gray
Features
• 12 binary inputs
• 12 configurable status LEDs (green/red, yellow/OFF)
• Binary inputs can be used as static digital inputs (dry-
contacts)
1
2
3
4
5
Terminals
COM
71
A
COM
72 76
B
24
73 77
V~ 24
74
V~0
BI12
BI11
BI10
BI9
BI8
BI7
BI6
BI5
BI4
BI3
BI2
BI1
12
11
10
9
8
7
6
5
4
3
2
1
GND13GND GNDGND GND GND GNDGND GND GNDGND GND
2423222120191817161514
Fig. 38. Terminal assignment and internal connections of
Binary Input Modules
Table 18. Description of Binary Input Module terminals
ter-
minal
signal comment
71, 75 COM a 2-wire LONWORKS communication bus
72, 76 COM b 2-wire LONWORKS communication bus
73, 77 24 V~ Power supply
74, 78 24 V~0 Power supply
1 ─ 12 BI1 ─ BI12 Binary inputs 1 ─ 12
13 ─
24
25, 26
GND
Ground. All grounds are connected internally to each other.
Shield connection (functional earth), internally connected to the DIN rail.
NOTE: Shield connection to be used for shielded I/O
cables only. It is not allowed to connect a L
ONWORKS shield.
COM
A
COM
B
24 V~
24
V~0
25 26
75
78
Technical Data
Fig. 37. XFL823AU Binary Input Module with terminal
socket
Legend
1 Service button S1
2 Hex switch S2 (no function)
3 Input LEDs
4 Service LED
5 Power LED
Functionality of service LED and power LED: see Table 24 and following.
EN1B-0409GE51 R0908A
Table 19. Technical data for of Binary Input Modules
input type
current rating (closed input)
open contact voltage
dry-contact
2 mA
16 ─ 22 VDC
Status LEDs
The status LEDs can be configured individually for use as either alarm LEDs (red/green) or as status LEDs (yellow/OFF [default]).
Given a state of "logical ON," the LED will be lit (yellow or red).
26
Page 27
XL1000 Description of the I/O Modules
XFL823AU Connection Examples
25
13
SHIELD
1
2
5 TO 24V
2 1
MIN.
25 MS
5 TO 24
VDC
3 15
MIN.
25 MS
CONTACT SUITABLE FOR LO W V OLTA GE (G OL D) .
1
PROTECTED SWITCHING
2
UP TO 40 VDC / 24 VAC.
21
14
1
~ 120V
PT1000 NTC20kW
Fig. 39. XFL823AU Binary Input Module, connection to
field devices
27 EN1B-0409GE51 R0908A
Page 28
Description of the I/O Modules XL1000
Relay Output Modules
Types of Relay Output Modules
Table 20. XL800 Relay Output Modules
type description housing
XFL824 LONWORKS Relay Output Module dark-gray
L
XFLR824
ONWORKS Relay Output Module
with manual overrides
XS824-25
terminal socket; can be fitted with long (red) cross connector (incl. in scope of the delivery)
Features
• 6 relays (changeover contacts), arranged in two blocks
• XFLR824AU: 6 manual overrides
• Low and line voltage allowed, see WARNING.
1
2
dark-gray
light-gray
Terminals
COM
71 75
A
COM
72 76
B
24
73 77
V~ 24
74
V~ 0
NO
NC
COM
CON
11
12
13
14
Relay block 1
NO
21
NC
22
COM
23
CON
24
Cross connector (can be removed, as desired)
NO
31 41 51 61
NC
32
COM
33 43 53 63
CON
34 44 54 64
NO
NC
COM
CON
42
Relay block 2
NO
NC
52 62
COM
CON
Fig. 41. Terminal assignment and internal connections of
Relay Output Modules
NO
NC
COM
CON
COM
A
COM
B
24 V~ 24
V~0
78
25
3
4
5
6
Fig. 40. XFLR824AU Relay Output Module with terminal
socket
Legend
1 Service button S1
2 Hex switch S2 (no function)
3 Manual overrides
4 Status LEDs
5 Service LED
6 Power LED
Functionality of service LED and power LED: see Table 24 and following.
EN1B-0409GE51 R0908A
28
Page 29
XL1000 Description of the I/O Modules
Table 21. Description of Relay Output Module terminals
terminal signal comment
11 12 13
14
21 22 23
24
31 32 33
34
41 42 43
44
51 52 53
54
61 62 63
64
COM a
COM b
24 V~
24 V~0
REL1 N.O.
REL1 N.C.
R1 COM
R1 COM
REL2 N.O.
REL2 N.C.
R2 COM
R2 COM
REL3 N.O.
REL3 N.C.
R3 COM
R3 COM
REL4 N.O.
REL4 N.C.
R4 COM
R4 COM
REL5 N.O.
REL5 N.C.
R5 COM
R5 COM
REL6 N.O.
REL6 N.C.
R6 COM
R6 COM
2-wire LONWORKS communication bus 2-wire LONWORKS communication bus Power supply Power supply Relay 1 N.O. contact Relay 1 N.C. contact relay 1 common contact For connection of relay 1 common via
cross connector* Relay 2 N.O. contact Relay 2 N.C. contact Relay 2 common contact For connection of relay 2 common via
cross connector* Relay 3 N.O. contact Relay 3 N.C. contact Relay 3 common contact For connection of relay 3 common via
cross connector* Relay 4 N.O. contact Relay 4 N.C. contact Relay 4 common contact For connection of relay 4 common via
cross connector* Relay 5 N.O. contact Relay 5 N.C. contact Relay 5 common contact For connection of relay 5 common via
cross connector* Relay 6 N.O. contact Relay 6 N.C. contact Relay 6 common contact For connection of relay 6 common via
cross connector* Shield connection (functional earth),
internally connected to the DIN rail
71, 75 72, 76 73, 77 74, 78
RELAY BLOCK 1
RELAY BLOCK 2
25
* Do not connect by wire!
Permissible Loads
Table 22. Permissible loads of Relay Output Modules
max. load
per relay output module (total) (common)
24 VAC, 60 Hz
12 A 24 VDC
12 A resistive, 12 A, 0.6 PF
per normally open contact (common)
24 VAC, 60 Hz
4 A 24 VDC
4 A resistive, 4 A, 0.6 PF
per normally closed contact (common)
24 VAC, 2 A, 60 Hz 24 VDC
4 A resistive, 4 A, 0.6 PF
Status LEDs with Manual Overrides
5
12
4
3
6
Fig. 42. Manual overrides (toggle switches)
The XFLR824AU Relay Output Modules are equipped with six manual overrides: one for each relay output. These toggle switches can manually be set to either "auto" or "0" or "1".
Table 23. Relay Output Module status LED behavior
mode LED
automatic mode, state
ON ON OFF
N.O.*
(direct)
“logical ON”
automatic mode, state
OFF OFF ON
“logical OFF”
override mode (setting “0”) flashes OFF ON
override mode (setting “1”) flashes ON OFF
*As configured during engineering.
Honeywell
--1
--0
--AUTO
!
N.C.*
(reverse)
29 EN1B-0409GE51 R0908A
Page 30
XL1000
Connection Example
14507287 SERIES POWER MODULE
COM
71 71
A
COM
72 72
B
24
73 7377
V
~
24
74 74
V
~
0
NO
NC
COM
CON
11
12
13
14
NO
NC
COM
CON
21
22
23
24
NO
NC
COM
CON
31
32
33
34
NO
NC
COM
CON
41
42
43
44
NO
NC
COM
CON
51
52
53
54
NO
NC
COM
CON
COM
A
COM
B
24
V
24
V
61
62
63
64
75
76
~
78
~
0
25
1 2
Fig. 43. XFL824AU connection example
COM
A
COM
B
24
V
~
24
V
~
0
M
EN1B-0409GE51 R0908A
30
Page 31
XL1000 Troubleshooting
Troubleshooting
Testing Wiring Connections
The push-in terminals feature small holes (1 mm in diameter) which can be used to measure the signals.
► Insert a probe (1) as shown in Fig. 44.
Fig. 44. Testing wiring connections
I/O Modules Troubleshooting
► Check if the power supply voltage level is OK and that
there is no high voltage (> 24 VAC or > 40 VDC) connected to the inputs/outputs of the XFL821AU, XFL822AU, XFLR822AU, and XFL823AU I/O modules.
► Replace the problem LONWORKS I/O module with another
module of the same kind.
– If the problem persists, this is an indication that the
problem is caused by the application or incorrect wiring.
– If the problem is solved, this is an indication that the
L
ONWORKS I/O module was defective.
For troubleshooting purposes on all L the following features can be used:
• Power LED
• Service LED
• Service button
In addition, a module-specific troubleshooting may be necessary.
ONWORKS I/O modules,
31 EN1B-0409GE51 R0908A
Page 32
XL1000
Power LED of I/O Modules
Table 24. Power LED of LonWorks I/O modules
case power LED meaning remedy
1 ON
2 OFF
3 flashing continuously
LONWORKS I/O module is powered
No power
If the LONWORKS I/O module’s service LED is likewise flashing, the L
ONWORKS I/O module is
No action necessary
► Check power supply
► Wait until rebooting (firmware
download) has been completed
in the boot mode
Service LED of I/O Modules
Table 25. Service LED of LonWorks I/O modules
case Service LED meaning remedy
LED remains OFF after
1
power-up
LED is lit continuously after
2
first power-up
LED flashes at power up,
3
goes OFF, and then is lit continuously
LED repeatedly blinks
4
ON for 1 sec and OFF for 1 sec
LED remains OFF after a
5
short ON duration
LED flashes continuously in
6
following pattern: 4 x ON/OFF followed by pause
LED flashes continuously in
7
following pattern: 5 x ON/OFF followed by pause
LED flashes continuously in
8
following pattern: 6 x ON/OFF followed by pause
LED flashes continuously in
9
following pattern: 7 x ON/OFF followed by pause
If the power LED is also OFF, then
– Defective device hardware – Possible power supply problems, clock
problems, defective processor
Defective hardware
ONWORKS I/O module lacks application
L
ONWORKS I/O module is unconfigured, but has
L an application
ONWORKS I/O module is configured and
L running normally
Sensor failure of Analog Input Module (this behavior can occur only if the appropriate NV has been bound)
ONWORKS I/O Module has received the wink
L command from network, physical outputs are unaffected
Boot loader problem or hardware defect
Communications failure
► Replace hardware
► Replace hardware
► Download application
► Set module to configured mode
No action necessary
► Check sensor or connection ► Check sensor configuration
No action necessary
► Replace hardware
► Check bus wiring ► Check heartbeat
Manufactured for and on behalf of the Environmental and Combustion Controls Division of Honeywell Technologies Sàrl, Ecublens, Route du Bois 37, Switzerland by its Authorized Representative:
Automation and Control Solutions
Honeywell GmbH Böblinger Strasse 17 71101 Schönaich / Germany Phone: (49) 7031 63701 Fax: (49) 7031 637493 http://ecc.emea.honeywell.com
Subject to change without notice. Printed in Germany
EN1B-0409GE51 R0908A
Loading...
Buy Points How it Works FAQ Contact Us Questions and Suggestions Privacy Policy Cookie Policy Terms of Use