Honeywell R4184D, R8184G, R8184M, R8184N, R8184P Installation Manual

5 (2)

R4184D; R8184G,M,N,P

Protectorelay® Oil Primary Controls

INSTALLATION INSTRUCTIONS

APPLICATION

The intermittent ignition R4184D and R8184G,M,N,P Oil Primary Controls operate the oil burner, oil valve (if desired) and the ignition transformer in response to a call for heat from the thermostat.

The R8184M also provides automatic, nonrecycling control of cooling systems and low voltage thermostat.

The R8184P provides 15-second valve on delay and selectable 0-, 2-, 4-, 6-minute blower off delay for hydronic and warm air systems. Select models have 30-minute blower off delay timing.

All models use the C554A Cadmium Sulfide (cad cell) Flame Detector to monitor the burner flame and shut down the system on ignition failure or on flame failure during the run cycle. A manual reset button is provided to reset the safety switch after lockout. Clock thermostats (not available on R8184P) that power the clock through the primary control transformer lose time during lockout unless backup batteries are installed.

All models (except the R8184G1310 and R8184G1328) are Underwriters Laboratories Inc. component recognized and meet flammability test requirements for a final enclosure.

NOTE: R8184P is intended for use on oil burning appliances that do not require a safety rated prepurge and postpurge function as defined in UL 296. The valve on delay and blower off delay in this control are only intended to help establish draft and reduce oil after drip-related problems.

INSTALLATION

CAUTION

1.Disconnect the power supply before beginning installation to prevent electrical shock or equipment damage.

2.Be sure the combustion chamber is free of oil or oil vapor before starting the system.

Location

Mount on a 4 x 4 junction box, directly on the main burner housing or inside the appliance cabinet. See Fig. 1.

Be sure that operating temperatures are between -40°F and +130°F (-40°C and +54°C). Select R8184G,P models have a maximum temperature of 150°F (66°C), but must be mounted parallel to the ground to achieve 150°F (66°C). See Fig. 2.

RED RESET

HOLE OR KNOCKOUT FOR

BUTTON

CAD CELL LEADS

 

LOW VOLTAGE

 

TERMINAL STRIP

 

2

 

4 x 4 JUNCTION

 

BOX

 

2

CAD

 

CELL LEADS

 

LINE

1

VOLTAGE LEADS

MOUNTING

 

 

SCREW HOLE

1 STRIP WIRES 3/8 in. (9.5 mm); INSERT FROM SIDE, ABOVE OR BELOW.

When Installing this Product…

1.Read these instructions carefully. Failure to follow instructions can damage the product or cause a hazardous condition.

2.Check ratings given in the instructions and on the product to make sure the product is suitable for your application.

3.Make sure the installer is a trained, experienced service technician.

4.After completing the installation, use these instructions to check out the product operation.

2T-T TERMINALS ON R8184G; T1-T2 TERMINALS ON R8184N.

3ATTACH WITH NO. 8 MOUNTING SCREWS (OBTAINED LOCALLY).

M1643C

Fig. 1. Wire and mount 130°F (54°C) maximum ambient temperature oil primary control.

® U.S. Registered Trademark

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

69-0618-3

Copyright © 1996 Honeywell Inc. • All Rights Reserved

X-XX UL

Honeywell R4184D, R8184G, R8184M, R8184N, R8184P Installation Manual

R4184D; R8184G,M,N,P Protectorelay ® OIL PRIMARY CONTROLS

VENTILATION

3 SLOTS

 

RED RESET

HOLE OR KNOCKOUT FOR

BUTTON

CAD CELL LEADS

 

LOW VOLTAGE

 

TERMINAL STRIP

 

4 x 4 JUNCTION

 

BOX

 

2

CAD

 

CELL LEADS

 

LINE

1

VOLTAGE LEADS

MOUNTING

 

 

SCREW HOLE

1STRIP WIRES 3/8 in. (9.5 mm); INSERT FROM SIDE, ABOVE OR BELOW.

2ATTACH WITH NO. 8 MOUNTING SCREWS (OBTAINED LOCALLY).

3 VENTILATION SLOTS ONLY AVAILABLE ON SELECT MODELS. M1642C

Fig. 2. Wire and mount 150°F (66°C) maximum ambient temperature oil primary control.

Line Voltage Wiring Connections

Wiring must comply with all local codes and ordinances.

Be sure all line voltage connections are in a wiring enclosure such as a junction box or the appliance wiring compartment.

Make the line voltage connections as shown in Fig. 3 through 9.

Splice the leads with solderless connectors.

IMPORTANT

Do not exceed the load ratings listed in Table 1.

Thread the line voltage cad cell leads through the hole on the bottom of the low voltage terminal strip. See Fig. 1 or 2.

R4184D PROTECTORELAY®CONTROL

 

 

SAFETY

 

 

 

SWITCH

 

 

1K

SAFETY

 

 

 

 

 

 

SWITCH

 

 

 

HEATER

 

 

R1

BILATERAL

 

 

 

SWITCH

 

 

 

TRIAC

1K1

CAD

 

 

 

CELL

R2

 

 

 

F

 

 

 

 

CAPACITOR

 

 

F

 

 

Table 1. Load relay contact ratings.

 

 

 

 

 

 

120 Vac

240 Vac

 

 

 

 

 

Model

AFL

ALR

AFL

ALR

 

 

 

 

 

R4184D;

7.4A

44.4A

3.7A

22.2A

R8184G,M,N

 

 

 

 

(45-second models)

 

 

 

 

 

 

 

 

 

R8184P (15-, 30-,

7.4A

44.4A

NA

NA

45-second models)

 

 

 

 

 

 

 

 

 

R8184G (15and

10.0A

60.6A

5.0A

30.0A

30-second models)

 

 

 

 

 

 

 

 

 

Alarm Contact Rating: 25 VA at 24V, 50/60 Hz.

Mounting

If necessary, use the control as a template to mark and drill new mounting holes.

Mount the control using no. 8 screws (obtained locally).

Low Voltage Wiring Connections

After mounting, make low voltage connections to screw terminals as follows:

R4184D—connect the cad cell leads to the F-F terminals. See Fig. 3.

R8184G—connect the cad cell leads to the F-F terminals and thermostat leads to the T-T terminals. See Fig. 4 and 5.

R8184M—connect the cad cell leads to the F-F terminals and connect remaining low voltage wiring as shown in Fig. 6.

NOTE: The Y and G terminals are not connected to the internal circuitry of the R8184M. The Y and G terminals are provided to simplify the connections of the cooling equipment.

R8184N—connect the cad cell leads to the F1-F2 terminals and thermostat leads to the T1-T2 terminals. See Fig. 7.

R8184P hydronic hookup. Connect the cad cell leads to the F-F terminals. See Fig. 8.

R8184P warm air hookup. Connect the card cell leads to the F-F terminals and the thermostat leads to the R-W terminals. See Fig. 9.

JUNCTION BOX

 

 

BLACK

THERMOSTAT

 

 

 

 

LIMIT

L1

1K2

 

(HOT)

 

 

ORANGE

BURNER

L2

 

 

MOTOR

 

 

OIL VALVE

1

 

 

 

(OPTIONAL)

 

IGNITION

WHITE

1POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. M715A

Fig. 3. Typical hookup for R4184D.

69-0618—3

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