Honeywell R4500 Classic Operating Manual

DR4500A Classic Series Circular Chart

Recorder With or Without Control

Product Manual

Doc. No.: 44-45-25-35
Release: M
Last Revision Date: April 2017

Honeywell Field Solutions

WARRANTY/REMEDY

Honeywell warrants goods of its manufacture as being free of defective materials and faulty
workmanship. Contact your local sales office for warranty information. If warranted goods are
returned to Honeywell during the period of coverage, Honeywell will repair or replace without
charge those items it finds defective. The foregoing is Buyer's sole remedy and is in lieu of all other
warranties, expressed or implied, including those of merchantability and fitness for a particular
purpose. Specifications may change without notice. The information we supply is believed to be
accurate and reliable as of this printing. However, we assume no responsibility for its use.

While we provide application assistance personally, through our literature and the Honeywell web
site, it is up to the customer to determine the suitability of the product in the application.

Notices and Trademarks

Copyright 2017 by Honeywell

Release M – April 2017

Honeywell Process Solutions

1250 W Sam Houston Pkwy S

Houston, TX 77042

DR4500 is a trademark of Honeywell

Modbus is a registered trademark of Modicon

Other brand or product names are trademarks of their respective owners.

ii DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M
April 2017

About This Document

Document ID

44-45-25-35

Document Name

DR4500A Classic Series Circular Chart Recorder With or Without Control Product

Manual

Revision #

Publication Date

L

February 2017, (Daughterboard info updated in parts list)

M

April 2017, Range values table (7.2) updated, Aux Output only spare part added

Document Title

Doc ID

How to Apply Digital Instrumentation in Severe Electrical
Noise Environments

51-52-05-01

Modbus® RTU Serial Communications User Manual

51-52-25-66

Modbus® RTU Serial Communications user Manual
Configuration Interface for DR4500
Supplement to 51-52-25-66

51-52-25-69

Revision Information

References

The following list identifies all documents that may be sources of reference for material discussed in this
publication.

Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual iii
April 2017

Area

Organization

Phone Number

United States and
Canada

Honeywell Inc.

1-800-343-0228 Customer Service
1-800-423-9883 Global Technical Support

Global Email
Support

Honeywell Process Solutions

[e-mail]

Support and Contact Information

For Europe, Asia Pacific, North and South America contact details, refer to the back page of this manual or
the appropriate Honeywell Solution Support web site:

Honeywell Corporate: www.honeywellprocess.com

Honeywell Process Solutions: https://www.honeywellprocess.com/*

Honeywell Circular Recorders: https://www.honeywellprocess.com/circular-chart-recorders/

Telephone and Email Contacts

iv DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M
April 2017

Symbol Definitions

Symbol

Definition

This CAUTION symbol on the equipment refers the user to the Product Manual for
additional information. This symbol appears next to required information in the manual.

WARNING

PERSONAL INJURY: Risk of electrical shock. This symbol warns the user of a

potential shock hazard where HAZARDOUS LIVE voltages greater than 30 Vrms, 42.4
Vpeak, or 60 VDC may be accessible. Failure to comply with these instructions
could result in death or serious injury.

ATTENTION, Electrostatic Discharge (ESD) hazards. Observe precautions for
handling electrostatic sensitive devices

Protective Earth (PE) terminal. Provided for connection of the protective earth (green
or green/yellow) supply system conductor.

Functional earth terminal. Used for non-safety purposes such as noise immunity
improvement. NOTE: This connection shall be bonded to protective earth at the
source of supply in accordance with national local electrical code requirements.

Earth Ground. Functional earth connection. NOTE: This connection shall be bonded to
Protective earth at the source of supply in accordance with national and local electrical
code requirements.

Chassis Ground. Identifies a connection to the chassis or frame of the equipment shall
be bonded to Protective Earth at the source of supply in accordance with national and
local electrical code requirements.

The following table lists those symbols used in this document to denote certain conditions.

Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual v
April 2017

Contents

1. Overview ............................................................................................ 1

1.1 Introduction ........................................................................................................ 1

1.2 Operator Interface ............................................................................................. 3

1.3 Set-up Tasks ..................................................................................................... 5

2. Installation .......................................................................................... 7

2.1 Overview ............................................................................................................ 7

2.2 Model Number Interpretation ........................................................................... 13

2.3 Mounting Considerations and Overall Dimensions ......................................... 16

2.4 Mounting Methods ........................................................................................... 17

2.5 Wiring Prerequisites ........................................................................................ 27

2.6 Input Wiring Procedures .................................................................................. 29

2.7 Output Wiring Procedures ............................................................................... 39

2.8 Option Wiring Procedures ............................................................................... 45

2.9 Lockout Switch Configuration .......................................................................... 54

3. Configuration ................................................................................... 55

3.1 Overview .......................................................................................................... 55

3.2 Configuration Prompts ..................................................................................... 56

3.3 How To Get Started ......................................................................................... 58

3.4 Configuration Tips ........................................................................................... 59

3.5 Configuration Procedure ................................................................................. 60

3.6 Input Set Up Group.......................................................................................... 62

3.7 Pen Set Up Group ........................................................................................... 64

3.8 Chart Set Up Group ......................................................................................... 65

3.9 Totalizer Set Up Group .................................................................................... 66

3.10 Control Set Up Group ...................................................................................... 67

3.11 Tuning Parameters Set Up Group ................................................................... 69

3.12 SP Ramp Set Up Groups ................................................................................ 70

3.13 Timer Set Up Group ........................................................................................ 71

3.14 Alarms Set Up Group ...................................................................................... 72

3.15 Auxiliary Output Set Up Group ........................................................................ 74

3.16 Modbus Communications Set Up Group ......................................................... 75

vi DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M
April 2017

3.17 Options Set Up Group ..................................................................................... 76

3.18 Lockout Set Up Group ..................................................................................... 77

3.19 Configuration Record Sheet ............................................................................ 78

4. Configuration Parameter Definitions ................................................ 81

4.1 Overview .......................................................................................................... 81

4.2 Input Parameters Set Up Group ...................................................................... 82

4.3 Pen Parameters Set Up Group ....................................................................... 86

4.4 Chart Parameters Set Up Group ..................................................................... 88

4.5 Total Parameters Set Up Group ...................................................................... 89

4.6 Control Parameters Set Up Group .................................................................. 91

4.7 Tuning Parameters Set Up Group ................................................................. 100

4.8 Setpoint Ramp Set Up Group ........................................................................ 103

4.9 Timer Set Up Group ...................................................................................... 105

4.10 Alarms Set Up Group .................................................................................... 106

4.11 Auxiliary Output Set Up Group ...................................................................... 109

4.12 Modbus Communications Set Up Group ....................................................... 111

4.13 Options Set Up Group ................................................................................... 112

4.14 Lockout Parameters Set Up Group ............................................................... 114

5. Operation ....................................................................................... 115

5.1 Overview ........................................................................................................ 115

5.2 Preparation .................................................................................................... 116

5.3 Start-up .......................................................................................................... 118

5.4 Monitoring Your Recorder ............................................................................. 121

5.5 Operator Functions ........................................................................................ 128

5.6 Operating Modes ........................................................................................... 129

5.7 Setpoints ........................................................................................................ 131

5.8 Single Setpoint Ramp .................................................................................... 133

5.9 Using Two Sets of Tuning Constants (PID Values) ...................................... 136

5.10 Using Accutune II .......................................................................................... 139

5.11 Alarm Setpoints ............................................................................................. 142

5.12 Digital Input Option (Remote Switching) ....................................................... 143

5.13 Resetting and Displaying Totalizer Value ..................................................... 144

5.14 Monitoring the External Event Operation ...................................................... 146

5.15 Maximizing Pen Life ...................................................................................... 146

5.16 Routine Maintenance .................................................................................... 147

Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual vii
April 2017

5.17 Installing/Replacing Chart ............................................................................. 148

6. Setpoint Ramp/Soak Programming and Operation ........................ 149

6.1 Overview ........................................................................................................ 149

6.2 Setpoint Program Contents ........................................................................... 151

6.3 Drawing a Ramp/Soak Profile ....................................................................... 154

6.4 Entering the Setpoint Program Data ............................................................. 159

6.5 SP RAMP1 and SP RAMP2 Set Up Group ................................................... 161

6.6 Setpoint Program Profiles Set Up Group ...................................................... 163

6.7 Setpoint Program Segments Set Up Group .................................................. 165

6.8 Setpoint Program Event Set Up Group ......................................................... 168

6.9 Run/Monitor the Program .............................................................................. 172

7. Input Calibration ............................................................................. 175

7.1 Overview ........................................................................................................ 175

7.2 Restoring Factory Calibration ........................................................................ 176

7.3 Minimum and Maximum Range Values......................................................... 178

7.4 Preliminary Information ................................................................................. 180

7.5 Calibration Set Up and Wiring for PV Inputs ................................................. 182

7.6 Calibration Procedure .................................................................................... 191

8. Output Calibration ................................ .......................................... 194

8.1 Overview ........................................................................................................ 194

8.2 Current Proportional Output/Aux Out 2 and 3 Calibration ............................. 195

8.3 Position Proportional Output Calibration ....................................................... 197

8.4 Auxiliary Output Calibration ........................................................................... 200

9. Troubleshooting / Service .............................................................. 202

9.1 Overview ........................................................................................................ 202

9.2 Troubleshooting Aids ..................................................................................... 204

9.3 Self Diagnostics ............................................................................................. 206

9.4 Visual Failure Symptoms ............................................................................... 212

9.5 Troubleshooting Procedures ......................................................................... 213

9.6 Pen Alignment ............................................................................................... 219

viii DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M
April 2017

10. Parts List ........................................................................................ 222

10.1 Overview ........................................................................................................ 222

10.2 Exploded Views ............................................................................................. 223

10.3 Miscellaneous Hardware Kit Contents .......................................................... 230

10.4 Internal Cabling Data – Without Options ....................................................... 232

10.5 Internal Wiring Diagram – Options Only ........................................................ 233

A. Foreign Language Safety Instructions ........................................... 235

DA2I-6057 ................................................................................................................ 236

DU2I-6057 ................................................................................................................ 237

FI2I-6057 .................................................................................................................. 238

FR2I-6057 ................................................................................................................. 238

GE2I-6057 ................................................................................................................ 240

GR2I-6057 ................................................................................................................ 241

IT2I-6057 .................................................................................................................. 242

NO2I-6057 ................................................................................................................ 243

PO2I-6057 ................................................................................................................ 244

SP2I-6057 ................................................................................................................. 245

SW2I-6057 ................................................................................................................ 246

Index ................................................................................................... 247

Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual ix
April 2017

Tables

Table 1-1 Function of keys .......................................................................................................................................... 4

Table 2-1 Operating limits and condensed specifications ........................................................................................... 8

Table 2-2 Procedure to access components ............................................................................................................... 14

Table 2-3 Mounting flush in a new panel cutout ................................ ................................ ....................................... 18

Table 2-4 Reference data for mounting DR4500A in existing panel cutouts ............................................................ 19

Table 2-5 Mounting flush in a panel using universal filler kit ................................................................ ................... 20

Table 2-6 Mounting flush in a panel using Kent Model 105M cutout ....................................................................... 21

Table 2-7 Procedure for Mounting Recorder with NEMA4X Door .......................................................................... 22

Table 2-8 Pipe Mounting Procedure .......................................................................................................................... 24

Table 2-9 Mounting flush on a surface (of panel or wall) ......................................................................................... 25

Table 2-10 Permissible wiring bundling .................................................................................................................... 28

Table 2-11 AC line power wiring ................................................................................................ .............................. 31

Table 2-12 Thermocouple, RTD, Radiamatic, mV, or 0–5 Vdc input wiring ........................................................... 33

Table 2-13 4-20 mA input wiring ................................................................................................ .............................. 35

Table 2-14 0-10 Volt dc input wiring ........................................................................................................................ 37

Table 2-15 4-20 mA control output wiring ................................................................................................................ 39

Table 2-16 Position proportional control output wiring ............................................................................................ 41

Table 2-17 Relay control output wiring ..................................................................................................................... 43

Table 2-18 Alarm output or digital input wiring ....................................................................................................... 45

Table 2-19 Alarm 3 and Alarm 4 output wiring ........................................................................................................ 47

Table 2-20 Alarm 5 and Alarm 6 output wiring ........................................................................................................ 48

Table 2-21 RS485 Modbus communications wiring ................................................................................................. 50

Table 2-22 4-20 mA auxiliary output wiring ............................................................................................................. 52

Table 3-1 Configuration tips ...................................................................................................................................... 59

Table 3-2 Configuration procedure................................................................................................ ............................ 60

Table 3-3 Input group function prompts .................................................................................................................... 62

Table 3-4 Pen 1 or 2 group function prompts ............................................................................................................ 64

Table 3-5 Chart group function prompts ................................................................................................................... 65

Table 3-6 Totalizer group function prompts .............................................................................................................. 66

Table 3-7 Control 1 or Control 2 group function prompts ......................................................................................... 67

Table 3-8 Tuning 1 or Tuning 2 group function prompts .......................................................................................... 69

Table 3-9 SP Ramp 1 or 2 group function prompts ................................................................................................... 70

Table 3-10 Timer group function prompts ................................................................................................................ 71

Table 3-11 Priority of functions that operate relays ................................................................................................... 72

Table 3-12 Alarms group function prompts............................................................................................................... 73

Table 3-13 Auxiliary output group function prompts ................................................................................................ 74

Table 3-14 Modbus communications group function prompts .................................................................................. 75

Table 3-15 Options group function prompts .............................................................................................................. 76

Table 3-16 Lockout group function prompts ............................................................................................................. 77

Table 4-1 Input group definitions .............................................................................................................................. 82

Table 4-2 Pen 1 or 2 group definitions ...................................................................................................................... 86

Table 4-3 Chart parameters group definitions ........................................................................................................... 88

Table 4-4 Totalizer group definitions ........................................................................................................................ 89

Table 4-5 Control 1 or 2 group definitions ................................................................................................................ 91

Table 4-6 Tuning group prompt definitions............................................................................................................. 100

Table 4-7 Setpoint Ramp 1 or 2 group definitions .................................................................................................. 103

Table 4-8 Timer group definitions ........................................................................................................................... 105

Table 4-9 Priority of functions that operate relays ................................................................................................... 106

Table 4-10 Alarms group definitions ....................................................................................................................... 107

Table 4-11 Auxiliary output group definitions ........................................................................................................ 109

Table 4-12 Modbus communications group definitions .......................................................................................... 111

Table 4-13 Option group definitions ....................................................................................................................... 112

x DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M
April 2017

Table 4-14 Lockout group definitions ..................................................................................................................... 114

Table 5-1 Install/replace chart ................................................................................................................................. 116

Table 5-2 Set the chart time line procedure ............................................................................................................. 118

Table 5-3 Power up diagnostic tests ........................................................................................................................ 118

Table 5-4 Procedure for testing the displays and keys............................................................................................. 119

Table 5-5 Procedure for starting up the recorder ..................................................................................................... 120

Table 5-6 Meaning of indicators .............................................................................................................................. 123

Table 5-7 Lower display key parameter prompts .................................................................................................... 125

Table 5-8 Error messages ........................................................................................................................................ 126

Table 5-9 Alarm and tuning messages ...................................................................................................................... 127

Table 5-10 Operating mode definitions ................................................................................................................... 129

Table 5-11 Changing operating modes .................................................................................................................... 129

Table 5-12 Procedure for selecting automatic or manual mode .............................................................................. 130

Table 5-13 Procedure for selecting the setpoint source ........................................................................................... 131

Table 5-14 Procedure for changing the local setpoint ............................................................................................. 131

Table 5-15 Procedure for switching between setpoints ........................................................................................... 132

Table 5-16 Setpoint selection indication ................................................................................................................. 132

Table 5-17 Procedure for configuring a single setpoint ramp.................................................................................. 133

Table 5-18 Procedure for running a setpoint ramp .................................................................................................. 134

Table 5-19 Procedure for selecting two sets of tuning constants ............................................................................. 136

Table 5-20 Procedure for setting switchover values ................................................................................................ 137

Table 5-21 Procedure for setting tuning constant values ......................................................................................... 137

Table 5-22 Procedure for switching PID sets from the keyboard ............................................................................ 138

Table 5-23 Procedure for starting Accutune II ......................................................................................................... 139

Table 5-24 Procedure for using Accutune for duplex control.................................................................................. 140

Table 5-25 Procedure for displaying or changing the alarm setpoints ...................................................................... 142

Table 5-26 Digital input option action on contact closure ....................................................................................... 143

Table 5-27 Procedure for resetting the totalizer ...................................................................................................... 144

Table 5-28 Procedure for displaying the totalizer value .......................................................................................... 145

Table 5-29 Maximizing pen life .............................................................................................................................. 146

Table 5-30 Changing the ink cartridge .................................................................................................................... 147

Table 5-31 Replacing a chart lamp .......................................................................................................................... 147

Table 6-1 Parameter settings for example 12-step profile ........................................................................................ 155

Table 6-2 Setpoint program data entry procedure ................................................................................................... 159

Table 6-3 SP RAMP prompts and available selections ............................................................................................ 161

Table 6-4 Setpoint program profiles group definitions ............................................................................................ 163

Table 6-5 Setpoint program segments group definitions ......................................................................................... 165

Table 6-6 Setpoint program event group definitions ............................................................................................... 168

Table 6-7 Segment event relay operation requirements ............................................................................................ 169

Table 6-8 Run/Monitor functions ............................................................................................................................ 172

Table 7-1 Restoring factory calibration ................................................................................................................... 176

Table 7-2 Voltage and resistance equivalents for 0% and 100% range values ........................................................ 178

Table 7-3 Disconnect the field wiring ..................................................................................................................... 180

Table 7-4 Equipment needed ................................................................................................................................... 181

Table 7-5 General set up procedure ......................................................................................................................... 183

Table 7-6 Set up wiring procedure for Thermocouple inputs using an ice bath ...................................................... 184

Table 7-7 Set up wiring procedure for Thermocouple inputs using a compensated calibrator method ................... 185

Table 7-8 Set up wiring procedure for Thermocouple inputs using the ambient temperature method .................... 186

Table 7-9 Set up wiring procedure for RTD inputs ................................................................................................. 187

Table 7-10 Set up wiring procedure for Radiamatic, Millivolts, and Volts inputs (except 0-10 Volts) .................. 188

Table 7-11 Set up wiring procedure for 0–10 Volt inputs ....................................................................................... 189

Table 7-12 Set up wiring procedure for 4–20 mA inputs ........................................................................................ 190

Table 7-13 Calibration procedure sequence ............................................................................................................ 191

Table 8-1 Set up wiring procedure current proportional output/Aux Out 2 and 3 ................................................... 195

Table 8-2 Current proportional output/Aux Out 2 and 3 calibration procedure ...................................................... 196

Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual xi
April 2017

Table 8-3 Position proportional output calibration procedure ................................................................................. 198

Table 8-4 Set up wiring procedure for auxiliary output ........................................................................................... 200

Table 8-5 Auxiliary output calibration procedure.................................................................................................... 201

Table 9-1 Procedure for identifying the software version ....................................................................................... 205

Table 9-2 Power-up tests ......................................................................................................................................... 206

Table 9-3 Procedure for displaying the device status .............................................................................................. 207

Table 9-4 Error message prompts ............................................................................................................................ 208

Table 9-5 Visual failure symptoms .......................................................................................................................... 212

Table 9-6 Procedure #1—Troubleshooting recorder failure symptoms................................................................... 213

Table 9-7 Procedure #2—Troubleshooting pen trace failure symptoms ................................................................. 214

Table 9-8 Procedure #3—Troubleshooting chart rotation failure symptoms........................................................... 214

Table 9-9 Procedure #4—Troubleshooting erratic pen movement symptoms......................................................... 215

Table 9-10 Procedure #5—Troubleshooting pen failure symptoms ........................................................................ 215

Table 9-11 Procedure #6—Troubleshooting keyboard and/or display failure symptoms ....................................... 215

Table 9-12 Procedure #7—Troubleshooting current proportional output failure symptoms ................................... 216

Table 9-13 Procedure #8—Troubleshooting position proportional output failure symptoms ................................. 216

Table 9-14 Procedure #9—Troubleshooting relay output failure symptoms ........................................................... 217

Table 9-15 Procedure #10—Troubleshooting current/time or time/current failure symptoms ................................ 217

Table 9-16 Procedure #11—Troubleshooting the auxiliary output ......................................................................... 218

Table 9-17 Procedure #12—Troubleshooting external alarm function failure symptoms ....................................... 218

Table 9-18 Procedure #13—Troubleshooting Modbus communications failure symptoms .................................... 218

Table 9-19 Pen 1 (purple) and Pen 2 (red) Mechanical Alignment ......................................................................... 219

Table 9-20 Set the chart time line procedure ........................................................................................................... 221

Table 10-1 Door assembly parts .............................................................................................................................. 223

Table 10-2 Chart plate assembly parts ..................................................................................................................... 225

Table 10-3 Basic recorder parts without options ................................ ................................ ..................................... 227

Table 10-4 Recorder parts associated with options ................................................................................................. 229

Table 10-5 Miscellaneous hardware kit ................................................................................................................... 230

xii DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M
April 2017

Figures

Figure 1-1 Operator interface ...................................................................................................................................... 3

Figure 1-2 Set-up tasks ................................................................................................................................................ 5

Figure 2-1 Model number interpretation ................................................................................................................... 13

Figure 2-2 DR4500A recorder hardware components versus “table” selections ....................................................... 15

Figure 2-3 Overall dimensions .................................................................................................................................. 16

Figure 2-4 How to remove knockouts ....................................................................................................................... 17

Figure 2-5 Mounting Flush in a New Panel Cutout ................................................................................................... 18

Figure 2-6 Mounting in a panel using universal filler kit .......................................................................................... 20

Figure 2-7 Mounting in a panel using Kent Model 105M cutout .............................................................................. 21

Figure 2-8 Panel Mounting Recorder with NEMA4X Door ....................................................................................... 23

Figure 2-9 Pipe Mounting Brackets ........................................................................................................................... 24

Figure 2-10 Mounting flush on a surface (of panel or wall) ...................................................................................... 26

Figure 2-11 Ferrite filter locations and shield wiring (CE Mark) .............................................................................. 30

Figure 2-12 AC line power wiring ............................................................................................................................. 32

Figure 2-13 Thermocouple, RTD, Radiamatic, mV, or 0–5 Vdc input wiring .......................................................... 34

Figure 2-14 4-20 mA input wiring ............................................................................................................................. 36

Figure 2-15 0-10 Volt dc input wiring ....................................................................................................................... 38

Figure 2-16 4-20 mA control output wiring (or Aux Out #2 and #3 wiring) ............................................................. 40

Figure 2-17 Position proportional control output wiring ........................................................................................... 42

Figure 2-18 Relay control output wiring ................................................................................................................... 44

Figure 2-19 Alarm output or digital input wiring ................................ ................................ ...................................... 46

Figure 2-20 Alarm outputs #3, 4, 5, and 6 wiring ...................................................................................................... 49

Figure 2-21 RS485 Modbus communications wiring ................................................................................................ 51

Figure 2-22 4-20 mA auxiliary output wiring............................................................................................................ 53

Figure 2-23 S1 lockout switch location ..................................................................................................................... 54

Figure 3-1 DR4500A prompt hierarchy ..................................................................................................................... 56

Figure 5-1 Basic recording components .................................................................................................................. 117

Figure 5-2 Operator interface .................................................................................................................................. 122

Figure 5-3 Deviation bargraph ................................................................................................................................. 124

Figure 6-1 Ramp/Soak profile example .................................................................................................................... 154

Figure 7-1 Location of the input connections on the input boards .......................................................................... 180

Figure 7-2 Location of jumper positions W1/MA and W3 on the input boards ...................................................... 182

Figure 7-3 Calibration set up diagram for Thermocouple inputs using an ice bath ................................................. 184

Figure 7-4 Calibration set up diagram for Thermocouple inputs using a compensated calibrator method.............. 185

Figure 7-5 Calibration set up diagram for Thermocouple inputs using the ambient temperature method ............... 186

Figure 7-6 Calibration set up diagram for RTD inputs ............................................................................................ 187

Figure 7-7 Calibration set up diagram for Radiamatic, Millivolts, and Volts inputs (except 0-10 Volts) ............... 188

Figure 7-8 Calibration set up diagram for 0–10 Volt inputs .................................................................................... 189

Figure 7-9 Calibration set up diagram for 4–20 mA inputs ..................................................................................... 190

Figure 8-1 Test equipment connections for calibrating current proportional output ............................................... 195

Figure 8-2 Test equipment connections for calibrating auxiliary output ................................................................. 200

Figure 9-1 Mechanical Alignment of Pens .............................................................................................................. 220

Figure 10-1 Door assembly ..................................................................................................................................... 223

Figure 10-2 Chart plate assembly ............................................................................................................................ 224

Figure 10-3 Basic recorder components without options ........................................................................................ 226

Figure 10-4 Recorder components associated with options ..................................................................................... 228

Figure 10-5 Internal cabling for DR4500A Classic recorder ................................................................................... 232

Figure 10-6 Internal diagram for DR4500A Classic recorder – options only .......................................................... 233

Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual xiii
April 2017

xiv DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M
April 2017

1

ATTENTION

The emission limits of EN 61326 are designed to provide reasonable protection against
harmful interference when this equipment is operated in an industrial environment. Operation
of this equipment in a residential area may cause harmful interference. This equipment
generates, uses, and can radiate radio frequency energy and may cause interference to radio
and television reception when the equipment is used closer than 30 meters (98 feet) to the
antenna(e). In special cases, when highly susceptible apparatus is used in close proximity, the
user may have to employ additional mitigating measures to further reduce the electromagnetic
emissions of this equipment.

1.1 Introduction

Function

The DR4500A Classic Series recorder combines the simplicity of pen drawn analog traces with the
sophistication of microprocessor controlled functions. This combination results in a user configurable
recorder that is easily adapted to meet a variety of application requirements—from blast furnace to
laboratory.

In addition to recording analog traces, the Classic Series recorder continuously displays process variable
values in the selected engineering units.

Both one-pen and two-pen models accept inputs from any one of a variety of sensors or transmitters within
the configurable range limits. Also, models are available with one or two digital controllers to generate
controlled output signals to operate valves, dampers, heating elements, etc. for process control.

CE Conformity (Europe)

1. Overview

Indicated models of this product are in conformity with the protection requirements of the following
European Council Directives: 73/23/EEC, the Low Voltage Directive, and 89/336/EEC, the EMC
Directive. Conformity of this product with any other “CE Mark” Directive(s) shall not be assumed.

Deviation from the installation conditions specified in this manual, and the special conditions for CE
conformity in Section 2.1, may invalidate this product’s conformity with the Low Voltage and EMC
Directives.

Microprocessor controlled recording and printing

Both the chart and the pen are driven by stepper motors which are controlled by the microprocessor with
configurable chart speed through the keyboard.

The microprocessor uses the configured chart range data as well as the input data to determine the proper
pen position.

The stepper motor accurately positions the pen drive without damping, thus eliminating the need for
slidewire feedback gearing and drive cables.

A configurable deviation recording function lets users show graphically the difference between a reference
input and a process variable input.

Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual
April 2017

Users can designate the channel 1 input or enter a deviation setpoint value as the reference input.

Overview
Introduction

Digital controller

The DR4500A recorder includes an integral microprocessor-based, PID controller with two loops of
control. A variety of output types, including a duplex variation for heat cool applications, lets you select the
output that is right for your final control element.

You can configure the control action as On-Off, PID-A, PID-B, or PD with manual reset. English language
prompts guide you through the entry of all the controller's configurable parameters.

Construction

The DR4500 recorder is housed in a molded case which can be panel or surface mounted. A glass or acrylic
windowed door protects the internal components while allowing easy access to the chart and operator
interface. An optional external keypad that allows operator selections without opening the door is available.

Circuitry is partitioned on printed circuit boards for ease of service.
Power, input, and output wiring connect to terminations inside the case. Knockouts in the sides and bottom

of the case accept conduit connections for convenient wire entry.

2 DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M
April 2017

Overview

22074

Control relay
1 or 2 is ON,
when lit.

ALM
CHN

RSP
OUT

12 FC

%

RUN

HOLD

MAN

12

Lower Display - eight characters
Normal operation - Displays selectable
operating parameters and values.
Configuration mode - Displays function
group and parameters.

Remote setpoint or
2nd setpoint is
active, when lit.
Blinks when 2nd
setpoint or remote
setpoint is
obtained through
remote switch.

PV displayed is
for channel 1 or 2

Alarm condition
exists for alarm 1
or 2, when lit.

Indicates temperature
units of PV

Upper Display - six characters

Normal operation - Displays process
variable (PV) for selected channel.
Configuration mode - Displays selection or
parameter value.

Indicates controller mode:
MAN = Manual
A = Automatic

Bargraph - deviation (±10% of span)
Center green bar indicates PV is within
±1% of control setpoint.
Next small bar will light if PV is between
±1% but less than ±2% in deviation.
If PV is equal to or greater than ±10%
deviation, the green bar plus all ten small
green bars will light.

12

Key Pad/Key Functions

FUNC

LOWR

DISP

MAN

AUTO

CHART

SET

UP

Operator Interface

1.2 Operator Interface

Operator interface

Figure 1-1 shows the operator interface and defines the displays and indicators. The function of the keys is
described in Table 1-1.

Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual 3
April 2017

Figure 1-1 Operator interface

Overview

Key

Function

SET

UP

 Places the controller in the Configuration Set Up group select mode. Sequentially

displays Set Up groups and allows the FUNC key to display individual functions in
each Set Up group.

FUNC

 Used in conjunction with the SET UP key to select the individual functions of a

selected Configuration Set Up group.

 Used to toggle between SP1 and SP2.
 Used during field calibration procedure.

LOWR

DISP

 Selects an operating parameter to be shown in the lower display:

OUT = Output Value
SP = Local Setpoint 1
SPN = Current setpoint for setpoint rate applications
2SP = Local Setpoint 2
RSP = Remote Setpoint
2IN = Input 2
DEV = Deviation
EU = PV Engineering Units
RH = % RH Value
PIDSETX = Tuning Parameter Set X=1 or 2
RAMP = Minutes remaining in Setpoint Ramp
#RA = Minutes remaining in SP Prog Ramp
#SK = Minutes remaining in SP Prog Soak
RECYC = Number of recycles left in SP Program

= Time remaining in Timer function

= Time elapsed in Timer function

TUNExXXX = Accutune II indicator. x = 1 or 2

ATTENTION

The lower display can be configured to scroll through the operating

parameters.

MAN

AUTO

 Alternately selects:

AUTO Lower display automatically displays setpoint value in engineering units.
MAN Lower display automatically indicates output in %.

CHART

 Used to stop recording operation and move pen to outer limit for chart change.

RUN

HOLD

 Alternate action switch initiates or holds the Setpoint Ramp or Setpoint Program.
 In configuration mode, restores the original value or selection if you do not want to

enter a change you are making to a parameter.

▲

 Increases the setpoint, output, or configuration values displayed.
 Used to step through the items in each function while in configuration mode plus

adjust control variables in the lower display.

▼

 Decreases the setpoint, output, or configuration values displayed.
 Used to step through the items in each function while in configuration mode plus

adjust control variables in the lower display.

Operator Interface

Key functions

Table 1-1 shows each key on the operator interface and defines its function.

Table 1-1 Function of keys

4 DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M
April 2017

Overview

START

Ready for
Operation

1.

2.

4.

3.

Determine your recorder's
hardware components and
software functions

Mount the recorder flush in
a panel, or on the surface
of a panel or a wall

Connect the power and
input/output wiring.

Follow the simple keystroke
sequences and English
language prompts to
"configure" the functional
characteristics of your
recorder.

See Section 2

See Section 2

See Section 2

See Sections 3 & 4

22075

Set-up Tasks

1.3 Set-up Tasks

Major set-up tasks

As shown in Figure 1-2, there are four major tasks that you must complete to "Set Up" the DR4500A
recorder for operation. For easy reference the section numbers for each task are shown.

Figure 1-2 Set-up tasks

Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual 5
April 2017

Overview
Set-up Tasks

6 DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M
April 2017

7

Topic

See Page

2.1 Overview

7

2.2 Model Number Interpretation

13

2.3 Mounting Considerations and Overall Dimensions

16

2.4 Mounting Methods

17

2.5 Wiring Prerequisites

27

2.6 Input Wiring Procedures

29

2.7 Output Wiring Procedures

39

2.8 Option Wiring Procedures

45

2.9 Lockout Switch Configuration

54

2.1 Overview

Introduction

Installation of the DR4500A Recorder consists of mounting and wiring the recorder according to the
instructions given in this section.

Read the preinstallation information, check the model number interpretation and become familiar with your
model selections, then proceed with installation.

What’s in this section?

This section contains the following information:

2. Installation

Pre-installation information

If the recorder has not been removed from its shipping carton, inspect the carton for damage and remove
the recorder. Inspect the unit for any obvious shipping damage and report any damage due to transit to the
carrier.

Make sure a bag containing mounting hardware is included in the carton with the recorder.
Check that the model number shown on the chart plate agrees with what you have ordered.

CE Conformity special conditions (Europe)

Shielded twisted pair cables are required for all Analog I/O, Process Variable, RTD, Thermocouple, dc
millivolt, low level signal, 4-20 mA, and relay output circuits. Supplementary bonding of the recorder
enclosure to a local ground, using 3/4” braided copper conductor, is required. Ferrite suppression filters
(see Subsection 2.5 for Wiring Prerequisites) shall be installed on all cables connected to the
recorder/controller. The cable shield drain wire at the cable load end requires connection through a

0.0047μf capacitor to ground.
Refer to document 51-52-05-01, How to Apply Digital Instrumentation in Severe Electrical Noise

Environments, for additional installation guidance.

Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual
April 2017

Installation - Overview

Condition

Specifications

Ambient Temperature

32 to 131°F (0 to 55°C)

Relative Humidity

5 to 90% RH at 40°C (104°F)

Vibration
Frequency

Acceleration

0 to 200 Hz

0.2g

Mechanical Shock
Acceleration

Duration

5g
30 ms

Power

102 to 132 Vac 50/60 Hz
204 to 264 Vac 50/60 Hz

Power Consumption

20 watts maximum

Digital Indication
Accuracy

1 digit

Minimum Input Span

Range is fully configurable with span limitation of the operating range selected.

Input Impedance

4-20 mA dc: 250 ohms
0-10 Vdc: 200K ohms
All others: 10 Megohms

Source Impedance

RTD: 100 ohms per lead maximum

Span Step Response
Time

6 seconds maximum with no filtering

Sampling Rate

Each input sampled 3 times a second

Input Filter

Software: Single pole low pass section with selectable time constants (off to 120
seconds).

Digital Displays

Vacuum fluorescent, alphanumeric.
A six digit display dedicated to the process variable.
Alternate information displayed during configuration mode.
An eight digit display shows key selected operating parameters. Also provides
guidance during configuration.

Indicators

Channel PV display (CHN 1 or 2)
Alarm status (ALM 1, 2)
Controller Output (OUT 1, 2)
Remote Setpoint (RSP)
Temperature unit (F or C) or Engineering Units
Controller’s mode (A or MAN)

Deviation Bargraph

21 segment, color coded deviation bargraph:
Green (large) = On Control
Green (small) = Deviation to ±10% of PV

Controller Modes of
Operation

Manual Operation
Automatic with local setpoint
Automatic with remote setpoint

Operating limits and condensed specifications

We recommend that you review and adhere to the operating limits listed in Table 2-1 when you install your
recorder.

Table 2-1 Operating limits and condensed specifications

8 DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M
April 2017

Installation - Overview

Condition

Specifications

Transmitter Supply
Voltage

22 to 26 Vdc at input terminals (50 mA dc at 24 Vdc)

Controller Output1
(Optional)

 Output can be field calibrated between: 3.1 to 21.0 mA
 On-Off or Time Proportional

One SPST electromechanical relay. Control action can be set for direct or reverse;
N.O. or N.C. contact selectable.

 On-Off Duplex or Time Proportional Duplex

Two SPST electromechanical relays. Control action can be set for direct or reverse;
N.O. or N.C. contact selectable.

 Current Proportional

21 mA dc maximum into a negative or positive grounded or non-grounded load of 0
to 1000 ohms. Output range can be set between 4 and 20 mA, and as direct or
reverse action.
Resolution: 10 bits
Accuracy: 0.5% full scale
FM Approved Output (optional)

 Position Proportional

Two SPST electromechanical relays operate motor having a 100 ohm to 1000 ohm
slidewire.

 Current/Time Duplex and Time/Current Duplex

Variation of time proportional duplex for Heat/Cool applications. Time proportional
output (heat or cool) is a SPST electromechanical relay. Current proportional output
(heat or cool) is a 4-20 mA signal that can be fed into a negative or positive
grounded load of 0 to 1000 ohms and is operational over 50% of range or the entire
range.
Time Proportional Relay Resolution: 4.4 mSec
Relay Contact Ratings:
Resistive Load: 5A @ 120 Vac, 2.5A @ 240 Vac
Inductive Load: 50 VA @ 120 Vac or 240 Vac
Cycle Time: 1 to 120 seconds
Current Proportional:
Resolution: 10 bits
Accuracy: 0.5% full scale

Auxiliary Output
(Optional)

Output can be field calibrated between: 3.1 to 21.0 mA
21 mA dc maximum into a negative or positive grounded load of 0 to 1000 ohms. The

range can be set between 0 to 21 mA. It can be configured to represent any one of 10
control parameters: Input 1-2, PV1-2, Deviation 1-2, Output 1-2, Setpoint 1-2.
Auxiliary Output 2 and Auxiliary Output 3 use Control Current Output 1 and Control
Current Output 2 if Control "OUTALG" is not set to "CURRENT".
Resolution: 12 bits over 0 to 21 mA
Accuracy: 0.2% of full scale
Temperature Stability: 0.03% F.S./°C

Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual 9
April 2017

Installation - Overview

Types of Input

Actuations

Range

Reference Accuracy

Temp Stability ±

Degrees Error Per 1

Degree ∆T

°F

°C

± °F

± °C

Thermocouples2
B

105 to 3300

105 to 150
150 to 500
500 to 1000
1000 to 3300

41 to 1816
41 to 66
66 to 260
260 to 538
538 to 1815

42.00

14.00

3.00

1.50

23.00

7.70

1.70

0.80

2.00

2.00

0.50

0.20

E

–454 to 1832

–454 to –202
–202 to 1832

–270 to 1000

–270 to –130
–130 to 1000

18.00

1.00

10.00

0.55

0.70

0.35

E (low)

–200 to 1100

–129 to 593

0.50

0.30

0.20

J

0 to 1600

–18 to 871

0.40

0.22

0.06

J (low)

20 to 770

–7 to 410

0.20

0.11

0.04

K

–320 to 2500

–320 to 0
0 to 2500

–196 to 1371

–196 to –18
–18 to 1371

1.25

0.60

0.70

0.35

0.18

0.09

K (low)

–20 to 1000

–29 to 538

0.30

0.16

0.05

NNM (Ni Ni Moly)

32 to 2500

32 to 500
500 to 2500

0 to 1371

0 to 260
260 to 1371

0.75

0.50

0.40

0.30

0.09

0.07

NIC (Nicrosil-Nisil)

0 to 2372

–18 to 1300

1.0

0.55

0.01

R

0 to 3100
0 to 500
500 to 3100

–18 to 1704
–18 to 260
260 to 1704

2.00

1.00

1.10

0.55

0.25

0.13

S

0 to 3100
0 to 500
500 to 3100

–18 to 1704

–18 to 260
260 to 1704

2.00

1.00

1.10

0.55

0.23

0.13

T

–300 to 700

–184 to 371

0.60

0.35

0.07

T (low)

–200 to 600

–129 to 316

0.40

0.22

0.07

W5W26

0 to 4200

0 to 600
600 to 3600
3600 to 4200

–18 to 2315

–18 to 316
316 to 1982
1982 to 2315

1.40

1.30

1.60

0.77

0.70

0.90

0.17

0.17

0.29

W5W26 (low)

0 to 2240
0 to 600
600 to 2240

–18 to 1227
–18 to 316
316 to 1227

1.10

1.00

0.60

0.55

0.14

0.10

Radiamatic

1400 to 3400

760 to 1871

1.00

0.55

0.10

RTD
Platinum

100 ohms
500 ohms

–300 to 900
–300 to 900

–184 to 482
–184 to 482

0.40

0.20

0.22

0.11

0.05

0.05

10 DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M
April 2017

Installation - Overview

Types of Input

Actuations

Range

Reference Accuracy

Temp Stability ±

Degrees Error Per 1

Degree ∆T

°F

°C

± °F

± °C

Linear

Milliamperes dc
Millivolts dc

Volts dc

4 to 20
0 to 10

10 to 50
1 to 5 (can be

calibrated
0 to 5)
0 to 10

—
—

—

—

0.10%

0.05%

0.05%

0.05%

0.10%

—
—

—

—

0.004%/°F

0.004%/°F

0.004%/°F

0.004%/°F

0.004%/°F

Relative Humidity
Platinum 100 ohm

Wet/Dry Bulb*

Wet/Dry Input

–130 to 392

–90 to 200

0.30

0.03

0.03

%RH3

Measured

%RH

Dry Bulb Range

Reference

Accuracy

Temp. Stability

53 to 104°F/12 to

40°C

°F

°C

0 to <20
20 to 100

–103 to 212
35 to 40
>40 to 100
100 to 212

–75 to 100
2 to 4
>4 to 38
38 to 100

2% RH
2% RH
1% RH
1% RH

0.11% RH/°F

0.11%RH/°F

0.06% RH/°F

0.03% RH/°F

Condition

Specifications

Case

Molded, foamed-Noryl** with gasketed door.
A UL and FM approved NEMA4X door is also available.

Pen

Disposable fiber-tip ink cartridge. line length per cartridge more than 1000 ft. (305 m).

One pen: Purple
Two pens: Purple and red

Chart

12-inch (304.8 mm) diameter chart with standard preprinted markings and a calibrated
width of 4.62 inches (117.5 mm)

Wiring Connections

Terminals inside the case.

Color

Case: Black
Door (standard): Caribbean Blue, Black, or Gray

Approval Bodies

U.L. approval depending on model. CSA approval. Consult Model Selection Guide for
information.
FM approved for Class I, Div. 2, Groups A, B, C, D areas depending on model.

Weight

13.2 lbs (6 kg)

Mounting

Panel, pipe, or surface mounted. Some adapter kits available for existing panel
cutouts.

OPTIONS

Alarm Output

Two, four, or six relays available. Relays 3 through 6 available if not used for control
outputs.
Relay Contact Ratings:
First Relays, Resistive Load: 1A @ 120 Vac, 1/2A @ 240 Vac
Relays 3 through 6, Resistive Load: 5A @ 120 Vac, 2.5A @ 240 Vac

Digital Input

+20 Vdc source for external dry contact or isolated solid state contacts. Selects one
configured input.

Totalizers

One or two totalizers depending on model.
Eight digit “totals” with multiplier on digital display.

Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual 11
April 2017

Installation - Overview

Condition

Specifications

RS485 Modbus RTU
Communications

Baud rate: 300, 600, 1200, 2400, 4800, 9600,19200, 38400
Protocol: RS485 Modbus RTU Communications
Length of Link: 4000 ft (1,219 m) maximum
Link Characteristics: Two-wire, multidrop

Miscellaneous

 FM Approved 4-20 mA Control Output
 A UL and FM approved NEMA4X door
 Door Lock
 External Keypad
 Chart Illumination
 U.L. Listing, FM Approval/CSA, CE Conformity
 Control with Accutune II Tuning capability
 Glass or Acrylic Window
 Configuration Lockout Switch
 Customer ID Tag (30 characters maximum)

CE Conformity (Europe)

This product is in conformity with the protection requirements of the following
European Council Directives: 73/23/EEC, the Low Voltage Directive, and 89/336/EEC,

the EMC Directive. Conformity of this product with any other “CE Mark” Directive(s)

shall not be assumed.

Product Classification

Class 1: Permanently connected, Panel/Surface Mounted Industrial Control Equipment
with protective earthing (grounding). (EN 61010-1)

Enclosure Rating

Panel/Surface Mounted Equipment, IP 54. (ref. IEC 529)

Installation Category
(Overvoltage Category)

Category II: Energy-consuming equipment supplied from the fixed installation. Local
level appliances, and Industrial Control Equipment. (EN 61010-1)

Pollution Degree

Pollution Degree 2: Normally non-conductive pollution with occasional conductivity
caused by condensation. (ref. IEC 664-10

EMC Classification

Group 1, Class A, ESM Equipment (EN 55011, emissions),
Industrial Equipment (EN 50082-2, immunity)

Method of EMC
Assessment

Technical File (TF)

Declaration of
Conformity

Document #51197635-000

*IEC Alpha () = 0.00385 //°C
**Registered Trademark—General Electric Co.

1

Not all controller outputs are available on all models of the Classic Recorder.

Consult Model Selection Guide for information.

2

Includes reference junction calibration of ±0.01 degrees using standard “ice bath” method of calibration. Factory
calibration at reference ±1.2°F. Note that factory calibration may vary by as much as ±10 microvolts or ±0.3 ohms
for RTDs, which means recalibration may be required to achieve stated accuracy.

3

The RH calculation is inoperative when temperature goes below 32°F (0°C) or above 212°F (100°C). However, the
dry bulb temperature will be monitored to –103°F (–75°C). Accuracy stated is for Classic Series Recorder only, and
does not include remaining system accuracies.

12 DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M
April 2017

2.2 Model Number Interpretation

Input Actuation (Note 1)

D R 4 5 A 00

0
1
3

=
=
=

None
T/C, RTD, Radiamatic, mV, 0–5V, 4–20mA
0–10 Vdc

External Output
0 0
1 0
1 1
4 0
4 4
5 0
6 0
6 6

= None
= 1 Control Output
= 2 Control Outputs
= 1 Control w/SP Programming
= 2 Controls w/SP Programming
= Pulse Output
= 1 Control Output with FM Approval
= 2 Control Outputs with FM Approval

Table 1 Table 2 Table 3 Table 4 Table 5Key Number

Hardware Options
0 - - - - -

1 - - - - ­E - - - - ­F - - - - ­5 - - - - ­6 - - - - -

Software Options
0
A
B

E
F
H
K
L
M

= None
= Totalization, Input 1
= Math Only
= Totalization, Inputs 1 & 2
= Fo Sterilization Calculation
= Totalization, Inputs 1, 2, 3, & 4
= Totalization, Input 1 + Math
= Totalization, Input 1 and 2 + Math
= Totalization, Input 1, 2, 3, 4 + Math

– – – – – –

Table 6

Key Number
T

R
W
H
P
S

=
=
=
=
=
=

Standard Recorder
Relay expansion Recorder
Flow Recorder
HTST
Pasteurization Recorder - Flow
Safety Thermal Limit Recorder

NOTE 1:
Every DR4500A recorder has all the available inputactuations stored in its nonvolatile memory

and can accept up to 4 inputs which must be specified sequentially in 1–4 entries in Table 1.

Therefore, you can easily change the input actuation in the field by re-wiring input connections,
changing the input jumper position, and reconfiguring the input type, as applicable.

Gray door / Glass window
Gray door / Acrylic window
Gray door / Glass window and keypad
Gray door / Acrylic window and keypad
Blue door / Glass window
Blue door / Acrylic window

External Interface

0 – –
1 – –
3 – –
4 – –
– 0 –
– 1 –
– – 0
– – 1
– – 2
– – 3
– – 4

= None
= Auxiliary 4-20 mA Output
= RS485 Modbus RTU**
= RS485 Modbus RTU** plus Auxiliary Output
= Standard Pen
= Abrasion Resistant Pen
= None
= 2 Alarm Outputs/2 Digital Inputs
= 4 Alarm Outputs/2 Digital Inputs
= 6 Alarm Outputs/2 Digital Inputs
= 1 Alarm/1 Timer/2 Digital Inputs **

**Only available with key number DR45AT, AR, AW

=
=
=
=
=
=

L - - - - ­9 - - - - -

Black door / Glass window
Black door / Acrylic window

=
=

P - - - - ­R - - - - ­S - - - - -

NEMA4X door / Glass window
NEMA4X door / Acrylic window
NEMA4X HTST door

=
=
=

- 0 - - - -

- A - - - -

- K - - - -

- - 0 - - -

- - L - - -

- - M - - -

- - N - - -

- - - 0 - -

- - - K - -

- - - L - -

- - - M - -

- - - N - -

- - - P - -

Standard door latch
Keyed latch
Door lock with key
No illumination
Configuration lockout / Chart plate seal
Configuration Lockout / Chart plate seal / Illumination
Chart illumination
No approvals
CE Mark
CE Mark + UL + CSA certification
CE Mark + FM approval
CE Mark + UL + FM / CSA certification
UL listing + CSA certification

=
=
=
=
=
=
=
=
=
=
=
=
=

- - - R - - FM approved - Class 1, Div. 2, Groups A, B, C, D

=

- - - U - -

- - - - 0 -

- - - - T -

- - - - B -

- - - - C -

- - - - D -

- - - - E -

- - - - - 0

- - - - - 1

UL listing + CSA certification + FM approval
No I.D. Tag
Customer I.D. Tag (30 characters maximum)
Certificate of Conformance (F3391)
Custom Calibration / Test Report (F3399)
Certificate of Conformance + I.D. Tag
Customer Calibration + I.D. Tag
None
Product Configuration

=
=
=
=
=
=
=
=
=

1 = 1 Pen Recorder
2 = 2 Pen Recorder

Model number

The model number interpretation is shown in Figure 2-1. Write the model number into the spaces provided
and compare it to the model number interpretation. This information will also be useful when you wire
your recorder. The example on the next page will help you to decode the model.

Installation - Model Number Interpretation

Figure 2-1 Model number interpretation

Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual 13
April 2017

Installation - Model Number Interpretation

Step

Action

1

Turn the latch on the recorder door and swing the door open.

2

Loosen the captive screw on the right hand side of the chart plate and swing the chart plate
out.

3

Reverse the steps to close the chart plate and door.

Example of model number decoding

Assume that the model number on the label is
DR45A2 - 1300 - 10 - 001 - A - 1KN0T0 - 0
Using the table code definitions from Figure 2-1, this recorder has the following features and options:

 2-input type with thermocouple, RTD, Radiamatic, mV, 0-5 Vdc or 4-20 mA input for channel 1
 0-10 Vdc input for channel 2
 One controller output
 Alarm output / digital input capability
 Totalization for input 1
 Gray door with acrylic window
 Door lock
 No approvals
 Chart illumination
 Customer I.D. tag

Location of hardware components

After you decode your recorder’s model number, refer to Figure 2-2 to match “table” selections with the
location of actual recorder hardware components. This will help you to determine applicable input / output
wiring requirements, as well as identify appropriate software functions to be configured later.

To access and view the actual components inside your recorder, follow the procedure in Table 2-2.

Table 2-2 Procedure to access components

14 DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M
April 2017

View of hardware components

Key Number: DR45A1

Main processor
board (common)

#2 #1

Input PCB's

*Table I - XX00
X = 0,1, or 3

Alarm output/digital input PCB
*Table III - XX1

Control output #1 PCB
*Table II - 1X, 6X

Mother PCB (for control and
selected options)

22077

* Refer to Model Selection Guide

Key Number: DR45A2*

Pen 1

Pen 1Pen 2

Auxiliary Output PCB

*Table I II – 1XX

or
Modbus RS485
Communications PCB

•Table III – 3XX

or
Modbus RS485
Communications/Auxiliary
Output PCB

*Table I II – 4XX

Control Output #2 PCB

•Table II – X1, X6

Installation - Model Number Interpretation

Figure 2-2 shows the location of the actual hardware components for key number DR45A1 or DR45A2.

Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual 15
April 2017

Figure 2-2 DR4500A recorder hardware components versus “table” selections

Installation - Mounting Considerations and Overall Dimensions

321

12.6

17.5

0.69

Bottom view

35514419

16.5

Front view

322

12.7

322

12.7

Panel cutout (all models)

163

6.4

196

7.7

370

14.6

181

7.1

Surface mounting

Back view

Dimens ions :

millimeters

inche s

Left side view

14.5

.57

Short wing latch :

5

.19

Double

bit

latch

:

321

12.6

142

5.6

106

4.2

Refere nce

20.3

0.8

387

15.25

438

17.25

Front view

NEMA4X

Standard DR4500

NEMA4X DR4500

321

12.6

17.5

0.69

Bottom view

321

12.6

142

5.6

106

4.2

Refere nce

20.3

0.8

Surface mounting

Back view









11.0

.43

2.3 Mounting Considerations and Overall Dimensions

Physical considerations

The recorder can be mounted in a panel by making a new cutout or using an existing cutout with a filler
plate (see Table 2-4). Use the mounting kit supplied. Adequate access space must be available at the back
of the panel for installation and servicing activities.

The overall dimensions and panel cutout requirements for mounting the recorder are shown in Figure 2-3.

Overall dimensions

Figure 2-3 shows the overall dimensions for mounting the recorder.

Figure 2-3 Overall dimensions

16 DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M
April 2017

2.4 Mounting Methods

ATTENTION

The knockouts are really plugs that you just have to push out to remove.

21405

Side View

Bottom View

Introduction

There are several methods available for mounting your recorder. They are:

 Flush in Panel (new panel cutout)
 Flush in Panel (using an existing panel cutout)

 using universal filler plate kit

 using cutout made for Kent Model 105M
 Flush in Panel for recorders with NEMA4 Door
 On a 2-inch Pipe
 On Surface (of panel or wall)

Procedures for each method follow. Choose the one that meets your mounting requirements. Use the
associated dimension drawings for reference.

How to remove knockouts for conduits

Installation - Mounting Methods

Before you mount the recorder, remove the appropriate “knockouts” in the bottom and/or sides of the
recorder case for wire entry via 1/2" (12.7mm) conduits. Refer to Figure 2-4 for knockout locations.

Figure 2-4 How to remove knockouts

Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual 17
April 2017

Installation - Mounting Methods

Step

Action

1

At the appropriate location, make a square cutout in the panel measuring 12.7 ±0.060 inches
by 12.7 ±0.060 inches (322.58 ±1.52 by 322.58 ±1.52 millimeters). See Figure 2-3.

2

Orient the recorder case properly and slide it into the cutout from the front of the panel.
Support the recorder as shown in steps 3 and 4.

3

Refer to Figure 2-5. From the back of the panel, attach a mounting bracket to each side of the
recorder case using a 1/4-20 x 1/2 inch hex screw and a lockwasher for each bracket
(mounting hardware supplied with recorder). Leave the screws slightly loose so you can adjust
the brackets.

4

While holding the recorder firmly against the panel, slide each bracket against the back of the
panel and tighten the screws.

Hex screw,
1/4-20 x
1/2 inch and
washer

21406

Mounting flush in panel (New panel cutout)

Refer to Figure 2-5 and follow the procedure in Table 2-3 to make a new cutout in a panel and mount your
recorder in the cutout.

Table 2-3 Mounting flush in a new panel cutout

Figure 2-5 Mounting Flush in a New Panel Cutout

18 DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M
April 2017

Reference data for existing panel cutouts

Manufacturer / Instrument

Dimensions of Existing

Panel Cutout (inches)

Need Universal Filler

Plate Kit

30755134-001 Blue Color

30755134-002 Gray Color

Honeywell/Model AR100*, DR4200

12.7 x 12.7

No*

Honeywell/Class 15

15.8 x 17.2

Yes

Honeywell/Class 45

13.12 x 17.12

Yes

Badger Meter/Model Micro Chart

14.25 x 17.88

Yes

Bristol/Models 4330, 500 Classes 1, 2A, 3B, and 5

3.56 x 18.56

Yes

Fisher and Porter/Model 51-1100

13.75 x 17.31

Yes

Foxboro/Model 40

14.38 x 17.06

Yes

Kent/Model 105M**

13.6 x 13.46

No**

Partlow/Model ER*

13.5 x 12.69

No*

Taylor/Model 76J

13.78 x 16.5

Yes

Refer to Table 2-4 to determine whether the existing panel cutout can be used. Use the procedure for
mounting with the universal filler kit unless otherwise noted.

Table 2-4 Reference data for mounting DR4500A in existing panel cutouts

Installation - Mounting Methods

*No adaptation is required, use procedure for “Flush in Panel - New Panel Cutout”
**Use procedure for “Cutout made for Kent Model 105M”

Adapter plate dimensions

The dimensions of the adapter plate (part number 30755134) are 16.5” x 19”.

Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual 19
April 2017

Installation - Mounting Methods

Step

Action

1

Lay the recorder face down on a clean work surface and position the universal filler plate as
shown in Figure 2-6.

2

Measure the height of the existing panel cutout.

3

Refer to Figure 2-6. Position the support brackets, supplied with the kit, so that the distance
from the top of the “window” in the filler plate to the right angle of the support brackets is just
less than the height of the existing panel cutout.

4

Secure brackets with two 10-32 x 1/4 inch screws, provided in the kit, by inserting them
through the holes in the filler plate into the tapped screw holes in the recorder case.

5

Insert the recorder into the cutout from the front of the panel as shown in Figure 2-6.

6

Refer to Figure 2-6. From the back of the panel attach a mounting bracket to each side of the
recorder case using a 1/4-20 x 1/2-inch hex screw and a lockwasher for each bracket
(mounting hardware supplied with recorder). Leave the screws slightly loose so you can adjust
the brackets.

7

While holding the recorder firmly against the panel, slide each bracket against the back of the
panel and tighten the screws.

Universal
filler plate

Height
of
cutout
in
panel

Tapped
screw holes

Support
brackets

Universal
filler plate

21407

Support brackets
(included in kit 30755134-xxx

Mounting brackets (supplied
with recorder)

NOTE: Universal filler plate and attaching
hardware are included in kit 30755134-xxx

Mounting flush in panel (using universal filler plate kit)

Refer to Figure 2-6 and follow the procedure in Table 2-5 to mount your recorder in an existing cutout
using the Universal Filler Kit.

Table 2-5 Mounting flush in a panel using universal filler kit

Figure 2-6 Mounting in a panel using universal filler kit

20 DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M
April 2017

Mounting flush in panel (using cutout made for Kent Model 105M)

Step

Action

1

Drill two 1/4-inch holes in the back of the panel as shown in Figure 2-7. These holes are for 10­32 screws to be inserted from back of panel into threaded inserts in the back of the recorder
case.

ATTENTION

If the panel is more than 1/4-inch thick, substitute 10-32 x 1/2-inch long

screws for the 3/8-inch long screws supplied with the recorder.

2

While supporting the recorder, insert it through the panel cutout and orient the case so that the
threaded inserts at the bottom of the case align with the holes drilled in the panel.

3

From the rear of the panel, insert two 10-32 pan head screws of appropriate length into
threaded inserts in the recorder case.

4

From the back of the panel, attach a mounting bracket to each side of the recorder case using
a 1/4-20 x 1/2-inch hex screw and a lockwasher for each bracket (mounting hardware supplied
with recorder). Leave the screws slightly loose so you can adjust the brackets.

5

While holding the recorder firmly against the panel, slide each bracket against the back of the
panel and tighten the screws.

21408

7 "

3-1/2"

2 "

Drill two
1/4-inch holes

Cutout for
Kent model 105M

Refer to Figure 2-7 and follow the procedure in Table 2-6 to mount your recorder in an existing cutout
using the cutout made for Kent Model 105M.

Table 2-6 Mounting flush in a panel using Kent Model 105M cutout

Installation - Mounting Methods

Figure 2-7 Mounting in a panel using Kent Model 105M cutout

Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual 21
April 2017

Installation - Mounting Methods

Step

Action

1

Place the panel gasket onto the rear flange of the recorder case.

2

Install five #8-32 x 3/4 screws on each of the four mounting brackets so the ends of the screw
threads are flush with the face of the bracket.

NOTE: Screw heads to be flange side of brackets.

3

Insert the case with gasket into the panel opening.

4

Position the bracket so that the tabs on the end of the bracket slide into the holes in the case,
Secure the four brackets with 1/4-20 x 5/8 long bolts and lockwashers; one to the top, bottom
and each side of the case. Tighten the bolts.

5

Start to tighten the #8-32 x 3/4 screws on a bracket. Tighten the end screws first then those
toward the middle until all five screws have a 5 to 8 lb-in of torque applied. Do the same to
both the other three brackets.

When completed all twenty screws should have a 5 to 8 lb-in of torque applied. This assures
that the case and panel gaskets are adequately sealed against the panel.

Panel mounting recorder with NEMA4X door

Refer to Figure 2-8 and follow the procedure in Table 2-7 to panel mount your recorder if it has a
NEMA4X door.

Table 2-7 Procedure for Mounting Recorder with NEMA4X Door

22 DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M
April 2017

Installation - Mounting Methods

Pan Head Screw
8-32 x 3/4 inch

Hex Head Bolt
1/4-20 x 5/8 inch

Hex Head Bolt
1/4-20 x 5/8 inch

Bracket (4)

Side View

NOTE: Mounting brackets, attaching hardware, and panel gasket are included in kit 30755065-503;

Slot

Slot

8-32 x 3/4 inch

Pan Head Screw

Hex Head Bolt

1/4-20 x 5/8 inch

Slot

Slot

Figure 2-8 Panel Mounting Recorder with NEMA4X Door

Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual 23
April 2017

Installation - Mounting Methods

Step

Action

1

Using the eight plastite screws supplied with the pipe mounting bracket kit, attach the two
mounting brackets (flat side against the case) to the back of the recorder. Refer to Figure 2-9
for location.

2

Position the recorder with brackets on the 2-inch pipe.

3

Install the U-bolts around the pipe and through the bracket holes. Secure with lockwashers and
hex nuts provided.

Rear
of
Case

24224

Hex Nut

Washer

Pipe Mounting
Bracket

U-bolt

Plastite
Screw

Mounting on a 2-inch pipe

Refer to Figure 2-9 and follow the procedure in Table 2-8 to mount your recorder on a 2-inch pipe.

Table 2-8 Pipe Mounting Procedure

Figure 2-9 Pipe Mounting Brackets

24 DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M
April 2017

Mounting on surface (of panel or wall)

ATTENTION

You must supply three (3) screws for attaching the mounting hardware (brackets and support
hook) to panel or wall.

Step

Action

1

Using two flat-head 10-32 x 1/4-inch screws supplied with the recorder, fasten the support
hook into the recess at the back of the recorder case as shown in Figure 2-10.

2

Using 1/4-20 x 1/2-inch hex screws and lockwashers, attach a mounting bracket to each side
of the case. Leave the screws slightly loose so as to permit some adjustments of the brackets.

3

On the panel mark the locations for the three holes as shown by the hole pattern in Figure
2-10.

4

Using a drill of appropriate size for user-supplied screws, drill a hole in the front of the panel for
the eye of the support hook.

5

Insert the screws for the support hook into the panel, allowing the screw head to protrude
approximately 5/16-inch.

6

Hang the recorder support hook on the screw. Make sure that the locations for the other two
holes (marked in step three) are correct. If not, make sure that the recorder is aligned vertically
and use the brackets as templates to mark the proper locations.

7

Remove the recorder from the panel and drill the other two holes.

8

Hang the recorder on the screw by the support hook and insert the other two user-supplied
screws through the brackets into the panel. Tighten the two hex screws that attach the
brackets to the case.

Refer to Figure 2-10 and follow the procedure in Table 2-9 to mount your recorder on a surface (panel or
wall).

Table 2-9 Mounting flush on a surface (of panel or wall)

Installation - Mounting Methods

Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual 25
April 2017

Installation - Mounting Methods

181.36

7.14

163.32

6.430

18.03

0.710

196.22

7.725

369.6

14.550

Hole Pattern
Reference:

millimeters

inches

21409

NOTE:
These screws must be supplied by
user; all other mounting hardware
is supplied with recorder.

Support
hook

Figure 2-10 Mounting flush on a surface (of panel or wall)

26 DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M
April 2017

2.5 Wiring Prerequisites

REFERENCE

For additional noise information, refer to document number 51-52-05-01.

The recorder is considered “rack and panel mounted equipment” per EN 61010-1, Safety
Requirements for Electrical Equipment for Measurement, Control, and Laboratory Use, Part
1: General Requirements.

PROTECTIVE BONDING (grounding) of this recorder shall be in accordance with National
and local electrical codes.

To minimize electrical noise and transients that may adversely affect the system,

supplementary bonding of the recorder enclosure to a functional earth ground, using a 3/4”

braided copper conductor, is required.

Taking electrical noise precautions

Electrical noise is composed of unabated electrical signals which produce undesirable effects in
measurements and control circuits.

Digital equipment is especially sensitive to the effects of electrical noise. Your recorder has built-in circuits
to reduce the effect of electrical noise from various sources. If there is a need to further reduce these
effects:

 Separate External Wiring - separate connecting wires into bundles (see Table 2-10) and route the

individual bundles through separate conduits or metal trays.

 Use Suppression Devices - for additional noise protection, you may want to add suppression devices at

the external source; appropriate suppression devices are commercially available.

Electrical considerations

Installation - Wiring Prerequisites

Recorder grounding

Functional Earth

A terminal on the rear of the recorder is provided for this connection.

CE conformity special conditions (Europe)

Braid shielded cable is required for all Input I/O and Output Relay cables. All recorder cable shield wires,
except the RS485 Modbus communications cable shield, must be connected to a low impedance earth
ground at the recorder. This can be done by bussing the shields to an earth ground point, or by connecting
the shields to the conduit entry fittings if they are in electrical contact with the enclosure conductive
coating. In either case, the shields shall not extend into the recorder enclosure. The cable shields shall also
be connected to a low impedance earth ground at the farthest end of the cable, through a 0.0047 μF
capacitor. See each of the individual wiring diagrams.

Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual 27
April 2017

Installation - Wiring Prerequisites

Bundle No.

Wire Functions

1

 Line power wiring
 Earth ground wiring
 Control relay output wiring
 Line voltage alarm wiring

2

Analog signal wire, such as:

 Input signal wire (thermocouple, 4 to 20 mA, etc.)
 4-20 mA output signal wiring
 Slidewire feedback circuit wiring
 Digital input signals
 Communications
 4-20 mA auxiliary output

3

 Low voltage alarm relay output wiring
 Low voltage wiring to solid state type control circuits

For the RS485 Modbus communications cable, Alpha XTRA Guard I cable (Alpha P/N 5121C) is required.
At the recorder end, the communications cable shield must be unconnected and must not extend into the
recorder enclosure. The shield of the communications cable must be connected to earth ground at the
farthest end of the cable. See the option wiring procedure for the RS485 Communications Card.

Inside of the enclosure, the user must install ferrite suppression filters and capacitors on all wires connected
to the recorder. ©Fair-Rite Products Corp. part number 0443164151, or equivalent, shall be installed as
shown in Figure 2-11 to Figure 2-22, one filter for each circuit group.

Cable with an outer jacket diameter larger than 6.7 mm (0.264 in.) may require the outer jacket to be
removed to fit the required one turn in the filter, or the selection of a different cable.

Permissible wire bundling

Table 2-10 shows which wire functions should be bundled together.

Table 2-10 Permissible wiring bundling

Identify your wiring requirements

To determine the appropriate diagrams for wiring your recorder, refer to the model number interpretation in
this section. The model number of the recorder can be found on the chart plate.

28 DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M
April 2017

2.6 Input Wiring Procedures

Wiring Requirements

Refer to

Ferrite Filter Locations

Figure 2-11

AC Line Power

Figure 2-12

Thermocouple, RTD, Radiamatic, mV, or 0–5 Vdc Inputs

Figure 2-13

4–20 mA Inputs

Figure 2-14

0–10 Vdc Inputs

Figure 2-15

4–20 mA Current Outputs or Auxiliary Outputs #2 and #3

Figure 2-16

Position Proportional Control Outputs

Figure 2-17

Relay Control Outputs
– Time Proportioning

Figure 2-18

Alarm #1 and #2 Outputs and Digital Inputs

Figure 2-19

Alarm Outputs #3, #4, #5, and #6

Figure 2-20

RS485 Modbus Communications

Figure 2-21

Auxiliary Output

Figure 2-22

Wiring the recorder

Using the information contained in the model number, select the appropriate wiring diagrams from the
figures listed below and wire the recorder accordingly.

Installation - Input Wiring Procedures

Ferrite filter locations (CE Mark)

Inside of the enclosure, install ferrite suppression filters on all wires connected to the recorder. ©Fair-Rite
Products Corp. part number 0443164151, or equivalent, shall be installed as shown in Figure 2-11, one
filter for each circuit group. Cable with an outer jacket diameter larger than 6.7 mm (0.264 in.) may require
the outer jacket to be removed to fit the required one turn in the filter, or the selection of a different cable.

Shield Wiring

The shield wires of all cables, except the Modbus RS485 communications cable, should be tied to earth
ground at the recorder end and to earth ground through a .0047µF Capacitor at the other end of the cable.
An example of shield wiring to an external ground bus bar is shown in Figure 2-11.

Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual 29
April 2017

Installation - Input Wiring Procedures

Trans­former

Mother PCB

Number
1 & 2
Alarm/
Digital
Inputs

Ferrite Beads
Fair-Rite 0443164151
Honeywell Part
Number 51197612
or
Steward 28B2024-0A0
(quantity 5)

Control Output
Relays
Alarm Relays

Current Output 1

Slidewire 1

Auxiliary Output

A.C.

Main

Digital Inputs 1 & 2
Transmitter Power

Inputs 1–2

23128

Washer - Quantity 5

Processor

Board

Modbus RS485
Communications

1

2

3

3

3

3

3

3

2

2

2 2

2

3

External Ground Bus Bar

To Earth
Ground

Shield Wiring

1

Recorder grounding, rear of case—Use 3/4-inch braided copper conductor.

2

Use cable fitting to support wiring and hold in place. Place the washer on the inside of
the recorder between the case and the fastening nut to protect the recorder conductive
case coating.

3

Ferrite filter location—Cable with an outer jacket diameter larger than 6.7 mm (0.264

in.) may require the outer jacket to be removed to fit the required one turn in the filter,
or the selection of a different cable.

WARNING
Be sure that the line voltage is OFF before connecting the power wires to the recorder

or personal injury could result.

AC line power

Refer to Figure 2-12 and follow the procedure in Table 2-11 to connect the AC line power.

Figure 2-11 Ferrite filter locations and shield wiring (CE Mark)

This equipment is suitable for connection to 120/240 Vac, 50/60 Hz, power supply mains. It is the user’s
responsibility to provide a switch and non-time delay (North America), quick-acting, high breaking

30 DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M
April 2017

capacity, Type F, (Europe) 1/2 A, 250 V fuse(s) or circuit-breaker as part of the installation. The switch or

Installation - Input Wiring Procedures

Step

Action

1

Open the recorder door. Loosen the captive screw in the chart plate and swing the plate out.

2

Locate connector J10 on the bottom edge of the main printed circuit board. (Refer to Figure
2-12.)

3

Remove the unwired plug from J10.

4

Run the power wires separately through second conduit from the right.

5

For CE Mark conformity, install the ferrite filter as shown in Figure 2-11.

6

Strip insulation from the end of each wire.

7

Loosen the screws in plug J10 terminals and position the plug as you would to plug it into J10.

8

Insert

 the green wire (G) into the first screw clamp from the right,
 the white wire (L2) into the second screw clamp from the right, and
 the black wire (L1) into the third screw clamp from the right.

Tighten the screws to secure the wires.

CAUTION

To avoid damaging the recorder, be sure that you install the power wires

into the correct screw clamps. Make sure the fuse block is installed properly for the
given supply rating –– 120 or 240 Vac. The fuse is in the 120 Vac location from the
factory.

9

Make sure the fuse block is installed in the proper location. Refer to Figure 2-12 for fuse block
location.

 120 Vac – Fuse block in location F2
 240 Vac – Fuse block in location F1

10

Dress the wires as slack as possible. This keeps the noise signal on these wires from
bypassing built-in suppression. Also, do not bundle any low level signal wires with the power
wires. Refer to Table 2-10 for permissible wire bundling.

 Refer to document 51-52-05-01 for additional information concerning noise interference

prevention.

11

Insert the wired plug into J10.

WARNING

Input line voltage will be present on the instrument ground plane if safety

ground is not attached; personal injury and product damage could result.

circuit-breaker shall be located in close proximity to the recorder, within easy reach of the OPERATOR.
The switch or circuit-breaker shall be marked as the disconnecting device for the recorder.

Table 2-11 AC line power wiring

Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual 31
April 2017

Installation - Input Wiring Procedures

Figure 2-12 AC line power wiring

32 DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M
April 2017

Thermocouple, RTD, Radiamatic, mV, or 0-5 Vdc inputs

ATTENTION

For thermocouple or RTD inputs, calibrate the recorder to achieve the stated accuracy. Refer
to Section 7 – Input Calibration

Step

Action

1

Open the recorder door. Loosen the captive screw in the chart plate and swing the plate out.

2

Locate connector J2 on the printed circuit board for input 1 (refer to Figure 2-13).

3

Remove the unwired plug from J2.

4

Run the input wires through the desired knockout - DO NOT bundle them with the power wires.

5

For CE Mark conformity:

 Install the ferrite filter as shown in Figure 2-11.
 Install a .01µF capacitor across the J2 terminals and a .0047 µF capacitor at the

sensor end of the input wiring as shown in Figure 2-13.

6

Locate jumper position MA/W1 and make sure the jumper is in the W1 position. (See Figure
2-13 for the jumper positions.)

7

Locate jumper position W3 and make sure the jumper is in the proper position for your input
type. (See Figure 2-13 for the jumper positions.)

8

Strip insulation from the end of each wire.

9

Loosen the screws in plug J2 terminals and position the plug as you would to plug it into J2.

10

Insert the wires into the appropriate screw clamps for the applicable input type. See Figure
2-13 for specific input actuation plug wiring. Tighten the screws to secure the wires.

11

Insert the wired plug into J2.

12

Repeat steps 2 through 11 for input 2 printed circuit board as applicable.

You can wire input 1 or 2 for thermocouple, RTD, Radiamatic, mV, or 0-5 Vdc actuations.
The polarity for inputs #1 and #2 is identical.
The prerequisites are:

 Model Number - Table 1 = 1X00, X100

Refer to Figure 2-13 and follow the procedure in Table 2-12 to wire Thermocouple, RTD, Radiamatic, mV,
or 0–5 Vdc inputs.

Table 2-12 Thermocouple, RTD, Radiamatic, mV, or 0–5 Vdc input wiring

Installation - Input Wiring Procedures

Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual 33
April 2017

Installation - Input Wiring Procedures

Figure 2-13 Thermocouple, RTD, Radiamatic, mV, or 0–5 Vdc input wiring

34 DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M
April 2017

4-20 mA inputs and transmitter power

ATTENTION

Connector J11 on the main processor printed circuit board can be used to provide 24 Vdc
power to up to two field transmitters (without power) which are supplying the 4–20 mA input
signals to the recorder (1.2W @ 24 Vdc = 50 mA available).

Step

Action

1

Open the recorder door. Loosen the captive screw in the chart plate and swing the plate out.

2

Be sure that the jumper MA/W1 is installed in the position labeled “MA”; this connects an

internal 250-ohm resistor across the 4-20 mA input terminals on J2. (Refer to Figure 2-14 for
location of jumper.)

3

Locate jumper W3 and make sure the jumper is in the proper position for your input type (see
Figure 2-14).

4

Locate connector J2 on the printed circuit board for input 1 (refer to Figure 2-14).

5

Remove the unwired plug from J2.

6

Run the input wires through the desired knockout - DO NOT bundle them with the power wires.

7

For CE Mark conformity:

 Install the ferrite filter as shown in Figure 2-11.
 Install the capacitors as shown in Figure 2-14.

8

Strip insulation from the end of each wire.

9

Loosen the screws in plug J2 terminals and position the plug as you would to plug it into J2.

10

 For transmitters with power:

Insert the wires into the appropriate screw clamps and tighten the screws to secure the
wires.

 For transmitters which require power:

Remove the unwired plug from J11 then wire the transmitter power to J11 and the
input to J2. Tighten the screws in the plugs to secure the wires.

11

Insert the wired plug into J2 and J11 as applicable.

12

Repeat steps 2 through 11 for input 2 printed circuit board as applicable.

You can wire input 1 or 2 for 4–20 mA actuations.
The polarity for inputs #1 and #2 is identical.
The prerequisites are:

 Model Number - Table 1 = 1X00, X100

Refer to Figure 2-14 and follow the procedure in Table 2-13 to wire 4-20 mA inputs.

Table 2-13 4-20 mA input wiring

Installation - Input Wiring Procedures

Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual 35
April 2017

Installation - Input Wiring Procedures

Figure 2-14 4-20 mA input wiring

36 DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M
April 2017

0-10 Volt dc inputs

ATTENTION

Calibrate the recorder to achieve the stated accuracy. Refer to Section 7 – Input Calibration.

Step

Action

1

Open the recorder door. Loosen the captive screw in the chart plate and swing the plate out.

2

Locate connector J2 on the printed circuit board for input 1 (refer to Figure 2-15).

3

Remove the unwired plug from J2 and replace it with the modified 4-screw plug from the bag of
accessories supplied with the recorder.

4

Run the input wires through the desired knockout—DO NOT bundle them with the power
wires.

5

For CE Mark conformity:

 Install the ferrite filter as shown in Figure 2-11.
 Install the .01µF capacitor and the .0047µF capacitor as shown in Figure 2-15.

6

Strip insulation from the end of each wire.

7

Loosen the screws in plug J2 terminals and position the plug as you would to plug it into J2.

8

Using the 30755232-002, 100K-ohm, voltage divider connector kit supplied in the bag of
accessories, insert the wires into the appropriate screw clamps. Tighten the screws to secure
the wires.

9

Install the wired plug into J2. Since J2 has only three receptacles, one of the modified plug
connectors is designed to slide outside J2 when the plug is installed.

10

Locate jumper position W3 and make sure the jumper is in the proper position for your input
type. (See Figure 2-15 for the location.)

11

Locate jumper position MA/W1 and make sure the jumper is in the W1 position. (See Figure
2-15 for the location.)

12

Repeat steps 2 through 11 for input 2 printed circuit board as applicable.

You can wire input 1 or 2 for 0–10 Volt dc actuations.
The polarity for inputs #1 and #2 is identical.
The prerequisites are:

 Model Number - Table 1 = 3X00, X300

Refer to Figure 2-15 and follow the procedure in Table 2-14 to wire 0-10 Vdc inputs.

Installation - Input Wiring Procedures

Table 2-14 0-10 Volt dc input wiring

Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual 37
April 2017

Installation - Input Wiring Procedures

Figure 2-15 0-10 Volt dc input wiring

38 DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M
April 2017

2.7 Output Wiring Procedures

Step

Action

1

Open the recorder door. Loosen the captive screw in the chart plate and swing the plate out.

2

Locate connector J1 near the top of the control output #1 printed circuit board (refer to Figure
2-16 for location).

3

Remove the unwired plug from J1.

4

Run the output wires through the desired knockout.

5

For CE Mark conformity:

 Install the ferrite filter as shown in Figure 2-11.
 Install the .0047µF capacitor as shown in Figure 2-16.

6

Strip insulation from the end of each wire.

7

Loosen the screws in plug J1 terminals and position the plug as you would to plug it into J1.

8

Observing the polarity, insert the wires into the appropriate screw clamps as shown (refer to
Figure 2-16). Tighten the screws to secure the wires.

9

Install the wired plug into J1.

10

Locate jumper position W6/W7 on the bottom left portion of the board. Make sure W7 position
is selected for 4-20 mA output.

11

Repeat steps 2 through 10 for control output #2 printed circuit board as applicable.

ATTENTION

Be sure that the 4-20 mA current output is aligned. Refer to subsection 8.2 Current
Proportional Output Calibration.

TIP

The 4-20 mA output can be used as a retransmission output if it is not used as a control
output.

4-20 mA control output wiring

You can wire control output 1 or 2 for 4-20 mA output.
The prerequisites are:

 Model Number - Table 2 = 1X, 6X, X1, X6

Refer to Figure 2-16 and follow the procedure in Table 2-15 to wire 4-20 mA control outputs.

Table 2-15 4-20 mA control output wiring

Installation - Output Wiring Procedures

Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual 39
April 2017

Installation - Output Wiring Procedures

#2 #1

22082

W6

W7

Control Output #1-2 PCB
Current Output Select Jumper

W7 = Relay or
Current Output

+

_

Controller load
0-1000 ohms

4-20 mA
output

Plug J1

Fair-Rite P/N 0443164151

or equivalent

Ferrite Filter

Capacitor Kit 51197755-001
Install capacitors as shown in figure.

Required for CE Mark Conformity
Kit Part No. 51197612-502, contains two
ferrite filters; Part No.51197612-508
contains 8 ferrite filters. Install inside of
case. See Figure 2-11.

Cable Shield

.0047 µF

Capacitor

Control Output #1 PCB

or

Auxiliary Output #2

Control Output #2 PCB

or

Auxiliary Output #3

Figure 2-16 4-20 mA control output wiring (or Aux Out #2 and #3 wiring)

40 DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M
April 2017

Position proportional control output wiring

ATTENTION

Be sure to calibrate the position proportional control output so that the increase and decrease
relays operate properly with respect to the position of the external feedback slidewire. Refer to
Section 8 - Output Calibration in this manual.

Step

Action

1

Open the recorder door. Loosen the captive screw in the chart plate and swing the plate out.

2

Locate connector J2 and J5 on the control output #1 printed circuit board (refer to Figure 2-17
for location) and remove the unwired plug from J2 and J5.

3

Locate jumper positions W2/W3 and W4/W5 below connector J5 on the printed circuit board.
Remove plug-in output #1 printed circuit board for better access to the jumpers. Be sure to tag
and remove all the plug connections to the printed circuit board before removing it. Position the
jumpers as shown in Figure 2-17 for desired relay contact action. Locate jumper position
W6/W7 on the bottom left portion of the board. Make sure position W6 is selected for position
proportioning, then reinstall the printed circuit board.

4

Run the feedback slidewire and motor drive wires through the desired knockouts.

5

For CE Mark conformity:

 install the ferrite filter as shown in Figure 2-11
 install the shield capacitors as shown in Figure 2-17.

6

Strip insulation from the end of each wire.

7

Loosen the screws in plug J2 terminals and position the plug as you would to plug it into J2.

8

Insert the wires from the motor’s feedback slidewire into the appropriate screw clamps as
shown (refer to Figure 2-17). Tighten the screws to secure the wires.

9

Loosen the screws in plug J5 terminals and position the plug as you would to plug it into J5.

10

Insert the wires for the motor into the appropriate screw clamps as shown (refer to Figure
2-17). Tighten the screws to secure the wires.

11

Install the wired plug into J2 and J5, as applicable.

12

Repeat steps 2 through 11 for Control Output #2 printed circuit board as applicable.

You can wire control output 1 or 2 for position proportional output.
The prerequisites are:

 Model Number - Table 2 = 10 or 11

Refer to Figure 2-17 and follow the procedure in Table 2-16 to wire position proportional control output.

Table 2-16 Position proportional control output wiring

Installation - Output Wiring Procedures

Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual 41
April 2017

Installation - Output Wiring Procedures

#2 #1

22083

Control
output
#1
PCB

Control
output
#2
PCB

Control output
#1-2 PCB

Relay No. 1
W2 = N.O. contact
W3 = N.C. contact
Relay No. 2
W4 = N.O. contact
W5 = N.C. contact

W5

W4

W3

W2

W6

W7

W6 = Position
Proportional
Output

Fair-Rite P/N 0443164151

or equivalent

Ferrite Filter

1

2
3

Plug J2

OPEN

CLOSED

Motor's feedback
slidewire 100ž
to 1000ž

(Not required for
Three Position
Step Control)

Plug J5

N

H

Motor
power
supply

CLOSED (CCW)

OPEN (CW)

Capacitor Kit 51197755-001
Install capacitors as shown in figure.

Required for CE Mark Conformity
Kit Part No. 51197612-502, contains
two ferrite filters; Part No.
51197612-508 contains 8 ferrite filters.
Install inside of case. See Figure 2-11.

Cable Shield

.0047 µF

Capacitor

Relay 2

Relay 1

.0047 µF

Capacitor

42 DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M
April 2017

Figure 2-17 Position proportional control output wiring

Relay control output wiring

ATTENTION

Relay #2 is used for time proportional control.

Step

Action

1

Open the recorder door. Loosen the captive screw in the chart plate and swing the plate out.

2

Locate connector J5 on the control output #1 printed circuit board (refer to Figure 2-18 for
location).

3

Remove the unwired plug from J5.

4

Locate jumper positions W2/W3 and W4/W5 below connector J5 on the printed circuit board.
Remove plug-in output #1 printed circuit board for better access to the jumpers. Be sure to tag
and remove all the plug connections to the printed circuit board before removing it. Position the
jumpers as shown in Figure 2-18 for desired relay contact action. Locate jumper position
W6/W7 on the bottom left portion of the board. Make sure W7 position is selected for relay
control output, then reinstall the printed circuit board.

5

Run the relay load wires through the desired knockouts.

6

For CE Mark conformity:

 Install the ferrite filter as shown in Figure 2-11.
 Install the shield capacitor as shown in Figure 2-18.

7

Strip insulation from the end of each wire.

8

Loosen the screws in plug J5 terminals and position the plug as you would to plug it into J5.

9

Insert the relay wires and relay power into the appropriate screw clamps for single or duplex
action as shown (refer to Figure 2-18); tighten the screws to secure the wires.

10

Install the wired plug into J5.

11

Repeat steps 2 through 10 for control output #2 printed circuit board as applicable.

You can wire control output 1 or 2 for relay output including Time proportional applications.
The prerequisites are:

 Model Number - Table 2 = 1X or X1

Refer to Figure 2-18 and follow the procedure in Table 2-17 to wire relay control outputs.

Installation - Output Wiring Procedures

Table 2-17 Relay control output wiring

Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual 43
April 2017

Installation - Output Wiring Procedures

#2 #1

22084

Position when shipped
N.O. with power applied
and OUT indicator light off.

Control
output
#1
PCB

Control
output
#2
PCB

Relay No. 1

W2 = N.O. contact

W3 = N.C. contact

Relay No. 2

W4 = N.O. contact

W5 = N.C. contact

Control output
#1-2 PCB

W5

W4

W3

W2

W6

W7

.

controlled device

than 5 amps

Notes:

1.

2.

3.

J5 terminals 2 and 4 are the non-switched connections to an SPST relay.
Selectable for normally open or normally closed as required.

This relay supplies a dry contact closure. User must supply appropriate
power connections for his external device.

This relay has a resistive load rating of 5A @ 120 Vac
Load calculation example:

Supply voltage
(for example: 115 Vac)

Resistance of customer

=

must equal a
number less

N

H

Plug J5 (see Notes)

Relay 2
load

H

N

Relay 1
load

External Load
power supply

*Relay 2 is used for time proportional duplex.
Also used for 3 position step. See Figure 2-17.

Heat

Cooling

*

Fair-Rite P/N 0443164151

or equivalent

Ferrite Filter

Cable Shield

.0047

Capacitor

F

µ

Capacitor Kit 51197755-001
Install capacitors as shown in figure.

Required for CE Mark Conformity

Kit Part No. 51197612-502, contains two
ferrite filters; Part No.51197612-508
contains 8 ferrite filters. Install inside of
case. See Figure 2-11.

W7 = Relay or
Current Output

44 DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M
April 2017

Figure 2-18 Relay control output wiring

2.8 Option Wiring Procedures

Step

Action

1

Open the recorder door. Loosen the captive screw in the chart plate and swing the plate out.

2

Locate connector J3 and J4 on the alarm output/digital input printed circuit board (refer to
Figure 2-19 for location).

3

Remove the unwired plug from J3.

4

Run the digital input wires through the desired knockout.

5

For CE Mark conformity, install the ferrite filter as shown in Figure 2-11.

6

Strip insulation from the end of each wire.

7

Loosen the screws in plug J3 terminals and position the plug as you would to plug it into J3.

8

Insert the wires for the digital inputs into the appropriate screw clamps as shown (refer to
Figure 2-19). Note that you can wire the contacts in an and /or fashion, so that both contacts

or either contact initiates the configured action. Tighten the screws to secure the wires.

9

Install the wired plug into J3.

10

Remove the unwired plug from J4.

11

Run the alarm output wires through the desired knockout.

12

For CE Mark conformity:

 install the ferrite filter as shown in Figure 2-11
 install the shield capacitors as shown in Figure 2-19.

13

Strip insulation from the end of each wire.

14

Loosen the screws in plug J4 terminals and position the plug as you would to plug it into J4.

15

Insert the wires for the alarm devices into the appropriate screw clamps as shown (refer to
Figure 2-19). Tighten the screws to secure the wires.

16

Locate the jumper positions W1/W2 and W3/W4 on the printed circuit board. Reposition the
jumpers as shown in Figure 2-19 for the desired relay control action. The recorder is shipped
with the W1 and W3 in N.C. positions.

17

Install the wired plug into J4.

Alarm output and digital input wiring

You can wire #1 and #2 Alarm Outputs and Digital Inputs.
The prerequisites are:

 Model Number - Table 3 = XX1

Refer to Figure 2-19 and follow the procedure in Table 2-18 to wire alarm outputs or digital inputs.
The alarm output is a dry contact closure.

Table 2-18 Alarm output or digital input wiring

Installation - Option Wiring Procedures

Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual 45
April 2017

Installation - Option Wiring Procedures

Figure 2-19 Alarm output or digital input wiring

46 DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M
April 2017

Additional alarm wiring information

Step

Action

1

Open the recorder door. Loosen the captive screw in the chart plate and swing the plate out.

2

Locate connector J5 on the 4-20 mA control output printed circuit board to wire relays #3 and
#4. Refer to Figure 2-20 for location.

3

Remove the unwired plug from J5.

4

Locate jumper position W2/W3 and W4/W5 below connector J5 on the printed circuit board.
Note that you may want to remove the plug-in output printed circuit board for better access to
jumpers. Be sure to tag and remove all the plug connections to the printed circuit boards
before removing it. Position the jumpers as shown for the desired relay contact action and
reinstall the printed circuit board.

5

Run the alarm output wires through the desired knockout.

6

For CE Mark conformity:

 Install the ferrite filter as shown in Figure 2-11.
 Install the capacitors as shown in Figure 2-20.

7

Strip insulation from the end of each wire.

8

Loosen the screws in plug J5 terminals and position the plug as you would to plug it into J5.

9

Insert the wires for the alarm devices into the appropriate screw clamps as shown. Refer to
Figure 2-20. Tighten the screws to secure the wires.

10

Install the wired plug into J5.

The DR4500 has the ability to provide for Alarm outputs 3, 4, 5, and 6.
Follow the procedures listed below to wire No. 3 and No. 4 Alarm Outputs and No. 5 and No. 6 Alarm

Outputs.

Alarms 3 and 4 output wiring

You can wire #3 and #4 Alarm Outputs.
The prerequisites are:

 Model Number - Model Table 2 = 1X, 6X*

*If control output is 4-20 mA, then the relays on the control card are available for use as
alarms.

Refer to Figure 2-20 and follow the procedure in Table 2-19 to wire Alarm 3 and Alarm 4 outputs.

Table 2-19 Alarm 3 and Alarm 4 output wiring

Installation - Option Wiring Procedures

Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual 47
April 2017

Installation - Option Wiring Procedures

Step

Action

1

Open the recorder door. Loosen the captive screw in the chart plate and swing the plate out.

2

Locate connector J5 on the 4-20 mA control output printed circuit board to wire relays #5 and
#6. Refer to Figure 2-20 for location.

3

Remove the unwired plug from J5.

4

Locate jumper position W2/W3 and W4/W5 below connector J5 on the printed circuit board.
Note that you may want to remove the plug-in output printed circuit board for better access to
jumpers. Be sure to tag and remove all the plug connections to the printed circuit boards
before removing it. Position the jumpers as shown for the desired relay contact action and
reinstall the printed circuit board.

5

Run the Alarm output wires through the desired knockout.

6

For CE Mark conformity:

 Install the ferrite filter as shown in Figure 2-11.
 Install the capacitors as shown in Figure 2-20.

7

Strip insulation from the end of each wire.

8

Loosen the screws in plug J5 terminals and position the plug as you would to plug it into J5.

9

Insert the wires for the alarm devices into the appropriate screw clamps as shown. Refer to
Figure 2-20. Tighten the screws to secure the wires.

10

Install the wired plug into J5.

Alarm 5 and 6 output wiring

You can wire #5 and #6 Alarm outputs.
The prerequisites are:

 Model Key Number = DR45A2
 Model Number - Model Table 2 = X1, X6*

*If control output is 4-20 mA, then the relays on the control card are available for use as
alarms.

Refer to Figure 2-20 and follow the procedure in Table 2-20 to wire Alarm 5 and Alarm 6 outputs.

Table 2-20 Alarm 5 and Alarm 6 output wiring

48 DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M
April 2017

Wiring for alarm outputs #3, 4, 5, and 6

Plug J5

4 - 20 mA
control output
and no. 3 & 4
alarm outputs
PCB

Alarm No. 4
W4 = N.O. contact
W5 = N.C. contact

W3 W2

W5 W4

Alarm No. 3
W2 = N.O. contact
W3 = N.C. contact

#2 #1

21466C

No. 5 & 6
Alarm outputs PCB

W3 W2

W5 W4

Alarm No. 5
W2 = N.O. contact
W3 = N.C. contact

Alarm No. 6
W4 = N.O. contact
W5 = N.C. contact

Alarm #5
Relay Load

Alarm #6
Relay Load

Fair-Rite P/N 0443164151

or equivalent

Ferrite Filter

Ferrite filter

Plug J5

Alarm #3
Relay Load

Alarm #4
Relay Load

External Load
Power Supply

Ferrite filter

External Load
Power Supply

.0047 μF

Cable Shield

Capacitor

.0047 μF

Cable Shield

Capacitor

Capacitor Kit 51197755-001
Install capacitors as shown in figure.

Required for CE Mark Conformity
Kit Part No. 51197612-502, contains two
ferrite filters; Part No.51197612-508
contains 8 ferrite filters. Install inside of
case. See Figure 2-11.

Installation - Option Wiring Procedures

Figure 2-20 Alarm outputs #3, 4, 5, and 6 wiring

Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual 49
April 2017

Installation - Option Wiring Procedures

Step

Action

1

Open the recorder door. Loosen the captive screw in the chart plate and swing the plate out.

2

Locate connector J3 on the RS485 Modbus communications option printed circuit board (refer
to Figure 2-21 for location).

3

Remove the unwired plug from J3.

4

Run the communications option wires through the desired knockout.

5

For CE Mark conformity

 Install the ferrite filter as shown in Figure 2-11.
 Refer to Figure 2-21 for shield information.

6

Strip insulation from the end of each wire.

7

Loosen the screws in plug J3 terminals and position the plug as you would to plug it into J3.

8

Insert the wires for the communications option into the appropriate screw clamps as shown
(refer to Figure 2-22). Tighten the screws to secure the wires.

9

Install the wired plug J3 into J3 connector on the communications board.

REFERENCE

Refer to Documents 51-52-25-66 and 51-52-25-69 for a complete description of RS485
Modbus Communications Option.

RS485 Modbus communications wiring

RS485 Modbus Communications is an option available on the DR4500A recorder.
The prerequisites are:

 Model Number - Table 3 = 3XX or 4XX

Refer to Figure 2-21 and follow the procedure in Table 2-21 to wire the RS485 Modbus communications
option.

Table 2-21 RS485 Modbus communications wiring

50 DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M
April 2017

Installation - Option Wiring Procedures

Figure 2-21 RS485 Modbus communications wiring

Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual 51
April 2017

Installation - Option Wiring Procedures

Step

Action

1

Open the recorder door. Loosen the captive screw in the chart plate and swing the plate out.

2

Locate connector J2 near the bottom of the auxiliary output printed circuit board (refer to
Figure 2-22 for location).

3

Remove the unwired plug from J2.

4

Run the output wires through the desired knockout.

5

For CE Mark conformity, install the ferrite filter as shown in Figure 2-11.

6

Strip insulation from the end of each wire.

7

Loosen the screws in plug J2 terminals and position the plug as you would to plug it into J2.

8

Observing the polarity, insert the wires into the appropriate screw clamps as shown (refer to
Figure 2-22). Tighten the screws to secure the wires.

9

Install the wired plug into J2.

ATTENTION

Be sure that the 4-20 mA auxiliary output is aligned. Refer to subsection 8.4 Auxiliary Output
Calibration.

TIP

The 4-20 mA output on the control output board can also be set up for an Auxiliary
retransmission output if it is not being used for a control output. This requires model selection
option Table II = 10, 60, 66.

TIP

Auxiliary output 2 and Auxiliary output 3 use Control current output 1 and Control current
output 2 if Control “OUT ALG” is not set to “CURRENT”.

4-20 mA auxiliary output wiring

You can wire an auxiliary output for 4–20 mA.
The prerequisites are:

 Model Number - Table 3 = 1XX or 4XX

Refer to Figure 2-22 and follow the procedure in Table 2-22 to wire 4–20 mA auxiliary output.

Table 2-22 4-20 mA auxiliary output wiring

52 DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M
April 2017

Installation - Option Wiring Procedures

#2 #1

22817

Auxiliary Output/
Modbus Comm
Printed Wiring Board

+

_

4-20 mA
auxiliary
output

Plug J2

Fair-Rite P/N 0443164151

or equivalent

Ferrite Filter

.0047 µF Capacitor

Controller load
0-1000 ohms

Capacitor Kit 51197755-001
Install capacitors as shown in figure.

Required for CE Mark Conformity

Kit Part No. 51197612-502, contains
two ferrite filters; Part No.51197612-508
contains 8 ferrite filters. Install inside of
case. See Figure 2-11.

ATTENTION

Refer to Figure 2-16 for Auxiliary Output 2 and Auxiliary Output 3 wiring.

Figure 2-22 4-20 mA auxiliary output wiring

Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual 53
April 2017

Installation - Lockout Switch Configuration

U17

S1

U19

J17

R47

C55

C56

Y2

R45

R43

R42

C50

UP (ON) Locked

DOWN (OFF) Configure

Main Printed
Wiring Board
(Right Side)

S1 Lockout Switch

22709

ATTENTION

Lockout can also be configured under set up group “LOCKOUT”. See Subsection 3.18.
This feature also includes the special screw and plate that provide the lead seal capability for

sealing the chart plate.

2.9 Lockout Switch Configuration

Introduction

The configuration can be locked using S1 switch located next to the microprocessor U17 on the main
printed circuit board.

Restrictions based on lockout switch position

Figure 2-23 shows the location of the S1 lockout switch on the main printed circuit board.
When the lockout switch is OFF (Down—Configure):

 You can view and change all applicable operating parameters as described in Section 4 –

Configuration Parameter Definitions.

When the lockout switch is ON (Up—Locked):
 Most parameters for the recorder are locked and the parameters may not be changed except for

Tuning 1 and Tuning 2 parameters.

Figure 2-23 S1 lockout switch location

54 DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M
April 2017

3.1 Overview

Topic

See Page

3.1 Overview

55

3.2 Configuration Prompts

56

3.3 How To Get Started

58

3.4 Configuration Tips

59

3.5 Configuration Procedure

60

3.6 Input Set Up Group

62

3.7 Pen Set Up Group

64

3.8 Chart Set Up Group

65

3.9 Totalizer Set Up Group

66

3.10 Control Set Up Group

67

3.11 Tuning Parameters Set Up Group

69

3.12 SP Ramp Set Up Groups

70

3.13 Timer Set Up Group

71

3.14 Alarms Set Up Group

72

3.15 Auxiliary Output Set Up Group

74

3.16 Modbus Communications Set Up Group

75

3.17 Options Set Up Group

76

3.18 Lockout Set Up Group

77

3.19 Configuration Record Sheet

78

Introduction

Configuration is a dedicated operation where you use straightforward keystroke sequences to select and
establish (configure) pertinent control data best suited for your application.

What’s in this section?

The table below lists the topics that are covered in this section.

3. Configuration

Prompts

To assist you in the configuration process, there are prompts that appear in the upper and lower displays.
These prompts let you know what group of configuration data (set up prompts) you are working with and
also the specific parameters (function prompts) associated with each group.

Figure 3-1 shows an overview of the prompt hierarchy.

Release L DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual 55
February 2017

Configuration

Set Up Group

Function Prompts

INPUT 1

ENABLE

DECIMAL

UNITS

ENGUNITS

IN1 TYPE

XMITTER

IN1 HI

IN1 LO

CUTOFF 1

INPTCOMP

FILTER1

BURNOUT

EMISSIV

INPUT 2

Same as INPUT 1

PEN 1

ENABLE

PEN 1 IN

CHART1HI

CHART1LO

PEN1ON

PEN1OFF

PEN 2

Same as PEN 1

CHART

CHRTSPD

HOUR/REV

LINEARIZ

TOTAL 1

(Value)

RSET TOT

TOTAL 1

TOTAL EU

RATE

SCALER

RSETABLE

INHIBIT

TOTAL 2

Same as TOTAL 1

CONTROL 1

ENABLE

PID SETS

SW VALUE

SP SOURC

RATIO

BIAS

SP TRACK

POWER UP

SP HILIM

SP LOLIM

ACTION

OUT HILIM

OUT LOLIM

DROPOFF

DEADBAND

OUT HYST

FAILSAFE

REM SW

MAN KEY

PBorGAIN

MINorRPM

CONT1ALG

OUT1ALG

4-20 RNG

CONTROL 2

Same as CONTROL 1

TUNING 1

FUZZY

ACCUTUNE

AT ERR

PROP BD

or

GAIN

RATE MIN

RSET MIN

or

RSET RPM

MAN RSET

PROP BD2

or

GAIN 2

RATE2MIN

RSET2MIN

or

RSET2RPM

CYC SEC

CYC2SEC

TUNING 2

Same as TUNING 1

Configuration Prompts

3.2 Configuration Prompts

Diagram: prompt hierarchy

Figure 3-1 shows an overview of the DR4500A Set Up prompts and their associated Function prompt - read
from left to right.

Figure 3-1 DR4500A prompt hierarchy

56 DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M
April 2017

Configuration

Set Up Group

Function Prompts

SP RAMP1

ENABLE

SP RAMP

TIME MIN

FINAL SP

SP RATE

EU/HR UP

EU/HR DN

SP PROG

RECYCLES

SOAK DEV

PROFILE

STATE

RECOVERY

PROG END

SP RAMP2

Same as SP RAMP1

PROFILES

PRx STRT

PRx END

RAMPUNIT

SYNC 1+2

SPP SEGS

SEGxRAMP

SEGx SP

SEGxTIME

SPP EVNT

SEGx EV

TIMER

TIMER

PERIOD

START

LDISPLAY

RESET

ON-TIME

INCRMENT

ALARM 1

A1S1 VAL

A1S2 VAL

A1S1TYPE

A1S2TYPE

A1S1 H L

A1S1SCAL

A1S2 H L

A1S2SCAL

AL1 HYST

ALARM 2
ALARM 3
ALARM 4
ALARM 5
ALARM 6

Same as ALARM 1

AUX OUT

AUX OUT

4 mA VAL

20mA VAL

AUX OUT 2

4 mA VAL

20mA VAL

AUX OUT 3

4mA VAL

20 mA VAL

COMM

ComSTATE

Com ADDR

BAUD

XMT DLAY

DBL DYTE

OPTIONS

REJ FREQ

HF REJ

RELHUMID

ATMPRES

DEVIATION

DEVSETPT

SCROLL

GRANDTOT

LOCKOUT

LOCKOUT

ADJUST

For printing adjustments—see Troubleshooting/Service section of manual

CALIB

For field calibration—see Calibration section of manual

STATUS

VERSION

FAILSAFE*

RAM TEST

CONFTEST

CAL TEST

FACT CRC

BATTERY

*Displayed on test failure only

Configuration Prompts

Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual 57
April 2017

Configuration
How To Get Started

3.3 How To Get Started

Read the configuration tips

Read subsection 3.4 Configuration Tips which will help you to easily and quickly configure your recorder.

Read configuration procedure

Read subsection 3.5 Configuration Procedure which tells you how to access the Set Up groups, and the
function parameters within each of these groups that are shown in the Prompt Hierarchy in Figure 3-1.

Set Up groups

The Set Up groups and function parameters are listed in the order of their appearance. The list includes the
name of the prompt, the range of setting or selections available, and the factory setting. It allows you to
quickly find a parameter and obtain the available range or selection you require.

Parameter explanations or definitions

If you need a detailed explanation of any prompt listed, refer to Section 4 – Configuration Parameter
Definitions. This section lists the set up and function prompts, the selections or range of settings that you

can make for each, plus a detailed explanation or definition of each parameter.

Configuration record sheet

Located in subsection 3.19 is a Configuration Record Sheet. When you make your configuration selections,
record them on this sheet. Then you will have a record of how the recorder was configured.

Set up the recorder in this order:

 Inputs (Display will be correct)
 Pens
 Chart
 Alarms
 Control
 Tuning
 Other functions as needed

58 DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M
April 2017

3.4 Configuration Tips

Function

Tip

Displaying groups

Use the SET UP key to display the Set Up groups. The group titles are listed in
this section in the order that they appear in the recorder.

Displaying
functions

Use the FUNC key to display the individual parameters under each group. The
prompts are listed in the order of their appearance in each group.

Scrolling

To get to a Set Up group prompt more quickly, hold the SET UP key in. To get
to a function prompt more quickly, hold the FUNC key in. The display will scroll
through the parameters.

ATTENTION

The prompting scrolls at a rate of 2/3 seconds when the SET

UP or FUNC key is held in. Also, [▲] [▼] keys will move group prompts

forward or backward at a rate twice as fast.

Changing values
quickly

When Changing the value of a parameter, you can adjust a more significant

digit in the upper display by holding in one key [▲] or [▼] , and pressing the

other [▲] or [▼] at the same time.

 The adjustment will move one digit to the left.
 Press the key again and you will move one more digit to the left.

Restoring to the
original value

When you change the value or selection of a parameter while in Set Up mode
and decide not to enter it, press RUN/HOLD once, the original value or
selection will be recalled.

Exiting Set Up mode

To exit Set Up mode, press the LOWR DISP key. This returns the display to
the same state it was in immediately preceding entry into the Set Up mode.

Timing out from Set
Up mode

If you are in Set Up mode and do not press any keys for one minute, the
recorder will time out and revert to the mode and display that was being used
prior to entry into Set Up mode.

Key error

When a key is pressed and the prompt “KEY ERROR” appears in the lower

display, it will be for one of the following reasons:

 parameter not available
 not in Set Up mode, press SET UP key first
 key malfunction, do keyboard test (operation)
 individual key locked out

Introduction

Listed below in Table 3-1 are some tips that will help you enter the configuration data more quickly.

Configuration

Configuration Tips

Table 3-1 Configuration tips

Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual 59
April 2017

Configuration

TIP
The prompting scrolls at a rate of 2/3 seconds when the SET UP or FUNC key is held in. Also,

[▲] [▼] keys will move group prompts forward or backward at a rate twice as fast.

Step

Operation

Press

Result

1

Select Set Up mode

SET

UP

Upper Display: SET UP—Lets you know you are in the
configuration mode and a Set Up group title is being
displayed in the lower display.

Lower Display: INPUT 1—This is the first Set Up group
title.

2

Select any Set Up group

SET

UP

 Successive presses of the SET UP key will

sequentially display the other Set Up group titles
shown in the prompt hierarchy in Figure 3-1.

 You can also use the [▲] [▼] keys to scan the Set Up

groups in both directions.

 Stop at the Set Up group title which describes the

group of parameters you want to configure. Then
proceed to the next step.

3

Select a Function
parameter

FUNC

Upper Display: Shows the current value or selection for
the first function prompt of the particular Set Up group
that you have selected (EXAMPLE: ENABLE/DISABLE).

Lower Display:—Depends on what is selected in Set Up
group. Shows the first function prompt within that Set Up
group (EXAMPLE: INPUT 1).

4

Select other Function
parameters

FUNC

 Successive presses of the FUNC key will sequentially

display the other function prompts of the Set Up group
you have selected.

 Stop at the function prompt that you want to change,

then proceed to the next step.

Configuration Procedure

3.5 Configuration Procedure

Introduction

 Each of the Set Up groups and their functions are preconfigured at the factory.
 The factory settings are shown in the Set Up group tables that follow this procedure.
 If you want to change any of these selections or values, follow the procedure in Table 3-2. This

procedure tells you the keys to press to get to any Set Up group and any associated Function parameter
prompt.

 If you need a detailed explanation of any prompt, refer to Section 4 – Configuration Parameter

Definitions.

Procedure

Follow the procedure listed in Table 3-2 to access the Set Up groups and Function prompts.

Table 3-2 Configuration procedure

60 DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M
April 2017

Configuration

Step

Operation

Press

Result

5

Change the value or
selection

▲ or ▼

 These keys increment or decrement the value or

selection that appears for the function prompt you have
selected.

 See subsection 3.4 Configuration Tips for instructions

to increase or decrease value quickly.

 Change the value or selection to meet your needs.
 If the display flashes, you are trying to make an

unacceptable entry.

6

Enter the value or selection

FUNC

or

SET

UP

 This key selects another function prompt.

 This key selects another Set Up group.

The value or selection you have made will be entered into
memory after another key is pressed.

7

Exit configuration

LOWR

DISP

This exits configuration mode and returns the recorder to
the same state it was in immediately preceding entry into
the Set Up mode. It stores any changes you have made.

Configuration Procedure

Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual 61
April 2017

Configuration

Function Prompt

Lower Display

Function Name

Selections or Range of Setting

Upper Display

Factory

Setting

INPUT 1

Input 1 Actuation

DISABL
ENABLE

ENABLE

DECIMAL

Decimal Point Location

XXXX None
XXX.X One
XX.XX Two
X.XXX Three

XXX.X

UNITS

Temperature Units

DEG F
DEG C
XXXXX (make selection at prompt
"ENGUNITS")

DEG F

ENGUNITS

Engineering Units

0 to 9
A to Z
+
–
\
(blank)

IN1 TYPE

Input 1 Actuation Type

B TC T TC L
E TC H W TC H
E TC L W TC L
J TC H 100 PT
J TC L 500 PT
K TC H 100 RH
K TC L 4-20 mA
NNM TC 0-10 mV
NIC TC 10-50m
R TC 0-5 V
S TC 0-10 V
T TC H RADIAM

100 PT
or
0-5 V
with Control

Input Set Up Group

3.6 Input Set Up Group

Introduction

This data deals with various parameters required to configure input 1 or input 2.

Function prompts

Table 3-3 lists all the function prompts in the “INPUT 1” Set Up group. Repeat the process for input 2.

 Press the SET UP key until INPUT 2 appears in the display.

Table 3-3 Input group function prompts

62 DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M
April 2017

Configuration

Function Prompt

Lower Display

Function Name

Selections or Range of Setting

Upper Display

Factory

Setting

XMITTER

Transmitter Characterization

B TC S TC
E TC H T TC H
E TC L T TC L
J TC H W TC H
J TC L W TC L
K TC H 100 PT
K TC L 500 PT
NNM TC H 100 RH
NIC TC LINEAR*
R TC SQROOT*

*Set “IN1 HI” and “IN1 LO”

Linear

IN1 HI

Input 1 High Range Value
(linear inputs only)

–999.0 to 9999.
in engineering units

900

IN1 LO

Input 1 Low Range Value
(linear inputs only)

–999.0 to 9999.
in engineering units

-300

CUTOFF 1

Low Flow Cutoff Selection

0 to 100% of input range

0

INPTCOMP

Input Compensation

–999.9 to 9999.

0

FILTER 1

Input 1 Filter

0 to 120 seconds

0

BURNOUT

Burnout Protection

NONE
UP
DOWN

UP

EMISSIV

Emissivity

.01 to 1.00

.01

Input Set Up Group

Repeat this procedure for INPUT 2.

Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual 63
April 2017

Configuration

Function Prompt

Lower Display

Function Name

Selections or Range of Setting

Upper Display

Factory

Setting

PEN 1

Pen Record

ENABLE
DISABL

ENABLE

PEN1IN

Pen Input

INPUT1 OUTPT1 SETPT2
INPUT2 OUTPT2 DGTL1
RH SETPT1 DGTL2

INPUT 1

CHART1HI

Chart High Range Value

–999.0 to 9999

302.0

CHART1LO

Chart Low Range Value

–999.0 to 9999

292.0

PEN1ON

Pen Chart Position for ON
Event

0 to 100%

91.0

PEN1OFF

Pen Chart Position for OFF
Event

0 to 100%

93.0

Pen Set Up Group

3.7 Pen Set Up Group

Introduction

The functions listed in this group deal with how to configure pen #1 or pen #2. The procedure for
configuring each pen is the same. The prompts shown in Table 3-4 show PEN 1.

 Repeat the process for pen 2.
 Press the SET UP key until PEN 2 appears in the display.

Function prompts

Table 3-4 lists all the function prompts in the PEN Set Up groups.

Table 3-4 Pen 1 or 2 group function prompts

Repeat this procedure for PEN 2.

64 DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M
April 2017

3.8 Chart Set Up Group

CAUTION

Before making any configuration changes to the Chart Set Up group, place the recorder in
“Chart Hold”. Press the CHART key to stop the chart rotation. Press again after configuration
entry is made.

Function Prompt

Lower Display

Function Name

Selections or Range of Setting

Upper Display

Factory

Setting

CHRTSPD

Chart Speed Selection

8HR
12HR
24HR
7DAYS
XHR (See prompt "HOUR/REV")

XHR

HOUR/REV

Hours per Revolution
(appears only if "XHR" is
selected above)

1 to 744

12

LINEARIZ

Linearization

LINEAR
NONLIN

––

Introduction

The functions listed in this group deal with the parameters that must be set to assure proper chart function.

Function prompts

Table 3-5 lists all the function prompts in the “Chart” Set Up group.

Configuration

Chart Set Up Group

Table 3-5 Chart group function prompts

Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual 65
April 2017

Configuration

Function Prompt

Lower Display

Function Name

Selections or Range of Setting

Upper Display

Factory

Setting

Actual Current
Totalized Value

View Current Totalized
Value

Current Scale Factor
Example: E1 GPM

E0 GAL

RSET TOT

Reset Totalizer to Zero
(RSETABLE must be set to
“LOCAL”)

NO
YES

NO

TOTAL 1

Totalizer 1

DISABL
INPUT1
INPUT2

DISABL

TOTAL EU

Total Engineering Units

0 to 9
A to Z
+
–
/
(blank)

GAL

RATE

Rate of Integration

SECOND
MINUTE
HOUR
DAY
M/DAY (Millions of Units per Day)

SECOND

SCALER

Totalizer Scale Factor

1 10000
10 100000
100 1E6 (1,000,000)
1000

1

RSETABLE

Totalizer Reset

NO
LOCAL
EXTSW1*
EXTSW2*

*Total will be set to “0” on closure of the

assigned external switch.

NO

INHIBIT

Totalizer Inhibit

NONE
S1 OPEN
S1 CLOSE
S2 OPEN
S2 CLOSE

NONE

Totalizer Set Up Group

3.9 Totalizer Set Up Group

Introduction

The functions listed in this group deal with the calculation and display of the total flow volume as
measured by input 1 (total 1) or input 2 (total 2). The displayed value is 8 digits with a configurable scale
factor.

Function prompts

Table 3-6 lists all the function prompts in the “TOTAL 1” Set Up group. Repeat the process for input 2.

 Press the SET UP key until TOTAL 2 appears in the display.

Table 3-6 Totalizer group function prompts

Repeat this procedure for INPUT 2.

66 DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M
April 2017

3.10 Control Set Up Group

Function Prompt

Lower Display

Function Name

Selections or Range of Setting

Upper Display

Factory

Setting

CONTROL1

Control Loop 1

DISABL
ENABLE

ENABLE

PID SETS

Tuning Parameter Sets

1 ONLY
2KEYBD
2PV SW
2SP SW

1 ONLY

SW VALUE

Automatic Switchover Value

–999.0 to 9999

0.00

SP SOURC

Setpoint Source

1 LOCAL
REMOTE
2 LOCAL
OUT 2 (available for Control 1 only)

NOTE: If you select “REMOTE", then RSP
will be on Input 2.

1 LOCAL

RATIO

Ratio for Remote Setpoint

–20.00 to 20.00

1.0

BIAS

Bias for Remote Setpoint

–999.0 to 9999 in engineering units

0

SP TRACK

Setpoint Tracking

NONE
RSP

NONE

POWER UP

Power Up Controller Mode
Recall

MANUAL
A LSP
A RSP
AM SP
AM LSP

MANUAL

SP HILIM

High Setpoint Limit

–999.0 to 9999.

500

SP LOLIM

Low Setpoint Limit

–999.0 to 9999.

0

ACTION

Control Output Direction

DIRECT
REVRSE

REVRSE

OUTHILIM

High Output Limit

–5.0 to 105.0% of output

100.0

OUTLOLIM

Low Output Limit

–5.0 to 105.0% of output

0

DROPOFF

Controller Dropoff Value

–5.0 to 105.0% of output

0.0

Introduction

This data deals with various parameters required to effectively control your process.

Function prompts

Table 3-7 lists all the function prompts in the “CONTROL 1” or “CONTROL 2” Set Up group. You can
enable the Control groups in the Option group.

Table 3-7 Control 1 or Control 2 group function prompts

Configuration

Control Set Up Group

Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual 67
April 2017

Configuration

Function Prompt

Lower Display

Function Name

Selections or Range of Setting

Upper Display

Factory

Setting

DEADBAND

Output Relay Deadband

 Time Proportional Duplex:

–5.0 to 25.0%

 On-Off Duplex:

0.0 to 25.0%

 Position Proportional

0.5 to 5.0%

2.0

OUT HYST

Output Relay Hysteresis

0.0 to 5.0% of PV Span

0.5

FAILSAFE

Failsafe Output Value

0 to 100%

50

REM SW

Remote Switching
(Digital Input)

NONE TO 2SP TUNE
TO MAN TO DIR TIMER
TO LSP RN/HLD

NONE

MAN KEY

Manual Mode Key Selection

ENABLE
DISABL

ENABLE

PB or GAIN

Proportional Band or Gain
Units

PB PCT
GAIN*

GAIN

MIN orRPM

Reset Units

RPM (repeats per minute)
MIN (minutes per repeat)

MIN

CONT1 ALG

Control Algorithm

ON-OFF
PID-A
PID-B
PD+MR

PID-A

OUT1 ALG

Output Algorithm

TIME TIME D
CURRNT CUR TI
POSITN TI CUR

CURRENT

4–20RNG

Current/Time Duplex Range
(CUR D)

100PCT (FULL)
50 PCT (SPLIT)

50PCT

Control Set Up Group

*Note: GAIN must be used with OUTPUT ALG settings of TIME D (TIME DUPLEX) or TI CUR (TIME
CURRENT)

Repeat this procedure for CONTROL 2.

68 DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M
April 2017

3.11 Tuning Parameters Set Up Group

Function Prompt

Lower Display

Function Name

Selections or Range of Setting

Upper Display

Factory

Setting

FUZZY

Fuzzy Overshoot
Suppression

DISABL
ENABLE

DISABL

ACCUTUNE

Accutune II for Control Loop

DISABL
ENABLE

DISABL

AT ERR

Accutune Error Codes

No message under normal conditions
Read Only message displayed if tuning has

been manually aborted

––

PROP BD

or

GAIN

Proportional Band
or
Gain

0.1 to 1000%

0.1 to 1000

1.0

RATE MIN

Rate in minutes

0.00 to 10.00 minutes

0.00

RSET MIN
or
RSET RPM

Reset in minutes/repeat
or
Reset in repeats/minute

0.02 to 50.00

0.02 to 50.00

1.0

1.0

MAN RSET

Manual Reset

–100 to 100% output

0.0

PROP BD2

or

GAIN 2

Proportional Band 2
or
Gain 2

0.1 to 1000%

0.1 to 1000

5.0

RATE2MIN

Rate 2 in minutes

0.08 to 10.00 minutes

0.00

RSET2MIN
RSET2RPM

Reset 2 in minutes/repeat
Reset 2 in repeats/minute

0.02 to 50.00

0.02 to 50.00

0.2

0.2

CYC SEC

Cycle Time (Heat)
Electromechanical Relays

1 to 120 seconds

20.0

CYC2 SEC

Cycle Time 2 (Cool)
Electromechanical Relays

1 to 120 seconds

20.0

Introduction

These Tuning Set Up groups contain the Function parameters that will allow your recorder to respond
correctly to changes in process variable or setpoint. You can start with predetermined values but you will
have to watch your process to determine how to modify them.

Function prompts

Table 3-8 lists all the function prompts in the Tuning 1 or Tuning 2 Set Up groups. How the “Control” Set
Up group is configured determines which prompts will appear.

Table 3-8 Tuning 1 or Tuning 2 group function prompts

Configuration

Tuning Parameters Set Up Group

Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual 69
April 2017

Configuration

Function Prompt

Lower Display

Function Name

Selections or Range of Setting

Upper Display

Factory

Setting

SP RAMP*

Single Setpoint Ramp
Selection

DISABL
ENABLE

DISABL

TIME MIN

Single Setpoint Ramp Time

0 to 255 minutes

0

FINAL SP

Single Setpoint Ramp Final
Setpoint

Enter a value within the setpoint limits

100.0

SP RATE*

Setpoint Rate

DISABL
ENABLE

DISABL

EU/HR UP

Rate up value (SP Rate
enabled)

0 to 9999
in units per hour

0

EU/HR DN

Rate down value (SP Rate
enabled)

0 to 9999
in units per hour

0

SP PROG*

Setpoint Programming
(Refer to Section 6)

DISABL
ENABLE

DISABL

SP Ramp Set Up Groups

3.12 SP Ramp Set Up Groups

The Setpoint Ramp 1 or 2 Set Up groups let you configure two setpoint ramps. Each group (SP RAMP1
and SP RAMP 2) can be configured one of three ways: ramp, rate, or setpoint program.

Setpoint Ramp

Setpoint will ramp between the current local setpoint and a final setpoint over a time interval (SP RAMP).

Setpoint Rate

The Setpoint Ramp Set Up group also contains the function parameters that let you configure a specific
ramp rate up and ramp rate down (SP RATE). These rates are used when the local setpoint is manually
changed.

Setpoint Program

Also included under this group are prompts for configuring a Setpoint program (SP PROG). The prompts
and instructions for Setpoint programming are presented in the Section 6 - Setpoint Ramp/Soak
Programming Option.

Function prompts

Table 3-9 lists all the function prompts in the SP RAMP 1 or SP RAMP 2 Set Up group. Configure each
ramp separately. When you enable the ramp type (SP RAMP, SP RATE, SP PROG) the other two types
are hidden from the display.

Table 3-9 SP Ramp 1 or 2 group function prompts

*Only one of these can be enabled at a time.

70 DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M
April 2017

3.13 Timer Set Up Group

Function Prompt

Lower Display

Function Name

Selections or Range of Setting

Upper Display

Factory

Setting

TIMER

Timer Enable/Disable

ENABLE
DISABL

DISABL

PERIOD

Timeout Period

0:00 to 99:59

0

START

Start Initiation

RHKEY
ALARM2

RHKEY

LDISPLAY

Timer Display

TREM
ET

TREM

RESET

Timer Reset Control

RHKEY
ALARM1
REPEAT

RHKEY

ON-TIME

Timer Repeat Mode
On-Time

1 SEC
2 SEC
3 SEC
4 SEC
5 SEC

INCRMENT

Timer Count Increment

MINUTE
SECOND

MINUTE

Introduction

The Timer gives a countdown or elapsed time, after which Relay 1 energizes. If Timer is enabled, it has
exclusive control over Relay 1; Alarm 1 will not control the relay.

Function prompts

Table 3-10 lists all the function prompts in the TIMER Set Up group.

Table 3-10 Timer group function prompts

Configuration

Timer Set Up Group

Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual 71
April 2017

Configuration

Relay

Relay is controlled by (in order of priority)

1

1. Timer function

2. Alarm 1

2

Alarm 2 only

3

1. Controller 1 output algorithms Relay Simplex,

Position Proportional, Relay Duplex,
Current/Relay Duplex

2. Alarm 3

4

1. Controller 1 output algorithms Position

Proportional, Relay Duplex, Current/Relay
Duplex

2. Alarm 4

5

1. Controller 2 output algorithms Relay Simplex,

Position Proportional, Relay Duplex,
Current/Relay Duplex

2. Alarm 5

6

1. Controller 2 output algorithms Position

Proportional, Relay Duplex, Current/Relay
Duplex

2. Alarm 6

Alarms Set Up Group

3.14 Alarms Set Up Group

Introduction

This data deals with the Alarms function that is available with your recorder.

 There are six alarms available. Each alarm has two setpoints.
 You can configure each of these two setpoints to alarm on various recorder parameters. There are two

alarm output selections, high or low.

 You can also configure the two setpoints to alarm on the same event and to alarm both high and low, if

desired. An adjustable hysteresis of 0.0% to 100.0% is configurable for each alarm.

Priority of functions that operate relays

During alarm conditions an alarm will deenergize its associated relay unless a higher priority function has
been configured for that relay. See Table 3-11. If you want the alarm to control the relay, do not configure
a higher priority function.

Table 3-11 Priority of functions that operate relays

72 DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M
April 2017

Function prompts

Function Prompt

Lower Display

Function Name

Selections or Range of Setting

Upper Display

Factory

Setting

AxS1 VAL

Alarm 1, Setpoint 1 Value

Value in engineering units

90

AxS2 VAL

Alarm 1, Setpoint 2 Value

Value in engineering units

95

AxS1TYPE

Alarm 1, Setpoint 1 Type

NONE
IN 1 (Input 1)
IN 2 (Input 2)
RH (Relative Humidity)
PV (Process Variable Loop 1)
DEV (Loop 1 Deviation)
OUT (Loop 1 Output)
DEV2 (Loop 2 Deviation)
OUT2 (Loop 2 Output)
EVENT (SP Programming-Segment Event)
TOTAL 1 (Totalizer to Alarm On)
TOTAL 2 (Totalizer to Alarm On)

IN 1

AxS2TYPE

Alarm 1, Setpoint 2 Type

Same as A1S1TYPE

IN 1

AxS1 H L

Alarm 1, Setpoint 1 State

LO (Low Alarm)
H I (High Alarm)

LO

AxS1SCAL

Alarm 1, Setpoint 1 Scaling
Multiplier for Totalizer
Selection

1 10000
10 100000
100 1E6
1000

1

AxS2 H L

Alarm 1, Setpoint 2 State

LO
H I

HI

AxS2SCAL

Alarm 1, Setpoint 2 Scaling
Multiplier for Totalizer
Selection

1
10
100
1000
10000
100000
1E6

1

ALx HYST

Alarm Hysteresis

0.0 to 100.0 % of Input Span as appropriate

0.1

Table 3-12 lists all the function prompts in the Alarms Set Up group.

Configuration

Alarms Set Up Group

Table 3-12 Alarms group function prompts

Repeat this procedure for ALARM 2, ALARM 3, ALARM 4, ALARM 5, ALARM 6.

Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual 73
April 2017

Configuration

Function Prompt

Lower Display

Function Name

Selections or Range of Setting

Upper Display

Factory

Setting

AUX OUT 1

Auxiliary Output
Representation

DISABL SP 1
IN 1 PV 2
IN 2 DEV 2
PV 1 OUT 2
DEV 1 SP 2
OUT 1

DISABL

4 mA VAL

Low Scaling Factor

Low scale value to represent 4 mA

0.0

20mA VAL

High Scaling Factor

High scale value to represent 20 mA

100.0

Auxiliary Output Set Up Group

3.15 Auxiliary Output Set Up Group

Introduction

The auxiliary output will supply a 4-20mA output scaled to one of four operating parameters: Input,
Output, Setpoint, or Deviation. This current is supplied from a separate option card. AUX OUT 2 and
AUX OUT 3 use CONTROL CURRENT OUT 1 and CONTROL CURRENT OUT 2 if CONTROL OUT
ALG is not set to CURRENT.

Function prompts

Table 3-13 lists all the function prompts in the Auxiliary Output Set Up group.

Table 3-13 Auxiliary output group function prompts

Repeat this procedure for AUX OUT 2 and AUX OUT 3.

74 DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M
April 2017

3.16 Modbus Communications Set Up Group

ATTENTION

Refer to Documents 51-52-25-66 and 51-52-25-69 for a complete description of the RS485
Modbus Communications Option.

Function Prompt

Lower Display

Function Name

Selections or Range of Setting

Upper Display

Factory

Setting

ComSTATE

Modbus Communications

DISABL
MODBUS

DISABL

Com ADDR

Communications Station
Address

1 to 99

1

BAUD

Communications Baud Rate

300
600
1200
2400
4800
9600
19200
38400

9600

XMT DLAY

Transmit Delay
(in milliseconds)

NONE
10MSEC
20MSEC
30MSEC
40MSEC
50MSEC

NONE

DBL BYTE

Double Byte Order

FP B
FP BB
FP L
FP LB

FP B

Introduction

This data deals with the Communications option that is available with your recorder. This option allows the
recorder to be connected to a host computer via the Modbus protocol.

If your recorder does not have this option the prompts will not appear.

Function prompts

Table 3-14 lists all the function prompts in the Modbus Communications Set Up group.

Table 3-14 Modbus communications group function prompts

Configuration

Modbus Communications Set Up Group

Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual 75
April 2017

Configuration

Function Prompt

Lower Display

Function Name

Selections or Range of Setting

Upper Display

Factory

Setting

REJ FREQ

Rejection Frequency

50HZ
60HZ

60HZ

HF REJ

High Frequency Rejection

ENABLE
DISABL

ENABLE

RELHUMID

Relative Humidity

NO
YES

NO

ATMPRES

Atmospheric Pressure
Compensation

590 to 800 mmHg

––

DEVIATION

Deviation Recording Action

NONE
SETPNT
CHAN1

NONE

DEVSETPT

Deviation Setpoint Value

–999.0 to 9999

0

SCROLL

Lower Display Scroll

NONE
1 SEC
2 SEC
3 SEC

NONE

GRANDTOT

Grand Totalizer

ENABLE
DISABL

DISABL

Options Set Up Group

3.17 Options Set Up Group

Introduction

This data deals with various options that are available with your recorder. If your recorder does not have
any of these options the prompts will not appear.

Function prompts

Table 3-15 lists all the function prompts in the Option Set Up group.

Table 3-15 Options group function prompts

76 DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M
April 2017

3.18 Lockout Set Up Group

Function Prompt

Lower Display

Function Name

Selections or Range of Setting

Upper Display

Factory

Setting

LOCKOUT

Lockout

NONE
CALIB
+CONF
MAX

CALIB

ATTENTION

Configuration can also be locked using S1 switch on the main printed circuit board. Refer to
Subsection 2.9 – Configuration Lockout Switch. The chart plate can be sealed using a lead
seal to provide a positive indication that the electronics and configuration lockout switch may
have been accessed.

Introduction

These are the parameters that you will select to lockout any unauthorized changes to the recorder's
configuration and calibration prompts.

Function prompt

Table 3-16 lists all the function prompts in the Lockout Set Up group.

Table 3-16 Lockout group function prompts

Configuration

Lockout Set Up Group

This feature also includes the special screw and plate that provide for the lead seal capability for sealing the
chart plate.

Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual 77
April 2017

Group

Prompt

Function

prompt

Value or

Selection

Factory

Setting

Group

Prompt

Function

prompt

Value or

Selection

Factory

Setting

INPUT 1

INPUT 2

PEN 1

PEN 2

CHART

TOTAL 1

INPUT
DECIMAL
UNITS
ENGUNITS
IN1 TYPE
XMITTER
IN1 HI
IN1 LO
CUTOFF 1

BIAS n

FILTER 1
BURNOUT
EMISSIV

INPUT
DECIMAL
UNITS
ENGUNITS
IN2 TYPE
XMITTER
IN2 HI
IN2 LO
CUTOFF 2

BIAS n

FILTER 2
BURNOUT
EMISSIV

PEN1IN
CHART1HI
CHART1LO
PEN1ON
PEN1OFF

PEN2IN
CHART2HI
CHART2LO
PEN2ON
PEN2OFF

CHRTSPD
HOUR/REV
LINEARIZ

(Value)
RSET TOT
TOTAL 1
TOTAL EU
RATE
SCALER
RSETABLE
INHIBIT

ENABLE
_______
_______
_______
_______
_______
_______
_______
_______
_______
_______
_______
_______

ENABLE
_______
_______
_______
_______
_______
_______
_______
_______
_______
_______
_______
_______

_______
_______
_______
_______
_______

_______
_______
_______
_______
_______

_______
_______
_______

_______
_______
_______
_______
_______
_______
_______
_______

XXX.X
DEGF
—
100PT
LINEAR
900

-300
0

n = 1 – 2

0
UP
.01

XXX.X
DEGF
—
100PT
LINEAR
900

-300
0

n = 1 – 2

0
UP
.01

INPUT1

302.0

292.0

91.0

93.0
INPUT2

302.0

292.0

91.0

93.0
XHR

12
—

E0 GAL
NO
DISABL
GAL
SECOND
1
NO
NONE

TOTAL 2

CONTROL 1

(Value)
RSET TOT
TOTAL 2
TOTAL EU
RATE
SCALER
RSETABLE
INHIBIT

CONTROL1
PID SETS
SW VALUE
SP SOURC
RATIO
BIAS
SP TRACK
POWER UP
SPHILIM
SPLOLIM
ACTION
OUTHILIM
OUTLOLIM
DROPOFF
DEADBAND
OUT HYST
FAILSAFE
REM SW
MAN KEY
PBorGAIN
MINorRPM
CONT1ALG
OUT1ALG
4-20 RNG

_______
_______
_______
_______
_______
_______
_______
_______

_______
_______
_______
_______
_______
_______
_______
_______
_______
_______
_______
_______
_______
_______
_______
_______
_______
_______
_______
_______
_______
_______
_______
_______

E0 GAL
NO
DISABL
GAL
SECOND
1
NO
NONE

ENABLE
1ONLY

0.0
1LOCAL

1.0
0
NONE
MANUAL
LAST
0
REVRSE

100.0
0

0.0

2.0

0.5
50
NONE
ENABLE
GAIN
MIN
PIDA
CURRENT
50PCT

Configuration
Configuration Record Sheet

3.19 Configuration Record Sheet

Keep a record

Enter the value or selection for each prompt on this sheet so you will have a record of how your recorder
was configured.

78 DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M
April 2017

Group

Prompt

Function

prompt

Value or

Selection

Factory

Setting

Group

Prompt

Function

prompt

Value or

Selection

Factory

Setting

CONTROL 2

TUNING 1

CONTROL2
PID SETS
SW VALUE
SP SOURC
RATIO
BIAS
SP TRACK
POWER UP
SP HILIM
SP LOLIM
ACTION
OUTHILIM
OUTLOLIM
DROPOFF
DEADBAND
OUT HYST
FAILSAFE
REM SW2
MAN KEY
PBorGAIN
MINorRPM
CONT2ALG
OUT2ALG
4-20 RNG

FUZZY
ACCUTUNE
AT ERR
PROP BD
or
GAIN
RATE MIN
RSET MIN
or
RSET RPM
MAN RSET
CYCSEC
PROP BD2
or
GAIN 2
RATE2MIN
RSET2MIN
or
RSET2RPM
CYC2SEC

_______
_______
_______
_______
_______
_______
_______
_______
_______
_______
_______
_______
_______
_______
_______
_______
_______
_______
_______
_______
_______
_______
_______
______

_______
_______
Read only
_______

_______
_______
_______

_______
_______
_______
_______

_______
_______
_______

_______
_______

ENABLE
1ONLY

0.0
1LOCAL

1.0
0
NONE
MANUAL
500
0
REVRSE

100.0
0

0.0

2.0

0.5
50
NONE
ENABLE
GAIN
MIN
PIDA
CURRENT
50PCT

DISABL
DISABL

1.0

1.0

0.00

1.0

1.0

0.0

20.0

1.0

1.0

0.00

1.0

1.0

20.0

TUNING 2

SP RAMP1

SP RAMP2

PROFILES

SPP SEGS

SPP EVNT

FUZZY
ACCUTUNE
AT ERR
PROP BD
or
GAIN
RATE MIN
RSET MIN
or
RSET RPM
MAN RSET
CYCSEC
PROP BD2
or
GAIN 2
RATE2MIN
RSET2MIN
or
RSET2RPM
CYC2SEC

SP RAMP
TIME MIN
FINAL SP
SP RATE
EU/HR UP
EU/HR DN
SP PROG
RECYCLES
SOAK DEV
PROFILE
STATE
RECOVERY
PROG END

SP RAMP
TIME MIN
FINAL SP
SP RATE
EU/HR UP
EU/HR DN
SP PROG
RECYCLES
SOAK DEV
PROFILE
STATE
RECOVERY
PROG END

PRx STRT
PRx END
RAMPUNIT
SYNC 1+2

SEGxRAMP
SEGx SP
SEGxTIME

SEGx EV

_______
_______
Read only
_______

_______
_______
_______

_______
_______
_______
_______

_______
_______
_______

_______
_______

_______
_______
_______
_______
_______
_______
_______
_______
_______
_______
_______
_______
_______

_______
_______
_______
_______
_______
_______
_______
_______
_______
_______
_______
_______
_______

_______
_______
_______
_______

_______
_______
_______

_______

DISABL
DISABL
—

1.0

1.0

0.00

1.0

1.0

0.0

20.0

1.0

1.0

0.00

1.0

1.0

20.0
DISABL

0

100.0
DISABL

—
—

DISABL

—
—
—
—
—
—

DISABL
0

100.0

—
—
—

DISABL

—
—
—
—
—
—

—
—
—
—

—
—
—

—

Configuration

Configuration Record Sheet

Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual 79
April 2017

Group

Prompt

Function

prompt

Value or

Selection

Factory

Setting

Group

Prompt

Function

prompt

Value or

Selection

Factory

Setting

TIMER

ALARM 1

ALARM 2

ALARM 3

ALARM 4

TIMER
PERIOD
START
LDISPLAY
RESET
ON-TIME
INCRMENT

A1S1 VAL
A1S2 VAL
A1S1TYPE
A1S2TYPE
A1S1 H L
A1S1SCAL
A1S2 H L
A1S2SCAL
AL1 HYST

A2S1 VAL
A2S2 VAL
A2S1TYPE
A2S2TYPE
A2S1 H L
A2S1SCAL
A2S2 H L
A2S2SCAL
AL2 HYST

A3S1 VAL
A3S2 VAL
A3S1TYPE
A3S2TYPE
A3S1 H L
A3S1SCAL
A3S2 H L
A3S2SCAL
AL3 HYST

A4S1 VAL
A4S2 VAL
A4S1TYPE
A4S2TYPE
A4S1 H L
A4S1SCAL
A4S2 H L
A4S2SCAL
AL4 HYST

_______
_______
_______
_______
_______
_______
_______

_______
_______
_______
_______
_______
_______
_______
_______
_______

_______
_______
_______
_______
_______
_______
_______
_______
_______

_______
_______
_______
_______
_______
_______
_______
_______
_______

_______
_______
_______
_______
_______
_______
_______
_______
_______

DISABL
0:01
KEY
TREM
KEY
––
MIN

90
95
INPUT1
INPUT1
LO
1
HI
1

0.1
90

95
INPUT1
INPUT1
LO
1
HI
1

0.1
90

95
INPUT1
INPUT1
LO
1
HI
1

0.1
90

95
INPUT1
INPUT1
LO
1
HI
1

0.1

ALARM 5

ALARM 6

AUX OUT

AUX OUT2

AUX OUT3

COMM

OPTIONS

LOCKOUT

A5S1 VAL
A5S2 VAL
A5S1TYPE
A5S2TYPE
A5S1 H L
A5S1SCAL
A5S2 H L
A5S2SCAL
AL5 HYST

A6S1 VAL
A6S2 VAL
A6S1TYPE
A6S2TYPE
A6S1 H L
A6S1SCAL
A6S2 H L
A6S2SCAL
AL6 HYST

AUX OUT
4 mA VAL
20mA VAL

AUX OUT2
4 mA VAL2
20mA VAL2

AUX OUT3
4 mA VAL3
20mA VAL3

ComSTATE
Com ADDR
BAUD
XMT DLAY
DBL BYTE

REJ FREQ
HF REJ
RELHUMID
ATMPRES
DEVIATION
DEVSETPT
SCROLL
GRANDTOT

LOCKOUT

_______
_______
_______
_______
_______
_______
_______
_______
_______

_______
_______
_______
_______
_______
_______
_______
_______
_______

_______
_______
_______

_______
_______
_______

_______
_______
_______

_______
_______
_______
_______
_______

_______
_______
_______
_______
_______
_______
_______
_______

_______

90
95
INPUT1
INPUT1
LO
1
HI
1

0.1
90

95
INPUT1
INPUT1
LO
1
HI
1

0.1
DISABL

0.0

100.0
DISABL

0.0

100.0
DISABL

0.0

100.0
DISABL

1
9600
NONE
FP B

60
ENABLE
NO
—
NONE
0
NONE
DISABL

CALIB
XXXX

Configuration
Configuration Record Sheet

80 DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M
April 2017

4. Configuration Parameter Definitions

Topic

See Page

4.1 Overview

81

4.2 Input Parameters Set Up Group

82

4.3 Pen Parameters Set Up Group

86

4.4 Chart Parameters Set Up Group

88

4.5 Total Parameters Set Up Group

89

4.6 Control Parameters Set Up Group

91

4.7 Tuning Parameters Set Up Group

100

4.8 Setpoint Ramp Set Up Group

103

4.9 Timer Set Up Group

105

4.10 Alarms Set Up Group

106

4.11 Auxiliary Output Set Up Group

109

4.12 Modbus Communications Set Up Group

111

4.13 Options Set Up Group

112

4.14 Lockout Parameters Set Up Group

114

4.1 Overview

Introduction

This section provides information for all the user-configurable control parameters listed in the
configuration section. If you aren't familiar with these parameters, this section gives you the parameter
prompt, the selection or range of setting that you can make, and a definition of how each parameter setting
affects recorder performance. It will also refer you to any other prompts that might be affected by your
selection.

Parameter groups and prompts

 The control information is found in three configuration groups which are accessed by the SET UP key.
 Each of these groups contains prompts, viewed in the lower display, which deal with functions that are

pertinent to that particular group. These are accessed by pressing the FUNC key.

 The selections or values are listed in the upper display. Refer to Section 3 - Configuration for step by

step instructions.

Configuration Parameter Definitions

Overview

What’s in this section?

The table below lists the topics that are covered in this section. They are listed in the order of their
appearance in the recorder.

Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual 81
April 2017

Configuration Parameter Definitions

Lower Display

Prompt

Upper Display

Range of Setting or Selection

Parameter Definition

Input n n=1 – 2

ENABLE/DISABLE parameter

DECIMAL

XXXX
XXX.X
XX.XX
X.XXX

DECIMAL POINT LOCATION -- This selection
determines where the decimal point appears in the
display.

None
One Place
Two Places
Three Places

NOTE: Auto-ranging will occur when one decimal
position has been selected and the value increases
above 999.9 but auto-ranging will not similarly occur
when two decimal positions are selected.

UNITS

DEG F
DEG C
EU

TEMPERATURE UNITS -- This selection will be
indicated on the PV display.

If you select EU, go to prompt “ENGUNITS”
Degrees Fahrenheit

Degrees Celsius
Engineering Units

ENGUNITS

0 to 9
A to Z
+
–
/
(blank)

ENGINEERING UNITS – Make up 5 selections to create
unit identifier.

 For example, create unit identifier H

2

O by selecting

an “H” from A to Z, a “2” from 0 to 9, and an “O” from

A to Z.

 For alphanumeric entries, the display will cycle, from

left to right, with highlighting (increased brightness) of
each digit. The value of each digit can be changed
only when it is highlighted.

Input Parameters Set Up Group

4.2 Input Parameters Set Up Group

Introduction

These are the parameters required for input 1 or 2, temperature units, decimal location, actuation,
transmitter characterization, high and low range values in engineering units, input compensation, filter, and
burnout.

Input group prompts

Table 4-1 lists all the function prompts in the Input 1 or 2 setup group and their definitions.

Table 4-1 Input group definitions

82 DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M
April 2017

Configuration Parameter Definitions

Lower Display

Prompt

Upper Display

Range of Setting or Selection

Parameter Definition

INn TYPE

(n = 1 or 2)

B TC
E TC H
E TC L
J TC H
J TC L
K TC H
K TC L
NNM TC

NIC TC
R TC

S TC
T TC H
T TC L
W TC H

W TC L
100 PT

500 PT
100 RH
4-20mA
0-10mV
10-50m
0-5 V
0-10 V
RADIAM
LINEAR
SQROOT

INPUT ACTUATION TYPE -- This selection determines
what actuation you are going to use for input one. Be
sure that the values configured for high and low chart
range, soak setpoint, alarm setpoint, etc. are within the
measuring range for the selected actuation type.

B thermocouple 105 to 3300°F 41 to 1815°C
E thermocouple high –454 to 1832°F –270 to 1000°C
E thermocouple low –200 to 1100°F –129 to 593°C
J thermocouple high 0 to 1600°F –18 to 871°C
J thermocouple low 20 to 770°F –7 to 410°C
K thermocouple high –320 to 2500°F –196 to 1371°C
K thermocouple low –20 to 1000°F –29 to 538°C
NNM NiNiMo
thermocouple 32 to 2500°F 0 to 1371°C
NIC Nicrosil-Nisil
thermocouple 0 to 2372°F –178 to 1300°C
R thermocouple 0 to 3100°F –18 to 1704°C
S thermocouple 0 to 3100°F –18 to 1704°C
T thermocouple high –300 to 700°F –184 to 371°C
T thermocouple low –200 to 500°F –129 to 316°C
W5W26 thermocouple
high 0 to 4200°F –18 to 2316°C
W5W26 thermocouple
low 0 to 2240°F –18 to 1227°C
100 Ohm–RTD –300 to 1200°F –184 to 649°C
500 Ohm–RTD –300 to 900°F –184 to 482°C
100 Ohm–RTD –130 to 392°F –90 to 200°C
4 to 20 Milliamps2
0 to 10 Millivolts2
10 to 50 Millivolts2
0 to 5 Volts2
0 to 10 Volts

2

Radiamatic 1400 to 3400°F 760 to 1871°C
Linear –999.9 to 9999
Square Root –999.9 to 9999

1

These selections appear only with XMITTER prompt,
which appears only if a linear type is configured input
type.

2

Go to prompt “XMITTER” to characterize the input.

Input Parameters Set Up Group

Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual 83
April 2017

Configuration Parameter Definitions

Lower Display

Prompt

Upper Display

Range of Setting or Selection

Parameter Definition

XMITTER

B TC
E TC H
E TC L
J TC H
J TC L
K TC H
K TC L
NNM H
NIC TC
R TC
S TC
T TC H
T TC L
W TC H
W TC L
100 PT
500 PT
100 RH
LINEAR
SQROOT

TRANSMITTER CHARACTERIZATION — This
selection lets you instruct the recorder to characterize a
linear input to represent a nonlinear one.

 NOTE: Prompt only appears when a linear actuation

is selected at prompt ‘IN1 TYPE”.

 FOR EXAMPLE: If input 1 is a 4 to 20 mA signal, but

the signal represents a type "K" thermocouple; select
"K TC H" and the recorder will characterize the 4 to
20 mA signal so that it is treated as a type "K"
thermocouple input (high range).

B Type Thermocouple
E Type Thermocouple High
E Type Thermocouple Low
J Type Thermocouple High
J Type Thermocouple Low
K Type Thermocouple High
K Type Thermocouple Low
NNM NiNiMo Type Thermocouple High
NIC Nicrosil Nisil Thermocouple
R Type Thermocouple
S Type Thermocouple
T Type Thermocouple High
T Type Thermocouple Low
W5W26 Type Thermocouple High
W5W26 Type Thermocouple Low
100 Ohm–RTD
500 Ohm–RTD
100 Ohm –RTD
Linear Range
Extracts Square Root

INn HI

(n = 1 or 2)

–999.9 to 9999.
or
–999 to 9999

in engineering units

INPUT HIGH RANGE VALUE in engineering units is
displayed for all inputs but can only be configured for
linear or square root transmitter characterization.
Otherwise, this is a read-only display of the higher range
value for the selected T/C or RTD input including
transmitter characterization, if applicable.

 Scale the #1 input signal to the display value you

want for 100%.

 EXAMPLE:

Actuation (Input) = 4 to 20 mA
Process Variable = Flow
Range of Flow = 0 to 250 Gal/Min
High Range display value = 250
Then 20 mA = 250 Gal/Min

The control setpoint will be limited by the range of units
selected here.

Input Parameters Set Up Group

84 DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M
April 2017

Configuration Parameter Definitions

Lower Display

Prompt

Upper Display

Range of Setting or Selection

Parameter Definition

INn LO

(n = 1 or 2)

–999.9 to 9999.
or
–999 to 9999

in Engineering units

INPUT LOW RANGE VALUE in engineering units is
displayed for all inputs but can only be configured for
linear or square root transmitter characterization.

 Otherwise, this is a read-only display of the low range

value for the selected T/C or RTD input including
transmitter characterization, if applicable.

 Scale the input signal to the display value you want

for 0%. See example on previous page. The control
setpoint for Input will be limited by the range of units
selected here.

CUTOFF n
(n = 1 or 2)

0 to 100% of Input Range

LOW FLOW CUTOFF—Lets you set a value in percent
of range below which the applicable totalizer does not
increment.

ATTENTION

Prompt appears only if totalizer option

is present in the recorder.

BIAS n n = 1 – 2

–999.9 to 9999.

INPUT COMPENSATION — used to compensate the
input for drift of an input value due to deterioration of a
sensor, or some other cause; select the value you want
on the input.

FILTER n

(n = 1 or 2)

0 to 120 seconds
No filter = 0

FILTER FOR INPUT — a software digital filter is
provided for the input to smooth the input signal. You
can configure the first order lag time constant from 1 to
120 seconds. If you do not want filtering, enter 0.

BURNOUT

NONE

UP

DOWN

BURNOUT PROTECTION (SENSOR BREAK) provides
most input types with upscale or downscale protection if
the input fails.

 Not available for inputs 0-5V, 0-10V, or 4-20 mA.

NO BURNOUT — Failsafe output applied for failed
input.

UPSCALE BURNOUT will make the indicated PV signal
increase when a sensor fails, and flash the upper
display.

DOWNSCALE BURNOUT will make the indicated PV
signal decrease when a sensor fails, and flash the upper
display.

NOTE: For no Burnout (that is, “None”) to function

properly on a linear input, there must be a dropping
resistor directly across the input terminals (that is, not

remote), then the unit can detect the “zero” voltage that

occurs when the 4-20 mA line is opened.

EMISSIV

.01 to 1.00

EMISSIVITY is a correction factor applied to the
Radiamatic input signal that is the ratio of the actual
energy emitted from the target to the energy which
would be emitted if the target were a perfect radiator.
Available only for “Radiamatic” inputs.

Input Parameters Set Up Group

Repeat the procedure for INPUT 2 configuration.

Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual 85
April 2017

Configuration Parameter Definitions

Lower Display

Prompt

Upper Display

Range of Setting or Selection

Parameter Definition

PENn

(n = 1 or 2)

ENABLE
DISABL

PEN RECORD —This selection lets you enable or
disable the pen (channel) record

 Remember, the lower display prompt could read

PEN2.

PENnIN

(n = 1 or 2)

INPUT 1
INPUT 2
RH

OUTPT1
OUTPT2
SETPT1
SETPT2
DGTL1

DGTL2

PEN INPUT—What do you want the pen to record?
INPUT 1—records Input 1

INPUT 2—records Input 2
RELATIVE HUMIDITY—records in %RH. It initiates an

external calculation for measuring relative humidity.
INPUT 1, IN TYP must be configured for 100 PT. INPUT
2, IN TYP must be configured for 100 RH. The RH
prompt only appears when RELHUMID prompt in the
OPTIONS group is configured as YES.

OUTPUT 1—records Output 1
OUTPUT 2—records Output 2
SETPOINT 1—records Setpoint 1
SETPOINT 2—records Setpoint 2
DIGITAL 1 INPUT—records EVENT pen function on

contact closure across digital 1 input.
DIGITAL 2 INPUT—records EVENT pen function on
contact closure across digital 2 input.

CHARTnHI

(n = 1 or 2)

–999.0 to 999

CHART HIGH RANGE VALUE—Enter a value that
corresponds with the chart high range value for
pen 1 (pen 2).

CHARTnLO

(n = 1 or 2)

–999.0 to 999

CHART RANGE LOW VALUE—Enter a value that
corresponds with the chart low range value for
pen 1 (pen 2).

 CHART HI minus CHART LO equals Chart Range

(must be whole number = 2 or greater).

Pen Parameters Set Up Group

4.3 Pen Parameters Set Up Group

Introduction

The functions listed in this group deal with how to configure pen #1 or pen #2. The procedure for
configuring each pen is the same. The prompts shown in Table 4-2 show PEN 1.

 Press the SET UP key until PEN 1 or PEN 2 appears in the display.

Pen 1 or 2 group prompts

Table 4-2 lists all the function prompts in the Pen 1 or Pen 2 set up groups and their definitions.

Table 4-2 Pen 1 or 2 group definitions

86 DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M
April 2017