Honeywell R4500 Classic Operating Manual

DR4500A Classic Series Circular Chart

Recorder With or Without Control

Product Manual

Doc. No.: 44-45-25-35 Release: M Last Revision Date: April 2017

Honeywell Field Solutions

WARRANTY/REMEDY

Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Contact your local sales office for warranty information. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace without charge those items it finds defective. The foregoing is Buyer's sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose. Specifications may change without notice. The information we supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility for its use.

While we provide application assistance personally, through our literature and the Honeywell web site, it is up to the customer to determine the suitability of the product in the application.

Notices and Trademarks

Release M – April 2017

Honeywell Process Solutions

1250 W Sam Houston Pkwy S

Houston, TX 77042

DR4500 is a trademark of Honeywell

Modbus is a registered trademark of Modicon

Other brand or product names are trademarks of their respective owners.

ii DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M April 2017

About This Document

Document ID

44-45-25-35

Document Name

DR4500A Classic Series Circular Chart Recorder With or Without Control Product

Manual

Revision #

Publication Date

February 2017, (Daughterboard info updated in parts list)

April 2017, Range values table (7.2) updated, Aux Output only spare part added

Document Title

Doc ID

How to Apply Digital Instrumentation in Severe Electrical Noise Environments

51-52-05-01

Modbus® RTU Serial Communications User Manual

51-52-25-66

Modbus® RTU Serial Communications user Manual Configuration Interface for DR4500 Supplement to 51-52-25-66

51-52-25-69

Revision Information

References

The following list identifies all documents that may be sources of reference for material discussed in this publication.

Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual iii April 2017

Area

Organization

Phone Number

United States and Canada

Honeywell Inc.

1-800-343-0228 Customer Service 1-800-423-9883 Global Technical Support

Global Email Support

Honeywell Process Solutions

ask-ssc@honeywell.com

Support and Contact Information

For Europe, Asia Pacific, North and South America contact details, refer to the back page of this manual or the appropriate Honeywell Solution Support web site:

Honeywell Corporate: www.honeywellprocess.com

Honeywell Process Solutions: https://www.honeywellprocess.com/*

Honeywell Circular Recorders: https://www.honeywellprocess.com/circular-chart-recorders/

Telephone and Email Contacts

iv DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M April 2017

Symbol Definitions

Symbol

Definition

This CAUTION symbol on the equipment refers the user to the Product Manual for additional information. This symbol appears next to required information in the manual.

WARNING

PERSONAL INJURY: Risk of electrical shock. This symbol warns the user of a

potential shock hazard where HAZARDOUS LIVE voltages greater than 30 Vrms, 42.4 Vpeak, or 60 VDC may be accessible. Failure to comply with these instructions could result in death or serious injury.

ATTENTION, Electrostatic Discharge (ESD) hazards. Observe precautions for handling electrostatic sensitive devices

Protective Earth (PE) terminal. Provided for connection of the protective earth (green or green/yellow) supply system conductor.

Functional earth terminal. Used for non-safety purposes such as noise immunity improvement. NOTE: This connection shall be bonded to protective earth at the source of supply in accordance with national local electrical code requirements.

Earth Ground. Functional earth connection. NOTE: This connection shall be bonded to Protective earth at the source of supply in accordance with national and local electrical code requirements.

Chassis Ground. Identifies a connection to the chassis or frame of the equipment shall be bonded to Protective Earth at the source of supply in accordance with national and local electrical code requirements.

The following table lists those symbols used in this document to denote certain conditions.

Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual v April 2017

Contents

1. Overview ............................................................................................ 1

1.1 Introduction ........................................................................................................ 1

1.2 Operator Interface ............................................................................................. 3

1.3 Set-up Tasks ..................................................................................................... 5

2. Installation .......................................................................................... 7

2.1 Overview ............................................................................................................ 7

2.2 Model Number Interpretation ........................................................................... 13

2.3 Mounting Considerations and Overall Dimensions ......................................... 16

2.4 Mounting Methods ........................................................................................... 17

2.5 Wiring Prerequisites ........................................................................................ 27

2.6 Input Wiring Procedures .................................................................................. 29

2.7 Output Wiring Procedures ............................................................................... 39

2.8 Option Wiring Procedures ............................................................................... 45

2.9 Lockout Switch Configuration .......................................................................... 54

3. Configuration ................................................................................... 55

3.1 Overview .......................................................................................................... 55

3.2 Configuration Prompts ..................................................................................... 56

3.3 How To Get Started ......................................................................................... 58

3.4 Configuration Tips ........................................................................................... 59

3.5 Configuration Procedure ................................................................................. 60

3.6 Input Set Up Group.......................................................................................... 62

3.7 Pen Set Up Group ........................................................................................... 64

3.8 Chart Set Up Group ......................................................................................... 65

3.9 Totalizer Set Up Group .................................................................................... 66

3.10 Control Set Up Group ...................................................................................... 67

3.11 Tuning Parameters Set Up Group ................................................................... 69

3.12 SP Ramp Set Up Groups ................................................................................ 70

3.13 Timer Set Up Group ........................................................................................ 71

3.14 Alarms Set Up Group ...................................................................................... 72

3.15 Auxiliary Output Set Up Group ........................................................................ 74

3.16 Modbus Communications Set Up Group ......................................................... 75

vi DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M April 2017

3.17 Options Set Up Group ..................................................................................... 76

3.18 Lockout Set Up Group ..................................................................................... 77

3.19 Configuration Record Sheet ............................................................................ 78

4. Configuration Parameter Definitions ................................................ 81

4.1 Overview .......................................................................................................... 81

4.2 Input Parameters Set Up Group ...................................................................... 82

4.3 Pen Parameters Set Up Group ....................................................................... 86

4.4 Chart Parameters Set Up Group ..................................................................... 88

4.5 Total Parameters Set Up Group ...................................................................... 89

4.6 Control Parameters Set Up Group .................................................................. 91

4.7 Tuning Parameters Set Up Group ................................................................. 100

4.8 Setpoint Ramp Set Up Group ........................................................................ 103

4.9 Timer Set Up Group ...................................................................................... 105

4.10 Alarms Set Up Group .................................................................................... 106

4.11 Auxiliary Output Set Up Group ...................................................................... 109

4.12 Modbus Communications Set Up Group ....................................................... 111

4.13 Options Set Up Group ................................................................................... 112

4.14 Lockout Parameters Set Up Group ............................................................... 114

5. Operation ....................................................................................... 115

5.1 Overview ........................................................................................................ 115

5.2 Preparation .................................................................................................... 116

5.3 Start-up .......................................................................................................... 118

5.4 Monitoring Your Recorder ............................................................................. 121

5.5 Operator Functions ........................................................................................ 128

5.6 Operating Modes ........................................................................................... 129

5.7 Setpoints ........................................................................................................ 131

5.8 Single Setpoint Ramp .................................................................................... 133

5.9 Using Two Sets of Tuning Constants (PID Values) ...................................... 136

5.10 Using Accutune II .......................................................................................... 139

5.11 Alarm Setpoints ............................................................................................. 142

5.12 Digital Input Option (Remote Switching) ....................................................... 143

5.13 Resetting and Displaying Totalizer Value ..................................................... 144

5.14 Monitoring the External Event Operation ...................................................... 146

5.15 Maximizing Pen Life ...................................................................................... 146

5.16 Routine Maintenance .................................................................................... 147

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5.17 Installing/Replacing Chart ............................................................................. 148

6. Setpoint Ramp/Soak Programming and Operation ........................ 149

6.1 Overview ........................................................................................................ 149

6.2 Setpoint Program Contents ........................................................................... 151

6.3 Drawing a Ramp/Soak Profile ....................................................................... 154

6.4 Entering the Setpoint Program Data ............................................................. 159

6.5 SP RAMP1 and SP RAMP2 Set Up Group ................................................... 161

6.6 Setpoint Program Profiles Set Up Group ...................................................... 163

6.7 Setpoint Program Segments Set Up Group .................................................. 165

6.8 Setpoint Program Event Set Up Group ......................................................... 168

6.9 Run/Monitor the Program .............................................................................. 172

7. Input Calibration ............................................................................. 175

7.1 Overview ........................................................................................................ 175

7.2 Restoring Factory Calibration ........................................................................ 176

7.3 Minimum and Maximum Range Values......................................................... 178

7.4 Preliminary Information ................................................................................. 180

7.5 Calibration Set Up and Wiring for PV Inputs ................................................. 182

7.6 Calibration Procedure .................................................................................... 191

8. Output Calibration ................................ .......................................... 194

8.1 Overview ........................................................................................................ 194

8.2 Current Proportional Output/Aux Out 2 and 3 Calibration ............................. 195

8.3 Position Proportional Output Calibration ....................................................... 197

8.4 Auxiliary Output Calibration ........................................................................... 200

9. Troubleshooting / Service .............................................................. 202

9.1 Overview ........................................................................................................ 202

9.2 Troubleshooting Aids ..................................................................................... 204

9.3 Self Diagnostics ............................................................................................. 206

9.4 Visual Failure Symptoms ............................................................................... 212

9.5 Troubleshooting Procedures ......................................................................... 213

9.6 Pen Alignment ............................................................................................... 219

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10. Parts List ........................................................................................ 222

10.1 Overview ........................................................................................................ 222

10.2 Exploded Views ............................................................................................. 223

10.3 Miscellaneous Hardware Kit Contents .......................................................... 230

10.4 Internal Cabling Data – Without Options ....................................................... 232

10.5 Internal Wiring Diagram – Options Only ........................................................ 233

A. Foreign Language Safety Instructions ........................................... 235

DA2I-6057 ................................................................................................................ 236

DU2I-6057 ................................................................................................................ 237

FI2I-6057 .................................................................................................................. 238

FR2I-6057 ................................................................................................................. 238

GE2I-6057 ................................................................................................................ 240

GR2I-6057 ................................................................................................................ 241

IT2I-6057 .................................................................................................................. 242

NO2I-6057 ................................................................................................................ 243

PO2I-6057 ................................................................................................................ 244

SP2I-6057 ................................................................................................................. 245

SW2I-6057 ................................................................................................................ 246

Index ................................................................................................... 247

Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual ix April 2017

Tables

Table 1-1 Function of keys .......................................................................................................................................... 4

Table 2-1 Operating limits and condensed specifications ........................................................................................... 8

Table 2-2 Procedure to access components ............................................................................................................... 14

Table 2-3 Mounting flush in a new panel cutout ................................ ................................ ....................................... 18

Table 2-4 Reference data for mounting DR4500A in existing panel cutouts ............................................................ 19

Table 2-5 Mounting flush in a panel using universal filler kit ................................................................ ................... 20

Table 2-6 Mounting flush in a panel using Kent Model 105M cutout ....................................................................... 21

Table 2-7 Procedure for Mounting Recorder with NEMA4X Door .......................................................................... 22

Table 2-8 Pipe Mounting Procedure .......................................................................................................................... 24

Table 2-9 Mounting flush on a surface (of panel or wall) ......................................................................................... 25

Table 2-10 Permissible wiring bundling .................................................................................................................... 28

Table 2-11 AC line power wiring ................................................................................................ .............................. 31

Table 2-12 Thermocouple, RTD, Radiamatic, mV, or 0–5 Vdc input wiring ........................................................... 33

Table 2-13 4-20 mA input wiring ................................................................................................ .............................. 35

Table 2-14 0-10 Volt dc input wiring ........................................................................................................................ 37

Table 2-15 4-20 mA control output wiring ................................................................................................................ 39

Table 2-16 Position proportional control output wiring ............................................................................................ 41

Table 2-17 Relay control output wiring ..................................................................................................................... 43

Table 2-18 Alarm output or digital input wiring ....................................................................................................... 45

Table 2-19 Alarm 3 and Alarm 4 output wiring ........................................................................................................ 47

Table 2-20 Alarm 5 and Alarm 6 output wiring ........................................................................................................ 48

Table 2-21 RS485 Modbus communications wiring ................................................................................................. 50

Table 2-22 4-20 mA auxiliary output wiring ............................................................................................................. 52

Table 3-1 Configuration tips ...................................................................................................................................... 59

Table 3-2 Configuration procedure................................................................................................ ............................ 60

Table 3-3 Input group function prompts .................................................................................................................... 62

Table 3-4 Pen 1 or 2 group function prompts ............................................................................................................ 64

Table 3-5 Chart group function prompts ................................................................................................................... 65

Table 3-6 Totalizer group function prompts .............................................................................................................. 66

Table 3-7 Control 1 or Control 2 group function prompts ......................................................................................... 67

Table 3-8 Tuning 1 or Tuning 2 group function prompts .......................................................................................... 69

Table 3-9 SP Ramp 1 or 2 group function prompts ................................................................................................... 70

Table 3-10 Timer group function prompts ................................................................................................................ 71

Table 3-11 Priority of functions that operate relays ................................................................................................... 72

Table 3-12 Alarms group function prompts............................................................................................................... 73

Table 3-13 Auxiliary output group function prompts ................................................................................................ 74

Table 3-14 Modbus communications group function prompts .................................................................................. 75

Table 3-15 Options group function prompts .............................................................................................................. 76

Table 3-16 Lockout group function prompts ............................................................................................................. 77

Table 4-1 Input group definitions .............................................................................................................................. 82

Table 4-2 Pen 1 or 2 group definitions ...................................................................................................................... 86

Table 4-3 Chart parameters group definitions ........................................................................................................... 88

Table 4-4 Totalizer group definitions ........................................................................................................................ 89

Table 4-5 Control 1 or 2 group definitions ................................................................................................................ 91

Table 4-6 Tuning group prompt definitions............................................................................................................. 100

Table 4-7 Setpoint Ramp 1 or 2 group definitions .................................................................................................. 103

Table 4-8 Timer group definitions ........................................................................................................................... 105

Table 4-9 Priority of functions that operate relays ................................................................................................... 106

Table 4-10 Alarms group definitions ....................................................................................................................... 107

Table 4-11 Auxiliary output group definitions ........................................................................................................ 109

Table 4-12 Modbus communications group definitions .......................................................................................... 111

Table 4-13 Option group definitions ....................................................................................................................... 112

x DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M April 2017

Table 4-14 Lockout group definitions ..................................................................................................................... 114

Table 5-1 Install/replace chart ................................................................................................................................. 116

Table 5-2 Set the chart time line procedure ............................................................................................................. 118

Table 5-3 Power up diagnostic tests ........................................................................................................................ 118

Table 5-4 Procedure for testing the displays and keys............................................................................................. 119

Table 5-5 Procedure for starting up the recorder ..................................................................................................... 120

Table 5-6 Meaning of indicators .............................................................................................................................. 123

Table 5-7 Lower display key parameter prompts .................................................................................................... 125

Table 5-8 Error messages ........................................................................................................................................ 126

Table 5-9 Alarm and tuning messages ...................................................................................................................... 127

Table 5-10 Operating mode definitions ................................................................................................................... 129

Table 5-11 Changing operating modes .................................................................................................................... 129

Table 5-12 Procedure for selecting automatic or manual mode .............................................................................. 130

Table 5-13 Procedure for selecting the setpoint source ........................................................................................... 131

Table 5-14 Procedure for changing the local setpoint ............................................................................................. 131

Table 5-15 Procedure for switching between setpoints ........................................................................................... 132

Table 5-16 Setpoint selection indication ................................................................................................................. 132

Table 5-17 Procedure for configuring a single setpoint ramp.................................................................................. 133

Table 5-18 Procedure for running a setpoint ramp .................................................................................................. 134

Table 5-19 Procedure for selecting two sets of tuning constants ............................................................................. 136

Table 5-20 Procedure for setting switchover values ................................................................................................ 137

Table 5-21 Procedure for setting tuning constant values ......................................................................................... 137

Table 5-22 Procedure for switching PID sets from the keyboard ............................................................................ 138

Table 5-23 Procedure for starting Accutune II ......................................................................................................... 139

Table 5-24 Procedure for using Accutune for duplex control.................................................................................. 140

Table 5-25 Procedure for displaying or changing the alarm setpoints ...................................................................... 142

Table 5-26 Digital input option action on contact closure ....................................................................................... 143

Table 5-27 Procedure for resetting the totalizer ...................................................................................................... 144

Table 5-28 Procedure for displaying the totalizer value .......................................................................................... 145

Table 5-29 Maximizing pen life .............................................................................................................................. 146

Table 5-30 Changing the ink cartridge .................................................................................................................... 147

Table 5-31 Replacing a chart lamp .......................................................................................................................... 147

Table 6-1 Parameter settings for example 12-step profile ........................................................................................ 155

Table 6-2 Setpoint program data entry procedure ................................................................................................... 159

Table 6-3 SP RAMP prompts and available selections ............................................................................................ 161

Table 6-4 Setpoint program profiles group definitions ............................................................................................ 163

Table 6-5 Setpoint program segments group definitions ......................................................................................... 165

Table 6-6 Setpoint program event group definitions ............................................................................................... 168

Table 6-7 Segment event relay operation requirements ............................................................................................ 169

Table 6-8 Run/Monitor functions ............................................................................................................................ 172

Table 7-1 Restoring factory calibration ................................................................................................................... 176

Table 7-2 Voltage and resistance equivalents for 0% and 100% range values ........................................................ 178

Table 7-3 Disconnect the field wiring ..................................................................................................................... 180

Table 7-4 Equipment needed ................................................................................................................................... 181

Table 7-5 General set up procedure ......................................................................................................................... 183

Table 7-6 Set up wiring procedure for Thermocouple inputs using an ice bath ...................................................... 184

Table 7-7 Set up wiring procedure for Thermocouple inputs using a compensated calibrator method ................... 185

Table 7-8 Set up wiring procedure for Thermocouple inputs using the ambient temperature method .................... 186

Table 7-9 Set up wiring procedure for RTD inputs ................................................................................................. 187

Table 7-10 Set up wiring procedure for Radiamatic, Millivolts, and Volts inputs (except 0-10 Volts) .................. 188

Table 7-11 Set up wiring procedure for 0–10 Volt inputs ....................................................................................... 189

Table 7-12 Set up wiring procedure for 4–20 mA inputs ........................................................................................ 190

Table 7-13 Calibration procedure sequence ............................................................................................................ 191

Table 8-1 Set up wiring procedure current proportional output/Aux Out 2 and 3 ................................................... 195

Table 8-2 Current proportional output/Aux Out 2 and 3 calibration procedure ...................................................... 196

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Table 8-3 Position proportional output calibration procedure ................................................................................. 198

Table 8-4 Set up wiring procedure for auxiliary output ........................................................................................... 200

Table 8-5 Auxiliary output calibration procedure.................................................................................................... 201

Table 9-1 Procedure for identifying the software version ....................................................................................... 205

Table 9-2 Power-up tests ......................................................................................................................................... 206

Table 9-3 Procedure for displaying the device status .............................................................................................. 207

Table 9-4 Error message prompts ............................................................................................................................ 208

Table 9-5 Visual failure symptoms .......................................................................................................................... 212

Table 9-6 Procedure #1—Troubleshooting recorder failure symptoms................................................................... 213

Table 9-7 Procedure #2—Troubleshooting pen trace failure symptoms ................................................................. 214

Table 9-8 Procedure #3—Troubleshooting chart rotation failure symptoms........................................................... 214

Table 9-9 Procedure #4—Troubleshooting erratic pen movement symptoms......................................................... 215

Table 9-10 Procedure #5—Troubleshooting pen failure symptoms ........................................................................ 215

Table 9-11 Procedure #6—Troubleshooting keyboard and/or display failure symptoms ....................................... 215

Table 9-12 Procedure #7—Troubleshooting current proportional output failure symptoms ................................... 216

Table 9-13 Procedure #8—Troubleshooting position proportional output failure symptoms ................................. 216

Table 9-14 Procedure #9—Troubleshooting relay output failure symptoms ........................................................... 217

Table 9-15 Procedure #10—Troubleshooting current/time or time/current failure symptoms ................................ 217

Table 9-16 Procedure #11—Troubleshooting the auxiliary output ......................................................................... 218

Table 9-17 Procedure #12—Troubleshooting external alarm function failure symptoms ....................................... 218

Table 9-18 Procedure #13—Troubleshooting Modbus communications failure symptoms .................................... 218

Table 9-19 Pen 1 (purple) and Pen 2 (red) Mechanical Alignment ......................................................................... 219

Table 9-20 Set the chart time line procedure ........................................................................................................... 221

Table 10-1 Door assembly parts .............................................................................................................................. 223

Table 10-2 Chart plate assembly parts ..................................................................................................................... 225

Table 10-3 Basic recorder parts without options ................................ ................................ ..................................... 227

Table 10-4 Recorder parts associated with options ................................................................................................. 229

Table 10-5 Miscellaneous hardware kit ................................................................................................................... 230

xii DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M April 2017

Figures

Figure 1-1 Operator interface ...................................................................................................................................... 3

Figure 1-2 Set-up tasks ................................................................................................................................................ 5

Figure 2-1 Model number interpretation ................................................................................................................... 13

Figure 2-2 DR4500A recorder hardware components versus “table” selections ....................................................... 15

Figure 2-3 Overall dimensions .................................................................................................................................. 16

Figure 2-4 How to remove knockouts ....................................................................................................................... 17

Figure 2-5 Mounting Flush in a New Panel Cutout ................................................................................................... 18

Figure 2-6 Mounting in a panel using universal filler kit .......................................................................................... 20

Figure 2-7 Mounting in a panel using Kent Model 105M cutout .............................................................................. 21

Figure 2-8 Panel Mounting Recorder with NEMA4X Door ....................................................................................... 23

Figure 2-9 Pipe Mounting Brackets ........................................................................................................................... 24

Figure 2-10 Mounting flush on a surface (of panel or wall) ...................................................................................... 26

Figure 2-11 Ferrite filter locations and shield wiring (CE Mark) .............................................................................. 30

Figure 2-12 AC line power wiring ............................................................................................................................. 32

Figure 2-13 Thermocouple, RTD, Radiamatic, mV, or 0–5 Vdc input wiring .......................................................... 34

Figure 2-14 4-20 mA input wiring ............................................................................................................................. 36

Figure 2-15 0-10 Volt dc input wiring ....................................................................................................................... 38

Figure 2-16 4-20 mA control output wiring (or Aux Out #2 and #3 wiring) ............................................................. 40

Figure 2-17 Position proportional control output wiring ........................................................................................... 42

Figure 2-18 Relay control output wiring ................................................................................................................... 44

Figure 2-19 Alarm output or digital input wiring ................................ ................................ ...................................... 46

Figure 2-20 Alarm outputs #3, 4, 5, and 6 wiring ...................................................................................................... 49

Figure 2-21 RS485 Modbus communications wiring ................................................................................................ 51

Figure 2-22 4-20 mA auxiliary output wiring............................................................................................................ 53

Figure 2-23 S1 lockout switch location ..................................................................................................................... 54

Figure 3-1 DR4500A prompt hierarchy ..................................................................................................................... 56

Figure 5-1 Basic recording components .................................................................................................................. 117

Figure 5-2 Operator interface .................................................................................................................................. 122

Figure 5-3 Deviation bargraph ................................................................................................................................. 124

Figure 6-1 Ramp/Soak profile example .................................................................................................................... 154

Figure 7-1 Location of the input connections on the input boards .......................................................................... 180

Figure 7-2 Location of jumper positions W1/MA and W3 on the input boards ...................................................... 182

Figure 7-3 Calibration set up diagram for Thermocouple inputs using an ice bath ................................................. 184

Figure 7-4 Calibration set up diagram for Thermocouple inputs using a compensated calibrator method.............. 185

Figure 7-5 Calibration set up diagram for Thermocouple inputs using the ambient temperature method ............... 186

Figure 7-6 Calibration set up diagram for RTD inputs ............................................................................................ 187

Figure 7-7 Calibration set up diagram for Radiamatic, Millivolts, and Volts inputs (except 0-10 Volts) ............... 188

Figure 7-8 Calibration set up diagram for 0–10 Volt inputs .................................................................................... 189

Figure 7-9 Calibration set up diagram for 4–20 mA inputs ..................................................................................... 190

Figure 8-1 Test equipment connections for calibrating current proportional output ............................................... 195

Figure 8-2 Test equipment connections for calibrating auxiliary output ................................................................. 200

Figure 9-1 Mechanical Alignment of Pens .............................................................................................................. 220

Figure 10-1 Door assembly ..................................................................................................................................... 223

Figure 10-2 Chart plate assembly ............................................................................................................................ 224

Figure 10-3 Basic recorder components without options ........................................................................................ 226

Figure 10-4 Recorder components associated with options ..................................................................................... 228

Figure 10-5 Internal cabling for DR4500A Classic recorder ................................................................................... 232

Figure 10-6 Internal diagram for DR4500A Classic recorder – options only .......................................................... 233

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xiv DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M April 2017

ATTENTION

The emission limits of EN 61326 are designed to provide reasonable protection against harmful interference when this equipment is operated in an industrial environment. Operation of this equipment in a residential area may cause harmful interference. This equipment generates, uses, and can radiate radio frequency energy and may cause interference to radio and television reception when the equipment is used closer than 30 meters (98 feet) to the antenna(e). In special cases, when highly susceptible apparatus is used in close proximity, the user may have to employ additional mitigating measures to further reduce the electromagnetic emissions of this equipment.

1.1 Introduction

Function

The DR4500A Classic Series recorder combines the simplicity of pen drawn analog traces with the sophistication of microprocessor controlled functions. This combination results in a user configurable recorder that is easily adapted to meet a variety of application requirements—from blast furnace to laboratory.

In addition to recording analog traces, the Classic Series recorder continuously displays process variable values in the selected engineering units.

Both one-pen and two-pen models accept inputs from any one of a variety of sensors or transmitters within the configurable range limits. Also, models are available with one or two digital controllers to generate controlled output signals to operate valves, dampers, heating elements, etc. for process control.

CE Conformity (Europe)

1. Overview

Indicated models of this product are in conformity with the protection requirements of the following European Council Directives: 73/23/EEC, the Low Voltage Directive, and 89/336/EEC, the EMC Directive. Conformity of this product with any other “CE Mark” Directive(s) shall not be assumed.

Deviation from the installation conditions specified in this manual, and the special conditions for CE conformity in Section 2.1, may invalidate this product’s conformity with the Low Voltage and EMC Directives.

Microprocessor controlled recording and printing

Both the chart and the pen are driven by stepper motors which are controlled by the microprocessor with configurable chart speed through the keyboard.

The microprocessor uses the configured chart range data as well as the input data to determine the proper pen position.

The stepper motor accurately positions the pen drive without damping, thus eliminating the need for slidewire feedback gearing and drive cables.

A configurable deviation recording function lets users show graphically the difference between a reference input and a process variable input.

Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual April 2017

Users can designate the channel 1 input or enter a deviation setpoint value as the reference input.

Overview Introduction

Digital controller

The DR4500A recorder includes an integral microprocessor-based, PID controller with two loops of control. A variety of output types, including a duplex variation for heat cool applications, lets you select the output that is right for your final control element.

You can configure the control action as On-Off, PID-A, PID-B, or PD with manual reset. English language prompts guide you through the entry of all the controller's configurable parameters.

Construction

The DR4500 recorder is housed in a molded case which can be panel or surface mounted. A glass or acrylic windowed door protects the internal components while allowing easy access to the chart and operator interface. An optional external keypad that allows operator selections without opening the door is available.

Circuitry is partitioned on printed circuit boards for ease of service. Power, input, and output wiring connect to terminations inside the case. Knockouts in the sides and bottom

of the case accept conduit connections for convenient wire entry.

2 DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M April 2017

Overview

22074

Control relay 1 or 2 is ON, when lit.

ALM CHN

RSP OUT

12 FC

RUN

HOLD

MAN

Lower Display - eight characters Normal operation - Displays selectable operating parameters and values. Configuration mode - Displays function group and parameters.

Remote setpoint or 2nd setpoint is active, when lit. Blinks when 2nd setpoint or remote setpoint is obtained through remote switch.

PV displayed is for channel 1 or 2

Alarm condition exists for alarm 1 or 2, when lit.

Indicates temperature units of PV

Upper Display - six characters

Normal operation - Displays process variable (PV) for selected channel. Configuration mode - Displays selection or parameter value.

Indicates controller mode: MAN = Manual A = Automatic

Bargraph - deviation (±10% of span) Center green bar indicates PV is within ±1% of control setpoint. Next small bar will light if PV is between ±1% but less than ±2% in deviation. If PV is equal to or greater than ±10% deviation, the green bar plus all ten small green bars will light.

Key Pad/Key Functions

FUNC

LOWR

DISP

MAN

AUTO

CHART

SET

Operator Interface

1.2 Operator Interface

Operator interface

Figure 1-1 shows the operator interface and defines the displays and indicators. The function of the keys is described in Table 1-1.

Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual 3 April 2017

Figure 1-1 Operator interface

Overview

Key

Function

SET

 Places the controller in the Configuration Set Up group select mode. Sequentially

displays Set Up groups and allows the FUNC key to display individual functions in each Set Up group.

FUNC

 Used in conjunction with the SET UP key to select the individual functions of a

selected Configuration Set Up group.

 Used to toggle between SP1 and SP2.  Used during field calibration procedure.

LOWR

DISP

 Selects an operating parameter to be shown in the lower display:

OUT = Output Value SP = Local Setpoint 1 SPN = Current setpoint for setpoint rate applications 2SP = Local Setpoint 2 RSP = Remote Setpoint 2IN = Input 2 DEV = Deviation EU = PV Engineering Units RH = % RH Value PIDSETX = Tuning Parameter Set X=1 or 2 RAMP = Minutes remaining in Setpoint Ramp #RA = Minutes remaining in SP Prog Ramp #SK = Minutes remaining in SP Prog Soak RECYC = Number of recycles left in SP Program

= Time remaining in Timer function

= Time elapsed in Timer function

TUNExXXX = Accutune II indicator. x = 1 or 2

ATTENTION

The lower display can be configured to scroll through the operating

parameters.

MAN

AUTO

 Alternately selects:

AUTO Lower display automatically displays setpoint value in engineering units. MAN Lower display automatically indicates output in %.

CHART

 Used to stop recording operation and move pen to outer limit for chart change.

RUN

HOLD

 Alternate action switch initiates or holds the Setpoint Ramp or Setpoint Program.  In configuration mode, restores the original value or selection if you do not want to

enter a change you are making to a parameter.

▲

 Increases the setpoint, output, or configuration values displayed.  Used to step through the items in each function while in configuration mode plus

adjust control variables in the lower display.

▼

 Decreases the setpoint, output, or configuration values displayed.  Used to step through the items in each function while in configuration mode plus

adjust control variables in the lower display.

Operator Interface

Key functions

Table 1-1 shows each key on the operator interface and defines its function.

Table 1-1 Function of keys

4 DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M April 2017

Overview

START

Ready for Operation

Determine your recorder's hardware components and software functions

Mount the recorder flush in a panel, or on the surface of a panel or a wall

Connect the power and input/output wiring.

Follow the simple keystroke sequences and English language prompts to "configure" the functional characteristics of your recorder.

See Section 2

See Sections 3 & 4

22075

Set-up Tasks

1.3 Set-up Tasks

Major set-up tasks

As shown in Figure 1-2, there are four major tasks that you must complete to "Set Up" the DR4500A recorder for operation. For easy reference the section numbers for each task are shown.

Figure 1-2 Set-up tasks

Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual 5 April 2017

Overview Set-up Tasks

6 DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M April 2017

Topic

See Page

2.1 Overview

2.2 Model Number Interpretation

2.3 Mounting Considerations and Overall Dimensions

2.4 Mounting Methods

2.5 Wiring Prerequisites

2.6 Input Wiring Procedures

2.7 Output Wiring Procedures

2.8 Option Wiring Procedures

2.9 Lockout Switch Configuration

2.1 Overview

Introduction

Installation of the DR4500A Recorder consists of mounting and wiring the recorder according to the instructions given in this section.

Read the preinstallation information, check the model number interpretation and become familiar with your model selections, then proceed with installation.

What’s in this section?

This section contains the following information:

2. Installation

Pre-installation information

If the recorder has not been removed from its shipping carton, inspect the carton for damage and remove the recorder. Inspect the unit for any obvious shipping damage and report any damage due to transit to the carrier.

Make sure a bag containing mounting hardware is included in the carton with the recorder. Check that the model number shown on the chart plate agrees with what you have ordered.

CE Conformity special conditions (Europe)

Shielded twisted pair cables are required for all Analog I/O, Process Variable, RTD, Thermocouple, dc millivolt, low level signal, 4-20 mA, and relay output circuits. Supplementary bonding of the recorder enclosure to a local ground, using 3/4” braided copper conductor, is required. Ferrite suppression filters (see Subsection 2.5 for Wiring Prerequisites) shall be installed on all cables connected to the recorder/controller. The cable shield drain wire at the cable load end requires connection through a

0.0047μf capacitor to ground. Refer to document 51-52-05-01, How to Apply Digital Instrumentation in Severe Electrical Noise

Environments, for additional installation guidance.

Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual April 2017

Installation - Overview

Condition

Specifications

Ambient Temperature

32 to 131°F (0 to 55°C)

Relative Humidity

5 to 90% RH at 40°C (104°F)

Vibration Frequency

Acceleration

0 to 200 Hz

0.2g

Mechanical Shock Acceleration

Duration

5g 30 ms

Power

102 to 132 Vac 50/60 Hz 204 to 264 Vac 50/60 Hz

Power Consumption

20 watts maximum

Digital Indication Accuracy

1 digit

Minimum Input Span

Range is fully configurable with span limitation of the operating range selected.

Input Impedance

4-20 mA dc: 250 ohms 0-10 Vdc: 200K ohms All others: 10 Megohms

Source Impedance

RTD: 100 ohms per lead maximum

Span Step Response Time

6 seconds maximum with no filtering

Sampling Rate

Each input sampled 3 times a second

Input Filter

Software: Single pole low pass section with selectable time constants (off to 120 seconds).

Digital Displays

Vacuum fluorescent, alphanumeric. A six digit display dedicated to the process variable. Alternate information displayed during configuration mode. An eight digit display shows key selected operating parameters. Also provides guidance during configuration.

Indicators

Channel PV display (CHN 1 or 2) Alarm status (ALM 1, 2) Controller Output (OUT 1, 2) Remote Setpoint (RSP) Temperature unit (F or C) or Engineering Units Controller’s mode (A or MAN)

Deviation Bargraph

21 segment, color coded deviation bargraph: Green (large) = On Control Green (small) = Deviation to ±10% of PV

Controller Modes of Operation

Manual Operation Automatic with local setpoint Automatic with remote setpoint

Operating limits and condensed specifications

We recommend that you review and adhere to the operating limits listed in Table 2-1 when you install your recorder.

Table 2-1 Operating limits and condensed specifications

8 DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M April 2017

Installation - Overview

Condition

Specifications

Transmitter Supply Voltage

22 to 26 Vdc at input terminals (50 mA dc at 24 Vdc)

Controller Output1 (Optional)

 Output can be field calibrated between: 3.1 to 21.0 mA  On-Off or Time Proportional

One SPST electromechanical relay. Control action can be set for direct or reverse; N.O. or N.C. contact selectable.

 On-Off Duplex or Time Proportional Duplex

Two SPST electromechanical relays. Control action can be set for direct or reverse; N.O. or N.C. contact selectable.

 Current Proportional

21 mA dc maximum into a negative or positive grounded or non-grounded load of 0 to 1000 ohms. Output range can be set between 4 and 20 mA, and as direct or reverse action. Resolution: 10 bits Accuracy: 0.5% full scale FM Approved Output (optional)

 Position Proportional

Two SPST electromechanical relays operate motor having a 100 ohm to 1000 ohm slidewire.

 Current/Time Duplex and Time/Current Duplex

Variation of time proportional duplex for Heat/Cool applications. Time proportional output (heat or cool) is a SPST electromechanical relay. Current proportional output (heat or cool) is a 4-20 mA signal that can be fed into a negative or positive grounded load of 0 to 1000 ohms and is operational over 50% of range or the entire range. Time Proportional Relay Resolution: 4.4 mSec Relay Contact Ratings: Resistive Load: 5A @ 120 Vac, 2.5A @ 240 Vac Inductive Load: 50 VA @ 120 Vac or 240 Vac Cycle Time: 1 to 120 seconds Current Proportional: Resolution: 10 bits Accuracy: 0.5% full scale

Auxiliary Output (Optional)

Output can be field calibrated between: 3.1 to 21.0 mA 21 mA dc maximum into a negative or positive grounded load of 0 to 1000 ohms. The

range can be set between 0 to 21 mA. It can be configured to represent any one of 10 control parameters: Input 1-2, PV1-2, Deviation 1-2, Output 1-2, Setpoint 1-2. Auxiliary Output 2 and Auxiliary Output 3 use Control Current Output 1 and Control Current Output 2 if Control "OUTALG" is not set to "CURRENT". Resolution: 12 bits over 0 to 21 mA Accuracy: 0.2% of full scale Temperature Stability: 0.03% F.S./°C

Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual 9 April 2017

Installation - Overview

Types of Input

Actuations

Range

Reference Accuracy

Temp Stability ±

Degrees Error Per 1

Degree ∆T

°F

°C

± °F

± °C

Thermocouples2 B

105 to 3300

105 to 150 150 to 500 500 to 1000 1000 to 3300

41 to 1816 41 to 66 66 to 260 260 to 538 538 to 1815

42.00

14.00

3.00

1.50

23.00

7.70

1.70

0.80

2.00

0.50

0.20

–454 to 1832

–454 to –202 –202 to 1832

–270 to 1000

–270 to –130 –130 to 1000

18.00

1.00

10.00

0.55

0.70

0.35

E (low)

–200 to 1100

–129 to 593

0.50

0.30

0.20

0 to 1600

–18 to 871

0.40

0.22

0.06

J (low)

20 to 770

–7 to 410

0.20

0.11

0.04

–320 to 2500

–320 to 0 0 to 2500

–196 to 1371

–196 to –18 –18 to 1371

1.25

0.60

0.70

0.35

0.18

0.09

K (low)

–20 to 1000

–29 to 538

0.30

0.16

0.05

NNM (Ni Ni Moly)

32 to 2500

32 to 500 500 to 2500

0 to 1371

0 to 260 260 to 1371

0.75

0.50

0.40

0.30

0.09

0.07

NIC (Nicrosil-Nisil)

0 to 2372

–18 to 1300

1.0

0.55

0.01

0 to 3100 0 to 500 500 to 3100

–18 to 1704 –18 to 260 260 to 1704

2.00

1.00

1.10

0.55

0.25

0.13

0 to 3100 0 to 500 500 to 3100

–18 to 1704

–18 to 260 260 to 1704

2.00

1.00

1.10

0.55

0.23

0.13

–300 to 700

–184 to 371

0.60

0.35

0.07

T (low)

–200 to 600

–129 to 316

0.40

0.22

0.07

W5W26

0 to 4200

0 to 600 600 to 3600 3600 to 4200

–18 to 2315

–18 to 316 316 to 1982 1982 to 2315

1.40

1.30

1.60

0.77

0.70

0.90

0.17

0.29

W5W26 (low)

0 to 2240 0 to 600 600 to 2240

–18 to 1227 –18 to 316 316 to 1227

1.10

1.00

0.60

0.55

0.14

0.10

Radiamatic

1400 to 3400

760 to 1871

1.00

0.55

0.10

RTD Platinum

100 ohms 500 ohms

–300 to 900 –300 to 900

–184 to 482 –184 to 482

0.40

0.20

0.22

0.11

0.05

10 DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M April 2017

Installation - Overview

Types of Input

Actuations

Range

Reference Accuracy

Temp Stability ±

Degrees Error Per 1

Degree ∆T

°F

°C

± °F

± °C

Linear

Milliamperes dc Millivolts dc

Volts dc

4 to 20 0 to 10

10 to 50 1 to 5 (can be

calibrated 0 to 5) 0 to 10

— —

—

0.10%

0.05%

0.10%

— —

—

0.004%/°F

Relative Humidity Platinum 100 ohm

Wet/Dry Bulb*

Wet/Dry Input

–130 to 392

–90 to 200

0.30

0.03

%RH3

Measured

%RH

Dry Bulb Range

Reference

Accuracy

Temp. Stability

53 to 104°F/12 to

40°C

°F

°C

0 to <20 20 to 100

–103 to 212 35 to 40 >40 to 100 100 to 212

–75 to 100 2 to 4 >4 to 38 38 to 100

2% RH 2% RH 1% RH 1% RH

0.11% RH/°F

0.11%RH/°F

0.06% RH/°F

0.03% RH/°F

Condition

Specifications

Case

Molded, foamed-Noryl** with gasketed door. A UL and FM approved NEMA4X door is also available.

Pen

Disposable fiber-tip ink cartridge. line length per cartridge more than 1000 ft. (305 m).

One pen: Purple Two pens: Purple and red

Chart

12-inch (304.8 mm) diameter chart with standard preprinted markings and a calibrated width of 4.62 inches (117.5 mm)

Wiring Connections

Terminals inside the case.

Color

Case: Black Door (standard): Caribbean Blue, Black, or Gray

Approval Bodies

U.L. approval depending on model. CSA approval. Consult Model Selection Guide for information. FM approved for Class I, Div. 2, Groups A, B, C, D areas depending on model.

Weight

13.2 lbs (6 kg)

Mounting

Panel, pipe, or surface mounted. Some adapter kits available for existing panel cutouts.

OPTIONS

Alarm Output

Two, four, or six relays available. Relays 3 through 6 available if not used for control outputs. Relay Contact Ratings: First Relays, Resistive Load: 1A @ 120 Vac, 1/2A @ 240 Vac Relays 3 through 6, Resistive Load: 5A @ 120 Vac, 2.5A @ 240 Vac

Digital Input

+20 Vdc source for external dry contact or isolated solid state contacts. Selects one configured input.

Totalizers

One or two totalizers depending on model. Eight digit “totals” with multiplier on digital display.

Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual 11 April 2017

Installation - Overview

Condition

Specifications

RS485 Modbus RTU Communications

Baud rate: 300, 600, 1200, 2400, 4800, 9600,19200, 38400 Protocol: RS485 Modbus RTU Communications Length of Link: 4000 ft (1,219 m) maximum Link Characteristics: Two-wire, multidrop

Miscellaneous

 FM Approved 4-20 mA Control Output  A UL and FM approved NEMA4X door  Door Lock  External Keypad  Chart Illumination  U.L. Listing, FM Approval/CSA, CE Conformity  Control with Accutune II Tuning capability  Glass or Acrylic Window  Configuration Lockout Switch  Customer ID Tag (30 characters maximum)

CE Conformity (Europe)

This product is in conformity with the protection requirements of the following European Council Directives: 73/23/EEC, the Low Voltage Directive, and 89/336/EEC,

the EMC Directive. Conformity of this product with any other “CE Mark” Directive(s)

shall not be assumed.

Product Classification

Class 1: Permanently connected, Panel/Surface Mounted Industrial Control Equipment with protective earthing (grounding). (EN 61010-1)

Enclosure Rating

Panel/Surface Mounted Equipment, IP 54. (ref. IEC 529)

Installation Category (Overvoltage Category)

Category II: Energy-consuming equipment supplied from the fixed installation. Local level appliances, and Industrial Control Equipment. (EN 61010-1)

Pollution Degree

Pollution Degree 2: Normally non-conductive pollution with occasional conductivity caused by condensation. (ref. IEC 664-10

EMC Classification

Group 1, Class A, ESM Equipment (EN 55011, emissions), Industrial Equipment (EN 50082-2, immunity)

Method of EMC Assessment

Technical File (TF)

Declaration of Conformity

Document #51197635-000

*IEC Alpha () = 0.00385 //°C **Registered Trademark—General Electric Co.

Not all controller outputs are available on all models of the Classic Recorder.

Consult Model Selection Guide for information.

Includes reference junction calibration of ±0.01 degrees using standard “ice bath” method of calibration. Factory calibration at reference ±1.2°F. Note that factory calibration may vary by as much as ±10 microvolts or ±0.3 ohms for RTDs, which means recalibration may be required to achieve stated accuracy.

The RH calculation is inoperative when temperature goes below 32°F (0°C) or above 212°F (100°C). However, the dry bulb temperature will be monitored to –103°F (–75°C). Accuracy stated is for Classic Series Recorder only, and does not include remaining system accuracies.

12 DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M April 2017

2.2 Model Number Interpretation

Input Actuation (Note 1)

D R 4 5 A 00

0 1 3

= = =

None T/C, RTD, Radiamatic, mV, 0–5V, 4–20mA 0–10 Vdc

External Output 0 0 1 0 1 1 4 0 4 4 5 0 6 0 6 6

= None = 1 Control Output = 2 Control Outputs = 1 Control w/SP Programming = 2 Controls w/SP Programming = Pulse Output = 1 Control Output with FM Approval = 2 Control Outputs with FM Approval

Table 1 Table 2 Table 3 Table 4 Table 5Key Number

Hardware Options 0 - - - - -

1 - - - - E - - - - F - - - - 5 - - - - 6 - - - - -

Software Options 0 A B

E F H K L M

= None = Totalization, Input 1 = Math Only = Totalization, Inputs 1 & 2 = Fo Sterilization Calculation = Totalization, Inputs 1, 2, 3, & 4 = Totalization, Input 1 + Math = Totalization, Input 1 and 2 + Math = Totalization, Input 1, 2, 3, 4 + Math

– – – – – –

Table 6

Key Number T

R W H P S

= = = = = =

Standard Recorder Relay expansion Recorder Flow Recorder HTST Pasteurization Recorder - Flow Safety Thermal Limit Recorder

NOTE 1: Every DR4500A recorder has all the available inputactuations stored in its nonvolatile memory

and can accept up to 4 inputs which must be specified sequentially in 1–4 entries in Table 1.

Therefore, you can easily change the input actuation in the field by re-wiring input connections, changing the input jumper position, and reconfiguring the input type, as applicable.

Gray door / Glass window Gray door / Acrylic window Gray door / Glass window and keypad Gray door / Acrylic window and keypad Blue door / Glass window Blue door / Acrylic window

External Interface

0 – – 1 – – 3 – – 4 – – – 0 – – 1 – – – 0 – – 1 – – 2 – – 3 – – 4

= None = Auxiliary 4-20 mA Output = RS485 Modbus RTU** = RS485 Modbus RTU** plus Auxiliary Output = Standard Pen = Abrasion Resistant Pen = None = 2 Alarm Outputs/2 Digital Inputs = 4 Alarm Outputs/2 Digital Inputs = 6 Alarm Outputs/2 Digital Inputs = 1 Alarm/1 Timer/2 Digital Inputs **

**Only available with key number DR45AT, AR, AW

= = = = = =

L - - - - 9 - - - - -

Black door / Glass window Black door / Acrylic window

= =

P - - - - R - - - - S - - - - -

NEMA4X door / Glass window NEMA4X door / Acrylic window NEMA4X HTST door

= = =

- 0 - - - -

- A - - - -

- K - - - -

- - 0 - - -

- - L - - -

- - M - - -

- - N - - -

- - - 0 - -

- - - K - -

- - - L - -

- - - M - -

- - - N - -

- - - P - -

Standard door latch Keyed latch Door lock with key No illumination Configuration lockout / Chart plate seal Configuration Lockout / Chart plate seal / Illumination Chart illumination No approvals CE Mark CE Mark + UL + CSA certification CE Mark + FM approval CE Mark + UL + FM / CSA certification UL listing + CSA certification

= = = = = = = = = = = = =

- - - R - - FM approved - Class 1, Div. 2, Groups A, B, C, D

- - - U - -

- - - - 0 -

- - - - T -

- - - - B -

- - - - C -

- - - - D -

- - - - E -

- - - - - 0

- - - - - 1

UL listing + CSA certification + FM approval No I.D. Tag Customer I.D. Tag (30 characters maximum) Certificate of Conformance (F3391) Custom Calibration / Test Report (F3399) Certificate of Conformance + I.D. Tag Customer Calibration + I.D. Tag None Product Configuration

= = = = = = = = =

1 = 1 Pen Recorder 2 = 2 Pen Recorder

Model number

The model number interpretation is shown in Figure 2-1. Write the model number into the spaces provided and compare it to the model number interpretation. This information will also be useful when you wire your recorder. The example on the next page will help you to decode the model.

Installation - Model Number Interpretation

Figure 2-1 Model number interpretation

Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual 13 April 2017

Installation - Model Number Interpretation

Step

Action

Turn the latch on the recorder door and swing the door open.

Loosen the captive screw on the right hand side of the chart plate and swing the chart plate out.

Reverse the steps to close the chart plate and door.

Example of model number decoding

Assume that the model number on the label is DR45A2 - 1300 - 10 - 001 - A - 1KN0T0 - 0 Using the table code definitions from Figure 2-1, this recorder has the following features and options:

 2-input type with thermocouple, RTD, Radiamatic, mV, 0-5 Vdc or 4-20 mA input for channel 1  0-10 Vdc input for channel 2  One controller output  Alarm output / digital input capability  Totalization for input 1  Gray door with acrylic window  Door lock  No approvals  Chart illumination  Customer I.D. tag

Location of hardware components

After you decode your recorder’s model number, refer to Figure 2-2 to match “table” selections with the location of actual recorder hardware components. This will help you to determine applicable input / output wiring requirements, as well as identify appropriate software functions to be configured later.

To access and view the actual components inside your recorder, follow the procedure in Table 2-2.

Table 2-2 Procedure to access components

14 DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M April 2017

View of hardware components

Key Number: DR45A1

Main processor board (common)

#2 #1

Input PCB's

*Table I - XX00 X = 0,1, or 3

Alarm output/digital input PCB *Table III - XX1

Control output #1 PCB *Table II - 1X, 6X

Mother PCB (for control and selected options)

22077

* Refer to Model Selection Guide

Key Number: DR45A2*

Pen 1

Pen 1Pen 2

Auxiliary Output PCB

*Table I II – 1XX

or Modbus RS485 Communications PCB

•Table III – 3XX

or Modbus RS485 Communications/Auxiliary Output PCB

*Table I II – 4XX

Control Output #2 PCB

•Table II – X1, X6

Installation - Model Number Interpretation

Figure 2-2 shows the location of the actual hardware components for key number DR45A1 or DR45A2.

Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual 15 April 2017

Figure 2-2 DR4500A recorder hardware components versus “table” selections

Installation - Mounting Considerations and Overall Dimensions

321

12.6

17.5

0.69

Bottom view

35514419

16.5

Front view

322

12.7

322

12.7

Panel cutout (all models)

163

6.4

196

7.7

370

14.6

181

7.1

Surface mounting

Back view

Dimens ions :

millimeters

inche s

Left side view

14.5

.57

Short wing latch :

.19

Double

bit

latch

321

12.6

142

5.6

106

4.2

Refere nce

20.3

0.8

387

15.25

438

17.25

Front view

NEMA4X

Standard DR4500

NEMA4X DR4500

321

12.6

17.5

0.69

Bottom view

321

12.6

142

5.6

106

4.2

Refere nce

20.3

0.8

Surface mounting

Back view







11.0

.43

2.3 Mounting Considerations and Overall Dimensions

Physical considerations

The recorder can be mounted in a panel by making a new cutout or using an existing cutout with a filler plate (see Table 2-4). Use the mounting kit supplied. Adequate access space must be available at the back of the panel for installation and servicing activities.

The overall dimensions and panel cutout requirements for mounting the recorder are shown in Figure 2-3.

Overall dimensions

Figure 2-3 shows the overall dimensions for mounting the recorder.

Figure 2-3 Overall dimensions

16 DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual Release M April 2017

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