Honeywell XK516D1 Maintenance Manual

Honeywell
Component Maintenance Manual
XK516D1 HF Transceiver
Part Number
I.B. 1516A Page T-1/T-2
DOCUMENT NO. 012-0693-001
Honeywell CAGE Code 97896
23-12-01
May 5/97
Rev. 3: Oct 25/02
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0452
RECORD OF REVISIONS
REV. INSERTION BY NO. DATE
1 Mar 30/01 HON
2 Sep 5/01 HON
3 Oct 25/02 HON
REV. INSERTION BY NO. DATE
REV. INSERTION BY NO. DATE
Retain this record in the front of the manual or chapter. Upon receipt of revisions, insert revised pages in the manual, and enter revision number, date inserted, and initials.
I.B. 1516A Page RR-1/RR-2
23-12-01
Oct 25/02
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0452
RECORD OF TEMPORARY REVISIONS
TEMPORARY
REV. NO.
23-01 Jul 15/97 Mar 30/01 23-02 Nov 7/01 Oct 25-02 23-03 Feb 5/02 Oct 25-02 23-04 Mar 26/02 Oct 25-02 23-05 Jul 26/02 Oct 25-02
ISSUE
DATE
INSERTION
DATE / BY
INCORPORATION
DATE
INCORPORATION DATE is the date of the CMM revision that incorporates TR information.
I.B. 1516A Page TR-1/TR-2
23-12-01
Oct 25/02
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0452
SERVICE BULLETIN LIST
SERVICE BULLETIN
NUMBER
964-0452-00X-23-1 (012-0693-101)
964-0452-00X-23-2 (012-0693-102)
964-0452-00X-23-3 (012-0693-103)
964-0452-00X-23-4 (012-0693-104)
964-0452-0XX-23-5 (012-0693-105)
964-0452-0XX-23-6 (012-0693-106)
964-0452-00X-23-7 (012-0693-107)
964-0452-00X-23-8 (012-0693-108)
964-0452-00X-23-9 (012-0693-109)
964-0452-00X-23-10 (012-0693-110)
964-0452-00X-23-11 (012-0693-111)
964-0452-00X-23-12 (012-0693-112)
DATE
INCORPORATED DESCRIPTION
Mar 30/01 Corrects for anomalous behavior observed during
power interrupts between 4 and 250ms duration. SW Ver. 1.50; HW Mod 10.
Mar 30/01 Corrects for anomalous behavior observed during
testing at Airbus. Refer to EPRs 00001, 00002, and 00003. SW Ver. 1.60; HW Mod 14.
Mar 30/01 Eliminates problems encountered with the existing
Controller D module, and provides more reliable XK516D1 Transceiver operation. HW Mod 22.
Mar 30/01 Eliminates problems encountered with the
ON/OFF module, and provides more reliable XK516D1 Transceiver operation. HW Mod 15.
Mar 30/01 Changes made in the upgraded software: Added
bit with Air/Ground status information to ARINC 429 Word Label 270 broadcast to ACARS MU and Radio Control Panel. HFDL SW Mod 3.
Mar 30/01 Changes made in the upgraded software: Correct-
ed erroneous LRU Fault indication when Trans­ceiver is in Data mode and on the ground, and the Radio Control Panel input to the Radio is missing or not available on both frequency select ports. HFDL SW Mod 4.
Mar 30/01 Eliminates problems encountered with the existing
Receiver/Exciter module, and provides more reli­able XK516D1 Transceiver operation. HW Mod 13.
Mar 30/01 Eliminates problems encountered during vibration
testing, and provides more reliable XK516D1 Transceiver operation. HW Mod 11.
Mar 30/01 Converting the HF Transceivers to the new Part
Numbers will correct potential HF system lockup conditions, resulting from unreliable HF Transceiv­er/Coupler control communications in installations with high EMI conditions.
Mar 30/01 Corrects potential HF system lockup conditions,
resulting from unreliable HF Transceiver/Coupler control communications in installations with high EMI conditions. The software upgrade sets the co­axial interface to Coupler, as the default, in the Transceiver Control software. SW Ver. 1.70; HW Mod 16.
Mar 30/01 Reduces potential HF Transceiver susceptibility to
false PTT activation caused by keying of other au­dio components. HW Mod 18.
Mar 30/01 Corrects for spurious signals on SELCAL output
caused by ringing in SELCAL output stage. Cor­rects for intermodulation distortion in the RF spec­trum in the internal HFDL data mode. HW Mod 19.
I.B.1516A Page SB-1
23-12-01
Sep 5/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0452
SERVICE BULLETIN
NUMBER
964-0452-0XX-23-13 (012-0693-113)
964-0452-0XX-23-14 (012-0693-114)
964-0452-022-23-15 (012-0693-115)
964-0452-00X-23-16 (012-0693-116)
964-0452-012-23-17 (012-0693-117)
964-0452-00X-23-18 (012-0693-118)
964-0452-012-23-19 (012-0693-119)
964-0452-0XX-23-20 (012-0693-120)
964-0452-022-21 (012-0693-121)
964-0452-012-23-22 (012-0693-122)
DATE
INCORPORATED DESCRIPTION
Mar 30/01 The HFDR Software Mod 6 version contains cus-
tomer requested Red label changes to be used for flight testing. HFDL SW Mod 6.
Mar 30/01 Converts the Transceivers to the production ver-
sion of PN 964-0452-012, which are HFDL Soft­ware Mod 8.
Mar 30/01 Converts HF Transceivers with Honeywell propri-
etary HF Data Link (HFDL) protocol (PN 964-0452-022) to HF Transceivers, using the in­dustry standard ARINC 635 HFDL protocol (PN 964-0452-012). HFDL SW Mod 8.
Mar 30/01 Changes the default date mode of operation of the
-0X2 Transceivers when both TP7G and MP2D are grounded to Internal HFDL Data Mode instead of defaulting to External Data Mode. This change does not affect the voice mode of operation of any of the radios. HW Mods 21 and 22.
Mar 30/01 Changes the Airborne Datalink Processor (ADP)
software to add the capability to display the ADP and High Frequency Modem (HFM) software part numbers on the ACARS/MCDU system and to fix minor problems identified during testing of HFDL Software Mod 8. HFDL SW Mod 9.
Mar 30/01 Reverts back to Software Version 1.70. Software
Version 1.80 introduced problems with sidetone suppression during transmit operation. SW Ver.
1.70; HW Mod 22.
Mar 30/01 Incorporates changes to the Airborne Datalink Pro-
cessor (ADP) software requested by ARINC to prevent the HFDL System from logging on to a ground station when the ICAO address input from the MODE-S transponder is missing, and readjusts the data rate thresholds. HFDL SW Mod 10.
Mar 30/01 Allows the HF Transceivers and Control Panel to
be powered up in any sequence. Currently, the "HFDR INSTALLED" discrete output of the HF Da­ta Radio (or DOUT0 Spare Discrete OUT of A2 ADP board) is grounded on power up under soft­ware control. The "HFDR INSTALLED" discrete needs to be grounded on the A2 ADP board even when power is OFF. HW Mod 23.
Mar 30/01 Incorporates changes to the Airborne Datalink Pro-
cessor (ADP) software to reduce/eliminate nui­sance HFDR Faults (Fault Code 39) caused by in­put power transients. HFDL SW Mod 5.
Mar 30/01 Incorporates minor changes to the Airborne
Datalink Processor (ADP) software requested by ARINC to ensure that the Maximum Uplink Data Rate recommended by the avionics to the HFDL ground stations is a minimum of 300bps. HFDL SW Mod 11.
1I.B.1516A Page SB-2
23-12-01
Sep 5/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0452
SERVICE BULLETIN
NUMBER
964-0452-0XX-23-23 (012-0693-123)
964-0452-00X-23-24 (012-0693-124)
964-0452-00X-23-25 (012-0693-125)
964-0452-00X-23-26 (012-0693-126)
964-0452-0XX-23-27 (012-0693-127)
964-0452-0XX-23-28 (012-0693-128)
964-0452-0XX-23-29 (012-0693-129)
964-0452-0XX-23-30 (012-0693-130)
DATE
INCORPORATED DESCRIPTION
Mar 30/01 Upgrades Transceiver to be capable of operation
in HF Datalink (HFDL) mode per ARINC 753 and 635, as well as the HF Voice Radio (HFVR) capa­bilities. Control SW Ver. 1.70; HFDL HW Mod 11.
Mar 30/01 Corrects for nuisance CMC input fault reporting.
SW Ver. 2.00; HW Mod 27.
Mar 30/01 Allows the ARINC 429 interface between the HF
Transceiver and a CMU or ATSU to operate reli­ably at high-speed. Also improves susceptibility of the Transceiver to short power interrupts of 10 to 40ms when operating in data mode. Mod 28.
Mar 30/01 Incorporates minor changes to Airborne Datalink
Processor (ADP) software to improve data mode operation during short power interrupts, and to en­able high-speed 429 interface to the ATSU. HFDL SW Mod 12.
Mar 30/01 Converts the Airborne Datalink Processor (ADP)
CCA, A2, from either Part No. 722-4134-006 to 722-4134-008 or from Part No. 722-4134-007 to 722-4134-009. The modification consists of remov­ing IC sockets XU6 and XU23. Mod 31.
Oct 25/02 Replaces the EMC Filter, A7, Part No. 300-1096-
001 (R&S Part No. 6030.2251.02, Mod 4 or lower) with EMC Filter, A7, Part No. 300-1096-002 (R&S Part No. 6030.2251.02, Mod 5). HW Mod 33.
Oct 25/02 Replaces EPROM set, Part No. 6030.2151.00 Ver-
sion 2.00 or lower, with Version 2.20 on Controller D, A8. HW Mod 34.
Oct 25/02 Instructions to upload upgraded HFDL software via
a Portable Data Loader while on the bench. HW Mod 13.
I.B. 1516A Page SB-3/SB-4
23-12-01
Oct 25/02
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0452
LIST OF EFFECTIVE PAGES
PAGE DATE PAGE DATE PAGE DATE
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COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0452
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COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0452
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COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0452
PAGE DATE
502 Mar 30/01
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I.B. 1516A Page LEP-4
23-12-01
Oct 25/02
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0452
TABLE OF CONTENTS
TITLE PAGE
DESCRIPTION AND OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. Purpose of Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3. Equipment Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
A. Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
B. Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
C. Equipment Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
D. Operation of HF Data Radio (HFDR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
E. Operation of XK516D1 in Voice Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4. Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
A. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
B. Simplified Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
C. Detailed Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
TESTING AND FAULT ISOLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
2. Test Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
3. Test Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
4. Power Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
5. Automated Test Equipment (ATE) Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
A. Software Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
B. ATP Software Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
C. CFDS Software Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
6. HF Transceiver Test Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
7. HF Transceiver ATP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
8. Test Complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
9. Fault Isolation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115
A. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115
B. Methods of Fault Isolation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115
C. Fault Isolation Aids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115
D. BITE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116
E. Manually-Initiated Test/Power Up Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122.4
F. Basic Voltage Test Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122.5
G. Transceiver Fault Isolation Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122.6
H. Procedure to Verify Failed Frequency with the CFDS Function . . . . . . . . . . . . . . . . . . 122.7
DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
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Oct 25/02
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0452
TITLE PAGE
2. Disassembly Techniques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .301
3. XK516D1 Transceiver. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .301
CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 401
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .401
2. Transceiver Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .401
A. Cleaning the Exterior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .401
B. Cleaning the Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .402
C. Modules and Circuit Card Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .402
D. Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .402
E. Machined metal Parts or Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .403
F. Miscellaneous Metal Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .403
G. Nonmetallic Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .403
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 501
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .501
2. General Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .501
3. Specific Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .501
A. Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .501
B. Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .501
C. Covers and Shields . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .501
D. Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .501
E. Insulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .501
F. Modules and CCA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .502
G. Electrical Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .502
REPAIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 601
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .601
2. Circuit Card Assemblies (CCA). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .601
3. Conformal Coating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .602
A. Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .602
B. Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .602
4. Solder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .602
5. Wire. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .602
6. Painted Surfaces. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .602
7. Transceiver Special Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .603
ASSEMBLY (INCLUDING STORAGE). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 701
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .701
2. Transceiver Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .701
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Mar 30/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0452
TITLE PAGE
A. Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 701
B. Motherboard, A6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 701
C. EMC Filter, A7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 701
D. Power Supply, A4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 702
E. Power Amplifier, A3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 702
F. Receiver/Exciter Module, A1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 702
G. Airborne Data Link Processor, A2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 702
H. LED Board, A5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 702
I. Interface D, A9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 702
J. Controller D, A8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 702
K. HF Modem CCA, A10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 702
L. Chassis Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 702
M. Bottom Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 702
N. Bottom Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 702
3. Storage After Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 702
A. Temporary Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 703
B. Extended Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 703
FITS AND CLEARANCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 801
SPECIAL TOOLS, FIXTURES, AND EQUIPMENT. . . . . . . . . . . . . . . . . . . . . . . . . . . . 901
ILLUSTRATED PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001
2. Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001
3. Equipment Designator Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1002
4. Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1002
5. Manufacturers’ Codes, Names, and Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1002
MANUFACTURERS’ CODES, NAMES, AND ADDRESSES . . . . . . . . . . . . . . . . . . . 1003
EQUIPMENT DESIGNATOR INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1004
NUMERICAL INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1005
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Mar 30/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0452
LIST OF ILLUSTRATIONS
FIGURE DESCRIPTION PAGE
1 XK516D1 HF Transceiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 Transceiver Front Panel and Rear Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3 Interconnect Diagram, HF Voice/Data Radio System . . . . . . . . . . . . . . . . . . . . . . 5
4 Transceiver Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5 Interconnect Diagram (Simplified), Transceiver . . . . . . . . . . . . . . . . . . . . . . . . . 13
6 Block Diagram, Transceiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
7 Functional Diagram, Receiver/transmitter, A1. . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
8 Block Diagram, ADP, A2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
9 Connector Pin Assignments, ADP, A2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
10 Block Diagram, HF Modem, A10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
11 Connector Pin Assignments, HF Modem, A10 . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
12 Block Diagram, Synthesizer Loop 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
13 Block Diagram, Synthesizer Loop 2 and 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
14 Frequency Range Corresponding Data Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
15 Gate Arrays Register Address. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
16 Synthesizer D6 Divider Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
17 Block Diagram, Receiver Analog Front-End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
18 Block Diagram, Transceiver AF/Digital Section. . . . . . . . . . . . . . . . . . . . . . . . . . . 49
19 Block Diagram, Exciter Analog Section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
20 Block Diagram, Power Amplifier Board, A3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
21 Block Diagram, Amplifier Board, A31
22 Block Diagram, Amplifier Control, A33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
23 Block Diagram, Harmonic Filter, A32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
24 Block Diagram, Controller Voice, A8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
25 Assignment of Chip Select Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
26 Connection of an ASCII Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
27 Format of an ARINC Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
28 Minimum Interval between two ARINC Words . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
29 Assignment of ARINC Level to TTL Level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
30 Linking Diagram of TTL Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
31 Block Diagram, ARINC Input. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
32 Level of Differential Output Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
A3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
33 Block Diagram, ARINC Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
34 Block Diagram, ARINC Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
35 Block Diagram, Regulator Board, A41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
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COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0452
FIGURE DESCRIPTION PAGE
36 Block Diagram, Filter Board, A71 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
101 Test Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
102 Transceiver Main Menu (ABD0048) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
103 Transceiver LRU Identification Menu (ABD0048) . . . . . . . . . . . . . . . . . . . . . . . . 118
104 Transceiver Last Leg Report with No Fault Indicated . . . . . . . . . . . . . . . . . . . . . 118
105 Transceiver Last Leg Report with Failures Detected. . . . . . . . . . . . . . . . . . . . . . 119
106 Previous Leg Report with Failure Detected . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
107 Transceiver Ground Report with No Fault Detected . . . . . . . . . . . . . . . . . . . . . . 120
108 Previous Ground Report with Failure Detected . . . . . . . . . . . . . . . . . . . . . . . . . . 121
109 Transceiver Troubleshooting with No Fault Detected . . . . . . . . . . . . . . . . . . . . . 122
110 Transceiver Troubleshooting Data Menu with Failure Detected
111 Transceiver Ground Scanning Menu with No Fault Detected . . . . . . . . . . . . . .122.1
112 Transceiver Ground Scanning Menu with Failure Detected . . . . . . . . . . . . . . .122.2
113 Table of Fault Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122.3
. . . . . . . . . . . . . 122
114 Table of Test Results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122.4
115 Transceiver Test Menu with No Fault Detected . . . . . . . . . . . . . . . . . . . . . . . .122.5
116 Transceiver Test Menu with Failure Detected . . . . . . . . . . . . . . . . . . . . . . . . . .122.5
117 Basic Voltage Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122.6
117A Sample Test Report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122.8
118 Transceiver Fault Isolation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122.19
119 Schematic, XK516D1 400W HF Transceiver. . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
120 Schematic, Receiver/Exciter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
121 Schematic, RF Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
122 Schematic, IF Processor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
123 Schematic, Subsynthesizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
124 Schematic, On Off Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
125 Schematic, Airborne Datalink Processor, A2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
126 Schematic, HF Modem, A10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198.19
127 Schematic, Power Amplifier, A3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198.35
128 Schematic, Amplifier Board, A31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198.39
129 Schematic, Harmonic Filter, A32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198.51
130 Schematic, Amplifier Control, A33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198.65
131 Schematic, Power Supply, A4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198.79
132 Schematic, Regulator Board, A41 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198.83
133 Schematic, Mains Filter, A42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198.95
134 Schematic, LED Board, A5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198.99
135 Schematic, Motherboard, A6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198.101
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COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0452
FIGURE DESCRIPTION PAGE
136 Schematic, EMC Filter, A7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198.123
137 Schematic, Controller D, A8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198.161
138 Schematic, Interface D, A9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198.177
401 Cleaning Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 401
601 Repair Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 601
701 Assembly Materials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 701
901 Special Tools, Fixtures, and Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 901
IPL 1 XK516D1 400W HF Transceiver. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1008
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COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0452
INTRODUCTION
This manual was prepared by Honeywell according to ATA Specification No. 100.
The front matter consists of a title page that displays the equipment name and part number, and the ATA and document numbers assigned to the manual, a Record of Revisions page for recording revision incorporation, a Record of Temporary Revisions page for recording temporary revision (yellow page) insertion prior to formal revision, a Service Bulletin List that includes a brief description of the reason for the bulletin, and the date that Service Bulletin information was incorporated into the manual, a Table of Contents, and a List of Illustrations.
DESCRIPTION AND OPERATION section contains an equipment illustration, table of leading particulars, a general description, and a description of operation for electronic assemblies, to assist in understanding the equipment for fault isolation purposes.
TESTING AND TROUBLESHOOTING section contains tests to enable maintenance personnel to assess the operational condition of the equipment, a troubleshooting guide to assist in fault isolation, and schematics.
DISASSEMBLY section contains procedures for disassembling the equipment to the part replacement level. Complete overhaul procedures are not provided. Specific procedures are intended to be a supplement to, and are correlated with the Illustrated Parts List (IPL).
CLEANING section contains general cleaning procedures, which should be observed during repair and part replacement where applicable.
CHECK section contains general areas to visually observe during disassembly and assembly to assure that equipment operational standards are met.
REPAIR section contains specific instructions for repairing areas of the equipment not specifically covered in the ASSEMBLY section.
ASSEMBLY section contains all specific instructions necessary for part replacement and to supplement the IPL.
FITS AND CLEARANCES section contains a list of dimensional values, torques, etc., if required during assembly. These parameters are also specified in the ASSEMBLY section where applicable.
SPECIAL TOOLS, FIXTURES, AND EQUIPMENT section contains a list of all special equipment required to perform procedures specified in the other manual sections.
ILLUSTRATED PARTS LIST (IPL) section contains illustrations and parts lists for all equipment assemblies, subassemblies, and components. The illustrations and parts lists are item-number keyed for location of parts, and list quantities, part numbers, and part descriptions. An introduction to the IPL relates how it is used, definitions used, equipment designators, and alphanumerical indices for parts.
I.B.1516A Page INTRO-1
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COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0452
ABBREVIATIONS AND ACRONYMS
A/D Analog-to-Digital
AC Alternating Current
ACARS Aircraft Communications Addressing and Reporting System
ADP Airborne Datalink Processor
AF Audio Frequency
AGC Automatic Gain Control
AM Amplitude Modulation
AMPL Amplifier
ARINC Aeronautical Radio, Inc.
ATA Air Transport Association
ATE Automatic Test Equipment
ATP Acceptance Test Procedure
BIT Built-In Test
BITE Built-In Test Equipment
BP Bottom Plug
CCelsius
CCA Circuit Card Assembly(ies)
CFDS Central Fault Display System
CMC Central Maintenance Computer
CMU Communications Management Unit
CPLR Coupler
D/A Digital-to-Analog
dB Decibel
dBm Decibel with respect to 1 milliwatt
DC Direct Current
DDS Direct Signal Synthesis
DM Data Module
DMM Digital Multimeter
DOD-HDBK Department of Defense Handbook
DOS Disk Operating System
EMC Electromagnetic Compatibility
EMF Electromotive Force
EEPROM Electrically Erasable Programmable Read Only Memory
EPROM Electrically Programmable Read Only Memory
F Fahrenheit
FAA Federal Aviation Administration
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COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0452
Fig. Figure
GND Ground
GSE Ground Support Equipment
HF High Frequency
HFDL High Frequency Data Link
HFDR High Frequency Data Radio
HFM High Frequency Modem
HFVR High Frequency Voice Radio
Hg Mercury
Hz Hertz
IF Intermediate Frequency
kHz kilohertz
kBps kilobits per second
LED Light Emitting Diode
LRU Line Replaceable Unit
MCU Modular Concept Unit
MHz Megahertz
MIL-STD Military Standard
MP Middle Plug
MS Windows Microsoft Windows
mV millivolt
nm Nanometer
PC Personal Computer
PLL Phase-locked Loop
PROM Programmable Read Only Memory
PTT Push-to-Talk
PWB Printed Wiring Board
Ref. Reference
RF Radio Frequency
RTCA Radio Technical Commission for Aeronautics
RX Receive
SSB Single Sideband
TDMA Time Division Multiple Access
TP Test Point or Top Plug
TX Transmit
UTC Universal Time Coordinated
VVolt
VAC Volts Alternating Current
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COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0452
VCO Voltage-controlled Oscillator
VDC Volts Direct Current
WWatt
XCVR Transceiver
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COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0452
TO: HOLDERS OF XK516D1 HF TRANSCEIVER COMPONENT MAINTENANCE MANUAL, PART
NO. 964-0452-0XX, I.B.1516A, REV. 2, DATED SEP 5/01.
REVISION 3 DATED Oct 25/02
HIGHLIGHTS
This manual was revised and only revised pages were printed. Please replace existing pages with the attached Revision 3 pages, dated Oct 25/02.
Revised pages are outlined below. Changes are marked with a bar in the left-hand column.
PAGE DESCRIPTION
Front Matter Updated to Rev. 3. Added SB28, SB29, and SB30 to the Service Bulletin List.
101 Step 2: Added second sentence.
102 Step 6: Was: Prepare HF ATE for HF Transceiver Test. Renumbered steps (1)
through (4) as A through D.
Step 6B: Was: ". . . Power Meter to the FK516 Coupler, using the appropriate FK516
Coupler Interface Cable.".
103 Added step 7. HF Transceiver ATP. Moved step (4) Task 12: Receive Mode SSB and
AM Tests to step 7F(6).
104 Added step 8. Test Complete.
105-113 Figure 101: Added Note 4 to sheet 1. Added sheets 2 through 5.
115 Renumbered step 6 as 9.
122.7 Moved step H. Transceiver ATP to step 7. Added step H. Procedure to Verify Failed Frequency with the CFDS Function.
122.8 Added Figure 117A Sample Test Report.
122.19 Added correct sheet 1 to Fig. 118. Renumbered sheets 1 through 8 as 2 through 9.
701 Item 2: Added No. 4.
Item 3: Sealant was 1675D/A and manufacturer was Minnesota Mining and Manufac-
turing Co.
901 Item 1: Added Coupler Test Interface Cable, JcAIR Part No. 55-0958-05.
Item 2: source was: Honeywell. FK517 was FK516. Item 3: source was: Honeywell.
902 Item 2: Model NAP Z6 was Model NAP 26.
Item 3: (1KW) was (500W). Same source as item 1 was Rohde and Schwarz. Item 4: Added Agilent Model No.; Agilent Technologies, Inc. was Hewlett-Packard Co. Added Alternate Test Equipment to CMS 54, items 1 through 6.
1005 6030.1555.02 was 6030.1555.01. 6030.1555.03 was 6030.1555.02.
1010 Added Figure name and number.
1011 Added (VD8286) VS0715705 to items 15, 40, 45, and 55.
1012 Added (VD8286) VS0715705 to item 115.
1014 Item 320 was: 6030.1555.01.
Item 320A was: 6030.1555.02.
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COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0452
I.B.1516A Page 3
Transceiver Front Panel and Rear Connector
Figure 2
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COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0452
B. Electrical
The XK516D1 HF Transceiver mode of operation (SSB or AM voice, data, etc.) is controlled via 2 ARINC 429 serial ports, which are connected on the aircraft to the radio management panel. The Transceiver is configured for control via ARINC 429 words, both with label 037, and words with label 205, 206, 207 (installation dependent).
The Transceiver can be connected by means of 2 additional ARINC 429 ports (receive and transmit) to an on-board central fault display system (CFDS) according to ARINC 604 or to a central maintenance computer (CMC). There are 3 input discretes (CFDS type programming pins) that are available in the rear connector to identify the type of aircraft maintenance sys­tem. The Transceiver automatically detects which type of aircraft maintenance system (CFDS or CMC) it is connected to if the CFDS Type input discretes are all open.
Part Number 964-0452-002, 012, and 022 Tranceivers can also be connected to 1 or 2 ACARS Management Units (MU) or Communications Management Units (CMU) by means of 1 transmit and 2 receive ARINC 429 ports to provide the means to exchange data link messages with compatible HF Data Link Ground Stations when the Transceiver is operating in the internal HFDL Data mode. Refer to Fig. 3 for the HF Voice/Data Radio System Inter­connect Diagram, showing all the possible connections to other aircraft systems.
The FK 516 Antenna Coupler (part of XK 516D HF Radio system) is connected to the Trans­ceiver by a coaxial cable and a multiwire control cable. The coaxial cable carries the RF sig­nal and control data for the coupler. The coupler control data consists of serial data messages sent via the inner conductor of the coaxial cable.The multiwire control cable provides the cou­pler with 115V/400Hz (single phase) power. The control cable also provides the interlock wir­ing between couplers in dual HF installations. As an option, for single HF installations, the multiwire control cable may not be used. In this case, the coaxial cable also carries the Cou­pler power supply (+28V).
C. Equipment Specifications
The specifications for the XK516D1 HF Transceiver are listed in Fig. 4.
D. Operation of XK516D1 in Voice Mode
(1) To operate the XK516D1 in Voice Mode, the operator selects either SSB Mode or AM
Mode on the Radio Control Panel and selects the frequency.
(2) The radio tunes to the selected frequency, and the received audio can immediately be
heard on the Audio Management System.
(3) To initiate transmission, the microphone keyline (PTT) must be grounded while speaking
into the microphone.
E. Operation of XK516D1 in HF Data Link Mode
(1) To select HF Data Link Mode, the operator must select DATA mode on the Radio Control
Panel.
(2) When the HFDR is placed in data mode, the HFDR performs an automatic frequency
search from a list of frequencies assigned to HF Data Sync operation. Voice communi­cation through this radio is not possible during this mode of operation.
(3) Based on the aircraft’s position and time of day, the HFDR prioritizes its list of possible
frequencies so that frequencies with the highest probability of propagation are tried first.
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COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0452
Interconnect Diagram, HF Voice/Data Radio System
I.B.1516A Page 5
Figure 3
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COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0452
1I.B.1516A Page 6
Transceiver Specifications
Figure 4 (Sheet 1)
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COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0452
I.B.1516A Page 7
Transceiver Specifications
Figure 4 (Sheet 2)
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COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0452
Backup to 516/517 Interface.
Primary mode.
Tune power (MPSC)
1I.B.1516A Page 8
Transceiver Specifications
Figure 4 (Sheet 3)
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COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0452
I.B.1516A Page 9
Transceiver Specifications
Figure 4 (Sheet 4)
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COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0452
1I.B.1516A Page 10
Transceiver Specifications
Figure 4 (Sheet 5)
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COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0452
I.B.1516A Page 11
Transceiver Specifications
Figure 4 (Sheet 6)
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