Honeywell UDA2182 User Manual

UDA2182

Universal Dual Analyzer

Product Manual

70-82-25-119

January 2009

Honeywell Process Solutions

WARRANTY/REMEDY

Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Contact your local sales office for warranty information. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace without charge those items it finds defective. The foregoing is Buyer's sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose. Specifications may change without notice. The information we supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility for its use.

While we provide application assistance personally, through our literature and the Honeywell web site, it is up to the customer to determine the suitability of the product in the application.

Notices and Trademarks

Honeywell Process Solutions

Honeywell

2500 W. Union Hill Drive

Phoenix, Arizona 85027

UDA2182 is a U.S. registered trademark of Honeywell

Other brand or product names are trademarks of their respective owners.

ii UDA2182 Universal Dual Analyzer Product Manual January 2009

About This Document

Abstract

This document provides descriptions and procedures for the Installation, Configuration, Operation, and Troubleshooting of your UDA2182 Universal Dual Analyzer.

Contacts

World Wide Web

The following lists Honeywell’s World Wide Web sites that will be of interest to our customers.

Honeywell Organization WWW Address (URL)

Corporate http://www.honeywell.com Honeywell Field Solutions http://www.honeywell.com/ps Technical tips http://content.honeywell.com/ipc/faq

Telephone

Contact us by telephone at the numbers listed below.

United States and Canada Honeywell 1-800-423-9883 Tech. Support

Organization Phone Number

1-800-525-7439 Service

January 2009 UDA2182 Universal Dual Analyzer Product Manual iii

Symbol Definitions

The following table lists those symbols used in this document to denote certain conditions.

Symbol Definition

This CAUTION symbol on the equipment refers you to the Product Manual for additional information. This symbol appears next to required information in the manual.

WARNING PERSONAL INJURY: Risk of electrical shock. This symbol warns you of a potential

shock hazard where HAZARDOUS LIVE voltages greater than 30 Vrms, 42.4 Vpeak, or 60 VDC may be accessible. Failure to comply with these instructions could result in death or serious injury.

ATTENTION, Electrostatic Discharge (ESD) hazards. Observe precautions for handling electrostatic sensitive devices

Protective Earth (PE) terminal. Provided for connection of the protective earth (green or green/yellow) supply system conductor.

Functional earth terminal. Used for non-safety purposes such as noise immunity improvement. NOTE: This connection shall be bonded to protective earth at the source of supply in accordance with national local electrical code requirements.

Earth Ground. Functional earth connection. NOTE: This connection shall be bonded to Protective earth at the source of supply in accordance with national and local electrical code requirements.

Chassis Ground. Identifies a connection to the chassis or frame of the equipment shall be bonded to Protective Earth at the source of supply in accordance with national and local electrical code requirements.

iv UDA2182 Universal Dual Analyzer Product Manual January 2009

Contents

1 INTRODUCTION ...................................................................................................1

1.1 Overview.........................................................................................................................................1

1.2 Features...........................................................................................................................................3

2 SPECIFICATIONS.................................................................................................5

2.1 Specifications..................................................................................................................................5

2.2 CE Conformity (Europe).................................................................................................................7

3 UNPACKING, PREPARATION, AND MOUNTING...............................................9

3.1 Overview.........................................................................................................................................9

3.2 Unpacking and Preparing..............................................................................................................10

3.3 Mounting.......................................................................................................................................10

4 POWER WIRING.................................................................................................15

4.1 Overview.......................................................................................................................................15

4.2 General Wiring Practices..............................................................................................................16

4.3 Power Wiring Considerations.......................................................................................................17

4.4 Installing Power Wiring................................................................................................................17

5 OPERATING THE ANALYZER...........................................................................20

5.1 Overview.......................................................................................................................................20

5.2 Analyzer Overview.......................................................................................................................21

5.3 Key Navigation.............................................................................................................................22

5.4 Displays Overview........................................................................................................................23

5.5 Input Displays...............................................................................................................................25

5.6 PID Displays.................................................................................................................................26

5.7 Auto Cycle Displays .....................................................................................................................28

5.7.1 Overview............................................................................................................................ 28

5.7.2 Access to Auto Cycle Displays..........................................................................................28

5.7.3 How it works......................................................................................................................29

5.7.4 Displays..............................................................................................................................29

5.7.5 Hold Active........................................................................................................................30

5.7.6 Probe Transit......................................................................................................................30

5.7.7 Cycle Start Src ...................................................................................................................30

5.7.8 Cycle Interval.....................................................................................................................30

5.7.9 Rinse Cycle Cnt .................................................................................................................30

5.7.10 Rinse Mins......................................................................................................................30

5.7.11 Resume Dly Mins...........................................................................................................30

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5.7.12 Manual Starting/Stopping the Auto Cycle .....................................................................31

5.7.13 Auto Cycle Fail ..............................................................................................................32

5.7.14 Conditional Sequencer Steps..........................................................................................32

5.8 Pharma Display............................................................................................................................. 33

5.8.1 Overview............................................................................................................................ 33

5.8.2 How it works......................................................................................................................33

5.8.3 Access to Pharma Display..................................................................................................34

5.8.4 Displays..............................................................................................................................34

5.8.5 Pharma Warning and Fail Signal .......................................................................................36

5.9 Cation Calc Display......................................................................................................................37

5.9.1 Overview............................................................................................................................ 37

5.9.2 How it works......................................................................................................................37

5.9.3 pH Calculation from Specific and Cation Conductivity Setup..........................................38

5.9.4 Calibration..........................................................................................................................39

5.9.5 CO2 by Degassed Conductivity..........................................................................................39

5.9.6 Access to Cation Display...................................................................................................39

5.9.7 Troubleshooting.................................................................................................................40

5.10 Status Display............................................................................................................................41

5.11 Event History.............................................................................................................................46

5.12 Process Instrument Explorer Software......................................................................................48

5.13 Modbus Communications..........................................................................................................50

6 CONFIGURATION...............................................................................................51

6.1 Overview.......................................................................................................................................51

6.2 UDA2182 Block Diagram ............................................................................................................52

6.3 Main Setup Menu..........................................................................................................................53

6.4 Basic Configuration Procedure.....................................................................................................55

6.4.1 General Rules for Editing...................................................................................................55

6.5 Analog and Digital Signal Sources...............................................................................................58

6.6 Inputs Configuration.....................................................................................................................63

6.7 Outputs Configuration ..................................................................................................................74

6.8 Relays Configuration....................................................................................................................76

6.9 Alarms Configuration ...................................................................................................................81

6.10 Monitors Configuration.............................................................................................................83

6.11 Math Configuration...................................................................................................................85

6.12 Logic Configuration..................................................................................................................87

6.13 Auxiliary Configuration............................................................................................................89

6.14 PID Control Configuration........................................................................................................92

6.15 Auto Cycling Configuration....................................................................................................100

6.15.1 Overview ......................................................................................................................100

6.15.2 Accessing Auto Cycle Menu........................................................................................100

6.15.3 Auto Cycling Configuration.........................................................................................101

6.15.4 pH Auto Cycling Configuration Example....................................................................103

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6.16 Variables Configuration..........................................................................................................105

6.17 Communication Configuration................................................................................................106

6.18 Maintenance Configuration.....................................................................................................108

7 INPUTS AND OUTPUTS WIRING.....................................................................114

7.1 Overview.....................................................................................................................................114

7.2 General Wiring Practices............................................................................................................115

7.3 Inputs and Outputs......................................................................................................................117

7.4 Direct pH/ORP Input Wiring Diagrams......................................................................................120

7.5 pH Input from External Preamplifier/Cap Adapter Wiring Diagrams........................................126

7.6 Conductivity................................................................................................................................130

7.7 Dissolved Oxygen.......................................................................................................................131

7.8 Communications Card.................................................................................................................133

7.9 Outputs........................................................................................................................................134

7.10 Option Card.............................................................................................................................135

8 INPUT CALIBRATION.......................................................................................136

8.1 Overview.....................................................................................................................................136

8.2 Calibration Menu........................................................................................................................137

8.3 pH/ORP and Conductivity Overview .........................................................................................138

8.4 Recommendations for Successful Measurement and Calibration...............................................139

8.5 pH Calibration.............................................................................................................................140

8.5.1 Introduction......................................................................................................................140

8.5.2 Calibrating pH Electrodes Using Automatic Buffer recognition.....................................141

8.5.3 Buffering Method of Calibrating pH Electrodes..............................................................145

8.5.4 Sample Method of Calibrating pH Electrodes ................................................................. 148

8.5.5 Viewing and resetting pH Offset and (Standardization) pH Slope..................................150

8.6 ORP Calibration..........................................................................................................................151

8.6.1 Introduction......................................................................................................................151

8.6.2 ORP Calibration Using Reference Solution.....................................................................151

8.6.3 ORP Calibration Using Voltage Input .............................................................................154

8.6.4 Viewing and Resetting ORP Offset .................................................................................156

8.7 Conductivity Calibration.............................................................................................................157

8.7.1 Introduction......................................................................................................................157

8.7.2 Entering the Cal Factor for each cell................................................................................157

8.7.3 Determining and Entering the TDS Conversion Factor...................................................157

8.7.4 Determining TDS conversion factor................................................................................158

8.7.5 Performing Calibration Trim............................................................................................159

8.7.6 Resetting Calibration Trim...............................................................................................162

8.7.7 Cation pH Calibration......................................................................................................163

8.7.8 Resetting pH Offset..........................................................................................................165

8.8 Dissolved Oxygen Calibration....................................................................................................166

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9 OUTPUTS CALIBRATION................................................................................178

9.1 Overview.....................................................................................................................................178

9.2 Output Calibration ......................................................................................................................179

10 TEMPERATURE INPUT CALIBRATION ..........................................................185

10.1 Overview.................................................................................................................................185

10.2 Temperature Input Calibration................................................................................................186

11 CALIBRATION HISTORY .................................................................................189

11.1 Overview.................................................................................................................................189

11.2 Clear Calibration History ........................................................................................................190

12 DIAGNOSTICS AND MESSAGES....................................................................191

12.1 Overview.................................................................................................................................191

12.2 System Status Messages..........................................................................................................192

12.3 Calibration Diagnostics...........................................................................................................193

12.4 Auto Cycle Fail Messages.......................................................................................................194

12.5 Pharma Fail Messages.............................................................................................................195

13 ETHERNET AND COMMUNICATIONS ............................................................196

13.1 Overview.................................................................................................................................196

14 ACCESSORIES AND REPLACEMENT PARTS LIST......................................197

14.1 Overview.................................................................................................................................197

14.2 Part Numbers...........................................................................................................................198

15 APPENDICES....................................................................................................199

15.1 Table of Contents ....................................................................................................................199

15.2 Appendix A – Entering Values for Lead Resistance Compensation.......................................200

15.3 Appendix B – Entering Values for Lead Resistance Compensation [Titanium Cells]............202

15.4 Appendix C - Cyanide Waste Treatment.................................................................................204

15.5 Appendix D – Chrome Waste Treatment................................................................................208

15.6 Appendix E – Two-cell Applications......................................................................................212

15.7 Appendix F – Using a Precision Check Resistor (For Conductivity) ....................................216

15.8 Appendix G – Noise Testing, Dissolved Oxygen Application................................................218

15.9 Appendix H – DO Probe and Analyzer Tests .........................................................................219

15.10 Appendix I – Parameters Affecting Dissolved Oxygen Measurement................................222

15.11 Appendix J – Discussion on Chemical Interferences on Measured DO Currents ...............223

15.12 Appendix K – Percent Saturation Readout..........................................................................225

viii UDA2182 Universal Dual Analyzer Product Manual January 2009

15.13 Appendix L – Leak Detection in PPB Applications............................................................226

15.14 Appendix M – Procedure for Low Level ppb Dissolved Oxygen Testing ..........................227

15.15 Appendix N – Sample Tap Electrode Mounting Recommendations...................................229

15.16 Appendix O – Auto Clean and Auto Cal Examples ............................................................231

15.17 Appendix P – AutoClean and AutoCal Theory and Piping.................................................234

15.17.1 AutoCal Sequence and Piping......................................................................................235

INDEX..........................................................................................................................239

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Tables

Table 3-1 Procedure for Unpacking and Preparing the UDA2182 ______________________________ 10 Table 3-2 Panel Mounting Procedure ____________________________________________________ 11 Table 4-1 Procedure for installing AC Power Wiring________________________________________ 17 Table 5-1 Function of Keys____________________________________________________________ 22 Table 5-2 Display Details Functions_____________________________________________________ 24 Table 5-3 Changing PID Parameters on the Display_________________________________________ 27 Table 5-4 Manually Starting/Stopping the Auto Cycle_______________________________________ 31 Table 5-5 Conditional Sequencer Steps for Auto Cycle ______________________________________ 32 Table 5-6 Selecting the Pharma Test on Display ___________________________________________ 35 Table 5-7 Status Display Details________________________________________________________ 41 Table 6-1 Basic Configuration Procedure_________________________________________________ 56 Table 6-2 Signal Sources______________________________________________________________ 58 Table 6-3 Analog Signal Sources _______________________________________________________ 59 Table 6-4 Digital Signal Sources________________________________________________________ 60 Table 6-5 Input Configuration__________________________________________________________ 63 Table 6-6 Outputs Configuration________________________________________________________ 74 Table 6-7 Relays Configuration ________________________________________________________ 77 Table 6-8 Alarms Configuration ________________________________________________________ 82 Table 6-9 Monitors Configuration_______________________________________________________ 83 Table 6-10 Math Configuration_________________________________________________________ 86 Table 6-11 Logic Configuration ________________________________________________________ 88 Table 6-12 Auxiliary Configuration _____________________________________________________ 90 Table 6-13 PID Configuration __________________________________________________________ 94 Table 6-14 PID Tuning _______________________________________________________________ 97 Table 6-15 PID Alarms _______________________________________________________________ 98 Table 6-16 Auto Cycling Configuration _________________________________________________ 101 Table 6-17 Example Auto Cycling Configuration for pH____________________________________ 103 Table 6-18 Variables Configuration ____________________________________________________ 105 Table 6-19 Communication Configuration _______________________________________________ 106 Table 6-20 Maintenance Configuration__________________________________________________ 108 Table 7-1 Recommended Maximum Wire Size ___________________________________________ 116 Table 7-2 Procedure for installing Input and Output wiring__________________________________ 119 Table 8-1 Standard pH Buffer Values___________________________________________________ 142 Table 8-2 Calibrating pH Electrodes Using Automatic Buffer Recognition______________________ 143 Table 8-3 Procedure for Buffering Method of Calibrating pH Electrodes _______________________ 146 Table 8-4 Procedure for Sample Method of Calibrating pH Electrodes _________________________ 148 Table 8-5 Oxidation-Reduction Potential of Reference Solutions at Specified Temperature________ 152 Table 8-6 Procedure for Calibrating ORP System Using a Reference Solution ___________________ 152 Table 8-7 Procedure for Calibrating ORP Analyzer Using Voltage Input _______________________ 154 Table 8-8 Conductivity of Potassium Chloride Solutions at 25 °C_____________________________ 160 Table 8-9 Procedure for Performing Calibration Trim Using a Reference Solution________________ 160 Table 8-10 Procedure for Sample Method of Calibrating Cation pH ___________________________ 163 Table 8-11 Calibrating a Dissolved Oxygen Probe Using Air Calibration Method ________________ 167 Table 8-12 Calibrating a Dissolved Oxygen Probe Using Sample Calibration Method_____________ 169 Table 8-13 Calibrating the Integral Pressure Sensor________________________________________ 171 Table 8-14 Running a Probe Bias Scan__________________________________________________ 174 Table 9-1 Procedure for Calibrating Analyzer Outputs______________________________________ 181 Table 10-1 Procedure for Calibrating the Temperature Inputs ________________________________ 186

x UDA2182 Universal Dual Analyzer Product Manual January 2009

Table 11-1 Cal History items _________________________________________________________ 189 Table 12-1 Status Messages __________________________________________________________ 192 Table 12-2 Probe Calibration Diagnostics________________________________________________ 193 Table 12-3 Auto Cycle Fail Messages___________________________________________________ 194 Table 12-4 Pharma Fail Messages______________________________________________________ 195 Table 14-1 Part Numbers_____________________________________________________________ 198 Table 15-1 Data for Concentration Range Measurements ___________________________________ 217 Table 15-2 Dissolved Oxygen Solubility vs. Temperature ___________________________________ 225

Figures

Figure 3-1 Panel Mounting Dimensions (not to scale) _______________________________________ 11 Figure 3-2 Rear Panel Support Plate Dimensions___________________________________________ 12 Figure 3-3 Pipe Mounting Dimensions (not to scale) ________________________________________ 13 Figure 3-4 Wall Mounting Dimensions (not to scale)________________________________________ 14 Figure 4-1 Power Wiring______________________________________________________________ 19 Figure 5-1 UDA2182 Operator Interface (all display items shown)_____________________________ 21 Figure 5-2 Example – Two Input Display_________________________________________________ 25 Figure 5-3 PID Loop 1 Edit Display screen example ________________________________________ 26 Figure 5-4 Auto Cycle Display screen example ____________________________________________ 28 Figure 5-5 Pharma Display screen example _______________________________________________ 34 Figure 5-6 UDA for Cation and Degassed CO2_____________________________________________ 37 Figure 5-7 Cation Display screen example for pH calculations ________________________________ 39 Figure 5-8 Status Display screen example ________________________________________________ 41 Figure 5-9 Event History Display screen example __________________________________________ 46 Figure 5-10 Alarm Event Display screen example (Read Only)________________________________ 46 Figure 5-11 Screen capture of Process Instrument Explorer running on a Pocket PC_______________ 48 Figure 6-1 UDA2182 Block Diagram____________________________________________________ 52 Figure 7-1 Wiring Terminals and board Location__________________________________________ 118 Figure 7-2 Terminal Designations for Durafet III Electrode__________________________________ 120 Figure 7-3 Terminal Designations for Durafet II Electrode __________________________________ 121 Figure 7-4 Terminal Designations for Meredian II Electrode_________________________________ 122 Figure 7-5 Terminal Designations for Meredian II Electrode with Quick Disconnect______________ 122 Figure 7-6 Terminal Designations for ORP ______________________________________________ 123 Figure 7-7 Terminal Designations for Direct pH/ORP with Quick Disconnect Option_____________ 123 Figure 7-8 Terminal Designations for HPW7000 System____________________________________ 124 Figure 7-9 Terminal Designations for HB Series pH or ORP_________________________________ 125 Figure 7-10 Terminal Designations for Meredian Electrode with External Preamplifier____________ 126 Figure 7-11 Terminal Designations for Durafet II Electrode with External Preamplifier____________ 127 Figure 7-12 Terminal Designations for Durafet II Electrode with Cap Adapter___________________ 128 Figure 7-13 Terminal Designations for Durafet III Electrode with Cap Adapter __________________ 129 Figure 7-14 Terminal Designations for Conductivity with Integral Cable _______________________ 130 Figure 7-15 Terminal Designations for Conductivity Cells with Quick Disconnect _______________ 130 Figure 7-16 Terminal Designations for Dissolved Oxygen with Integral Cable___________________ 131 Figure 7-17 Terminal Designations for Dissolved Oxygen with Quick Disconnect Option _________ 132 Figure 7-18 Terminal Designations for Communications Card _______________________________ 133 Figure 7-19 Terminal Designations for Power, Analog Output, and Relay Output ________________ 134 Figure 7-20 Terminal Designations for Option Board ______________________________________ 135 Figure 8-1 Resetting pH Offset and pH Slope_____________________________________________ 150

3/08 UDA2182 Universal Dual Analyzer Product Manual xi

Figure 8-2 Resetting ORP Offset ______________________________________________________ 156 Figure 8-3 Resetting Calibration Trim __________________________________________________ 162 Figure 8-4 Resetting pH Offset ________________________________________________________ 165 Figure 8-5 Display of Probe Bias Test Done in Air ________________________________________ 173 Figure 8-6 Resetting Pressure Offset or Bias Volts_________________________________________ 177 Figure 9-1 Resetting Output 1 Offsets (example) __________________________________________ 184 Figure 10-1 Resetting temperature offset ________________________________________________ 188 Figure 15-1 Example of a Conductivity Loop_____________________________________________ 200 Figure 15-2 Example of a Conductivity Loop_____________________________________________ 202 Figure 15-3 Cyanide Treatment System _________________________________________________ 204 Figure 15-4 First Stage Cyanide Oxidation - Typical Titration Curve __________________________ 205 Figure 15-5 Chrome Treatment System _________________________________________________ 208 Figure 15-6 Chrome Reduction - Typical Titration Curve ___________________________________ 209 Figure 15-7 Suggested ppb Dissolved Oxygen Test Set-up __________________________________ 228 Figure 15-8 Typical Probe Installation __________________________________________________ 229 Figure 15-9 Auto Clean Setup_________________________________________________________ 232 Figure 15-10 Auto Cal Setup__________________________________________________________ 233 Figure 15-11 Automatic Electrode Wash Setup __________________________________________ 235 Figure 15-12 Rinse and One-Point Calibration____________________________________________ 236 Figure 15-13 Two-Point AutoCal Operation______________________________________________ 237

xii UDA2182 Universal Dual Analyzer Product Manual January 2009

Introduction

1 Introduction

1.1 Overview

Multi-function instrument

The UDA2182 Universal Dual Analyzer is the next level of dual channel analyzers providing unprecedented versatility and flexibility. The UDA2182 can accept single or dual inputs from Honeywell Direct pH, pH from preamp, ORP (Oxidation Reduction Potential), Contacting Conductivity and Dissolved Oxygen sensors. Measurements for Dual channel units can be arranged in any combination of measurement.

User interface

“Process Information at a Glance” is a unique feature of the UDA2182 graphical backlit LCD.

Two PV values with corresponding UOM (unit of measure), temperature, alarm state, scales, and limits, tagging, and status messages can be displayed simultaneously.

Ten dedicated keys provide direct access to Setup configuration menus and sub-menus and Calibration.

Easy to configure

Menu-driven configuration of the UDA2182 is intuitive, fast and easy. A Setup menu is provided for every configuration task. You will be permitted to configure only those parameters relevant to your application and supported by the Analyzer model you purchased.

In fact, Setup configuration screens will contain only prompts and menu choices that apply to your application.

Multi-language prompts guide the operator step-by-step through the configuration process assuring quick and accurate entry of all configurable parameters. Nine languages are available via configuration: English, French, German, Spanish, Italian, Russian, Turkish, Polish and Czech.

Inputs

Analytical measurements of Direct pH, pH from preamp, ORP, Conductivity and Dissolved Oxygen (ppm or ppb) can all be done in one analyzer. The unit can be used as a single input or dual input instrument – you decide what measurements are included. The input boards are factory calibrated and easily replaced. Addition of additional relays or an analog output is done with a single board. The “Mix –n- Match” design reduces inventory and increases flexibility. You can purchase a basic unit and then add input and output boards as needed.

January 2009 UDA2182 Universal Dual Analyzer Product Manual 1

Introduction

Outputs

Two standard Analog outputs 0 –20 or 4–20 mAdc, 750 ohms maximum, isolated from inputs, ground, and each other, and independently assignable to any parameters and ranges Proportional to user-set output range(s) of selected parameter(s).

One optional Analog output 0 –20 or 4–20 mAdc, 750 ohms maximum, isolated from inputs, ground, and each other, and independently assignable to any parameters and ranges.

Relays

Two 4A SPDT alarm/control relays are standard; with an additional two 4A relays available as an option.

Infrared Communications

The infrared connection provides a non-intrusive wireless connection with the instrument and maintains its weather tight integrity when combined with the optional PIE (Process Instrument Explorer).

No need to get access to the back of the analyzer to communicate with the instrument, no need to take your screw driver to wire the communication cable, no wiring mistake possible. You can now duplicate an instrument’s configuration, upload or download a new configuration in a matter of seconds, just by pointing your Pocket PC in the direction of the instrument.

Communications Card (Optional)

The Communication card provides one Serial Port and one Ethernet Port.

Serial port provides

RS422/RS485 multi-drop Modbus RTU protocol to read signals and read/write variables

Ethernet port provides:

Multi-language web pages to monitor readings, alarms, statuses, events Multi-language web pages to setup Ethernet port settings Multi-language email to send alarm status changes Modbus TCP protocol to read signals and read/write variables

Both ports can communicate to a PIE tool

2 UDA2182 Universal Dual Analyzer Product Manual January 2009

Introduction

1.2 Features

Standard and solution temperature compensation

Measured pH temperature is compensated in one of two ways. Electrode temperature sensitivity is automatically compensated to display the correct pH value at temperature. In addition, displayed pH can be optionally normalized to a solution temperature of 25°C as determined by the current Solution Temperature Coefficient, which is expressed in units of pH/°C with precision to the hundredths decimal place. The parameter “Solu Temp Coeff” allows the selection of Pure Water, Ammonia, Phosphate, Morpholine, and Custom or None (User Entry).

Measured Conductivity and Resistivity can optionally be temperature compensated to 25°C for a specific solution type. TDS and concentration are always measured based on a specific solution type. The cell constant and measurement type determines which solution types are available for selection.

Dissolved Oxygen accurately measures the concentration of dissolved oxygen in water. The Analyzer energizes the probe and receives dissolved oxygen and temperature signals. Optional salinity compensation is provided. The Analyzer provides for Air or Sample calibration with ambient temperature and atmospheric pressure compensation.

Calculated pH

High purity water pH can be calculated from Specific and Cation conductivities to be used as a check on in-line high purity water pH measurements.

Automatic buffer recognition

“Buffer Group” types NIST/USP, USA, or Europe determines the set of standard pH buffer values to be used for Zero and Slope calibration by automatic buffer recognition. Each of the available Buffer Groups is a set of 5 or 6 pH buffer standards.

Solution Temperature Compensation

For high purity water measurement you can select pre-set compensations or configure custom values.

USP26 Alarm Capabilities

Relays can be configured to alarm on conductivity values as determined by the USP26 standards.

Computed Variables

The availability of calculated variables in the list of available sources for alarms, math and control and for status display is determined by similarity of units of measure between the two input boards. For example with Dual Conductivity, %Rejection/Passage, Difference, or Ratio can be displayed and assigned to the outputs or alarms. CO2 concentration in ppm can be calculated from de-gassed conductivity measurement.

January 2009 UDA2182 Universal Dual Analyzer Product Manual 3

Introduction

Password protection

Keyboard security protects configuration and calibration data. A password (up to four digits) can be configured. If the security feature is enabled, the password will be required to access configuration and calibration software functions.

Auto Clean/Auto Cal

Built-in real time clock is used to set-up versatile cycles that can be used to initiate automatic sensor cleaning and then calibration.

Diagnostic/Failsafe Outputs

Continuous diagnostic routines detect failure modes, trigger a failsafe output value and identify the failure to minimize troubleshooting time. The UDA2182 Analyzer performs extensive self-diagnostics as a background task during normal operation. If a problem is detected, a message is displayed on the Message stripe to alert the operator. In addition, the operator can initiate keypad and display tests using Maintenance Menu functions.

High Noise Immunity

The analyzer is designed to provide reliable, error-free performance in industrial environments that often affect highly noise-sensitive digital equipment.

Watertight corrosion-resistant case

CSA Type 4X (NEMA 4X) rated enclosure permits use in applications where it may be subjected to moisture, dust, or hose-down conditions. The UDA2182 is designed for panel, pipe or wall mounting.

4 UDA2182 Universal Dual Analyzer Product Manual January 2009

Specifications

2 Specifications

2.1 Specifications

UDA2182 Universal Dual Analyzer

Display Graphical LCD with white LED Backlight

Viewing Area: 66.8 mm (W) X 35.5 mm (H) Dot Pixels: 128 (W) X 64 (H)

Display Ranges pH:

Keypad 10 Button Membrane Switch w/Directional Functionality

Case Material GE Valox® 357 (un-reinforced thermoplastic polyester) Performances (Under

reference operating conditions)

Operating Conditions Ambient Temperature

Standard Analog Output Two 0-20 mAdc or 4-20 mAdc, 750 ohms max., isolated from inputs, ground, and each other,

Optional Analog Output One 0-20 mAdc or 4-20 mAdc, 750 ohms max., isolated from inputs, ground, and each other.

0-14 pH Temperature: -10 to 110°C (14 to 230°F)

ORP:

-1600 to +1600 mV

Conductivity:

0.01 Cell: 0-2 uS/cm displayable to 200 uS/cm; 0-0.2 mS/cm; 0-2,000 ppb TDS; 0-200 ppm TDS

0.1 Cell: 0-20 uS/cm displayable to 2000 uS/cm; 0-2 mS/cm, 0-2,000 ppb TDS; 0-2,000 ppm TDS,

1.0 Cell: 0-200 uS/cm displayable to 20,000 uS/cm; 0-20 mS/cm; 0-200 ppm TDS; 0-20 ppt TDS

10 Cell: 0-2,000 uS/cm displayable to 99999 uS/cm; 0-200 mS/cm; 0-2,000 ppm TDS; 0-200 ppt TDS 25 Cell: 0-20,000 uS/cm displayable to 99999 uS/cm; 0-500 mS/cm; 0-10% Concentration displayable to 20%

50 Cell: 0-20,000 uS/cm displayable to 99999 uS/cm; 0-1,000 mS/cm; 0-20% Concentration

Temperature: 0 to + 140°C (32 to 284°F)

Dissolved Oxygen:

0 - 20 ppm 0 –200 ppb, displayable to 20000 ppb 0 – 100% saturation, displayable to 200% saturation Temperature: 2 – 60°C (35.6 – 104°F), must not freeze

UV/Solvent/Abrasion Resistant

Accuracy: 0.5% of reading Output Accuracy: +/- 0.01 mA

Drift: Negligible Repeatability: 0.05% Temperature Accuracy:

pH and Conductivity Thermistor: +/- 0.1°C from –10 to 100° C, +/- 1.0° C from 101° to 140° C pH 1000 ohm RTD: +/- 0.4° C D.O. Thermistor: +/- 0.1° C from 0 to 60° C Reference Operating Conditions: 25 +/- 1° C; 10-40% RH; 120 or 240 Vac

Operating: 0 to 60°C (32 to 140°F) Storage: -30 to 70°C (-22 to 158°F)

RH: 5 to 90% max. Non-condensing up to 40°C (104°F). For higher temperatures the RH specification is derated to maintain constant moisture content

Vibration:

5-15 Hz disp 8 mm pk to pk 15-200 Hz accel 2 G

Independently field-assignable to any parameters and ranges. Proportional to user-set output range(s) of selected parameter(s),

Independently field-assignable to any parameters and ranges

January 2009 UDA2182 Universal Dual Analyzer Product Manual 5

Specifications

UDA2182 Universal Dual Analyzer

Control Loop/Outputs Control Loops: 2 standard (one for each PV); current, pulse frequency, or time proportional

Control Loop Types: PID (optional), Duplex (optional), On/Off (standard) Auto-tuning: Accutune II, fuzzy logic overshoot suppression, applicable to both PID loops

Standard Alarm/ Control Relays

Optional Additional Alarm/Control Relays

Alarm/Control Settings Alarm/on-off control delay: 0-100 seconds.

Remote Preamplifier Input Option

pH Temperature Compensation

Calculated pH from Differential Conductivity

Auto Buffer Recognition (pH)

Conductivity Compensations

Dissolved Oxygen Measurement

Auto Clean/ Auto Cal Function

Event History Screen Event history screen stores 256 events with a description of the event and a Date/time stamp. Calibration History Screen Calibration history screen stores information on 128 calibration events with a date/time stamp. Power Requirements 90 -264 Vac, 47-63 Hz, 15 VA. Memory retained by E2PROM when power is off. Wireless Interface

RS422/RS485 Modbus RTU Slave Communications Interface (Optional)

Two SPDT (Form “C”) Relays Resistive Load Rating: 4A, 120/240 Vac Two SPDT (Form “C”) Relays

Resistive Load Rating: 4A, 120/240 Vac

Alarm/on-off control deadbands: individually set, from 1 count to full scale for pH, ORP, and

temperature.

On/off cycle period: 0 to 1000 seconds. On/off percent “on” time: 0 to 100%, 1% resolution. Set point and proportional band limit ranges: ±19.99 pH, ±1999 mV, -10 to 130°C, 1 count resolution. DAT cycle period: 1 to 1999 seconds. PFT maximum frequency: 1 to 200 pulses/minute. PFT pulse width: 50 ms, compatible with electronic pulse-type metering pumps.

Optional input card to accept input signal from Honeywell digital preamplifiers: Meridian II – 31075707 and 31022283 Durafet – 31079288 and Cap Adapter cables

Conventional compensation for changing electrode output (Nernst response), plus selectable solution temperature compensation for high-purity water.

User selectable when unit has two Conductivity inputs. Used when ammonia or amine is the water treatment chemical.

User Selectable Available Buffer Series: NIST/USP, US, and Euro NaCl, HCl, H

Max flowrate (probe): 950 ml/min with flow chamber; no dependence on stirring or flowrate Atmospheric pressure: 500-800 mm Hg with internal sensor, for calibration

Calibration with either Air or Sample Real time clock is used to set-up cycles to initiate a cleaning and calibration sequence. Cycle Set-up is

user configurable.

Type: Infrared (IR) Length of Link: 0 –1 M, 0 –15° Offset Baud Rate: 9600 Data Format: Modbus Protocol Baud Rate: 2400, 4800, 9600, 19200, 38400, 57600, or 115200 selectable Data Format:: IEEE floating point and 32-bit integer. Word swap configurable. Length of Link:

2000 ft (600 m) max. with Belden 9271 Twinax Cable and 120 ohm termination resistors 4000 ft (1200 m) max. with Belden 8227 Twinax Cable and 100 ohm termination resistors

Link Characteristics: Two-wire (half-duplex), multi-drop Modbus RTU protocol, 15 drops maximum or up to 31 drops for shorter link length.

Modbus RTU slave: Provides monitoring of inputs outputs, statuses, alarms, and variables. Provides writing of variables for remotely modifying parameter settings.

, PO4, NaOH, NH3, C4H9C, Pure Water, Custom (User Selectable)

2SO4

6 UDA2182 Universal Dual Analyzer Product Manual January 2009

Specifications

UDA2182 Universal Dual Analyzer

Ethernet TCP/IP Communications Interface (Optional)

Safety Compliance UL/CSA General Purpose

CE Compliance CE Conformity (Europe): CE Mark on all models signifies compliance to EMC Directive 84/336/EEC

Case Dimensions 156 mm X 156 mm X 150 mm (6.14” X 6.14” X 5.91”)

Enclosure Rating CSA Type 4X (NEMA 4X) rated enclosure

Installation Ratings Installation Category (Overvoltage Category): Category II

Weight Approx 3 lbs (6.6kg) Mounting Panel mounting-hardware supplied.

Type: 10 or 100 BaseT; auto-speed and auto-polarity sensing Length of Link: 330 ft. (100 m) maximum. Use Shielded twisted-pair, Category 5 (STP CAT5) Ethernet

cable.

Link Characteristics: Four-wire plus shield, single drop, five hops maximum IP Address: IP Address is 192.168.1.254 as shipped from the factory Recommended network configuration: Use Switch rather than Hub in order to maximize UDA Ethernet

performance

Configuration: Ethernet parameters are configured via the front-panel or web pages. Modbus TCP/IP: Five simultaneous socket connections provide monitoring of inputs outputs, statuses,

alarms, and variables. Provides writing of variables for remotely modifying parameter settings.

Modbus TCP/IP Data Format: IEEE floating point and 32-bit integer. Word swap configurable. Web server: multiple client support Multi-language Web pages: monitoring inputs, outputs, statuses, alarms, and events Multi-language Email: Alarm notification to eight email addresses. These must be configured using

web pages signed in as the administrator. DHCP: ( Dynamic Host Configuration Protocol) selectable via web page or front-panel

FM/CSA Approval for Class I, Div 2; Groups A, B, C and D. T4, T

and LVD Directive 73/23/EEC.

EMC Classification: Group 1, Class A, ISM Equipment Method of Assessment: Technical File (EN61010-1; EN 61326) Declaration of Conformity: 51453667

Panel cutout: 138.5 mm X 138.5 mm (5.45” X 5.45”) Panel thickness: 1.52 mm (0.06”) min, 9.5 mm (0.38”) max

FM Class 1, Div 2

Pollution Degree: 2 Altitude: 2000 m

Optional Wall and 1” to 2” pipe mounting. Select option appropriate in Model Number.

=60°C

a

2.2 CE Conformity (Europe)

This product is in conformity with the protection requirements of the following European Council Directives: 73/23/EEC, the Low Voltage Directive, and 89/336/EEC, the EMC Directive. Conformity of this product with any other “CE Mark” Directive(s) shall not be assumed.

Product Classification: Class I: Permanently connected, panel-mounted Industrial Control Equipment with protective earthing (grounding) (EN61010-1).

Enclosure Rating: The front panel of the analyzer is rated at NEMA4X when properly installed.

Installation Category (Overvoltage Category): Category II (EN61010-1) Pollution Degree: Pollution Degree 2: Normally non-conductive pollution with

occasional conductivity caused by condensation. (Ref. IEC 664-1) EMC Classification: Group 1, Class A, ISM Equipment (EN61326, emissions), Industrial

Equipment (EN61326, immunity) Method of EMC Assessment: Technical File (TF)

January 2009 UDA2182 Universal Dual Analyzer Product Manual 7

Specifications

ATTENTION

The emission limits of EN61326 are designed to provide reasonable protection against harmful interference when this equipment is operated in an industrial environment. Operation of this equipment in a residential area may cause harmful interference. This equipment generates, uses, and can radiate radio frequency energy and may cause interference to radio and television reception when the equipment is used closer than 30 meters (98 feet) to the antenna (e). In special cases, when highly susceptible apparatus is used in close proximity, you may have to employ additional mitigating measures to further reduce the electromagnetic emissions of this equipment.

WARNING

If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.

8 UDA2182 Universal Dual Analyzer Product Manual January 2009

Unpacking

3 Unpacking, Preparation, and Mounting

3.1 Overview

Introduction

This section contains instructions for unpacking, preparing, and mounting the Analyzer. Instructions for wiring are provided in Section 4 (power wiring) and Section 7 (input wiring). Software configuration is described in Section 6.

The UDA2182 Analyzer can be panel, wall, or pipe mounted. Each unit has (4) 22.22mm [.87"] dia. holes on the bottom of the unit for lead wires and

conduit fittings. The user supplies the conduit fittings.

CAUTION

To avoid damage to the case when connecting to a rigid metallic conduit system, the conduit hub must be connected to the conduit before the hub is connected to the enclosure

ATTENTION

When installing the unit, you must select appropriate watertight fittings to insure watertight integrity.

What’s in this section?

The topics in this section are listed below.

3.1 Overview 9

3.2 Unpacking and Preparing 10

3.3 Mounting 10

Topic See Page

January 2009 UDA2182 Universal Dual Analyzer Product Manual 9

Unpacking

3.2 Unpacking and Preparing

Procedure

Table 3-1 Procedure for Unpacking and Preparing the UDA2182

Step Action

ATTENTION

For prolonged storage or for shipment, the instrument should be kept in its shipping container. Do not remove shipping clamps or covers. Store in a suitable environment only (see specifications in Section 2).

Carefully remove the instrument from the shipping container.

1

Compare the contents of the shipping container with the packing list.

2

• Notify the carrier and Honeywell immediately if there is equipment damage or shortage.

• Do not return goods without contacting Honeywell in advance.

Remove any shipping ties or packing material. Follow the instructions on any attached tags, and then

3

remove such tags. All UDA2182 Analyzers are calibrated and tested at the factory prior to shipment. Examine the model

4

number on the nameplate to verify that the instrument has the correct optional features. Select an installation location that meets the specifications in Section 2. The UDA2182 can be panel-

5

, wall-, or pipe-mounted (see Section 3.3).

ATTENTION

Pipe mounting is not recommended if the pipe is subject to severe vibration. Excessive vibration may affect system performance.

If extremely hot or cold objects are near the installation location, provide radiant heat shielding for the

6

instrument.

3.3 Mounting

Introduction

The Analyzer can be mounted on either a vertical or tilted panel or can be pipe or wall mounted (option) using the mounting kit supplied. Overall dimensions and panel cutout requirements for mounting the analyzer are shown in Figure 3-1. Pipe mounting is shown in Figure 3-3. Wall Mounting is shown in Figure 3-4.

For Sample Tap Electrode Mounting recommendations, See Section 15.15 – page 229. The analyzer’s mounting enclosure must be grounded according to CSA standard C22.2

No. 0.4 or Factory Mutual Class No. 3820 paragraph 6.1.5. Before mounting the analyzer, refer to the nameplate on the outside of the case and make

a note of the model number. It will help later when selecting the proper wiring configuration.

10 UDA2182 Universal Dual Analyzer Product Manual January 2009

Unpacking

Panel Mounting Dimensions

+1

138

-0

-0 +.04

+.04

[5.43]

-0

+1

138

-0

Panel Cutout

Customer will need to provide a rear panel support

Customer will need to provide a rear panel support plate to maintain NEMA4 protection if primary

plate to maintain NEMA4 protection if primary panel thickness is less that 2.3mm [0.09”] thick

panel thickness is less that 2.3mm [0.09”] thick

156

[6.14]

33.5

[1.32]

-0 +.04

+.04

[5.43]

-0

CUSTOMER PANEL

1.6[.06] to 6.35 MAX[0.25]

1.6[.06] to 6.35 MAX[0.25] 152

152

[5.98]

Figure 3-1 Panel Mounting Dimensions (not to scale)

Panel Mounting Procedure

Table 3-2 Panel Mounting Procedure

Step Action

Mark and cut out the analyzer hole in the panel according to the dimension information

1

in Figure 3-1. Orient the case properly and slide it through the panel hole from the front.

2

Customer will need to provide a rear panel support plate to maintain NEMA4 protection if primary panel thickness is less that 2.3mm [0.09”] thick – See Figure 3-2.

Remove the mounting kit from the shipping container and clamp the edges of the

3

cutout between the case flange and the supplied U-bracket that is fastened to the rear of the case using (2) M5 X 16mm long screws and (2) M5 lock washers supplied.

156

[6.14]

(4) 22.22[.87] holes for

(4) 22.22[.87] holes for lead wires and conduit fittings

lead wires and conduit fittings (conduit fittings supplied by user)

(conduit fittings supplied by user)

January 2009 UDA2182 Universal Dual Analyzer Product Manual 11

Unpacking

Rear Panel Support Plate Dimensions

Figure 3-2 Rear Panel Support Plate Dimensions

12 UDA2182 Universal Dual Analyzer Product Manual January 2009

Unpacking

Pipe Mounting

The analyzer can be mounted vertically or horizontally on a pipe. Use the bracket and hardware supplied in the mounting kit. Select 1 inch or 2 inch U-Bolts.

ATTENTION

Pipe mounting is not recommended if the pipe is subject to severe vibration. Excessive vibration may affect system performance.

M5 X 10mm long screw with M5 lock washer (2 places)

M5 X 10mm long screw with M5 lock washer (2 places) Note orientation of hole and slot in mounting bracket.

Note orientation of hole and slot in mounting bracket. Hole is to be in the upper position.

M8 Nut

M8 Nut M8 Lock Washer

M8 Lock Washer M8 Flat Washer

M8 Flat Washer

Hole is to be in the upper position.

195.1

195.1 [7.68]

[7.68]

Do not over

Do not over tighten fasteners

tighten fasteners

4.5Nm (40 Lb-in) of

4.5Nm (40 Lb-in) of torque max.

torque max.

188.1

188.1 [7.40]

[7.40]

188.1

188.1 [7.40]

[7.40]

97.5

[3.84]

77.4

[3.05]

1 or 2 inch Vertical Rear Pipe Mounting

97.5

[3.84]

78

[3.07]

78

[3.07]

1 or 2 inch Horizontal Rear Pipe Mounting

97.5

[3.84]

156

[6.14]

Figure 3-3 Pipe Mounting Dimensions (not to scale)

January 2009 UDA2182 Universal Dual Analyzer Product Manual 13

Unpacking

Wall Mounting Dimensions

The analyzer can be mounted on a wall. Use the bracket and hardware supplied in the mounting kit.

188.1

188.1 [7.40]

[7.40]

195.06

195.06 [7.680]

38.5

[1.51]

97.5

[3.84]

195.1

195.1 [7.68]

[7.68]

83.9

[3.30]

97.53

[3.840]

195.1

195.1 [7.68]

[7.68]

[7.680]

Left hand

Left hand Side View

Side View

77

[3.03]

Four slots in bracket for

6.0mm [1/4 “] dia mounting

6.0mm [1/4 “] dia mounting bolts supplied by customer

bolts supplied by customer

38.5

[1.52]

83.9

[3.30]

77

[3.03]

167.6

167.6 [6.60]

[6.60]

83.9

[3.30]

167.8

167.8 [6.61]

[6.61]

Front View

Mounting Bracket

Horizontal

Front View

Mounting Bracket

Vertical

Figure 3-4 Wall Mounting Dimensions (not to scale)

14 UDA2182 Universal Dual Analyzer Product Manual January 2009

Power Wiring

4 Power Wiring

4.1 Overview

Introduction

This section contains instructions for installing ac power wiring for the Analyzer, in preparation for performing configuration setup as described in Section 6.

We recommend that you wait to install input and output wiring (See Section 7) until after Configuration Setup. During configuration the software will determine for you, which relay to use for each feature.

What’s in this section?

The topics in this section are listed below.

Topic See Page

4.1 Overview 15

4.2 General Wiring Practices 16

4.3 Power Wiring Considerations 17

4.4 Installing Power Wiring 17

January 2009 UDA2182 Universal Dual Analyzer Product Manual 15

Power Wiring

4.2 General Wiring Practices

WARNING

Safety precaution

Qualified personnel should perform wiring only.

WARNING

A disconnect switch must be installed to break all current carrying conductors. Turn off power before working on conductors. Failure to observe this precaution may result in serious personal injury.

WARNING

An external disconnect switch is required for any hazardous voltage connections to the relay outputs.

Avoid damage to components

ATTENTION

This equipment contains devices that can be damaged by electrostatic discharge (ESD). As solid-state technology advances and as solid-state devices get smaller and smaller, they become more and more sensitive to ESD. The damage incurred may not cause the device to fail completely, but may cause early failure. Therefore, it is imperative that assemblies containing static sensitive devices be carried in conductive plastic bags. When adjusting or performing any work on such assemblies, grounded workstations and wrist straps must be used. If soldering irons are used, they must also be grounded.

A grounded workstation is any conductive or metallic surface connected to an earth ground, such as a water pipe, with a 1/2 to 1 megohm resistor in series with the ground connection. The purpose of the resistor is to current limit an electrostatic discharge and to prevent any shock hazard to the operator. The steps indicated above must be followed to prevent damage and/or degradation, which may be induced by ESD, to static sensitive devices.

Wiring for immunity compliance

In applications where either the power, input or output wiring are subject to electromagnetic disturbances, shielding techniques will be required. Grounded metal conduit with conductive conduit fittings is recommended.

Connect the AC mains through a fused disconnect switch.

Conform to code

Instrument wiring should conform to regulations of the National Electrical Code.

16 UDA2182 Universal Dual Analyzer Product Manual January 2009

Power Wiring

4.3 Power Wiring Considerations

Recommended wire size

Observe all applicable electrical codes when making power connections. Unless locally applicable codes dictate otherwise, use 14-gauge (2.081 mm including protective earth.

Power supply voltage and frequency within specs

The power supply voltage and frequency must be within the limits stated in the specifications in Section 2.

4.4 Installing Power Wiring

Procedure

WARNING

Turn power off at mains before installing AC Power Wiring. Do not remove boards with power ON.

WARNING

The ground terminal must be connected to a reliable earth ground for proper operation and to comply with OSHA and other safety codes. If metal conduit is used, connect a bonding wire between conduits. Do not rely upon the conductive coating of the instrument case to provide this connection. Failure to observe this precaution may result in serious personal injury.

2

) wire for ac power,

CAUTION

To avoid damage to the case when connecting to a rigid metallic conduit system, the conduit hub must be connected to the conduit before the hub is connected to the enclosure

Table 4-1 Procedure for installing AC Power Wiring

Step Action

Check the tag on the outside of the case to be sure that the voltage rating of the unit

1

matches the input voltage at your site.

ATTENTION

The Unit may be damaged if you apply power with the wrong voltage.

2 With Power off, open the case:

• Loosen the four captive screws on the front of the bezel.

• Grasp the bezel on the right side. Lift the bezel gently and swing the bezel open to the left.

Refer to Figure 7-1 for the location of the printed wiring board retainer. Loosen the two

3

January 2009 UDA2182 Universal Dual Analyzer Product Manual 17

Power Wiring

Step Action

screws that hold the retainer and slide the retainer to the left until the retainer tabs disengage from the terminal boards.

Refer to Figure 7-1 for the location of the Power Supply/Analog Output/Relay Output board.

4

Insert a screwdriver into the hole in the middle of the terminal board and pull out gently. Slide the board half way out. There is a notch in the terminal board into which you can slide the retainer tabs and hold the board in place while wiring.

Install a fused disconnect switch in the power line that will be connected to the Analyzer.

5

•If a 230/240 Vac line is to be connected, use a 0.15 amp fuse.

•If a 110/120 Vac line is to be connected, use a 0.30 amp fuse.

Fuse must be a Time-Delay or Slo-Blo type.

Each unit has (4) 22.22mm [.87"] dia. holes on the bottom of the unit for lead wires and

6

conduit fittings. Conduit fittings to be supplied by the user. Feed the power wiring through the wiring port on the bottom of the case. Connect the power

wiring to terminals L1 and L2/N as shown in Figure 4-1. Connect the Green safety ground wire to the grounding stud on the case.

Attention: Terminal 1 must be connected to the ground stud on the grounding bar using

a #14 AWG UL/CSA-approved wire. Slide the retainer to the left then slide the terminal board back into place. Slide retainer to

7

engage the tabs and tighten the screws. Close the Bezel and secure four captive screws to a torque value of .20 Nm (1.5 Lb-in).

8

Power up the unit. Do not apply power until the bezel is closed.

18 UDA2182 Universal Dual Analyzer Product Manual January 2009

Power Wiring

13

Analog Output 1 (+)

Analog Output 1 (+) Analog Output 1 (–)

Analog Output 1 (–)

Analog Output 1 (–) Analog Output 2 (+)

Analog Output 2 (+)

Analog Output 2 (+) Analog Output 2 (–)

Analog Output 2 (–)

Relay Output 1 (N.O. )

Relay Output 1 (COM)

Relay Output 1 (COM) Relay Output 1 (N.C.)

Relay Output 1 (N.C.)

Relay Output 1 (N.C.) Relay Output 2 (N.O.)

Relay Output 2 (N.O.)

Relay Output 2 (N.O.) Relay Output 2 (COM)

Relay Output 2 (COM)

Relay Output 2 (COM) Relay Output 2 (N.C.)

Relay Output 2 (N.C.)

AC Hot L1

AC N L2

13

12

11

10

9

8

7

6

5

4

Case Earth Ground

1

Grounding Stud

on Case

Figure 4-1 Power Wiring

January 2009 UDA2182 Universal Dual Analyzer Product Manual 19

Operating the Analyzer

5 Operating the Analyzer

5.1 Overview

Introduction

This section contains instructions for operating the Analyzer.

What’s in this section?

The topics in this section are listed below.

Topic See Page

5.1 Overview 20

5.2 Analyzer Overview 21

5.3 Key Navigation 22

5.4 Displays Overview 23

5.5 Input Displays 25

5.6 PID Displays 26

5.7 Auto Cycle Displays 28

5.8 Pharma Display 33

5.10 Status Display 41

5.11 Event History 46

5.12 Process Instrument Explorer Software 48

20 UDA2182 Universal Dual Analyzer Product Manual January 2009

Operating the Analyzer

5.2 Analyzer Overview

The UDA2182 Universal Dual Analyzer is the next level of dual channel analyzers providing unprecedented versatility and flexibility.

The analyzer can accept single or dual inputs from Honeywell Direct pH, pH from preamp, ORP (Oxidation Reduction Potential), Contacting Conductivity and Dissolved Oxygen sensors.

Measurement for Dual channel units can be arranged in any combination of measurement.

A Communications card provides one Serial Port (RS485) and one Ethernet Port.

Figure 5-1 UDA2182 Operator Interface (all display items shown)

January 2009 UDA2182 Universal Dual Analyzer Product Manual 21

Operating the Analyzer

5.3 Key Navigation

Table 5-1 shows each key on the operator interface and defines its function.

Table 5-1 Function of Keys

Key Function

• When process values are on display: Use DISPLAY to cycle between PV Displays, PID Loop Displays, Auto Cycle Displays, Pharma Displays, Cation

Display

Display, Status Displays and an Event History Display.

• In Setup mode, calibration mode, or calibration edit mode, use DISPLAY to abort current mode and return to the last accessed online display.

• Engages hold of analog and digital values at their current values and any relays assigned to alarm events or control are deactivated.

Hold

Setup

Exit

Calibrate

or

ATTENTION:

• Selects the configuration main menu when online, in calibration mode, or at a calibration submenu.

• In configuration menu, exits submenu to parent menu. If at configuration main menu, selects current online display.

• In configuration edit mode, aborts editing of current parameter.

• When online, acknowledges current alarm event to stop the flashing of the relay indicator and status message area.

• Selects the calibration main screen when online, in configuration mode or at another calibration screen.

• When a Setup configuration menu or configuration edit screen is on display: Use Up/Down keys to highlight a different item.

• In configuration edit mode, either selects the parameter character or numerical digit to change or selects an enumerated parameter value: Use Up/Down key to increment the value of the digit at the cursor. Increases/decreases the selected parameter value.

• When in display mode, use up/down keys to adjust the contrast on the screen.

This takes precedence over the FAILSAFE function.

• In configuration edit mode, selects the character or digit to change.

or

Enter

22 UDA2182 Universal Dual Analyzer Product Manual January 2009

• In calibration mode, selects the next or previous calibration screen.

• In display mode, selects a single or dual display on a unit with dual input.

• In configuration menu, selects edit mode for selected parameter.

• In configuration edit mode, saves edited parameter selection or value.

• In calibration mode, selects parameters to reset and the next calibration screen.

Operating the Analyzer

5.4 Displays Overview

Viewing the Displays

To view display screens, push the screens which show the current status of pH/ORP, Conductivity, or Dissolved Oxygen Concentration. There are displays for PID, Auto Cycle, and Pharma. It also lets you view a Status Display and an Event History Display.

Displays Shown

One Input - When only one input board is installed, the online screen displays one PV and its

units in a larger font size (Section 5.5).

Two Inputs - When two input boards are installed, the online screen displays two PVs and its

units in a smaller font size. Press

PID - When PID 1 or 2 is active (Section 5.6 ), there is a display screen for each. There is a sub-

screen that allows editing of the Setpoint value, Setpoint Source, Control Mode, and Output value. You can also enable or disable Accutune and Tune set.

Auto Cycle – When Auto Cycle 1 or 2 is active (Section 5.7), there is a display screen for each.

There is a sub-screen that allows you to start or stop the Cycle.

Pharma – Enabled in Conductivity inputs. Each Pharma screen monitors standard procedure

stages for determining Purified Water. There is a sub-screen that allows you to change the Pharma Test Stage and adjust the Pct Warning value (Stage 1), Test µS/cm value (Stage 2) and the Test pH (Stage 3). (See Section 5.8 for details)

Cation Calc – When cation Calc 1 or 2 is active there is a display screen for either cation

or degassed CO2 measurement. (Section 5.9)

Status Display

Relay States, Monitor Status, Math Values, Aux Values, Variables, Comm Status, System Status, and Calculated Values. (Section 5.10)

Event History - Event History records events with timestamp. (Section 5.11) Events recorded

include setup change, power on, calibrations (no values) and alarms with detail available on alarm type and source by scrolling and selecting event name. Status warns of event history at 50% and 90% and when erasing old records.

- of Alarms Status, PID Alarms Status, Logic Status, Input Status, Output Levels,

Contrast Adjustment

Display

key. Pushing the Display key repeatedly scrolls through

to see single PV screens (Section 5.5).

When viewing a PV or Control display, you can adjust the contrast by pressing the or key.

Bargraphs Overview

Output Bargraphs will represent up to three current output values. On the display, the Bargraphs are the output in Engineering Units. The corner annunciators are the physical relay states (light – de-energized, dark – energized). The third output and the 3 and 4 relays are shown only when the source other than NONE is selected.

Menu Indicators

An upward-pointing arrow indicator above the menu at the left end of the header appears when there are currently menu items above the screen accessible by moving the cursor up.

A downward-pointing arrow indicator below the menu at the left end of the status footer appears when there are currently menu items below the screen accessible by moving the cursor down.

Use the keys.

January 2009 UDA2182 Universal Dual Analyzer Product Manual 23

Operating the Analyzer

Online Functions

Table 5-2 Display Details Functions

Detail Function

Process Variable

Values

Tag Name

PV Temperature

Status Messages

When two input boards are installed, the default online screen displays both PVs and their units of measure, as determined by the input boards, the probe (if memoryembedded) or any measurement configuration options that may be available. When only one input board is installed, the default online screen displays one PV and its units in a larger font size.

The currently selected PV type determines the numerical format and the units of measure on the online PV display. Measured PV is generally displayed in the highest decimal precision possible with five digits and has a potentially displayable range of

0.0000 to 99999. The exceptions are dissolved oxygen, pH, ORP and temperature, which are displayed with fixed decimal precision.

PV Type determines specific ranges and in the case of Conductivity, cell constant determines available PV Types. Each PV measurement and display is updated every 500ms maximum. Each temperature measurement and display is updated every 10 seconds maximum.

See the Specific Input configuration for available ranges. (Section 6.6) The real-time displays of process values show the instrument’s tag name (or other

configurable fixed sixteen-character string) at the top of the screen. Each PV value is accompanied by a temperature value for all measurements except

ORP, as ORP probes do not contain temperature sensors and no measurement compensation for temperature is required. Temperature values are displayed in units of degrees Fahrenheit or degrees Celsius as determined by configuration.

Measured temperature is always expressed in fixed tenths decimal precision and has a displayed range according to input type:

PH/ORP Conductivity

A text string appears on the bottom of all displays. Online displays provide messages relaying online diagnostics, alarms and other events. Offline screens display messages relevant to data entry and calibration. See Section 12.

Dissolved Oxygen

-10.0 to 110.0°C or 14.0 to 230.0°F 0 to 140.0°C or 32.0 to 284°F 0 to 60.0°C or 32 to 140°F

Bargraphs

The Bargraphs will represent up to three output values. The corner indicators represent the physical state of the Relay Outputs [1, 2, 3, and 4].

*Note that all values and indicators on the main (input) display screen are maintained in the input setup group.

24 UDA2182 Universal Dual Analyzer Product Manual January 2009

Operating the Analyzer

5.5 Input Displays

Two Input Display

Press

Display

Relay 1 Physical State

White – De-energized

Black - Energized

Solution Temperature

Compensation PV1

Output 1 Bargraph*

Output 2 Bargraph*

Solution Temperature

Compensation PV2

Relay 2 Physical State

White – De-energized

Black - Energized

Single Displays

. You will see:

PV UnitsTag NamePV1 Value PV Temperature

UDA2182

1

7.00

C

4H9

2

1

11

0.000

NaCl

2

PV2 Value Diagnostics or Alarm Message

*On the display, the bargraphs are the outputs in Engineering Units,

the corner annunciators are the physical relay states.

UDA2182

pH

NO

Probe PV 2 Fault

25.0

µS/cm

0.0

ºC

3

33

4

Figure 5-2 Example – Two Input Display

Relay 3 Physical State

White – De-energized

Black - Energized

Output 3 Bargraph*

Relay 4 Physical State

White – De-energized

Black - Energized

For single displays on a two input unit;

Press to display a single display for Input 1. Press again to display a single display for Input 2. Press

again to return to a Dual Display.

January 2009 UDA2182 Universal Dual Analyzer Product Manual 25

Operating the Analyzer

5.6 PID Displays

Overview

When PID 1 or 2 is active - there is a display screen for each. There is a sub-screen that allows editing of the Setpoint value, Setpoint Source, Control Mode, and Output value. You can also enable or disable Accutune and Tune Set.

Selecting Control Display

Press

Display

until you see the PID Display screen. If PID 1 and 2 have been configured, press DISPLAY again. In each instance, you can edit some control parameters. See Table 5-3.

PID Loop

1 or 2

Relay 1 Physical State

White – De-energized

Black - Energized

Setpoint Indicator

Relay 2 Physical State

White – De- energized

Black - Energized

PV1 or PV 2 Value Control Mode

1

0.00

1

11

0.00

2

Working Setpoint Value*

1 or 2

PID LOOP 1

pH

Auto

0.0

PV Units

Auto or Manual*

Relay 3 Physical State

3

2

22

4

Relay 3 Physical State

White – De- energized

Output Value*

Relay 4 Physical State

White – De- energized

Black - Energized

*These Control parameters can be edited. See Table 5-3.

Figure 5-3 PID Loop 1 Edit Display screen example

26 UDA2182 Universal Dual Analyzer Product Manual January 2009

Operating the Analyzer

Changing Parameters on the PID Display

When either PID Display is on the Display screen, you can edit the Setpoint value, Setpoint Source, Control Mode, and the Output value. You can also enable or disable Accutune and Tune Set.

Table 5-3 Changing PID Parameters on the Display

Press Action

Enter

to access the PID Parameters. You will see:

PID LOOP 1

LSP

LSP SP Source Local SP

SP Source Local SP Mode

Mode Output

Output Tune Set 2 Disable

Tune Set 2 Disable

0.00

Manual

0.00

Example – PID Loop 1 Edit Display to highlight the parameter you want to change.

Enter

to access the value or selection of each. to change the value or selection.

Note: Output can only be changed in Manual mode.

Refer to “Section 6.4.1 – ”General Rules for Editing”.

Enter

Display

to make the edit permanent. to return to the selected PID Display.

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Operating the Analyzer

5.7 Auto Cycle Displays

5.7.1 Overview

Auto Cycling allows each input probe to be automatically rinsed and calibrated on a recurring schedule, in response to an event, or on demand.

Auto cycling is supported with Setup Menus ( Section 6.15- Auto Cycle Configuration), Status Displays (Section 5.10 – Status Display) and Operational Displays (Section 5.7 as well as Event History (Section 5.11) and Calibration History logging (Section 11).

5.7.2 Access to Auto Cycle Displays

• When Auto Cycle is enabled (see Auto Cycling Setup –Section 6.15),

press

Display

until you see:

Relay 1 Physical State

White – De-energized

Black - Energized

Relay 2 Physical State

White – De-energized

Black - Energized

* See Table 5-5.

Figure 5-4 Auto Cycle Display screen example

Step*

1

Auto Cycle 1 or 2Sequence

AUTO CYCLE 1

Cycle Stop

1

0.00

Next 06-05-01 12:00:00PM

2

Current Clock Time or

remaining Elapsed Time

12:48:27

µS/cm

27.2 ºC

Relay 4 Physical State White – De-energized

Black - Energized

3

2

Relay 3 Physical State

White – De-energized

Black - Energized

PV UnitsPV

Input Temperature

Date and Time of next cycle;

Cycle Timer is Off:

or Fail Detail Message

4

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Operating the Analyzer

5.7.3 How it works

Each occurrence of a sequence of actions for the cleaning and calibration of a probe is a cycle. The status message “Auto Cycle n Active” appears for the duration of a nonfailing cycle (where n refers to 1 or 2). Each cycle consists of the following sequence that will vary depending on the input type and parameters selected:

Cycle Start Probe Extract (if enabled) Probe Rinse Cal pt 1 Cal pt 2 (If the input is pH) Probe Insert (If enabled) Resume Delay (If a time is selected)

For a more detailed explanation please refer to Table 5-5.

5.7.4 Displays

The current sequence step is shown in the upper half of the Auto Cycle display. When Cycle Stop is displayed, the field to the right displays the current clock time in the

format configured in Setup/Maintenance/Clock. When the cycle is active, the same field provides the remaining elapsed time for the

current sequence step. The lower half of the Auto Cycle display provides either: the date and time of the next

cycle, an indication that the cycle timer is off; or an auto cycle fail detail message.

January 2009 UDA2182 Universal Dual Analyzer Product Manual 29

Operating the Analyzer

5.7.5 Hold Active

If Hold Active is enabled in Auto cycling Setup, then the values remain in the hold state during auto cycle. When Hold is active on either input, the status message “Hold Active” is displayed and the specific PV value flashes at a very slow rate.

When Hold is activated manually from the front panel Hold button, the values remain in the hold state until its state is changed via the front panel again.

5.7.6 Probe Transit

This parameter is available to allow you to automate functions that relate to probe removal and insertion. Once the probe transit parameter is enabled, the extract wait source, insert wait source and max transit mins can be selected. The extract wait source and insert wait source can be set to any digital input so that the extract or insert operations continue until the selected digital input is low. Once the wait source signal is low then the probe extraction or insertion sequence step can end or otherwise time out if the duration of the “max transit mins” is exceeded. If probe transit is enabled and probe extract src/insert src is set to none, then the probe extract/insert step will occur for the duration of the max transit mins.

5.7.7 Cycle Start Src

The Auto cycle can be started in one of three ways. It can start upon the occurrence of a specific digital input changing state from low to high. The cycle can also start when the cycle timer engages. The cycle can also be manually started from the Auto Cycle display screen op panel.

5.7.8 Cycle Interval

This parameter enables the cycle timer and allows you to set the Auto cycle to recur at a period defined by you. If the cycle interval is set to Custom, Monthly, Weekly or Daily then specific menu items are activated to set-up cycle start and period times. You can select a cycle interval appropriate to the application.

5.7.9 Rinse Cycle Cnt

This parameter allows you to select when or if a rinse sequence occurs during a cycle. A selection of 0 indicates that a rinse sequence will not occur. A selection of 1 indicates that a rinse sequence occurs during every cycle. There is an option to set the rinse sequence for less frequent times by selecting values from 2 to 100. For example; a selection of 3 means that the rinse sequence will occur every 3rd cycle.

5.7.10 Rinse Mins

This parameter allows you to select the duration of a rinse.

5.7.11 Resume Dly Mins

This parameter allows you to specify a delay time before the cycle is completed.

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Operating the Analyzer

5.7.12 Manual Starting/Stopping the Auto Cycle

Pressing Enter on the Auto Cycle Operational Display brings up an operator panel menu that enables you to manually start or stop an auto cycle sequence or place the cycle in Hold, regardless of whether or not the cycle timer is configured. Start cycle is visible when the Auto Cycle is not active and Stop Cycle is visible during an auto cycle.

The objective of a Cycle Stop is to terminate the Auto Cycle by putting the probe back into the process. The selection of Cycle Stop causes the sequencer to proceed directly to the Probe Insert stage, if Probe Transit is enabled, and then to the Resume Delay stage. Selecting Stop Cycle during Probe Insert advances the sequencer to resume delay. Finally, a Stop Cycle selection during Resume Delay will stop the cycle completely.

If enabled, the cycle timer will still trigger a cycle at the configured time provided the sequencer returns to Cycle Stop beforehand. Otherwise, the cycle will execute at the next available time.

The Hold Cycle selection is available in both auto cycle active and inactive states. When inactive, enabling Hold Cycle will hold the sequencer at the beginning of the sequence until released to continue by disabling the Hold Cycle.

Selecting Hold Cycle during an active cycle will suspend the sequencer at the current step as well as the step timer. Disabling Hold Cycle will resume the sequencer and step timer. During cycle Hold, the status bar will show the message “Auto Cycle in hold”.

Table 5-4 Manually Starting/Stopping the Auto Cycle

Press Action

Enter

to access the Auto Cycle Operator Panel. You will see:

1

2

AUTO CYCLE

AUTO CYCLE 1

AUTO CYCLE

AUTO CYCLE 1

Cycle Stop

0.00

Next 06.03.29 13:50:24

12:48:27

NoStart Cycle

µS/cm

NoHold Cycle

27.2 ºC

3

2

4

Example – AUTO CYCLE 1 Operator Panel Note: The item “Start Cycle” is replaced with “Stop

Cycle” when the cycle is active. To access Start Cycle or Hold Cycle

Enter

to access the Start Cycle/Hold Cycle selection. to change the selection from NO to YES.

Start Cycle

to Start or Hold the Auto Cycle.

YES

NoHold Cycle

See Table 5-5 for sequencer steps.

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Operating the Analyzer

5.7.13 Auto Cycle Fail

The status message “Auto Cycle n Fail” is displayed during a fail state. Once detected, the current cycle proceeds immediately to the Probe Insert step (if enabled) or to the Resume Delay step. The fail state remains for the duration of the Resume Delay, whereupon the fail state returns to zero and the fail message is cancelled.

A fail state also provides a detail message in the lower half of the Auto Cycle display regarding the specific reason for the error. These messages are listed in Section 12.4.

The digital output “AC n Fail” is also available and is active whenever an auto cycle failure has occurred. The auto cycle digital outputs: AC n Extract, AC n Rinse, AC n Cal Pt 1 and AC n Cal and AC n Cal 2 are available as relay digital input sources (See Table 6-4) to control the operation of valves and solenoids for exposure to rinse water and buffer solutions or air to accomplish the automatic probe rinse and calibration functions.

5.7.14 Conditional Sequencer Steps Table 5-5 Conditional Sequencer Steps for Auto Cycle

Step AC n

Extract

Cycle Stop 0 0 0 0 Inactive Cycle inactive Cycle Start

(transitional)

Probe Extract 1 0 0 0 Active Probe Transit is enabled Probe Rinse 1 1 0 0 Active Rinse Cycle Cnt > 0 and enables

Cal Point 1 1 1 1 0 Active Rinse timer expires if enabled

Cal Point 2 1 1 0 1 Active Rinse timer expires or Cal 1

Probe Insert 0 1 0 0 Active Auto Cycle Fail

Resume Delay 0 0 0 0 Active Auto Cycle Fail

0 0 0 0 Active Operator panel Cycle Start is Yes

AC n

Rinse

AC n

Cal

AC n Cal 2

Output

Hold

State

(if

enabled)

Condition

or Cycle Start Src state is 1 or cycle timer engages

current cycle and if Probe Transit enabled,

Extract Wait Src is None or state is 1 or Max Transit Timer expires

and Cal 1 (Cal) Cycle Cnt > 0 and enables current cycle

complete and Cal 2 Cycle Cnt > 0 and

enables current cycle

or Probe Transit is enabled

or Rinse timer expires or Cal 1 or Cal 2 complete

and Insert Wait Src is None or state is 1 or Max Transit Timer expires

32 UDA2182 Universal Dual Analyzer Product Manual January 2009

Operating the Analyzer

5.8 Pharma Display

5.8.1 Overview

The Pharma Parameter is available when a Conductivity Input is enabled. Pharma supports USP (United States Pharmacopoeia) and PhEur (Pharmacopoeia Europa) standard procedure stages for determining Purified Water.

Selecting Pharma Type USP or PhEur (in Section 6.6 – Conductivity Input Configuration) enables the Pharma monitor screen and adds it to the sequence of displays accessed by each press of the Display button.

Also, configure Pharma PV High, Pharma PV Low, and Pharma Timer Minutes in this section.

5.8.2 How it works

Pharmacopoeia Test Procedure

For Procedure steps in each stage, refer to UPS section <645> Test Procedure for Purified Water and Water for Injection. The procedure for this determination involves a series of three stages or tests. If the sample does not pass the Stage 1 conductivity requirement, the State 2 test can be initiated. If the Stage 2 requirements are not met, then the Stage 3 test can be initiated. If Stage 3 requirements are not met, the sample is not Purified Water.

In Stage 1 the non-temperature-compensated conductivity reading is compared to the value specified in the USP standard for a particular temperature. If the measured conductivity is not greater than the table value, the water meets the requirements of the test for conductivity and the Pharma test is complete. If the conductivity is higher than the table value, then the user can manually proceed with Stage 2.

To complete stage 2, transfer a sufficient amount of water (100 mL or more) to a suitable container, and stir the test specimen. While maintaining the temperature at 25° ± 1°, begin vigorously agitating the test specimen and note the conductivity reading when the change is less than 0.1 m S/cm per 5 minutes. If the conductivity is not greater than 2.1 m S/cm, the water meets the requirements of the test for conductivity. If the conductivity is greater than 2.1 m S/cm, proceed with Stage 3.

Stage 3 must be completed within approximately 5 minutes of the conductivity determination in stage 2. While maintaining the sample temperature at 25° ± 1°, add a saturated potassium chloride solution to the same water sample (0.3 mL per 100 mL of the test specimen), and measure the pH to the nearest 0.1 pH unit, as directed under pH (791). From USP section <645>, determine the desired conductivity value for a pH value between 5pH and 7pH. If the measured conductivity is not greater than the conductivity from USP, section <625>, the water meets the requirements for stage 3 - purified water. If either the measured conductivity is greater than this value or the pH is outside of the range of 5.0 to 7.0, the water does not meet the requirements of stage 3 - purified water.

For Procedure steps in each stage, refer to UPS section <645> Test Procedure for Purified Water and Water for Injection.

January 2009 UDA2182 Universal Dual Analyzer Product Manual 33

Operating the Analyzer

The UDA also supports Pharma Europa (PhEur) section 2.2.38, which specifies tests for determining Highly Purified Water which are identical to USP Stages 1, 2 and 3. PhEur adds a less demanding test for determining Purified Water at the end of the sequence.

5.8.3 Access to Pharma Display

• When Pharma is enabled (see Input Configuration – Section 6.6) press

Display

until you see:

The measured temperature-

uncompensated conductivity

of the solution in µS/cm

Relay 1 Physical State

White – De-energized

Black - Energized

Left Bar graph -Measured

Left Bar graph -Measured solution conductivity scaled by

solution conductivity scaled by the parameter values Pharma

the parameter values Pharma High and Pharma Low

High and Pharma Low

Left Pointer - Test Limit scaled

Left Pointer - Test Limit scaled by parameters Pharma High and

by parameters Pharma High and Pharma Low

Pharma Low

Relay 2 Physical State

White – De-energized

Black - Energized

1

0.966

1.30

2

Purified water test

limit in units of

measured value

Pharma

Measurement

PHARMA 1

25.7 ºC

Stage 1

74.3%

µS/cm

Right Pointer -

Warning Limit

relative to test limit

3

4

Relay 4 Physical State

White – De-energized

Black - Energized

Relay 3 Physical State

White – De-energized

Black - Energized

The measured temperature

of solution in system

temperature Units

Right Bar graph – Graphical percent of

measured conductivity relative to test limit

Currently select

Pharma Test

Pharma Test The percent of measured

The percent of measured

conductivity relative to test limit

5.8.4 Displays

The upper left portion of the screen shows the measured temperature uncompensated conductivity of the solution in uS/cm for Stage 1. For stage 2 and 3 it displays the test conductivity value entered during the measurement in stage 2

The process temperature is shown in the upper right of the screen The lower right portion of the screen shows the USP stage 1 purified water limit, the

stage 2 limit of 2.1 uS/cm and the stage 3 purified water test limit at the measured pH. When the Pharma n display window is active the various stages can be accessed through

the pharma op panel. (Table 5-6)

Figure 5-5 Pharma Display screen example

34 UDA2182 Universal Dual Analyzer Product Manual January 2009

Operating the Analyzer

Table 5-6 Selecting the Pharma Test on Display

Press Action

Enter

to access the Pharma Op Panel. A pop-up dialog box will appear:

Stage 1Pharma Test

80.00PCT Warn

Various parameters appear for each stage:

Parameter Values Visibility

Pharma Test Selection Stage 1

Stage 2 Stage 3 Pure H2O (PhEur only)

Pct Warning (% at which the test warn occurs)

Test µS/cm Test pH

to access the Stage selection. to change the selection to

0 to 100 % Stage 1 only

0 to 10 (default=10) 0 to 14 (default=0)

Always on

Stage 2 only Stage 3 only

Stage 1, Stage 2, Stage 3 or Pure H2O (PhEur only).

Enter

to make the selection permanent. to select Pct Warning (Stage 1 only)

to access the Pct Warning Value and allow editing to select a value

to make the selection permanent. to select Test µS/cm (After Stage 2 is selected)

to access the Test µS/cm Value to select a value

to make the selection permanent. to select Test pH (After Stage 3 is selected)

to access the Test pH Value to select a value

to make the selection permanent.

January 2009 UDA2182 Universal Dual Analyzer Product Manual 35

Operating the Analyzer

5.8.5 Pharma Warning and Fail Signal

The Pharma 1 warning limit is entered from the op-panel for stage 1 and is user selectable. The digital output “Pharma n Warn” is available (See Digital Source Selection

- Table 6-4). The Pharma Fail signal is generated whenever any of the following conditions are met:

Stage 1 – Measured Conductivity exceeds 100% Stage 1 – Temperature not within range of 0-100 degrees C Stage 2 – Conductivity is 0.1 µS/cm or greater for 5 minutes Stage 3 – pH not within range of 5 – 7pH Stage 2 and 3 – Temperature not within range of 24 – 26 degrees C.

The digital output “Pharm n Fail” is available (See Digital Source Selection - Table 6-4).

When the Stage 2 or Stage 3 test is successful, the fail signal is cancelled and the Pharma Timer begins to count down from the timer minutes value that was configured. When the Timer countdown is completed, the Pharma function block returns to Stage 1. A fail signal will return if measured conductivity exceeds 100% or warn signal if measured conductivity exceeds Pct Warning value.

See Section 12.5 for Pharma Fail Messages.

36 UDA2182 Universal Dual Analyzer Product Manual January 2009

Operating the Analyzer

5.9 Cation Calc Display

5.9.1 Overview

This group allows you to configure dual conductivity inputs for cation or degassed CO

2

measurement. The cation selection of Ammonia or Amines will display a calculated pH value from differential conductivity and provide continuous pH monitoring using reliable, maintenance free conductivity cells. An outline of the conductivity cells’ installation is illustrated in Figure 5-6.

Flow

Valve

Flow

Meter

Cell

#2

Cation Exchange Column

Cation

Conductivity

Conductivity From Cell #2

From Cell #2

Inlet

Specific

Conductivity

Conductivity From Cell #1

From Cell #1

Cell

#1

Reboiler

Gasses

Cell

#3

Degassed

Conductivity

Conductivity From Cell #3

From Cell #3

Drain

UDA for Cation Conductivity UDA for Degassed CO

2

Figure 5-6 UDA for Cation and Degassed CO2

5.9.2 How it works

UDA2182 will monitor on-line treated water for Specific Conductivity and Cation bed discharge conductivity, using reliable and maintenance free Honeywell conductivity cells, and calculate the pH, using the assumption that the water is pure water with Amine type treatment chemical and residual trace un-removed salts.

pH Calculation from Cation and Specific Conductivity

The equipment consists of Cell #1 which is used for specific conductivity determination of the influent water sample. The water sample is then passed through a strong acid cation exchange resin which replaces all cations in the influent stream with hydrogen ion. On passing though the resin, a second Cell #2 is used to measure the effluent or cation conductivity. These two measurements in combination are useful for measuring the amount of base contained in the influent sample and the extent of contamination by unwanted salts such as sodium chloride, sodium sulfate, etc.

January 2009 UDA2182 Universal Dual Analyzer Product Manual 37

Operating the Analyzer

Degassed CO2

The dual input UDA can also be configured for degassed CO2 measurement by employing cells #2 and #3. Here the cation effluent stream is degassed of CO2, typically by heating the cation effluent stream to a near boiling temperature. This heating step results in CO2 out-gassing. The resulting 25°C compensated conductivity measurement of Cell #3 is lower in value in proportion to the amount of dissolved CO2.

5.9.3 pH Calculation from Specific and Cation Conductivity Setup

Connect cell 1 to input 1 and cell 2 to input 2. Follow the appropriate instructions to configure the UDA for Cation Calc (See Section 6.18 – Maintenance Configuration.) Under the sub menu selection of Inputs, the Cation Calc parameter offers two possible selections.

1. pH Ammonia: Specific conductivity temperature compensation assumes

ammonia (NH3) is the base reagent. In addition to display of conductivity values, this selection provides for determination and display of solution pH value.

2. pH Amine pH: Specific conductivity temperature compensation assuming

a generic amine base. These include any one or combination of the following amines:

Hydrazine Morpholine Ethanolamine Aminomethylpropanol Methoxypropylamine 4-aminobutanol 5-aminopentanol Diaminopropane Cyclohexylamine Methylamine Dimethylamine 1,5-diaminopentane Piperidine Pyrrolidine

This generic selection employs ammonia temperature compensation and optimizes pH calculation for these base reagents.

38 UDA2182 Universal Dual Analyzer Product Manual January 2009

Operating the Analyzer

Note: The relationship between the electrolytic conductivity and the pH of ammonia and amines is well established in the technical literature. It must be understood that the UDA was designed for accurate results over the pH range of 8 to 10.5 based on ammonia or amine chemistries. Other chemistries such as phosphate or systems that employ alternative anions, such as borate, cannot be expected to realize results with similar accuracy.

Standardization for cations

The UDA allows for a sample calibration of the cation pH value. Here an independent sample is withdrawn from the sampling equipment and pH is determined with equipment of known accuracy. This independent pH value is then entered into the UDA as a pH calibration constant. To avoid process pH changes during standardization, it is very desirable to complete the sample extraction, independent measurement and UDA update as soon as possible.

5.9.4 Calibration

For Calibration procedure, refer to Section 8.7.7 Cation pH Calibration.

5.9.5 CO2 by Degassed Conductivity

The UDA can be configured for CO2 determination by degassed conductivity. The cation conductivity cell is connected to Input 1 and the degassed sample conductivity cell is connected to channel 2. The UDA performs HCl temperature compensation of both measurements to 25°C. The difference between the cation and degassed 25°C values is taken and ppb CO2 is determined by ASTM D 4519.

5.9.6 Access to Cation Display

• When Cation Calc is enabled (See Section 6.18 – Maintenance

Configuration), press

PV 1 Value

Relay 1 Physical State

White – De-energized

Black - Energized**

Specific Conductivity

Output 1 Bar graph

Output 1 Bar graphOutput 1 Bar graph Output 2 Bar graph

Output 2 Bar graph

PV 2 Value

PV 2 ValuePV 2 Value

Relay 2 Physical State

White – De-energized

Black - Energized**

1

2

Figure 5-7 Cation Display screen example for pH calculations

Display

CATION CALC

3.772 µS/cm

Specific NH

9.13

0.099 µS/cm

Cation HCl

Cation Conductivity

3

until you see:

PV 1 Temperature

PV 1 TemperaturePV 1 Temperature

28.4 ºC

pH

24.1ºC

3

Calculated Water pH

Output 3 Bar graph

PV 2 Temperature

PV 2 TemperaturePV 2 Temperature

4

Relay 4 Physical State

White – De-energized

Black - Energized**

Relay 3 Physical State

White – De-energized

Black - Energized**

January 2009 UDA2182 Universal Dual Analyzer Product Manual 39

Operating the Analyzer

5.9.7 Troubleshooting

In normal operation, both the direct electrode pH measurement and the pH from differential conductivity should very closely match each other.

If they DO NOT match each other, the possible causes are listed below:

1. Upsets in water chemistry, such as cation exchange resin exhaustion, can cause the

pH readings to not agree with each other.

CHECK EXCHANGE RESIN

2. A low reboiler temperature will not be effective in removing dissolved CO

resulting in an incorrect and low CO2 indication.

CHECK REBOILER TEMPERATURE

3. Nernst Electrode pH system failure will cause the two readings to disagree.

Electrode pH systems are more susceptible to failure than conductivity cells, and depleted reference electrodes (incorrectly LOW readings) or broken measuring electrodes (usually incorrectly HIGH readings) can occur.

CHECK pH ELECTRODE SYSTEM

2

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Operating the Analyzer

5.10 Status Display

Overview

The Status Displays let you see the status of the Alarm Status, PID Alarm Status, Logic Status, Input Status, Output levels, Relay states, Monitor Status, Math Values, Aux Values, Auto Cycling, Variables, Comm Status, System Status, and the Calculated values (Calc Values available only if both units of measurement are identical).

Access to Status Displays

Display

• Press until you see:

STATUS DISPLAY

Alarm Status

Alarm Status PID Alarm Status

PID Alarm Status

PID Alarm Status Logic Status

Logic Status

Logic Status Input Status

Input Status

Input Status Output Levels

Output Levels

Output Levels Relay States

Relay States

Relay States Monitor Status

Monitor Status

Monitor Status Math Values

Math Values

Math Values Aux Values

Aux Values

Variables

Comm Status

Auto Cycling (if configured)

Calc Values (if conf igured)

• Use the keys to highlight the Status Display required.

Enter

• Press

to display the parameters and the status of each.

Figure 5-8 Status Display screen example

Table 5-7 Status Display Details

Status

Display

Alarm Status

PID Alarm

Status

January 2009 UDA2182 Universal Dual Analyzer Product Manual 41

Parameter Status

(Read Only)

Alarm 1 Alarm 2 Alarm 3 Alarm 4

PID 1 Alm 1 PID 1 Alm 2 PID 2 Alm 1 PID 2 Alm 2

ON OFF

Status Definition

ON = Latching Alarm in alarm. Acknowledge alarm by changing status to OFF. If status changes back to ON, alarm condition still

exists. ON = PID Alarm Active PID alarms are not latching.

Operating the Analyzer

Status

Display

Logic Status

Input Status

Output

Levels

Parameter Status

(Read Only)

Logic 1 Logic 2 Logic 3

ON Off

Logic 4 In 1 Fault

In 2 Fault

Digital In 1 Digital In 2

Output 1 mA Output 2 mA

OK or Fail OK or Fail

On or Off On or Off

Output Level in Milliamps

Output 3 mA

Status Definition

Read Only

Read Only – depends on the Input selected

Read Only – depends on the Output type selected at setup “Outputs”, “Output n”, “Source”: None Input 1 PV Input 2 PV Input 1 Tmp Input 2 Tmp Pharma Out 1 Pharma Out 2 Math 1 Math 2 Math 3 Math 4 Func Gen 1 Func Gen 2 Switch 1 Switch 2 Sum Difference Ratio %Passage %Rejection PID 1 PID 2

See Table 6-6 for configuration.

Relay States

Relay 1 Relay 2 Relay 3 Relay 4

State of the relay

Read Only – state depends on the Output source selected at Relay Setup Group, parameter “Relay Types”:

Digital Output (On or Off) Time Proportional (Value) Frequency Proportional Output (Value) On/Off (On or Off) Pulse Out (On or Off)

See Table 6-7 for configuration.

Monitor

Status

Monitor 1 Monitor 2 Monitor 3

ON Off

Read Only – State depends on the output of the analog monitor blocks.

Monitor 4

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Operating the Analyzer

Status

Display

Math Values

Aux Values

Variables

Comm Status

Parameter Status

(Read Only)

Math 1

Analog Values Read Only – Shows the calculated values of the Math Math 2 Math 3 Math 4

Switch 1

Analog Values Read Only – Shows the calculated values of the Switch 2 Func Gen 1 Func Gen 2

AnlgVar 1 AnlgVar 2 AnlgVar 3 AnlgVar 4

Dgtl Var 1 Dgtl Var 2 Dgtl Var 3 Dgtl Var 14

Comm Card Stat

Analog Values

Digital Values

(On or Off)

Ok/

Not Present/

HW Failure/

Fail

Init

SW Version Value

Status Definition

blocks.

blocks in the Aux Group. This includes the current output of the Switch and Function Generator blocks.

Read Only – shows values of Analog and Digital variables written from Modbus client.

Read Only – This displays the status of the Communication card. Information present only if the Communication card is present.

Comm Card Stat gives the status of the communication card

Status shown OK if the communication card is working fine.

Status shown as Not present if the communication card is not present.

Status shown as HW Failure if the communication card is installed but unable to communicate to the Main CPU board.

Status shown as Fail if the communication card is not functioning properly. It could be the result of a software failure, a bad flash chip on the board or DHCP is selected but the DHCP server was not found. Check cable connections and potential network issues for DHCP related problems.

Status shown as INIT if the communication card is getting initialized.

SW Version gives the software version of the Communication Card.

Web Page Value

Web Page gives the web page version number. The web pages are separate from the Communication card firmware, and can be upgraded independently. Both the SW version and Web Page version should be the same value to guarantee compatibility.

January 2009 UDA2182 Universal Dual Analyzer Product Manual 43

Operating the Analyzer

Status

Display

Parameter Status

Status Definition

(Read Only)

WebPgLngSet EE/RT/PC Identifies the web page language set programmed into

the Communications card. EE web pages support English, French, German, Italian and Spanish. RT web pages support English, Russian and Turkish

PC web pages support English, Polish and Czech Address Value Baud Rate Value Word Swap Yes/No

Address states the Modbus RTU slave ID

Baud Rate set for RS485

Word Swap indicates whether the word order set for

Modbus Communications is Little Endian (NO) or Big

Endian (YES) MACaddr Hi

MACaddr Low DHCP Yes/No

Value

MACaddr Hi and MACaddr Low is the MAC address

of the Communication card

DHCP indicates whether Dynamic Host Configuration

Protocol is used.

DHCP is a protocol used by network devices (clients)

to obtain various parameters necessary for the clients

to operate in an Internet Protocol (IP) network. IPaddr Value

IPaddr gives the IP address of the Communication

card.

Auto Cycling

(if configured)

SubnetMsk Value

Gateway Value

DnsSrvr Value

SMTPsrvr Value

Next Rinse 1

Date and Time Read Only – The Status Displays menu includes an Next Rinse 2 Next Cal 1 Next Cal 2

SubnetMsk indicates the Subnet mask used by the Communication card.

Gateway Indicates the default Gateway IP address used by the Communication card.

DnsSrvr displays the DNS (Domain Name Service) server IP address used by the Communication card

SMTPsrvr displays the SMTP (Simple Mail Transfer Protocol) server IP address used by the Communication card.

Auto Cycling selection when any auto cycle is enabled and its cycle timer is also enabled. This display provides information on the next occurrences of rinses and calibrations for any auto cycle with timer according to the configured cycle count of each operation.

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Operating the Analyzer

Status

Display

Calc Values

(if configured)

Parameter Status

(Read Only)

Sum

Value Difference

Ratio %Passage

%Rejection

Status Definition

Available only if both units of measure

two input boards are identical.

between the

See Table 6-5 for configuration.

Sum = Input 1 + Input 2 Difference = Input 1 – Input 2 Ratio = Input 1 / Input 2 %Passage = Min(Input 1 or 2)/Max(Input 1 or 2) *100 %Rejection = (1-Min(Input 1 or 2)/Max(Input1 or

2))*100

January 2009 UDA2182 Universal Dual Analyzer Product Manual 45

Operating the Analyzer

5.11 Event History

Overview

Event History records events with timestamp. Events recorded include setup change, power on, calibrations (no values) and alarms with detail available on alarm type and source by scrolling and selecting event name. Status warns of event history at 50% and 90% and when erasing old records.

Access to Event History Displays

Displa

• Press until you see:

EVENT HISTORY

Setup Chg

Setup Chg Alarm 1 On

Alarm 1 On Setup Chg 03.15 13:01

Setup Chg 03.15 13:01 Hold On

Hold On Setup Chg 03.15 11:21

Setup Chg 03.15 11:21 Power On 03.09 02:31

Power On 03.09 02:31

04.19 08:58

03.15 13:02

03.15 12:38

HOLD ACTIVE

• Use the keys to highlight the Event History required.

• Press

Enter

to display the event, date, time, and alarm parameters.

Figure 5-9 Event History Display screen example

Event History Display Example (Alarm)

Event

Event Source

Source Type High

Type High State

State Date 2006/03/15

Date 2006/03/15 Time 13:02:13

Time 13:02:13

ALARM 1 INPUT 1 PV HIGH

Figure 5-10 Alarm Event Display screen example (Read Only)

ALARM 1 ON

Alarm 1

Alarm 1 Input 1 PV

Input 1 PV

On

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Operating the Analyzer

Clear Event History

• Press

• Use the

Setup

to display the Main menu.

keys to select “Maintenance” then press

menu.

• Use the

keys to select “Display” then press

• Use the keys to select “Clr Evt Hist” then press

• Use the keys to select “Yes” then press

screen.

Enter

to enter the sub-

Enter

to enter the sub-menu.

Enter

to allow change.

Enter

to clear the Event History

January 2009 UDA2182 Universal Dual Analyzer Product Manual 47

Operating the Analyzer

5.12 Process Instrument Explorer Software

Overview

Process Instrument Explorer lets you configure your analyzer on a desktop/laptop or Pocket PC. For details see Process Instrument Explorer manual #51-52-25-131.

Features

• Create configurations with intuitive software program running on a Pocket PC, a

Desktop or a laptop computer. ·

• Create/edit configurations live; just connect software to analyzer via IR port.

• Create/edit configurations offline and download to analyzer later via IR port.

• Infrared port available on every UDA2182.

• This software is available in English, Spanish, Italian, German, French, Russian,

Turkish, Polish and Czech.

• Generate Configuration Reports.

Figure 5-11 Screen capture of Process Instrument Explorer running on a

Pocket PC

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Operating the Analyzer

Infrared communications

The infrared connection provides a non-intrusive wireless connection with the instrument and maintains its waterproof integrity when used in conjunction with the optional PIE (Process Instrument Explorer Software).

No need to get access to the back of the analyzer to communicate with the instrument, no need to take your screw driver to wire the communication cable, no wiring mistake possible. You can now duplicate an instrument’s configuration, upload or download a new configuration in a matter of seconds, just by pointing your Pocket PC in the direction of the instrument.

It takes just a few seconds to upload a configuration from an instrument. You can then save the configuration file onto your PC or pocket PC for review, modification or archiving. Furthermore, this software also gives you important maintenance information on the analyzer: instantly, get information on the current operating parameters, digital inputs and alarm status, identify internal or analog input problems.

Question: What if I have several analyzers on the same panel? How can I be sure I am communicating with the correct one?

Answer: The infrared port of the analyzer is normally “off”. You activate the infrared port on a particular analyzer by pressing any key. You can now communicate with the analyzer. If no communications are received for 2 minutes, the port will be shut down again.

January 2009 UDA2182 Universal Dual Analyzer Product Manual 49

Operating the Analyzer

5.13 Modbus Communications

Overview

The UDA2182 provides Modbus communication support on two communication interfaces using the optional Communication Card. A general summary is listed below. For details see UDA2182 Communications User Guide #70-82-25-126.

Summary

Communications Card (Optional)

The Communications card provides one Serial Port (RS485) and one Ethernet Port. Serial port provides

• RS422/RS485 multi-drop

• 1200 to 38400 programmable baud rate

• Modbus RTU protocol to read signals including PV, Temperature, Alarm Status,

outputs, relay status, etc.

• Read/write four analog and four digital variables (Note 1)

Ethernet port provides:

• Up to 5 Modbus TCP connections simultaneously

• Ethernet parameters are configured via the front-panel or web pages.

• Web server with up to10 clients simultaneously

• Multi-language Web pages (Note 2) setup the Ethernet port settings and monitor

readings, alarms, statuses, events

• Multi-language Email to send alarm status changes. Alarm notification to eight email

addresses. These must be configured using web pages signed in as the administrator.

• DHCP: ( Dynamic Host Configuration Protocol) selectable via web page or front-panel

• Firmware upgrade to Main CPU board

• Firmware upgrade to Communications card

Note 1

There are four analog and four digital variables. These variables can be read and written remotely using Modbus function codes.

Variables will appear as a selection for various parameters:

• Analog variables can be an alarm source, analog relay source, current output source, monitor source, math source, auxiliary switch source, PID TRV, and PID remote setpoint.

• Digital variables can be an alarm disable, remote setpoint select, Tune Set2 select, digital relay source, logic- in source, auxiliary switch select, PID TRC select, PID RSP select, and auto cycle start source

Note 2

Web pages provide the following:

• Multiple language support

• “Guest” accessibility for read-only permission

• “Admin” accessibility for read and write permission

• Readings of Inputs, Outputs, and Relay Outputs

• Status of Inputs, Outputs, and Alarms.

• Readings and Status of optional parameters (control, pharma, and auto-cycle)

• List of last twelve events

• Network configuration including IP address, subnet mask, gateway etc.

• Email configuration for alarm event notification

50 UDA2182 Universal Dual Analyzer Product Manual January 2009

Configuration

6 Configuration

6.1 Overview

Introduction

Configuration is a dedicated operation where you use straightforward keystroke sequences to select and establish (configure) pertinent setup data best suited for your application.

To assist you in the configuration process, there are prompts that appear in the Main Setup menu and associated sub menus. These prompts let you know what group of configuration data (Set Up prompts) you are working with and also, the specific parameters associated with each group.

What’s in this section?

The topics in this section are listed below.

Topic See Page

6.1 Overview 51

6.2 UDA2182 Block Diagram 52

6.3 Main Setup Menu 53

6.4 Basic Configuration Procedure 55

6.6 Inputs Configuration 63

6.7 Outputs Configuration 74

6.8 Relays Configuration 75

6.9 Alarms Configuration 81

6.10 Monitors Configuration 83

6.11 Math Configuration 85

6.12 Logic Configuration 86

6.13 Auxiliary Configuration 89

6.14 PID Control Configuration 92

6.15 Auto Cycling Configuration 100

6.16 Variables Configuration 105

6.17 Communication Configuration 106

6.18 Maintenance Configuration 108

January 2009 UDA2182 Universal Dual Analyzer Product Manual 51

Configuration

6.2 UDA2182 Block Diagram

Overview

Analog

Input (1-2)

Digital

Input (1-2)

Calc

Values

(Dual Input

Devic e s )

PV Temp Fault

Digital In

Sum Diff Ratio % Passage % Rejection

A B

A B SW

PV

PV RSP

FF RSP Select Man Select

Alarms

(1-4)

Monitor

(1-4)

Math (1-4)

Logic

(1-4)

Switch

(1-2)

Func Gen

(1-2)

PID

(1-2) PID Opt Installed

Out

Alm 1 Alm 2

Relay

(1-4)

Time

Freq

Relay

Output

(1-3)

mA

Signal Connection Key

Analog Connection PV Connection Digital Connection

Fault

Figure 6-1 UDA2182 Block Diagram

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Configuration

6.3 Main Setup Menu

Accessing the Main Menu

Setup

Press

. The main Menu will appear.

Inputs

Outputs

Outputs Relays

Relays

Relays Alarms

Alarms

Alarms Monitors

Monitors

Monitors Math

Math

Math Logic

Logic

Logic Auxiliary

Auxiliary

Auxiliary PID Control

PID Control*

PID Control

PID Control*

PID Control

PID Control*

PID Control* Auto Cycling

Auto Cycling*

Auto Cycling

Auto Cycling*

Auto Cycling

Auto Cycling*

Auto Cycling

Auto Cycling* Variables

Variables Communication

Communication

Communication Maintenance

Maintenance

Setup

Menu Indicators

An upward-pointing arrow indicator above the menu at the left end of the header appears when there are currently menu items above the screen accessible by moving the cursor up.

A downward-pointing arrow indicator below the menu at the left end of the status footer appears when there are currently menu items below the screen accessible by moving the cursor down.

Use the keys.

Setup Group Overview

Refer to “General Rules for Editing” and Table 6-1 Basic Configuration Procedure to configure the following Setup Groups.

Inputs Configuration (Table 6-5) – configure:

Input 1 and Input 2 for pH/ORP, pH Preamp, Conductivity, or Dissolved

Oxygen Calc Value 1 and 2 (both units of measurement must be the same)

Calculation type [Ratio, sum, etc.], High range and Low range.

*Some item are dependent on the Option selection

and associated parameters

select the

Outputs Configuration (Table 6-6) – configure Output 1, 2, or 3 source, % Range

High and Low and associated parameters

Relays Configuration (Table 6-7) – configure Relay 1, Relay 2, Relay 3, and

Relay 4 for Relay Types: Digital Out (Digital Output Relay), Time Prop (Time

January 2009 UDA2182 Universal Dual Analyzer Product Manual 53

Configuration

Proportional Output), Pulse Frequency (Pulse Frequency Type), Frequency Prop (Frequency Proportional), or On/Off type and associated parameters.

Alarms Configuration ( Table 6-8) - configure Alarm 1 through 4 for Alarm’s

Source and associated parameters.

Monitors Configuration (Table 6-9) – configure Monitor 1 through 4 for

Monitor Type, Source and associated parameters.

Math Configuration (Table 6-10) – configure Math 1, 2, 3, and 4 for Input

Source, Math Type, and associated parameters.

Logic Configuration ( Table 6-11) – configure Logic 1, 2, 3, and 4 for Input

Sources, Type, and associated parameters.

Auxiliary Configuration (Table 6-12) – configure Switch 1, Switch 2, Function

Generator 1 and Function Generator 2(for pre-control linearizing of inputs) for

Sources and associated parameters.

PID Control (Option) Configuration (Table 6-13) – configure:

PID 1 and PID 2 Configuration parameters, Tune (Enable Accutune, Fuzzy Logic, Use Prop Band, Use RPM, configure

Tuning parameters) and

Alarms Parameters (Setpoint types and Values, alarm hysteresis)

Auto Cycling (Table 6-16) – enable Auto Cycle 1 and 2 and set rinse schedule and

associated parameters. Auto cycling provides automated timing, control and functionality for the cleaning and calibration of input probes.

Variables (Analog Table 6-3 and Digital Table 6-4) selections can be read and written remotely using Modbus function codes. You are setting up the initial values for the variables when power is applied to the UDA (Refer to Table 6-18 for an Example)

Communication Configuration (Table 6-19) – configure IR Front Panel,

Modbus, RS485 and Ethernet.

Maintenance Configuration (Table 6-20) – Configure:

System - read the Software version, configured Language, selected Mains Frequency, and PID Control Selections, enter a Password, and reset the Unit.

Input 1 and Input 2 - configure Input types, Conductivity units’ type, wire

size, and wire length, and temperature Units.

Display – setup the Main Display Header; and Clear Event and Cal Histories. Tag Names – configure tag name strings for input names on single channel

main display, Auto Cycle display header, Pharma display header, PID display header. Alarm names to appear in status and event history.

Clock - set real time clock date; time; date format; and time format. Tests - run Display and Keyboard tests, read Output levels, and read Relay

States.

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Configuration

6.4 Basic Configuration Procedure

Introduction

Each of the Set Up groups and their functions are pre-configured at the factory. If you want to change any of these selections or values, read the “General Rules for Editing” and follow the procedure in Table 6-1. This procedure tells you the keys to press to get to any Setup group and any associated parameter prompt.

6.4.1 General Rules for Editing

Selecting a parameter for edit:

• Display the screen containing the parameter.

• Use the

• Press

keys to highlight the parameter name.

Enter

to highlight the displayed current value.

Editing a parameter having a text string as an assigned value:

• Select the parameter as explained above.

• Use the keys to display other valid choices.

• When your choice is displayed, press

Enter

to select.

Editing a parameter having a numeric value

• Select the parameter as explained above.

• Use the keys to move the cursor to the digit to be changed.

Moving the cursor left into leading spaces changes space to 0. Moving the cursor right causes any leading 0 to change to a space.

If you hold down the key, the cursor will move to the left and increment to the next highest digit available for the particular parameter. If you hold

down the key, the cursor will move to the right and increment the next lowest digit available for the particular parameter.

• Use the keys to increment or decrement the numerical value at and to

the left of the digit. Increment/decrement past range limit displays limit value and causes status message.

Use the When all digits have been changed, press

January 2009 UDA2182 Universal Dual Analyzer Product Manual 55

keys to move the cursor to the next digit. Repeat.

Enter

to store.

Configuration

Basic Configuration Procedure

Table 6-1 Basic Configuration Procedure

Step Operation Press Result

1 Enter Set Up

Mode

Setup

Inputs

Outputs

Outputs Relays

Relays

Relays Alarms

Alarms

Alarms Monitors

Monitors

Monitors Math

Math

Math Logic

Logic

Logic Auxiliary

Auxiliary

Auxiliary PID Control

PID Control*

PID Control

PID Control*

PID Control

PID Control*

PID Control

PID Control* Auto Cycling

Auto Cycling*

Auto Cycling

Auto Cycling*

Auto Cycling

Auto Cycling*

Auto Cycling

Auto Cycling* Variables

Variables Communication

Communication

Communication Maintenance

Maintenance

The Main Menu is displayed. Use

Inputs). The selection will be highlighted.

Setup

to scroll and select a setup group (Example –

2

3

Enter Set Up Group

Enter the selection

Enter

The Setup group selected is shown at the top of the screen and will display all the selections within that group.

INPUTS

Input 1 pH/ORP

Input 1 Pre ph

Input 2 Conduc

Press

to highlight the desired selection.

(Example – Input 1 PRE PH) The list of parameters for that selection will be displayed. (Example – Input 1 PRE PH)

INPUT 1 PRE PH

PV Type

PV Range 0 - 14

PV Range 0 - 14 Temp Input

Temp Input Temp Type

Temp Type Solu Temp Comp

Solu Temp Comp Solution pH/ °C

Solution pH/ °C°C

pH Glass

Enable

O

8550

8550 Custom

Custom

0.000

to highlight the desired selection.

4

5

Changing a parameter

Change the Value or Selection

Enter

Press The displayed current value for the parameter is displayed.

Depending on whether you are changing a text string or a numerical value, follow the “General Rules for Editing” in section 6.4.1 to make the changes.

56 UDA2182 Universal Dual Analyzer Product Manual January 2009

Configuration

6

7

8

Enter the Value or Selection

To Abort the Changes Made

Exit Setup Mode

Enter

Exit

Enters value or selection made into memory after another key is pressed.

Repeat the procedure for changing any parameter for any group.

Any changes made to a parameter value will revert to the original value before editing.

Until you see the main Setup screen.

January 2009 UDA2182 Universal Dual Analyzer Product Manual 57

Configuration

6.5 Analog and Digital Signal Sources

Overview

This section contains a list of signals that are available for connection as digital and analog sources.

Table 6-2 Signal Sources

Signal Type Applies Source to: Selections

Analog Source Selections (Table 6-3)

PV Source Selections

Digital Source Selections (Table 6-4)

Alarms (PV) Outputs Math Blocks Auxiliary - Function Generators Monitor 1 through 4 Auxiliary - Switch (A,B) Relays (Time Prop, Pulse Freq) PID (RSP Source, Feedforward Source)

PID 1 and 2 PV Source Function Generator 1 and 2

Logic (InA, InB) Relays (Digital Out, Pulse out) Auxiliary - Switch (Select B Source) Alarms Disable PID (Remote setpoint select, Manual select) Auto Cycle – Start Source

None Input 1-2 PV Input 1-2 Temp Pharma Out 1-2 Math 1-4 Func Gen 1-2 Switch 1-2 Sum Difference Ratio %Passage %Rejection Cation Value PIDout 1-2 AnlgVar 1-4

None Input 1 – 2 PV

None Alarm1-4 Alm Grp 1-2 Monitor 1-4 Logic 1-4 Digital In 1-2 In 1-2 Fault In 1-2 Hold Out 1-3 Fault Hold Pharma 1-2 Fail Pharma 1-2 Warn PID 1 Alarm 1-2 PID 2 Alarm 1-2 Auto Cycle 1 – Extract, Rinse, Cal PT1, Cal PT2, Fail Auto Cycle 2 – Extract, Rinse, Cal PT1, Cal PT2, Fail Input 1-2 Cal Output 1-3 Cal DgtlVar 1-4

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Configuration

Table 6-3 Analog Signal Sources

Analog Signal Description Definition

Input 1 PV Input 1 Process

Variable

Input 2 PV Input 2 Process

Variable

Input 1 Temp Input 1 Temperature Input 1 Temperature Selection Input 2 Temp Input 2 Temperature Input 2 Temperature Selection Pharma Out 1 Pharmacopoeia

Output 1

Pharma Out 2 Pharmacopoeia

Output 2

Math 1 Math 1 Math 2 Math 2 Math 3 Math 3 Math 4 Math 4 Func Gen 1 Function Generator 1 Func Gen 2 Function Generator 2

PV Source selection

Input 1 Pharmacopia 1 Output (for Conductivity) = percent of USP stage limit

Output = 100 * pv in uScm / USP stage limit Valid for Conductivity Input Input 2 Pharmacopia 2 Output = percent of USP stage limit Output = 100 * pv in uScm / USP stage limit Valid for Conductivity Input

Math selections can be connected to any Input PV, secondary variable (Temperature), or Calculated Value. Math blocks include scaling for the linear selection only. See Table 6-10 for Math Configuration

Generates an output characteristic curve based on up to 11 configurable data points for both input (X) and output values (Y). Part of the Auxiliary Configuration group. See Table 6-12 for Function Generator Configuration

Switch 1 Switch 1 Switch 2 Switch 2

Sum* Input 1 + Input 2 Difference* Input 1 – Input 2 Ratio* Input 1 / Input 2 %Passage* Min(Input 1 or 2)

Max(Input 1 or 2) *100

% Rejection* (1-Min(Input 1 or 2)/

Max(Input1 or 2)) *100

Cation Value pH Value Calculated pH value from differential conductivity PID Out 1 PID Output 1 PID 1 Output in percent (0 to 100). Normally connected to a

Switch selections have 2 input sources (A and B). A switch block is used to select between two analog signals. The switch block can be used for many monitor and control strategies. A Digital Signal Source when active will select the B input source of the switch as the output. Part of the Auxiliary Configuration group. See Table 6-12 for Switch Configuration

The availability of calculated variables in the list of available sources for alarms, math and control and for status display is determined by similarity of units of measure between the two input boards.

proportional current (Current Type) or time proportional or frequency proportional relay.

January 2009 UDA2182 Universal Dual Analyzer Product Manual 59

Configuration

PID Out 2 PID Output 2 PID 2 Output in percent (0 to 100). Normally connected to a

proportional current (Current Type) or time proportional or frequency proportional relay.

Anlg Var 1 Analog Variable 1 Initial values of Analog Variable 1 applied at power on. Anlg Var 2 Analog Variable 2 Initial values of Analog Variable 2 applied at power on. Anlg Var 3 Analog Variable 3 Initial values of Analog Variable 3 applied at power on. Anlg Var 4 Analog Variable 4 Initial values of Analog Variable 4 applied at power on.

Table 6-4 Digital Signal Sources

Digital Signal Description Definition

Alarm 1 Alarm 1 Any Alarm 1 configuration. See Table 6-8 for Alarm configuration Alarm 2 Alarm 2 Any Alarm 2 configuration. See Table 6-8 for Alarm configuration Alarm 3 Alarm 3 Any Alarm 2 configuration. See Table 6-8 for Alarm configuration Alarm 4 Alarm 4 Any Alarm 4 configuration. See Table 6-8 for Alarm configuration Monitor 1 Monitor 1 Any Monitor 1 configuration. See Table 6-9 for Monitor configuration Alarm Group 1 Alarm Group 1 Is the OR of the Alarm 1 - 4 signals. Will be TRUE when any Alarm 1 -

4 is TRUE. If a single digital signal is needed to go TRUE for any alarm, OR alarm

group 1 and alarm group 2 together to create a logic signal.

Alarm Group 2 Alarm Group 2 Is the OR of the PID Control alarm signals. Will be TRUE when any

PID Control Alarm is TRUE. If a single digital signal is needed to go TRUE for any alarm, OR alarm

group 1 and alarm group 2 together to create a logic signal.

Monitor 2 Monitor 2 Any Monitor 2 configuration. See Table 6-9 for Monitor configuration Monitor 3 Monitor 3 Any Monitor 3 configuration. See Table 6-9 for Monitor configuration Monitor 4 Monitor 4 Any Monitor 4 configuration. See Table 6-9 for Monitor configuration Logic 1 Logic 1 Any Logic 1 configuration. See Table 6-11 for Logic configuration Logic 2 Logic 2 Any Logic 2 configuration. See Table 6-11 for Logic configuration Logic 3 Logic 3 Any Logic 3 configuration. See Table 6-11 for Logic configuration Logic 4 Logic 4 Any Logic 4 configuration. See Table 6-11 for Logic configuration Digital In 1 Digital Input 1 Digital Input 1 signal from Option Board (must be installed) Digital In 2 Digital Input 2 Digital Input 2 signal from Option Board (must be installed) In 1 Hold In 1 Hold In 2 Hold In 2 Hold

Input is in Hold. This condition occurs either by pushing the HOLD button on the front panel or when an Auto Cycle is being run.

In 1 Fault Input 1 Fault In 2 Fault Input 2 Fault

60 UDA2182 Universal Dual Analyzer Product Manual January 2009

Input open conditions. An input board disconnect while powered results in an input fault condition and allows an alarm to be triggered.

Configuration

Out 1 Fault Output 1 Fault Out 2 Fault Output 2 Fault Out 3 Fault Output 3 Fault Hold Hold Engages Hold of Analog Inputs

Output open conditions. This allows an alarm to be triggered if the respective 4-20 mA output opens.

Pharm 1 Warn Pharmacopoeia 1

Warning

Pharm 1 Fail Pharmacopoeia 1

Failure

Pharm 2 Warn Pharmacopoeia 2

Warning

Pharm 2 Fail Pharmacopoeia 2

Failure

PID 1 Alm 1 PID Control 1 Alarm 1 PID 1 Alm 2 PID Control 1 Alarm 2 PID 2 Alm 1 PID Control 2 Alarm 1

The Pharma 1 Display ( Section 5.8) outputs digital Warning signal whenever the measured conductivity exceeds the Percent Warning Value selected in the “Pharma Op Panel” on the Pharma Display (Stage 1only)

The Pharma 1 Display ( Section 5.8) outputs digital Failure signal whenever one of the following conditions occur: Stage 1 – Measured Conductivity exceeds 100% Stage 1 – Temperature not within range of 0-100 degrees C Stage 2 – Conductivity is 0.1 µS/cm or greater for 5 minutes Stage 3 – pH not within range of 5 – 7pH Stage 2 and 3 – Temperature not within range of 24 – 26 degrees C.

The Pharma 2 Display ( Section 5.8) outputs digital Warning signal whenever the measured conductivity exceeds the Percent Warning Value selected in the “Pharma Op Panel” on the Pharma Display (Stage 1only)

The Pharma 2 Display ( Section 5.8) outputs digital Failure signal whenever one of the following conditions occur: Stage 1 – Measured Conductivity exceeds 100% Stage 1 – Temperature not within range of 0-100 degrees C Stage 2 – Conductivity is 0.1 µS/cm or greater for 5 minutes Stage 3 – pH not within range of 5 – 7pH Stage 2 and 3 – Temperature not within range of 24 – 26 degrees C.

Control Alarms – See Table 6-15 PID Alarms

PID 2 Alm 2 PID Control 2 Alarm 2 AC 1 Extract Auto Cycle 1 Probe

Extraction

AC 1 Rinse Auto Cycle 1 Probe

Rinse

AC1 Cal Auto Cycle 1

Calibration Point 1

AC 1 Cal 2 Auto Cycle 1

Calibration Point 2

AC 1 Fail Auto Cycle 1 Failure Auto Cycle 1 Failure is active whenever an Auto Cycle 1 failure occurs

AC 2 Extract Auto Cycle 2 Probe

Extraction

AC 2 Rinse Auto Cycle 2 Probe

Rinse

AC 2 Cal Auto Cycle 2

Calibration Point 1

January 2009 UDA2182 Universal Dual Analyzer Product Manual 61

Auto Cycle 1 digital output (Cycle Start Source) configuration selection See Table 6-16 Auto Cycling Configuration.

Auto Cycle 1digital output (Cycle Start Source) configuration selection See Table 6-16 Auto Cycling Configuration.

Auto Cycle 2 digital output (Cycle Start Source) configuration selection See Table 6-16 Auto Cycling Configuration.

Configuration

AC 2 Cal 2 Auto Cycle 2

Calibration Point 2

AC 2 Fail Auto Cycle 2 Failure Auto Cycle 2 Failure is active whenever an Auto Cycle 2 failure occurs

Input 1 Cal Input 1 Calibration This signal goes TRUE when the calibration factor for input 1 is being

Input 2 Cal Input 2 Calibration This signal goes TRUE when the calibration factor for input 2 is being

Output 1 Cal Output 1 Calibration The signal indicates when the Output 1 calibration values are being

Output 2 Cal Output 2 Calibration The signal indicates when the Output 2 calibration values are being

Output 3 Cal Output 3 Calibration The signal indicates when the Output 3 calibration values are being

DgtlVar 1 Digital Variable 1 Initial values of Digital Variable 1 applied at power on. DgtlVar 2 Digital Variable 2 Initial values of Digital Variable 2 applied at power on.

Auto Cycle 2 digital output (Cycle Start Source) configuration selection See Table 6-16 Auto Cycling Configuration.

calculated. The TRUE state is active for less than one second.

changed. The signal goes TRUE when the “4ma Offset” or “20ma Offset” is being modified. The signal goes FALSE when the value is entered.

DgtlVar 3 Digital Variable 3 Initial values of Digital Variable 3 applied at power on. DgtlVar 4 Digital Variable 4 Initial values of Digital Variable 4 applied at power on.

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Configuration

6.6 Inputs Configuration

Overview

This group lets you select pH/ORP, Preamp pH, Conductivity, or Dissolved Oxygen Input type and the associated output parameters.

Accessing Inputs Menu

Press Use the keys to select “Inputs” then press

Setup

to display the Main menu.

Enter

to enter the sub-menus.

Input 1 and Input 2 – Direct pH/ORP, Preamp pH, Conductivity, or Dissolved Oxygen are available for selection. Select PV type, read the range, select Temp Type, Solution Temp Compensation, Bias, Failsafe and Filter Time.

For Dissolved Oxygen, also select the Salinity type and Pressure type. Press to highlight the desired menu selection then press

Enter

to display the group of

parameters. Refer to “Section 6.4.1 – ”General Rules for Editing”.

Table 6-5 Input Configuration

Sub-menu

selection

Input 1 or 2

Direct pH

ORP

Parameter Selection or

Range of

Setting

PV Type pH Glass

pH HPW

pH Durafet (default)

ORP

Parameter Definition

The PV type determines the numerical format and the units of measure on the online PV display. Measured PV is generally displayed in the highest decimal precision possible to .001 and has a potentially displayable range of 0.000 to 99999. The exceptions are dissolved oxygen, pH, ORP and temperature, which are displayed with fixed decimal precision. PV Type determines specific ranges.

PV Range 0.0 to 14.0 pH

-1600 to 1600 ORP

Temp Input (ORP only)

Temp Type

January 2009 UDA2182 Universal Dual Analyzer Product Manual 63

Enable Disable

8550Ω Therm (default)

1000Ω RTD Manual

Read Only

Enable to allow “Temp Type” selection – see below.

8550Ω Thermistor 1000Ω Resistance Temperature Detector

Manual

Configuration

Sub-menu

selection

Parameter Selection or

Range of

Setting

Temp Deg F or C (Temp Type = Manual)

14.0 to 230.0ºF default = 77ºF

-10 to 110ºC

default = 25ºC Solu Temp Comp (Not ORP)

None (default)

Custom

0

H

2

NH

3

Phosphate

Morpholine Solution pH/ºC

(Solu Temp Comp = Custom)

0.000 (default)

to

-0.050

(Not ORP)

Parameter Definition

Temp Deg F or C will appear depending on what Temperature Unit was selected in “Maintenance” setup group, parameter “Temp Units”.

Enter “Solution pH/ºC” value Pure Water Ammonia Phosphate Morpholine

Measured pH is displayed and transmitted normalized to a solution temperature of 25°C as determined by the current Solution Temperature Coefficient. This is expressed in units of pH/°C with precision to the hundredths decimal place. The parameter “Solu Temp Coeff” allows the selection of the following entries. Follow the “General Rules for Editing” in section

6.4.1 to make the changes. (-) Will appear when first

digit to the right of decimal point is changed.

Solution Type Temp Coefficient

0.000

-0.016

-0.032

-0.032 User Entry

PV Bias -99999 to

99999

None (Default) H2O (Pure Water) NH3 (Ammonia) PO4 (Phosphate) C4H9NO (Morpholine) Custom

PV Bias Constant - is used to compensate the input for drift of an input value.

default = 0.00 Failsafe -99999 to

99999

The output value to which the output will go to protect against the effects of failure of the equipment.

default = 14.00 Filter Time 0 to 120

default = 0

A software digital filter is provided for dampening the process noise. This filter is applied before the limit functions.

64 UDA2182 Universal Dual Analyzer Product Manual January 2009

Configuration

Sub-menu

selection

Input 1 or 2 Preamp pH

Parameter Selection or

Parameter Definition

Range of

Setting

The pH Preamp input card measures pH and accepts inputs from a Durafet series Preamp, a glass Meredian II Preamp or a Durafet series Cap Adapter. The pH Preamp input is similar to the pH/ORP input shown previously and has an identical Setup/Inputs parameter menu with the following important differences:

No ORP measurement. ORP is not selectable as a PV Type in Setup/Inputs. No HPW measurement. HPW is not selectable as a PV Type in Setup/Inputs. The parameter “Temperature Input” is available for either Durafet or Glass PV type to enable

or disable. A temperature input disable accommodates preamps that do not transmit measured temperature from the probe. This will disable all monitored temperature values, temperature input diagnostics and faults and the parameter “Solution Temp Comp” under Setup/Inputs/pH Preamp n.

You need to disable “Temperature Input” for Durafet from External Preamp. PV Type pH Glass

pH HPW

pH Durafet

The PV type determines the numerical format and the units of measure on the online PV display. Measured PV is generally displayed with fixed decimal precision.

(default) PV Range 0.0 to 14.0 pH Read Only

Temp Input

Enable

Disable

Enable to allow “Temp Type” selection – see below.

(default) Temp Type

(Temp Input = Enable)

Temp Deg F or C

(Temp Input = Enable, Temp Type = Manual)

Solu Temp Comp

(Temp Input = Enable)

8550Ω Therm

(default)

1000Ω RTD

Manual

14.0 to 230.0ºF

default = 77ºF

-10 to 110ºC

default = 25ºC

None (default)

Custom

H

0

2

NH

3

Phosphate

Morpholine

8550Ω Thermistor 1000Ω Resistance Temperature Detector

Manual Temp Deg F or C will appear depending on what

Temperature Unit was selected in “Maintenance” setup group, parameter “Temp Units”.

Enter “Solution pH/ºC” value Pure Water Ammonia Phosphate Morpholine

January 2009 UDA2182 Universal Dual Analyzer Product Manual 65

Configuration

Sub-menu

selection

Parameter Selection or

Range of

Setting

Solution pH/ºC

(Temp Input =

0.0 (default) to

-0.050 pH/ºC

Enable, Solu Temp Comp = Custom)

PV Bias -99999.00 to

99999.00

default = 0.00

Parameter Definition

Measured pH is displayed and transmitted normalized to a solution temperature of 25°C as determined by the current Solution Temperature Coefficient. This is expressed in units of pH/°C with precision to the hundredths decimal place. The parameter “Solu Temp Coeff” allows the selection of the following entries. Follow the “General Rules for Editing” in section

6.4.1 to make the changes. (-) Will appear when first

digit to the right of decimal point is changed.

Solution Type Temp Coefficient

None (Default) H2O (Pure Water) NH3 (Ammonia) PO4 (Phosphate) C4H9NO (Morpholine) Custom

0.000

-0.016

-0.032

-0.032 User Entry

PV Bias Constant - is used to compensate the input for drift of an input value.

Failsafe -99999.00 to

99999.00

The output value to which the output will go to protect against the effects of failure of the equipment.

default = 14.00

Filter Time 0 to 120

default = 0.0

A software digital filter is provided for dampening the process noise. This filter is applied before the limit functions.

66 UDA2182 Universal Dual Analyzer Product Manual January 2009

Configuration

Sub-menu

selection

Input 1 or

Input 2

Conductivity

Parameter Selection or

Parameter Definition

Range of

Setting

For every cell constant the PV type includes selections for both conductivity µS/cm and conductivity mS/cm. Conductivity µS/cm displays µS/cm and provides standard range solution type selections: None, NaCl, Morpholine, HCL, Acid, and NH3. Conductivity mS/cm displays mS/cm and provides wide range solution type selections: None, HCl, NaCl, H2SO4, and NaOH.

Upper range limit defaults according to the table below: For every cell constant the PV type also includes selections for either TDS ppb/TDS ppm or

TDS ppm/TDS ppt.: TDS ppb/ppm provides standard or wide solution type selections and TDS ppm/ppt provides standard or wide solution type selections. Solution selections are the same as above with the exception of None. Upper range limit defaults according to the table below:

Cell Const 0.01 Cell Const 0. 1 Cell Const 1 Cell Const 10 Cell Const 25 Cell Const 50

0 - 2 µS/cm

displayable to 200 µS/cm

0 - 0.2 mS/cm 0 - 2000 ppb TDS 0 - 200 ppm TDS

0 - 20 µS/cm

displayable to 2000 µS/cm

0 - 2 mS/cm 0 - 20000 ppb

TDS 0 - 2000 ppm TDS

0 - 200 µS/cm

displayable to 20000 µS/cm

0 - 20 mS/cm 0 - 200 ppm

TDS 0 - 20 ppt TDS

0 - 2000 µS/cm

displayable to 99999 µS/cm

0 - 200 mS/cm 0 - 2000 ppm

TDS 0 - 200 ppt

TDS

0 - 20000 µS/cm

displayable to 99999 µS/cm

0 - 500 mS/cm 0 - 10 % conc

displayable to 20%

0 - 20000 µS/cm

displayable to 99999 µS/cm

0 - 1000 mS/cm

0 - 20 % conc

January 2009 UDA2182 Universal Dual Analyzer Product Manual 67

Configuration

Sub-menu

selection

Parameter Selection or

Range of

Setting

PV Type

Select Cell Constant First

Cond μS/cm

(NIST-default)

Cond mS/cm –

(NIST)

These selections are only available with regard to the

+

Cell Constant selected (See “Cell Constant”).

Cell Constant

Concentrtn

TDS ppb

0.01

TDS ppm

TDS ppt

Resistivity

Cond mS/m

(ISO-Default)

0.1 (Default)

+

Cond S/m –

(ISO)

Concentrtn

1

TDS ppb

TDS ppm

TDS ppt

10

Resistivity

Cond μS/m

25

+

parameter

selected in

MAINTENANCE

Æ

INPUTS menu

50

PV Range Read Only

Parameter Definition

Available Selectable PV Types Use the keys to select

Conductance mS/cm (NIST), Conductance mS/m(default - ISO), Conductance S/m (ISO), TDS ppb, TDS ppm, Resistivity, Conductance

Conductance mS/cm (NIST), Conductance mS/m(default - ISO), Conductance S/m (ISO), TDS ppm, TDS ppt,

Conductance mS/cm (NIST), Conductance mS/m(default - ISO), Conductance S/m (ISO), TDS ppm, TDS ppt.

Concentration (default), Conductance (default- NIST), Conductance mS/cm (NIST), Conductance mS/m(default - ISO), Conductance S/m (ISO),

μS/cm (default- NIST), Conductance

μS/m (ISO)

μS/cm (default- NIST), Conductance

μS/m (ISO)

μS/cm (default- NIST), Conductance

μS/cm

Cell Constant * 0.01

0.1 (default)

1

10

The Cell Constant is a value specific to a category of cells for the measurement range required.

25

50 Cal Factor * 0.850 to 1.150

default = 1.000

The Cal Factor is a correction value applied to the cell’s Cell Constant, which is unique to each cell to take into account tolerances in manufacture.

If a standard cell is attached to the sensor, the Cell Constant defaults to “0.1” and the Cal Factor defaults to “1.000”. These standard cell parameter values are editable and are retained through a power cycle.

*Cell Constant and Cal Factor are automatically uploaded from Honeywell conductivity cells with EEPROM (blue & brown leads) and these values cannot be edited.

68 UDA2182 Universal Dual Analyzer Product Manual January 2009

Configuration

Sub-menu

selection

Parameter Selection or

Range of

Setting

TDS Factor

(only PV Type TDS)

Temp Type

0.010

1.000(default)

2.000

8550Ω Therm

(default)

1000Ω RTD

Manual Temp Deg C or F -10.0 to

140.0ºC

14 to 284ºF

Parameter Definition

The TDS Factor is a conversion value applied to conductivity to derive total dissolved solids, in units of ppm per μS/cm.

8550Ω Thermistor 1000Ω Resistance Temperature Detector

Manual If “Manual” is selected at “Temp Type” -Temp Deg F

or C will appear depending on what Temperature Unit was selected in “Maintenance” setup group, parameter “Temp Units”.

January 2009 UDA2182 Universal Dual Analyzer Product Manual 69

Configuration

Sub-menu

selection

Parameter Selection or

Range of

Setting

Solu Temp Comp None

Custom

H20

NH3

PO4

C4H9NO

HCl

NaCl (default)

H2SO4

NaOH

Wire Len Feet

+

0 to 1000 ft

default = 0

Parameter Definition

Measured Conductivity and Resistivity can optionally be temperature compensated to 25°C for a specific solution type. TDS and concentration are always measured based on a specific solution type. The cell constant and measurement type determines which solution types are available for selection, according to the table below:

Cell Constant

0.01 None (Conductivity/Resistivity only),

0.1 (Default)

1 None (Conductivity only),

10 None (Conductivity only),

25 None (Conductivity only),

50 None (Conductivity only),

Available Selectable Solution Types Use the keys to select

μS/cm, mS/cm, TDS ppb, TDS ppm ),

NaCl (

(μS/cm, TDS ppb, TDS ppm ),

NH

3

C

NO (μS/cm, TDS ppb, TDS ppm ),

4H9

H2SO4;HCL;NaOH (mS/cm) None (Conductivity/Resistivity only),

μS/cm, mS/cm, TDS ppb, TDS ppm ),

NaCl(

(μS/cm, TDS ppb, TDS ppm ),

NH

3

C

NO (μS/cm, TDS ppb, TDS ppm ),

4H9

;HCL;NaOH (mS/cm)

H

2SO4

μS/cm, mS/cm, TDS ppm, TDS ppt ),

NaCl (

(μS/cm, TDS ppm ),

NH

3

C

NO (μS/cm, TDS ppm ),

4H9

H

SO4;HCL;NaOH (mS/cm, TDS ppt)

2

μS/cm, mS/cm, TDS ppm, TDS ppt ),

NaCl (

(μS/cm, TDS ppm ),

NH

3

C

NO (μS/cm, TDS ppm ),

4H9

H

;HCL;NaOH (mS/cm, TDS ppt)

2SO4

HCl (mS/cm, Concentration),

μS/cm, mS/cm, Concentration),

NaCl (

SO4 (mS/cm, Concentration),

H

2

NaOH (mS/cm, Concentration)

HCl (mS/cm, Concentration),

μS/cm, mS/cm, Concentration),

NaCl (

SO4 (mS/cm, Concentration),

H

2

NaOH (mS/cm, Concentration)

Refer to appendix 15.2 to enter values for lead wire resistance compensation

Wire Len Meters + 0 to 304.80

default = 0

70 UDA2182 Universal Dual Analyzer Product Manual January 2009

Configuration

Sub-menu

selection

Parameter Selection or

Range of

Setting

Wire Size AWG + 16 AWG

18

AWG(default)

20

AWG AWG

22

Wire Size Sq mm +

0.33 to 2.08

default = 0.82 Pharma Type None

PhEur USP

default = None

Pharma PV High -99999.00 to

99999.00

(default

10.000)

Pharma PV Low -99999.00 to

99999.00

(default 0.000)

Parameter Definition

PhEur - Pharmacopoeia Europa USP - United States Pharmacopoeia standard procedure stages for determining Purified

Water Pharma PV High Value – Measured solution

conductivity value scaled for 100%

Pharma PV Low Value - Measured solution conductivity value scaled for 0%

Pharm Tmr Mins 000.0 to 120.0

(default

10.000)

Pharma Timer Minutes - If the Pharma sample does not pass the Stage 1 conductivity requirement a Fail signal is generated, then the State 2 and Stage 3

tests are conducted. When the Stage 2 or Stage 3 test is successful, the fail signal is cancelled and the

Pharma Timer begins to count down from the configured minutes value set here. When the Timer

countdown is completed, the Pharma function block returns to Stage 1.

PV Bias -9999.00 to

9999.00

PV Bias Constant - is used to compensate the input for drift of an input value.

default = 0.000 Failsafe 0.0 to 2000

default =

The output value to which the output will go to protect against the effects of failure of the equipment.

2000.000

Filter Time 0 to 120.0

default = 0.000

A software digital filter is provided for dampening the process noise and is applied before the limit functions.

January 2009 UDA2182 Universal Dual Analyzer Product Manual 71

Configuration

Sub-menu

selection

Input 1 or

Input 2

DO

Dissolved

Oxygen

Parameter Selection or

Range of

Setting

PV Type DO% Sat

DO Concen

(default)

PV Range 0 – 200 ppb,

displayable to

20000ppb

0-20 ppm

0 – 100% sat,

displayable to

200% sat

Parameter Definition

The concentration of oxygen dissolved in water (or other liquid) may be described by either “dissolved oxygen (DO) concentration” or percent saturation. The units for DO are either parts per million - PPM (equivalent to milligrams per liter) or parts per billion PPB (equivalent to micrograms per liter). The units of saturation are percent where 100% saturation is equivalent to the concentration of oxygen dissolved in air-saturated water. For instance, at 25°C and one atmosphere pressure, 8.24 ppm = 100% saturation. Although the ppm and ppb concentration units are the most frequently used units by far, % saturation may be appropriate for non-aqueous liquids like vegetable oil.

Read Only

Temp Type

5000Ω Therm

Default

1000Ω RTD

Manual Temp Deg C or F

(Temp Type = Manual)

0 to 60ºC

32 to 140ºF Salinity Type

Manual

(default)

Conduc Input Salinity ppt

“Manual” Salinity type only

0.00 to

40.00ppt

default = 0.00

Pressure Type Manual

Sensor (default)

Pressure mm Hg

(Manual Pressure type only)

500.0 to 800.0

default = 760

mmHg

5000Ω Thermistor 1000Ω Resistance Temperature Detector

Manual Temp Deg F or C will appear depending on what

Temperature Unit was selected in “Maintenance” setup group, parameter “Temp Units”.

Salinity is used to correct for salt in the process water. Manual

Valid only if conductivity board is present.

(parts per thousand) as sodium chloride

0.0 = No selection

Allows manual entry of atmospheric pressure compensation

Internal sensor for atmospheric pressure compensation during air calibration

Atmospheric pressure compensation. Enter a value in mmHg.

72 UDA2182 Universal Dual Analyzer Product Manual January 2009

Configuration

Sub-menu

selection

Parameter Selection or

Range of

Setting

PV Bias

-20.00 to 20.00

PPM

-20000 to

20000 PPB

default = 0.000

Failsafe

0.000 to 20.00

PPM

0.000 to 20000

PPB

default =

20.000

Filter Time 0 to 120.0

default = 0.0

Parameter Definition

PV Bias Constant - is used to compensate the input for drift of an input value.

If PPM Board is installed.

If PPB Board is installed.

The output value to which the output will go to protect against the effects of failure of the equipment.

If PPM Board is installed.

If PPB Board is installed.

A software digital filter is provided for dampening the process. The units are in time constant seconds.

January 2009 UDA2182 Universal Dual Analyzer Product Manual 73

Configuration

6.7 Outputs Configuration

Overview

This group lets you select the signal that will be transmitted.

Accessing Outputs Menu

Refer to “Section 6.4.1 - General Rules for Editing”.

Sub-menu

selection

Output 1 Output 2 Output 3

• Press

• Use the

Setup

to display the Main menu.

keys to select “Outputs” then press

Enter

to enter the sub-menu.

• Output 1, Output 2, or Output 3 and their associated parameters are available

for selection.

• Press to highlight the desired menu selection then press

Enter

to display the

group of parameters.

Table 6-6 Outputs Configuration

Parameter Selection or Range

of Setting

Source

High Range -99999.00 to 99999.00 High Range Value - value of input that

Low Range -99999.00 to 99999.00 Low Range Value - value of input that

Any Analog Signal

See Table 6-3

Process Variable Source - Selects the signal that will be transmitted.

See Note 1 for units.

corresponds to 100 % output value. See Note 1 for units.

corresponds to 0 % output value.

Parameter Definition

See Note 1 for units.

Slew Time 0.000 to 999.00

in seconds

default = 0.000

mA Range High 0 to 20

default = 20

mA Range Low 0 to 20

default = 4

mA Limit High 0 to 21

default = 21 mA Limit Low 0 to 21

default = 3

Slew Time is the maximum rate of change required to drive the output from full OFF (0% typically 4 mA) to full ON (100% - typically 20mA).

Value of mA output that corresponds to 100 % output signal (for example: 20 mA).

Value of mA output that corresponds to 0 % output signal (for example: 4 mA).

Value of mA that you want to set the High Range Limit.

Value of mA that you want to set the Low Range Limit.

74 UDA2182 Universal Dual Analyzer Product Manual January 2009

Configuration

NOTE 1.

The entries for any parameter are in the units of that parameter. For example:

Parameters in engineering units.

Input 1 PV Input 1 Temp Input 2 PV Input 2 Temp Pharma Out 1 Pharma Out 2

Parameters in %

Control 1 Control 2 Math 1,2,3,4 Output 1,2,3

So in the SETUP OUTPUT menu, for the SOURCE and Hi Range and Low Range values, these look at the units of that source.

If retransmitting a pH input, the Hi Range and Low Range values would normally be set to 14 pH and 0 pH. (14 pH= 100% output, and 0 pH = 0% output.)

But if the output is to go to a valve, to open the valve or operate a pump through a range of 0-100% open, and has a SOURCE of CONTROL 1, then the units of the CONTROL 1 output is in units of %, so in the SETUP OUTPUT menu, the High Range and Low Range would be in % units.

January 2009 UDA2182 Universal Dual Analyzer Product Manual 75

Configuration

6.8 Relays Configuration Overview

Programming the relays consists of selecting the relay type, identifying the input parameter, which activates the relay and selecting whether the relay is energized when the input parameter is on or off. The Relay group lets you select a relay type for up to four relays. When planning relay operation, it is wise to consider the state of the relay when power is not applied to the UDA. The invert parameter of the relay configuration is helpful in assuring that the Off device state is consistent with the relay normal operation.

Each relay output can be independently configured to be one of four basic types: A Digital Output Relay allows connection to any Alarm, Alarm Group, Monitor, Logic,

Digital Input, Input Fault, Output Fault, Hold Key, Pharm Warn, Pharm Fail, Control Alarms, Input 1 and 2 Rinse and Cal Pts, Cycle on or fail.

Time proportional output is a form of a process variable transmitter or control output that pulses the relay as a pulse width modulated signal that is proportional to the input signal over a configured input range. The Time Proportional cycle time is configurable between 0.1 and 999 seconds while the duty cycle is directly proportional to the selected input signal.

Frequency proportional output is a form of a process variable transmitter or control output that pulses the relay as a pulse rate that is proportional to the input signal over a configured input range. The maximum frequency is set by the cycle time that is configurable between 0.1 and 999 seconds. The pulse duration is fixed and configured in seconds by an on time parameter.

On / Off output relay turns On when the input is greater than the high and low ranges and turns off when the input is less than the high and low ranges. This allows an on / off control action with an adjustable dead band. The On state is controlled by a cycle time and on duration parameters such to achieve a selectable output proportion. An invert parameter is available to allow inverse action such that the relay will cycle ON when below the low range limit.

Pulse Output relay will provide a fixed duty cycle when the applied input signal is ON. The cycle time and pulse duration are configurable parameters. The relay will be OFF when the applied input is OFF. An inverse parameter allows the input to be inverted for reverse behavior.

Accessing Relays Menu

Setup

• Press

• Use the

to display the Main menu. keys to select “Relays” then press

• Relay 1, Relay 2, Relay 3 or Relay 4 and their associated parameters are

available for selection.

Enter

to enter the sub-menu.

76 UDA2182 Universal Dual Analyzer Product Manual January 2009

Configuration

• Press to highlight the desired menu selection then press

Refer to “Section 6.4.1 – “General Rules for Editing”.

Sub-menu

selection

Relay Types

Set relay

types first

Relay 1 Relay 2 Relay 3 Relay 4

Digital Output Relay

Enter

to display the

group of parameters.

Table 6-7 Relays Configuration

Parameter Selection or Range

of Setting

Type Digital Out

Time Prop

Freq Prop

On/Off

Pulse Out

A Digital Output Relay allows connection to any Alarm, Control Alarm, Logic, Alarm Event, Hold, Input or Output Fault, or Digital Input.

Source

Invert Enable

Any Digital Signal

See Table 6-4

Disable (default)

Digital Output Relay (default) Time Proportional Output Relay Frequency Proportional Output On / Off control relay Pulse Output

Digital Source

Inverts the input state of the applied digital input such that inverse relay operation is achieved

Parameter Definition

Relay 1 Relay 2 Relay 3 Relay 4

Time Proportional Output Relay

Time proportional output is a form of a process variable transmitter or control output that pulses the relay as a pulse width modulated signal that is proportional to the input signal over a configured input range. The Time Proportional cycle time is configurable between 0.1 and 999 seconds while the duty cycle is directly proportional to the selected input signal.

Source

High Range -99999 to 99999

Low Range -99999 to 99999

Invert Enable

Cycle Time 0 to 999 seconds

Min Off Time 0 to 15

Min On Time 0 to 15

Any Analog Signal

See Table 6-3

default = 100.00

default = 0.00

Disable (default)

default = 10

default = 0

PV Source

The high range is the PV based engineering unit value configured as the value that will produce a 100 percent (always active) duty cycle.

The low range is the PV based engineering unit value configured as the value that will produce a 0 percent (always inactive) duty cycle.

Inverts the proportional range of the applied analog input such that inverse relay operation is achieved.

Cycle time is that time period, in seconds, the relay will be activated.

Minimum off is that time period, in seconds, the relay will be activated.

Minimum On is that time period, in seconds, the relay will be activated.

January 2009 UDA2182 Universal Dual Analyzer Product Manual 77

Configuration

Sub-menu

selection

Relay 1 Relay 2 Relay 3 Relay 4

Frequency Proportional Output Relay

Parameter Selection or Range

Parameter Definition

of Setting

Frequency proportional output is a form of a process variable transmitter or control output

that pulses the relay as a pulse rate that is proportional to the input signal over a configured relay range. The maximum frequency is set by the cycle time that is configurable between

0.1 and 999 seconds. The pulse duration is fixed and configured in seconds by an on time parameter.

Source

High Range -99999 to 99999

Any Analog Signal

See Table 6-3

default = 100.00

PV Source

The high range is the PV based engineering unit value configured as the value that will produce a 100 percent (Maximum Frequency) duty cycle.

Low Range -99999 to 99999

default = 0.00

The low range is the PV based engineering unit value configured as the value that will produce a 0 percent (always inactive) duty cycle.

Invert Enable

Disable (default)

Inverts the proportional range of the applied analog input such that inverse relay operation is achieved.

Cycle Time 0 to 999

default = 10

Sets the Cycle Time of the maximum output frequency.

Max Freq=1/Cycle Time Freq Output = Max Freq * (% Input/100)

On Time

0.0 to 999

default = 5

For example: Freq Output (100%)=Max Freq * 1

Freq Ouput (50%)= Max Freq * .5 Freq Ouput (25%)=Max Freq * .25

Sets the pulse duration. This value should be less than the cycle time for proper operation. Typically this value is used to control the pulse duration for the finial output control element.

78 UDA2182 Universal Dual Analyzer Product Manual January 2009

Configuration

Sub-menu

selection

Relay 1 Relay 2 Relay 3 Relay 4

ON/OFF Control Relay

Parameter Selection or Range

Parameter Definition

of Setting

On / Off output relay turns On when the input is greater than the relay high and low ranges

and turns off when the input is less than the relay high and low ranges. This allows an on / off control action with an adjustable dead band. The On state is controlled by a cycle time and on duration parameters such to achieve a selectable output proportion. An invert parameter is available to allow inverse action such that the relay will cycle ON when below the low range limit.

Source

High Range -99999 to 99999

Any Analog Signal

See Table 6-3

default = 100.00

PV Source

The high range is the PV based engineering unit value configured as the value that will produce a 100 percent (Maximum Frequency) duty cycle.

Low Range -99999 to 99999

default = 0.00

The low range is the PV based engineering unit value configured as the value that will produce a 0 percent (always inactive) duty cycle.

Invert Enable

Disable (default)

Inverts the proportional range or input state of the applied digital or analog input such that inverse relay operation is achieved.

Cycle Time 0 to 999

default = 10

Cycle time is that time period, in seconds, between relay activations.

On Time

0,0 to 999

default = 5

Sets the pulse duration. This value should be less than the cycle time for proper operation. Typically this value is used to control the pulse duration for the finial output control element.

January 2009 UDA2182 Universal Dual Analyzer Product Manual 79

Configuration

Sub-menu

selection

Relay 1 Relay 2 Relay 3 Relay 4

Pulse Output Control Relay

Parameter Selection or Range

Parameter Definition

of Setting

Pulse Output relay will provide a fixed duty cycle when the applied input signal is ON. The

cycle time and pulse duration are configurable parameters. The relay will be OFF when the applied input is OFF. An inverse parameter allows the input to be inverted for reverse behavior.

Source

Invert Enable

Any Digital Signal

See Table 6-4

Disable (default)

PV Source

The digital output relays "invert" parameter can be used to allow direct (invert disabled) or reverse (invert enabled) control actuation.

Cycle Time 0 to 999

default = 10.0 On Time

0 to 999

default = 5.0

Cycle time is that time period, in seconds, between relay activations.

The time in seconds that the relay is On during each cycle when the input to the Pulse Output is ON. When the Input to the Pulse output is OFF the relay is not activated.

80 UDA2182 Universal Dual Analyzer Product Manual January 2009

Configuration

x

6.9 Alarms Configuration

Overview

Alarm 1 through 4

Alarm selections can be connected to any Analog Signal (Table 6-3 Analog Signal Sources). Each alarm supports a setpoint type and value. Alarm selections generate front panel alerts, support latching/acknowledge, with on delay timers. Select any Digital signal (Table 6-4 Digital Signal Sources) to disable the Alarm

Example: Using Math, Switch and Monitor blocks to achieve auto range functions

This example shows how to use the math blocks to scale the output in multiple ranges and uses a monitor and switch to select the desired amplification for the input. A relay is connected in parallel to the switch to provide an indication as to which range is currently being transmitted.

Range Switch using Math, Monitor, and Switch Blocks

X

Math 1

(x – low range) \ (high range – low

Math 2

(x – low range) \ (high range – low

Switch 1

InA InB SW

Output 1

100

0

Math 2

Low

Range

Relay 1

Monitor 1

High, SP = V

Monitor 1 Hysterisis

Math 1

Low

Range

Monitor 1

SP

High

Math 1

High

Range

Math 2

High

Range

Relay 1

January 2009 UDA2182 Universal Dual Analyzer Product Manual 81

Configuration

Accessing Alarms Menu

Refer to “Section 6.4.1 – “General Rules for Editing”.

Sub-menu

selection

Alarm 1 Alarm 2 Alarm 3 Alarm 4

• Press

• Use the

• Press

Setup

to display the Main menu.

keys to select “Alarms” then press

to highlight the desired menu selection then press

group of parameters.

Table 6-8 Alarms Configuration

Parameter Selection or

Range of Setting

Source

Disable

Type

Setpoint Value -99999 to 99999.9

Any Analog Signal See Table 6-3

Any Digital Signal See Table 6-4

High (default)

Low

in Engineering Units

default = 0.000

Enter

to enter the sub-menu.

Enter

to display the

Parameter Definition

Process Variable Source – Process Variable to be monitored by the alarm.

Select any Digital signal to disable the Alarm

Alarm actions may be High or Low.

Setpoint value in engineering units

Latch

Hysteresis 0.0 to 99999.9 in

On Delay 0 to 120 seconds

Disable (default) Enable

engineering units

default = 0.000

When enabled, the alarm is latch ON until acknowledged from the Alarm Status display.

Hysteresis - A user-specified hysteresis value in the engineering units of the process variable source is provided. Hysteresis in engineering units can be set from 0 to the input span of the monitored variable.

An on-delay time value up to 120 seconds is available to prevent momentary alarm actions. Number of seconds the alarm is active before activating the Output.

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Configuration

6.10 Monitors Configuration

Overview

Monitor 1, 2, 3, and 4

A Monitor Block is used to determine when a process value is greater or less than a specified setpoint. Monitor blocks can be used for ON/OFF type control or, in conjunction with switch and math blocks to change process gain based upon control regions. The Monitor block provides a hysteresis value limit output transitions near the set point value. The Monitor block can be configured as either a High or Low Monitor type. There are four monitor blocks provided for general use. Unlike Alarms, Monitor blocks do not create an event in the event history, nor do they cause a status message to appear on the display.

Accessing Monitors Menu

• Press

• Use the keys to select “Monitors” then press

• Press to highlight the desired Monitor selection then press

the group of parameters.

Setup

to display the Main menu.

Enter

to enter the sub-menu.

Enter

to display

Refer to “Section 6.4.1 – “General Rules for Editing”.

Sub-menu

selection

Monitor 1 Monitor 2 Monitor 3 Monitor 4

Table 6-9 Monitors Configuration

Parameter Selection or

Range of Setting

Monitor Type

Source

Setpoint Value 0 to 99999.9 in

Hysteresis 0.0 to 99999.9 in

High (default)

Low

Any Analog Signal See Table 6-3

Engineering Units

default = 0.000

engineering units

default = 0.000

Parameter Definition

Alarm actions may be High or Low. (See NOTE 2 on next page)

Analog Signal Source – Process signal to be monitored by the Alarm. Any analog source such as PV, Temperature, Pharma, Math, Function Generator, Switch, PID, or Calculated Values*

units of measure between the two input boards must

*

be similar

Setpoint Value in Engineering Units used for activation of the output based upon the monitor type

Hysteresis - A user-specified hysteresis value in the engineering units of the process variable source is provided. Hysteresis in engineering units can be set from 0 to the input span of the monitored variable.

On Delay 0 to 999 seconds

default = 0.0

An on-delay time value up to 999 seconds is available to prevent momentary alarm actions. Number of seconds the alarm is active before activating the Output.

See Notes on next page

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Configuration

NOTE 2: For High Monitor

If Input greater than setpoint Output = ON else if Input less than set point – hysteresis, Output = OFF else Output is unchanged

For Low Monitor

If Input less than setpoint Output = ON else if Input greater than set point + hysteresis, Output = OFF else Output is unchanged

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Configuration

6.11 Math Configuration

Overview

The Math group has four Math selections (Math 1, Math 2, Math 3, and Math 4). Math selections can be connected to any Analog Signal source (Table 6-3). Math blocks include scaling for the linear selection only.

The Math Block can also be used for proportional control over the math blocks configured range for control of any Input PV, Temperature, or calculated values by connecting it to a current output, TPO relay, or FPO relay. Since multiple outputs can share a common math block, the output range of a math block can be split over multiple outputs or relays with each output or proportional relay using a specific portion of the % output range of the math block.

Accessing Math Menu

• Press

• Use the keys to select “Math” then press

Setup

to display the Main menu.

Enter

• Press to highlight the desired menu selection then press

group of parameters.

Refer to “Section 6.4.1 – “General Rules for Editing”.

to enter the sub-menu.

Enter

to display the

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Configuration

Table 6-10 Math Configuration

Sub-menu Parameter Selection or

Range of

Setting

Math 1

Type

Linear (default)

Math 2 Math 3 Math 4

Log

Sq Root

Abs Value

Parameter Definition

Provide a linear output with Gain and Offset with digital filtering.

Output = Filter (Gain * (Input) + Offset) Linear is simple linear scale used to retransmit the PV using the High Range as scaled 100% output and the Low Range is the scaled to 0% output. There is no restriction on the High and Low ranges. Setting the high range to a value less than the low range will invert the action of the math output. Limit out has no effect on the output.

Log (base 10): Output = Log(Input): Input > 10^-10 Output = -10 Input <= 10^-10 Output Block Low Range=Log(Input low value)

Square Root: Output = SqRoot(Input). Input > 0 Output = 0 Input < 0

Absolute Value If Input >= 0 then Output = Input If Input < 0 then Output = -Input

Any Analog Signal See Table 6-3

Source

-99999 to

99999.9 in Engineering Units default = 1.000

Gain (Linear Only)

-99999 to

99999.9 in Engineering Units

default = 0.000 Offset (Linear Only)

-99999 to

99999.9 in

Engineering Units

default = 0.000 Filter Time 0 to 120

default = 0.0

by the Alarm. Any analog source such as PV, Temperature, Pharma, Math, Function Generator, Switch, PID, or Calculated Values*

Analog Signal Source – Process signal to be monitored

* units of measure between the two input boards must be similar

For Linear Math Types. Gain multiplier for Calculation Output = Gain * Input + Offset

For Linear Math Types. Offset for Calculation Output = Gain * Input + Offset

A software digital filter is provided for dampening the process noise and is applied before the limit functions. The units are in time constant seconds.

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Configuration

6.12 Logic Configuration

Overview

The Logic group has four selections (Logic1, Logic 2, Logic 3, and Logic 4). Logic selections have 2 input sources (A and B) and a selection for the Logic Type – “AND”, OR”, or LATCH.

The sources can be any Digital Signal Source (Table 6-4).

Accessing Logic Menu

• Press

• Use the keys to select “Logic” then press

Setup

to display the Main menu.

Enter

• Press to highlight the desired menu selection then press

group of parameters.

Refer to “Section 6.4.1 – “General Rules for Editing”.

to enter the sub-menu.

Enter

to display the

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Configuration

Table 6-11 Logic Configuration

Sub-menu

selection

Logic 1 Logic 2 Logic 3 Logic 4

Parameter Selection or Range

of Setting

Type

None (default) AND

OR

Note: User must set to “OR” if only one input source is being used.

LATCH

Parameter Definition

None AND -Turns digital output ON when input IN A

Source and IN B Source are ON. Thus, If all inputs are ON, then: OUT = ON. If any input is OFF, then: OUT = OFF. OR - Monitors Input A Source and Input B

Source to set state of digital output signal. If A = OFF and B = OFF, then OUT = OFF. If A = ON and/or B = ON, then: OUT = ON.

LATCH – Sets and Resets Latch state of the Output. If A=ON, B=OFF The Output is Latched ON. If A=OFF, B=ON, The Output is Latched OFF. If A and B are ON the Output = ON If A and B are OFF the Output = Latch State.

Power On considerations. The output state of the latch is cleared on power on.

In A Source In B Source

Invert

Any Digital Signal See Table 6-4

None (default) IN A IN B

Input A logic source selections, and Input B logic source selections

You can invert Input A or Input B or both. If the input is inverted, an input line that is ON is seen as OFF

In A and B

On Delay 0 to 120 seconds

default = 0.0

An on-delay time value up to 120 seconds is available to prevent momentary logic gate output actions. Number of seconds the logic gate is true before activating the Output.

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Honeywell UDA2182 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual