Honeywell T8624D User Manual

T8624D Chronotherm
®
Deluxe Zone
INSTALLATION INSTRUCTIONS
APPLICATION
The T8624D Chronotherm® IV Deluxe ZoneMultistage Thermostat provides electronic control of 24 Vac multistage zoned heating and cooling system. Refer to
Table 1. Description of T8624 Thermostats.
Model Application Powering Method Changeover System Selection Fan Selection
T8624D Zone 1 on MABS II or
TotalZone® system
Requires common wire to power supply
Table 1 for a general description of the thermostat. The T8624 thermostat requires a common wire to supply power.
Automatic or
manual
Heat-Off-Cool-Auto On-Auto
IV
RECYCLING NOTICE
If this control is replacing a control that contains mercury in a sealed tube, do not place your old control in the trash.
Contact your local waste management authority for instructions regarding recycling and the proper disposal of the old thermostat.
INSTALLATION
When Installing this Product...
1. Read these instructions carefully. Failure to follow the instructions can damage the product or cause a hazardous condition.
2. Check the ratings given in the instructions and on the product to make sure the product is suitable for your application.
3. Installer must be a trained, experienced service technician.
4. After completing installation, use these instructions to check out the product operation.
Location
Install the thermostat about 5 ft (1.5m) above the floor in an area with good air circulation at average temperature. See Fig. 1.
Do not install the thermostat where it can be affected by: —drafts, or dead spots behind doors and in corners. — hot or cold air from ducts. —radiant heat from sun or appliances. — concealed pipes and chimneys. — unheated (uncooled) areas such as an outside wall
behind the thermostat.
Wallplate Installation
The thermostat can be mounted horizontally on the wall or on a 2 in. x 4 in. wiring box. Position wallplate horizontally on the wall or on a 2 in. x 4 in. wiring box.
Position and level the wallplate (for appearance
only). The thermostat will function properly even when not level.
®U.S. Registered Trademark Copyright © 1997 Honeywell Inc. • • All Rights Reserved
X-XX UL
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T8624D CHRONOTHERM
®
IV DELUXE ZONE MULTISTAGE THERMOSTAT
WALL ANCHORS (2)
NO
WIRES THROUGH WALL
YES
NO
5 FEET
[1.5 METERS]
Fig. 1. Typical location of thermostat.
Position the wallplate over the holes, pulling wires
WALL
Loosely insert the mounting screws into the holes.
Tighten mounting screws.
WIRING
All wiring must comply with local electrical codes and ordinances. Refer to Fig. 3 and 4 for typical hookups. A letter code is located near each terminal for identification.
NO
M10106
through the wiring opening.
MOUNTING HOLES
MOUNTING SCREWS
Fig. 2. Mounting the wallplate.
Use a pencil to mark the mounting holes. See Fig. 2.
Remove the wallplate from the wall and drill two
3/16 inch holes in the wall (if drywall) as marked. For firmer material such as plaster, drill two 7/32 inch holes. Gently tap anchors (provided) into the drilled holes until flush with the wall.
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CAUTION
Disconnect power before wiring to prevent electrical shock or equipment damage.
Loosen the terminal screws on the wallplate and
connect the system wires. See Fig. 5.
IMPORTANT
Use 18 gauge, color-coded thermostat cable for proper wiring.
Securely tighten each terminal screw.
Push excess wire back into the hole.
Plug the hole with nonflammable insulation to
prevent drafts from affecting the thermostat.
2
T8624D CHRONOTHERM
C7089B OUTDOOR
TEMPERATURE
SENSOR (OPTIONAL)
OG
NOTE:
Fig. 3. Typical wiring diagram for T8624 on zone 1
CHANGEOVER CONTROL
THERMOSTAT
BCY1RW1W2Y2OTOT
ZONE 1
W2
TotalZone® PANEL
L
THERMOSTAT CONNECTIONS
G
Y
R
W
M6
M4
M1
WHEN USING W2 ON THE THERMOSTAT TO CONTROL THE SECOND STAGE OF HEATING, MAKE SURE THE STAGE JUMPER IS IN PLACE, ON THE TZ PANEL
TotalZone® control panel.
C7089B OUTDOOR
TEMPERATURE
SENSOR (OPTIONAL)
OG
O1
G1
B1
E1
THERMOSTAT
BCW1RY1W2Y2OTOT
ZONE 1
T8
T7
T6
T5
T4
M11418
®
IV DELUXE ZONE MULTISTAGE THERMOSTAT
Mounting Thermostat
Engage tabs at the top of the thermostat and
wallplate. See Fig. 6. Be sure to align the subbase pins to avoid damage to the thermostat.
Press lower edge of case to close and latch.
NOTE: To remove the thermostat from the wall,
first pull out at the bottom of the thermo­stat; remove top last.
A.
ENGAGE TABS AT TOP OF THERMOSTAT AND WALLPLATE.
B.
PRESS LOWER EDGE OF CASE TO LATCH.
M15043
Fig. 6. Mounting thermostat on wallplate.
M1
MABS II/L PANEL THERMOSTAT CONNECTIONS
Fig. 4. Typical wiring diagram for T8624D on zone 1
MABS II control panel.
FOR WRAPAROUND INSERTION STRIP 7/16 IN. (11 MM).
FOR STRAIGHT INSERTION STRIP 5/16 IN. (8 MM).
M11419
M4826
Fig. 5. Proper wiring technique.
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IV DELUXE ZONE MULTISTAGE THERMOSTAT
SET WAKE TIMES AND SETPOINTS
INCREASE TIME SETTING OR SCROLL FORWARD THROUGH INSTALLER SETUP AND SELF-TEST
SET CURRENT DAY AND TIME
RETURN TO NORMAL OPERATIONS
ENTER INDEFINITE OR TIMED HOLD MODE
SET CURRENT OR PROGRAM DAY
CHANGE BETWEEN DAYLIGHT SAVINGS AND STANDARD TIME
COPY ONE PROGRAMMED DAY TO ANOTHER DAY
Run
Program
Hold Temp
Set Current
Time Set Program
Day/Time
Day
Daylight
Copy
Time
Fig. 7. T8624D key locations and descriptions.
Using Thermostat Keys
The thermostat keys are used to:
• set current day and time,
•program times and setpoints for heating and cooling,
•temporarily override program temperatures,
•display present setting,
• configure Installer Setup,
• check Self-Test,
•display outdoor temperature (select models),
• set the system operation,
• set the fan operation.
See Fig. 7 for the location of the keys.
SETTINGS
System and Fan Settings
The system default setting is Heat and the fan default setting is Auto. Use the System and Fan keys to change the settings. See Fig. 8. The fan settings can be set for each program period individually. The system selection is for all the program periods.
System settings control the thermostat operation as follows:
Heat: The thermostat controls the heating. Off: Both the heating and cooling are off.
INCREASE TEMPERATURE
Leave
Wake
Heat/Cool
Settings
SETTING OR SCROLL FORWARD THROUGH INSTALLER SETUP OPTIONS
DECREASE TEMPERATURE SETTING OR SCROLL BACKWARD THROUGH INSTALLER SETUP OPTIONS
DISPLAY INFORMATION SUCH AS PRESENT SETTINGS AND OUTDOOR TEMPERATURE
SELECT FAN OPERATION
SELECT SYSTEM OPERATION
Return
System Fan
SET LEAVE TIMES AND SETPOINTS
SET RETURN TIMES AND SETPOINTS
Leave
Wake
Heat/Cool
Settings
DECREASE TIME SETTING OR SCROLL BACKWARD THROUGH INSTALLER SETUP AND SELF-TEST
Fan settings control the system fan as follows:
Return Sleep
System Fan
CHANGE BETWEEN HEATING AND COOLING SETPOINTS
Cool: The thermostat controls the cooling. Auto: The thermostat automatically changes between
heating and cooling operation, depending on the indoor temperature.
On: Fan operates continuously. Auto: Fan operates with equipment.
Time Set Program
Run
Set Current
Program
Day/Time
Hold Temp
Day
Daylight
Copy
Time
Fig. 8. T8624D System and Fan key locations.
NOTE: Always press the keys with your fingertip or
similar blunt tool. Sharp instruments like a pen or pencil point can damage the keyboard.
SET SLEEP TIMES AND SETPOINTS
M10405
Sleep
M15042
System
Fan
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Temperature Settings
Refer to Table 2 for the default program. If the daytime energy savings period is not used, press the period key (Leave or Return) until the time is blank. The fan setting feature is available on select thermostat models. See Owners Guide, form number 69-1073, for complete instructions on changing the program.
Table 2. Default Program Settings.
Period Time
Wake 6:00 AM 70°F
Leave 8:00 AM 62°F
Return 6:00 PM 70°F
Sleep 10:00 PM 62°F
Heat
Setpoint
(21°C)
(16.5°C)
(21°C)
(16.5°C)
Cool
Setpoint
78°F
(25.5°C)
85°F
(29.5°C)
78°F
(25.5°C)
82°F
(28°C)
Fan
Setting
Auto
Auto
Auto
Auto
INSTALLER SETUP
NOTE: For most applications, the thermostat factory-
settings will not need to be changed. Review the factory settings in Table 2 and if no changes are necessary, go to the Installer Self-Test section.
The Installer Setup is used to customize the thermostat to specific systems. Some of the options include temperature display, changeover and outdoor temperature display. Installer Setup numbers are listed in Table 3. The table includes all the configuration options and the factory­settings for the T8624.
A combination of key presses are required to use the Installer Setup feature. — To enter the Installer Setup, press and hold the
Information i key with the increase and decrease keys until the first number is displayed. All display segments appear for approximately three seconds before the number is displayed. See Fig. 9 and 10.
— To advance to the next Installer Setup, press the Time
key.
— To change a setting, use the increase or decrease
key.
— To scroll the Installer Setup numbers backwards,
press the Time key.
— To exit the Installer Setup, press Run Program.
AM PM
In
Wait
Recovery
Temporary Setting Enrg
%Humid
Cool
Auto
Outdoor
Repl Batt
On
Heat
DST
Sav
Room
Auto
M10345
Set Program
Hold for
Em Ht Aux Ht
Mon
TueWedThuFriSatSun
Wake
LeaveReturnSleep
System Fan
Off Auto
Heat
Em
Start Time
Cool
Set Day/Time
Fig. 9. Display of all the segments of the LCD.
INSTALLER SETUP NUMBER DISPLAY (COLUMN 2 OF TABLE 3)
FACTORY SETTING OR OTHER CHOICE DISPLAY (COLUMN 3 OR 5 OF TABLE 3)
M10349
Fig. 10. Display of Installer Setup number and setting.
IMPORTANT
Only configurable numbers are shown on the device. Example: If thermostat does not have a system key, Installer Setup Number 12 will not be displayed. Review Table 3 factory-settings and mark any desired changes in the Actual Settings column. When Installer Setup is complete, review the settings to confirm that they match the system.
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T8624D CHRONOTHERM
®
IV DELUXE ZONE MULTISTAGE THERMOSTAT
Table 3. Thermostat Installer Setup Options.
Installer
Select
Setup Number
(Press Time
key to
change)
Factory-Setting
Display Description Display Description
Other Choices
(Press ▲ or ▼ key to change)
Actual
Setting
Not used 1 thru 4 — Heating cycle
a
rate
5
Stage 2 3 or 9 3—3 cph used for steam
6
systems
6—6 cph factory setting for
all stages of system
9—9 cph used for electric
heat Not used 6 thru 11 — System setting
adjustment
Adaptive Intelligent Recovery™ control
Degree tempera­ture display
12 1 Manual changeover 0 or 2 0—Auto changeover
2—Fixed auto changeover
13 0 Adaptive Intelligent
14 0 Temperature is
Recovery™ control is activated (system starts early so setpoint is reached by start of program period)
displayed in °F
1 Conventional recovery
(system starts recovery at programmed time)
1 Temperature is displayed
in °C Not used 15 — Clock format 16 0 12-hour clock format 1 24-hour clock format Not used 17 and 18 — Extended fan
operation in heating
Extended fan operation in cooling
19 0 No extended fan
20 0 No extended fan
operation after the call for heat ends
operation after the call for cool ends
1 Fan operation is extended
90 seconds after the call for
heat ends.
1 Fan operation is extended
90 seconds after the call for
cool ends. Not used 21 thru 23 — Outdoor temp-
erature display (models with OT terminals)
24 0 No outdoor temperature
is displayed
1 Outdoor temperature is
displayed. Needs a
C7089B1000 Outdoor Sensor
to operate. Not used 25 thru 32
a
The cycle rate for the second stage of heat is adjustable with 6 cph being the factory setting.
(Continued)
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IV DELUXE ZONE MULTISTAGE THERMOSTAT
Table 3. Thermostat Installer Setup Options (Continued).
Installer
Select
Minimum off time for the compressor
Temperature range stops in heating
Temperature range stops in cooling
Setup Number
(Press Time
key to
change)
33 55 minute minimum off
34 90 Highest setpoint
35 45 Lowest setpoint cooling
Factory-Setting
Display Description Display Description
time for the compressor
heating can be set to
can be set to
0 thru 4 Minimum number of minutes
40 to 89 Temperature range (1°F
46 to 99 Temperature range (1°F
Other Choices
(Press ▲ or ▼ key to change)
(0 thru 5) the compressor will
be off between calls for the
compressor
increments) heating setpoint
can be set to
increments) cooling setpoint
can be set to
Actual
Setting
Not used 36 — Temperature
display adjustment
37 0 No difference in
displayed temperature and actual room temperature
1 thru 6 1—Display adjusts to 1°F
higher than actual room temperature
2—Display adjusts to 2°F
higher than actual room temperature
3—Display adjusts to 3°F
higher than actual room temperature
4—Display adjusts to 1°F
lower than actual room temperature
5—Display adjusts to 2°F
lower than actual room temperature
6—Display adjusts to 3°F
lower than actual room temperature
IMPORTANT
Review the settings to confirm that they match the system. Press Run Program to exit the Installer Setup. The thermostat has saved the Installer Setup changes and initiated a reset in order to operate with the new settings. Be sure to set the current day and time immediately.
Setting Current Day and Time
Press Set Current Day/Time.
NOTE: On initial power up or after an extended
power loss, 1:00 pm flashes on the dispaly until a key is pressed.
Time Set Program
Set Current
Run
Leave
Wake
Return Sleep
Set Current
Day/Time
Day/Time
Program
Heat/Cool
Hold Temp
Day
Settings
Daylight
Copy
Time
System Fan
Mon
Set Day/Time
PM
M10312
Press Day until the current day is displayed.
NOTE: Sun=Sunday, Mon=Monday,
Tue=Tuesday, Wed=Wednesday, Thu=Thursday, Fri=Friday, Sat=Saturday.
Time Set Program
Set Current
Run
Leave
Wake
Return Sleep
System Fan
Tue
Day/Time
Day
Program
Heat/Cool
Hold Temp
Day
Settings
Daylight
Copy
Time
7
Set Day/Time
PM
M10313
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IV DELUXE ZONE MULTISTAGE THERMOSTAT
Press Time ▲ or Time ▼ until the current time is
displayed.
NOTE: Tapping the Set Current Day/Time will
advance the time in one hour increments.
Time
Time Set Program
Set Current
Run
Leave
Wake
Return Sleep
Day/Time
Program
Heat/Cool
Hold Temp
NOTE: If the current time is Daylight Savings
Time, press Daylight Time until DST is displayed.
Run
Program
Daylight
Hold Temp
Time
Day
Daylight
Time
Set Current Day/Time
Day
Daylight
Time
Settings
Copy
Time Set Program
Leave
Wake
Heat/Cool
Settings
Copy
System Fan
Return Sleep
System Fan
Set Day/Time
AM
Tue
M10314
Set Day/Time
AM
Tue
DST
M10315
Press Run Program.
Run
Program
Time Set Program
Set Current
Run
Leave
Wake
Return Sleep
Day/Time
Program
Heat/Cool
Hold Temp
Day
Settings
Daylight
Copy
Time
System Fan
Wake
AM
Tue
System Fan
Heat
DST
M10316
INSTALLER SELF-TEST
Use the Installer Self-Test to check the thermostat operation. Refer to Table 4 for a list of the available self­tests.
To start the self-test:
CAUTION
The minimum off time for compressors is bypassed during the Installer Self-Test. Equipment damage can occur if the compressor is cycled too quickly.
Press and hold the increase and decrease keys at the same time until 10 appears. All segments of the display will be displayed before the 10 appears. See Fig. 11 and 12.
Table 4. Tests Available In The Installer Self-Test.
Test
Number Self-Test Description
10-19 Heating equipment can be turned on and
off
30-39 Cooling equipment can be turned on and
off
40-49 Fan equipment can be turned on and off
60 0 to 60 19
Set Program
Hold for
Em Ht Aux Ht
Mon Wake
Em
Room
Auto
Keyboard keys test
70-79 Thermostat information including date
code and software versions are displayed
AM PM
In
Wait
Recovery
DST
Temporary Setting Enrg
Heat
Set Day/Time
Start Time
TueWedThuFriSatSun
LeaveReturnSleep
System Fan
Off Auto
Cool
Heat
Fig. 11. Display of all the segments of the LCD.
TEST NUMBER
Fig. 12. Display of test number.
Refer to Table 5 for the directions and results of the specific tests.
NOTE: Press Time ▲ to advance the next test and
Time ▼ to go back to the previous test. Press Run Program to exit the self-test from any test number except 60 series tests.
Cool
Auto
Sav
Room
%Humid
Outdoor
Repl Batt
Auto
On
M10345
M10257A
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IV DELUXE ZONE MULTISTAGE THERMOSTAT
Table 5. Installer Self-Test Options.
Key to
Press
Test
Number Description
Heating Equipment Self-Test
Time 10 Enter heating equipment self-test.
11 Stage-one heat comes on. The system fan is also energized. ▲ 12 Stage-two heat comes on. Stage-one heat and system fan remain on. ▼ 11 Stage-two heat turns off. ▼ 10 Stage-one heat and system fan turn off.
Cooling Equipment Self-Test
Time 30 Change from heating to cooling equipment self-test.
31 Stage-one cool and system fan come on. 32 Stage-two cool comes on. Stage-one cool and system fan remain on. 31 Stage-two cool turns off. ▼ 30 Stage-one cool and system fan turn off.
Fan Equipment Self-Test
Time 40 Change from cooling to fan equipment self-test.
41 Fan comes on. 40 Fan turns off.
Key Operation Self-Test
Time 60 2 Change from fan to key operation self-test.
NOTE: Press any key and the displayed numbers will change. Press Time ▼ to go to the previous test and Time ▲ to
go to the next test. The Run Program Key will not exit this test. Press Time ▲ or Time ▼ and then the Run Program Key to exit.
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IV DELUXE ZONE MULTISTAGE THERMOSTAT
THERMOSTAT INFORMATION
Press the Time ▲ key to access the thermostat
information.
M4934
Press the increase ▲ key to display the production
date code. The first two large digits are the month and the third digit is the last digit of the year (Example: 027=February 1997).
M10351
Press the increase ▲ key again to display the
software identification code. (Example: 02 = software ID code 2)
Press the increase ▲ key again to display the
software revision number (Example: 001=Revision number 1).
Press the increase ▲ key again to display the
EEPROM identification code. (Example: 314 = EEPROM ID 314)
Press the Run Program key to exit the self-test. The
self-test times out after four minutes without any key presses.
CHECKOUT
Outdoor Temperature Sensor (select models)
Allow the outdoor temperature sensor to soak in the
M4932A
outdoor air for a minimum of five minutes before taking a reading.
TROUBLESHOOTING GUIDE
Symptom Possible Cause Action
Display will not come on.
Temperature display is incorrect.
Thermostat is not being powered.
Thermostat is not fully connected to wallplate.
Room temperature display has been reconfigured.
Thermostat is configured for °F or °C display.
Bad thermostat location. Relocate the thermostat.
• Check for 24 Vac between R and C terminals. — If missing 24 Vac:
— check if the circuit breaker is tripped—reset the
circuit breaker. — check if the system fuse is blown—replace the fuse. — check if the power switch on the HVAC equipment is in
the Off position—set to the On position. — check wiring between thermostat and zone control
panel—replace any broken wires and tighten
any loose connections.
— If 24 Vac is present, proceed with troubleshooting.
Verify that thermostat is correctly positioned and securely latched to wallplate.
Enter Installer Setup number 37 and reconfigure the display.
Enter Installer Setup number 14 and reconfigure the display.
M10229
M4933A
(Continued)
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T8624D CHRONOTHERM
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IV DELUXE ZONE MULTISTAGE THERMOSTAT
Troubleshooting Guide (Continued).
Symptom Possible Cause Action
Temperature settings will not change. (Example: Cannot set the heating higher or the cooling lower.)
Heating will not come on.
The upper or lower temperature limits were reached.
The setpoint temperature range stops were configured.
No power to the thermostat.
Check the temperature setpoints:
• Heating limits are 40 to 90°F (7 to 31°C)
• Cooling limits are 45 to 99°F (9 to 37°C).
Check Installer Setup numbers 34 and 35 and reconfigure the setpoint stops.
• Check for 24 Vac between R and C terminals. — If missing 24 Vac:
— check if the circuit breaker is tripped—reset the
circuit breaker. — check if the system fuse is blown—replace the fuse. — check if the power switch on the HVAC equipment is in
the Off position—set to the On position. — check wiring between thermostat and zone control
panel—replace any broken wires and tighten
any loose connections.
— If 24 Vac is present, proceed with troubleshooting.
Heating will not come on.
Cooling will not come on.
Thermostat minimum off time is activated.
System selection is not set to Heat.
Heating setpoint is below room temperature.
No power to the thermostat.
Wait up to five minutes for the system to respond.
Set system selection to Heat.
Check heating setpoint. Set heating setpoint to desired temperature.
• Check for 24 Vac between R and C. — If missing 24 Vac:
— check if the circuit breaker is tripped—reset the
circuit breaker. — check if the system fuse is blown—replace the fuse. — check if the power switch on the HVAC equipment is in
the Off position—set to the On position. — check wiring between thermostat and zone control
panel—replace any broken wires and tighten
any loose connections.
— If 24 Vac is present, proceed with troubleshooting.
System on indi­cator (flame=heat, snowflake=cool) is displayed, but no warm or cool air is coming from the registers.
Outdoor tempera­ture not displayed
Outdoor temperature display is incorrect
a
Select models.
a
Thermostat minimum off time is activated.
System selection is not set to Cool.
Cool setpoint is above room temperature.
Heating or cooling equipment is not operating.
Option not activated. Enter Installer Setup number 24 and set to 1. Thermostat must
a
Outdoor sensor is connected incorrectly.
Wrong sensor. Replace sensor with C7089B1000 sensor.
• Wait up to five minutes for the system to respond.
•Enter Installer Setup number 33. Reconfigure minimum off time (if required).
Set system selection to Cool.
Check cooling setpoint. Set cooling setpoint to desired temperature.
Verify operation of heating or cooling equipment in self-test.
have OT terminals and a C7089B1000 installed. Refer to C7089B1000 installation instructions and check wiring
between the thermostat and sensor.
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69-1074
T8624D CHRONOTHERM
®
IV DELUXE ZONE MULTISTAGE THERMOSTAT
57 Bushes Lane Elmwood Park, NJ 07407-3204
69-1074
69-1074 J.H. 3-97 Printed in Taiwan R.O.C.
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