Honeywell T8631A User Manual

T8631A,R Communicating
Chronotherm III Thermostats
Application
T8631A,R can be connected to Honeywell's TotalHome system for external access and control. TotalHome system devices communicate using HBus, a Honeywell communi­cations protocol.
As long as AC power is continuously available to the transformer, the thermostat will be compatible with most control systems.
The T8631A,R models include a SYSTEM LED near the top of the thermostat face. The SYSTEM LED lights when the thermostat is signaling for heating or cooling.
TABLE I—THERMOSTAT MODELS.
Stages Switching
Thermostat Heat Cool System Fan Program
T8631A 1 1 HEAT-OFF-COOL ON-AUTO 5-1-1 T8631R 2 1 EM. HT.-HEAT-OFF-COOL ON-AUTO 5-1-1
Installation
WHEN INSTALLING THIS PRODUCT…
1. Read these instructions carefully. Failure to follow them could damage the product or cause a hazardous condition.
2. Check the ratings on the product to make sure the product is suitable for your application.
3. Installer must be a trained, experienced service tech­nician.
4. After installation is complete, check out product operation as provided in these instructions.
5. Allow thermostat to warm to room temperature before operating.
IMPORTANT: After wiring is complete, push excess wire
back into the hole, and plug hole with nonhardening caulk, putty or insulation to prevent drafts from affecting thermostat operation.
LOCATION
Install thermostat and subbase about 5 ft [1.5 m] above the floor in an area with good air circulation at room temperature.
Do not install the thermostat where it may be affected by:
— drafts or dead spots behind doors, in corners or under
cabinets. — hot or cold air from ducts. — radiant heat from sun or appliances. — concealed pipes and chimneys.
T8631R includes AUX. HT. and EM. HT LEDs near the bottom center of the subbase. The AUX. HT. LED lights whenever the thermostat is calling for operation of the backup or auxiliary heater. Backup (auxiliary) heat is more expensive to operate than the heat pump and typically is used only when the heat pump is unable to handle the load. The EM. HT. LED lights whenever the thermostat system switch is in the EM. HT. position. The EM.HT. LED may also light on some systems if the heat pump is malfunction­ing. The system switch needs to be moved to EM.HT. on these heat pumps.
Heat and cool anticipation is fixed in both models; no adjustment is necessary. T8631A has adjustable cycle rate for heating; T8631R cycle rate is adjustable only for auxiliary heat.
such as an outside wall.
WIRING TO HEATING/COOLING SYSTEM
The T8631 requires connection to both sides of the heating transformer secondary for power.
If Replacing An Existing Thermostat
Turn off power to thermostat at furnace or heat pump. A two-transformer system may require turning off two switches or disconnects. Remove any existing wallplate or subbase from wall. Label each wire with, or write down, the letter or number on the wiring terminal as the wire is removed, to avoid miswiring later.
If New Installation
Run cable to a hole at the selected wall location, and pull about 3 in. [76 mm.] of wire through the opening. Color-coded, 18-gauge thermostat cable with one conduc­tor for each wiring terminal, excluding H terminals, is recommended. Good service practice recommends select­ing cable with one or two more conductors than the immediate application requires.
WIRING TO TOTALHOME SYSTEM
The HBus connection requires an unshielded cable with 3 twisted pairs of #22 AWG solid wire. Use Belden #8742, Alpha #1304 or equivalent wire. Route this cable with the thermostat cable to the utility room. Do not connect the HBus cable to the T8631 until the other TotalHome devices are connected.
J.H . • Rev. 3-93 • © Honeywell Inc. 1993 • Form Number 69-0689—2
MOUNTING SUBBASE
The subbase does not require leveling for proper opera-
tion, but only for appearance.
Remove thermostat from subbase. See Fig. 1.
The subbase mounts directly onto the wall with the screws and anchors included in the package. Use the subbase as a template, and with a pencil, mark the two mounting screw positions. See Fig. 2. If drywall construc­tion, plastic anchors must be used; select 3/16 in. bit to drill holes for anchors. Gently tap anchors into holes until they are flush with the wall surface. Thread wires through the center opening of the subbase. Then, mount the subbase by using two screws provided. Gently tighten screws, level top surface of subbase and then securely tighten screws.
WIRING
All wiring must comply with local electrical codes and ordinances.
Fig. 1—Removing thermostat from subbase.
S
Y
S
T
E
M
HEAT
AUTO
COOL
OFF
F A
N
O
N
A
U T
O
AUX. HEAT
M3060
shock or equipment damage.
The shape of the terminal barrier permits insertion of straight or conventional wraparound wiring connections. Either method is acceptable.
Refer to Figs. 3-5 for typical hookups of subbase and thermostat.
NOTE: Keep all wiring restricted to ribbed area surround-
ing terminals to assure thermostat/subbase contact. See
Fig. 6.
Fig. 2—Mounting subbase on wall.
WALL
WIRES THROUGH WALL OPENING
WALL ANCHORS (2)
MOUNTING HOLES
SUBBASE
SWITCH UP DISCONNECTS THE HBUS.
1 2
FAN CAN BE SET FOR ELECTRIC HEAT OR CONVENTIONAL.
1 HBUS SWITCH
2 FAN OPERATIONAL SWITCH FOR T8631A ONLY
MOUNTING SCREWS (2)
M3061
Fig. 3—T8631A 1-stage heat/1-stage cool thermostat with HEAT-OFF-COOL system and ON-AUTO fan switching.
POWER
3
SUPPLY
FAN SWITCH
STAT LOGIC CIRCUIT
H3
TRANS­CEIVER
POWER SUPPLY
1
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. JUMPER R AND RC FOR SINGLE TRANSFORMER SYSTEM.
2 3
DENOTES THERMOSTAT TO SUBBASE INTERCONNECT.
4
DO NOT CONNECT H BUS WIRES TO THERMOSTAT UNTIL OTHER TotalHome DEVICES ARE CONNECTED. FAN OPERATION SWITCH (4A) IN ELEC. POSITION, USE ONE SYSTEM TRANSFORMER AND JUMPER R TO RC.
5
FOR SINGLE STAGE HEAT PUMP APPLICATIONS, JUMPER W TO Y FOR SINGLE COMPRESSOR CONTACTOR
6
OPERATION.
BUS IN
H3
H4 H4 H1
H2
BUS OUT
13.7 VDC
+
_
4
BUS POWER SUPPLY
SUBBASE LOGIC/ CONTROL CIRCUIT
ELEC.
ON
AUTO
SYSTEM SWITCH
HEAT
OFF
COOL
HEAT/
HIGH LIMIT
COOL
5
CONV.
R
C
B
HEAT DAMPER OR CHANGEOVER RELAY
W
G
6
O
COOL DAMPER OR CHANGEOVER RELAY
Y
RC
1
HEATING SYSTEM TRANSFORMER
HEAT RELAY
2
FAN RELAY
5
COMPRESSOR CONTACTOR
1
COOLING SYSTEM TRANSFORMER
M3066A
2
L1 (HOT)
L2
L2 L1
(HOT)
Fig. 4—T8631A 1-stage oil heat/1-stage cool. Oil Primary has its own transformer.
HEATING-COOLING WALLPLATE
O G
1
RELAY
T
T
OIL PRIMARY
COOLING DAMPER/ COOLING CHANGE­OVER
1
L1 (HOT)
L2
Fig. 5—T8631R 2-stage heat/1-stage cool thermostat with EM. HT.-HEAT-OFF-COOL system and ON-AUTO fan switching.
L1 (HOT)
L2
1
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
C B
FAN RELAY
RW
HEATING DAMPER/ HEATING CHANGE­OVER
AIR COND. EQUIP.
Y
M3089
3
POWER SUPPLY
FAN
STAT LOGIC CIRCUIT
SUBBASE LOGIC/ CONTROL CIRCUIT
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS
1
REQUIRED. REMOVE JUMPER ( IF PRESENT) FOR SYSTEM WITH ISOLATED STAGE 1 HEATING
2
AND COOLING CONNECTIONS. DENOTES THERMOSTAT TO SUBBASE INTERCONNECT.
3
DO NOT CONNECT H BUS WIRES TO THERMOSTAT UNTIL OTHER TotalHome
4
DEVICES ARE CONNECTED.
SWITCH
SYSTEM SWITCH
ON
AUTO
HIGH LIMIT
OFF
COOL
HEAT/ COOL 1
E. HEAT HEAT
E. HEAT RED
HIGH LIMIT
AUX. HEAT GREEN
HEAT 2
R
C
L
W2
E
W1
G
O
B
Y1
TRANS­CEIVER
POWER SUPPLY
MONITOR
2
H3 H3
H4 H4 H1 H2
TRANSFORMER
AUXILIARY HEAT RELAY
EMERGENCY HEAT RELAY
STAGE 1 HEAT RELAY
FAN RELAY
CHANGEOVER RELAY (COOL)
CHANGEOVER RELAY (HEAT)
COMPRESSOR CONTACTOR
BUS IN
BUS OUT
13.7 VDC
+
_
4
BUS
POWER
SUPPLY
M3065A
1
L1 (HOT)
L2
3 69-0689—2
Fig. 6—Keep wiring restricted to ribbed area
)
surrounding terminals.
FOR STRAIGHT INSERTION – STRIP 5/16 in. [8 mm]
FOR WRAPAROUND – RESTRICT WIRING TO THIS AREA
FRONT VIEW OF
TERMINAL AREA
WIRING TO BE BELOW THIS SURFACE
CROSS-SECTIONAL VIEW OF
TERMINAL AREA
STRIP 7/16 in. [11 mm]
TOP SURFACE OF SUBBASE
M3062
Fig. 7T8631R cycle rate adjustment.
1A
1B
2A
2B
DISPLAY TEMPERATURE
M3063A
NOT USED
o
C
2B
IN
o
F
2B
OUT
AUXILIARY HEAT
CYCLE RATE
NORMAL
FASTER
1B
OUT
1 TURN
(FACTORY
SETTING)
IN
Fig. 8T8631A cycle rate adjustment.
1B
1A
2B
2A
The room air temperature will normally vary slightly from the comfort temperature setting with the cycling of the heat pump, auxiliary heater, furnace or air conditioner. The cycle rate of the T8631R Thermostat is factory-set for heat pumps. The heat pump compressor cycle rate can not be adjusted. The auxiliary heat cycle rate can be adjusted by turning the cycle rate adjustment screw located on the back of the thermostat. See Fig. 7.
T8631A has a factory-set cycle rate of six cycles per hour in heating and three cycles per hour in cooling. For high efficiency furnaces, it can be necessary to change the cycle rate to the hot water setting. Cooling cycle rate is not adjustable, but heating can be adjusted by turning one or both 1A and 1B screws on the back of the thermostat. See Fig. 8 for adjustments. The screw should only be backed out about one-half turn, or be turned in until tight.
ADAPTIVE INTELLIGENT RECOVERY™/CON­VENTIONAL RECOVERY CONVERSION
The T8631A and T8631R are factory-set for Adaptive Intelligent Recovery™, but the T8631A can be converted to Conventional Recovery by using the screw 2A on the back of the thermostat as indicated in Fig. 8.
With the Adaptive Intelligent Recovery setting, the room will reach the comfort temperature at the exact time programmed into the thermostat. The control temperature will increase gradually and turn the equipment on and off several times to reach the comfort temperature slowly and on time.
TEMPERATURE CONVERSION
The display readout can be converted between °C and °F using screw 2B. See Figs. 7 and 8.
HBUS SWITCH
The subbase has a switch that you can move t o discon nect the thermostat from the external control device. See Fig. 2.
INSTALLING BATTERIES
Without battery backup, the program will remain about 20 seconds in event of power loss.
RECOVERY OPTION
ADAPTIVE
CONVENTIONAL
DISPLAY TEMPERATURE
a
SOME HIGH EFFICIENCY FURNACES OPERATE BETTER IF ADJUSTED
TO HOT WATER SETTING.
2A 2A
o
2B
IN
C
o
2B
OUT
F
IN OUT
HEAT CYCLE RATE
SYSTEM
GRAVITY
AIR/WATER
HOT
WATER
GAS/OIL
WARM AIR ELECTRIC
WARM AIR
1A
OUT
1 TURN
a
IN IN
(FACTORY SETTING)
OUT
1 TURN
1B
OUT
1 TURN
OUT
1 TURN
IN
IN
M3064A
CYCLE RATE ADJUSTMENT
NOTE: MOST APPLICATIONS WILL NOT REQUIRE
A CHANGE IN CYCLE RATE.
Fig. 9—Battery placement.
M3058
4
BATTERY PLACEMENT (NOTE CORRECT PLUS AND MINUS DIRECTION
Fig. 10Mounting the thermostat on subbase.
H
T
A
E
H
.
X
U
A
.
T
H
.
M
E
N
A
F
O
T
U
A
N
O
F
F
O
L
O
O
C
O
T
U
A
T
A
E
C.
R
U
N
P
R
O
G
R
A
M
S
E
T
P
R
E
S
E
N
T
D
A
Y
D
A
Y
/
T
I
M
E
H
O
L
D
S
E
T
T
E
M
P
H
E
A
T
/
C
O
O
L
A.
SYSTEM
M
P
MON
HEAT ON
RETURN
T
E
M
P
E
R
A
T
U
R
E
P
R
E
S
E
N
T
S
E
T
T
I
N
G
T
I
M
E
S
K
I
P
N
E
X
L
E
A
V
E
W
A
K
E
S
L
E
E
P
R
E
T
U
R
N
T
A
H
E
A
D
W
A
R
M
E
R
P
E
R
I
O
D
C
H
A
N
G
E
B
A
C
K
C
O
O
L
E
R
T
O
L
A
S
T
P
E
R
I
O
D
B.
RETURN
SYSTEM
PM
MON
HEAT ON
A
U
T
O
M3059
When the batteries are low, the display will flash REPL BAT. REPL BAT indication will disappear when thermo­stat is mounted back on the powered subbase with fresh batteries. This may take up to 15 minutes to occur.
If batteries are completely dead, the display will go blank when the thermostat is removed from subbase.
MOUNTING THE THERMOSTAT
With system switch set to OFF, hang the thermostat on the tabs at the top of the subbase. See Fig. 10A. Swing down and press on lower edge until thermostat snaps into place. See Fig. 10B. Open cover and tighten the captive mounting screws. See Fig. 10C.
SETTING DAY AND TIME
NOTE: Thermostat must be mounted on powered subbase
to program.
Restore 24V power to the thermostat. When power is applied to the thermostat, the display will read 1:00 PM and 32° for a minute or less, followed by 1:00 PM and room temperature. It will go off for a few seconds, then begin to flash on and off. Set present day and time.
SET
PRESENT
Press .
DAY/TIME
Press to set the current day. Each press of
DAY
the DAY key advances the display one day.
Press TIME or to set the current time.
AHEAD
BACK
If the display will not come on:
— check mounting of thermostat to subbase. If loose
or misaligned, remove thermostat and reinstall on
the subbase, making sure it is firmly attached. — check to see that system power is on. — check to see that voltage between R and C is 20 to
30 Vac.
Checkout
CAUTION
!
During cold weather, some heat pumps will re­quire that crankcase heater be energized several hours before operating heat pump. Refer to manufacturer’s recommendations.
HEATING
Move the system switch to HEAT and the fan switch to
AUTO. Press WARMER key until the setting is about 10° F [6° C] above room temperature. Heating should start and the fan should run (there may be a delay of 5-10 minutes before heat turns on). Press COOLER key until the setting is about 10° F [6° C] below room temperature. The heating equipment and fan should shut off. The fan will run a short time after equipment shuts off with T8631A unless fan operation switch set for electric.
COOLING
CAUTION
!
Do not operate cooling if outdoor temperature is below 50° F [10° C]. Refer to manufacturer’s recommendations.
NOTE: When cooling setting is changed, thermostat can
wait up to five minutes before turning on the cooling equipment. This delay is to protect the compressor.
5 69-0689—2
Move the system switch to COOL and the fan switch to
AUTO. Press COOLER key until the setting is about 10° F [6° C] below room temperature. The cooling equip­ment and fan should start. Press WARMER key until the setting is about 10° F [6° C] above room temperature. The cooling equipment and fan should stop.
FAN
Move the system switch to OFF, and the fan switch to ON. The fan should run continuously. When the fan switch is in the AUTO position, fan cycles with the heating or cooling system.
EXTERNAL ACCESS AND CONTROL
A triangle symbol is displayed on the lower right corner of the LCD when the T8631 setting has been adjusted through the TotalHome system. See Fig. 11.
INSTALLER SELF-TEST (OPTIONAL)
NOTE: Thermostat must have AC power to perform
self-test.
Perform the following test as a check of all thermostat functions. If thermostat does not respond as indicated,
thermostat must be replaced.
1. Press AHEAD and BACK keys at the same time. While holding keys down, all segments of the display should be on. See Fig. 11.
2. Set system switch to OFF. Press AHEAD and BACK and PRESENT SETTING keys at the same time to enter self-test.
Fig. 11All segments on display.
REPL
AM
BAT
SUN MON TUE WED THU FRI SAT COOL ON HEAT ON
WAKE LEAVE RETURN SLEEP TEMPORARY
PM
SET PT
M410C
3. Press each key as listed below, and look for re-
sponses listed as key is held down and released.
Look For This Response
Press This Key Key Down Key Released
PRESENT SETTING 15 see note
following SKIP NEXT PERIOD 07 blank CHANGE TO LAST 03 blank
PERIOD COOLER 02 blank WARMER 06 serial number
transmitted
on HBus BACK 04 blank AHEAD 05 blank RETURN 00 blank LEAVE 01 control micro-
processor mask
number and
revision number SLEEP 08 blank WAKE 12 see note
following SET HEAT/COOL 09 blank DAY 13 interface
micro-
processor
mask number
and revision
number HOLD TEMP 10 blank
SET PRESENT 14 see note DAY/TIME following
RUN PROGRAM 11 normal operat-
ing display
NOTES:
a
If the system switch is in COOL, the following se­quence will occur:
a
b
c
6
CAUTION
!
Do NOT operate cooling if outdoor temperature is below 50° F [10° C]. Refer to manufacturer’s recommendations.
First press—cooling system and SYSTEM LED on. Second press—cooling system and SYSTEM LED off.
b
A four-digit code number will appear when the key is released. The four digits of the code represent the following options:
Third System Switch
Digit Position
0 OFF 1 COOL 2 HEAT 4 EM.HT.
c
If the system switch is in HEAT, the following se­quence will occur:
Fourth Digit: Not used.
First T8631A T8631R Digit CPH CPH
01 3 23 3 49 6 66 6
Second Recovery
Digit Model Degrees Type
0 T8631R F A.I.R. 1 T8631R C A.I.R. 2 T8631A F Conventional 3 T8631A C Conventional 4 T8631R F A.I.R. 5 T8631R C A.I.R. 6 T8631A F A.I.R. 7 T8631A C A.I.R.
a
Adaptive Intelligent Recovery™
CAUTION
!
Do NOT operate heating until heat pump warmup procedure is followed. Refer to manufacturer’s recommendations.
T8631A:
First press—1st stage heating and SYSTEM LED on. Second press—heating and SYSTEM LED off.
a a
a a a a
T8631R:
First press—1st stage heating and SYSTEM LED on. Second press—2nd stage heating also on. Third press—2nd stage heating off. Fourth press—1st stage heating and SYSTEM LED off. (If system switch is in EM. HT., operation is as above, except 1st stage heating is locked out.)
REFER TO OWNER’S MANUAL FOR PROGRAM­MING INSTRUCTIONS AND HOMEOWNER TROUBLESHOOTING.
This equipment is a Class B digital apparatus which complies with Canadian Radio Interference Regulations, CRC c. 1374.
7 69-0689—2
Home and Building Control Home and Building Control
Honeywell Inc. Honeywell Limited—Honeywell Limitée 1985 Douglas Drive North 740 Ellesmere Road Golden Valley, Minnesota 55422 Scarborough, Ontario
Printed in Taiwan R.O.C.
M1P 2V9
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