Page 1
R430 Honeywell Server Planning, Installation and Service
Guide
HWDOC-X453-en-D
August 2020
Page 2
Disclaimer
This document contains Honeywell proprietary information. Information contained herein is to be used
solely for the purpose submitted, and no part of this document or its contents shall be reproduced,
published, or disclosed to a third party without the express permission of Honeywell International Sàrl.
While this information is presented in good faith and believed to be accurate, Honeywell disclaims the
implied warranties of merchantability and fitness for a purpose and makes no express warranties
except as may be stated in its written agreement with and for its customer.
In no event is Honeywell liable to anyone for any direct, special, or consequential damages. The
information and specifications in this document are subject to change without notice.
Copyright 2020 - Honeywell International Sàrl
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Contents 3
Chapter 1 - About this Document 6
1.1 Revision history 8
Chapter 2 - Planning 9
2.1 Overview 9
2.1.1 Software requirement 9
2.1.2 BIOS configuration 10
2.2 Description 10
2.2.1 Honeywell server model number 10
2.2.2 Electronics configuration 10
2.2.3 Electronics module 11
2.2.4 Standard features of Dell R430 11
2.2.5 Slots configuration 12
2.2.6 Optional features 12
2.2.7 Power cords 12
2.3 Platform information 12
2.3.1 Honeywell documentation 12
2.3.2 Dell documentation 12
2.4 LCN node slot requirements 14
2.5 Experion nodes slot requirement 14
2.5.1 Default configurations for FTE 14
2.5.2 FTE supervisory (Default) 14
2.5.3 Cnet configuration using PCIC interface 14
2.6 Memory configuration for Dell R430 14
2.6.1 Tab 100 8GB, consisting of two 4GB ECC DDR4 RDIMM for Dell PowerEdge R430
server servers 15
2.6.2 Tab 200 16GB, consisting of two 8GB ECC DDR4 RDIMM for Dell PowerEdge
R430 server servers 15
2.6.3 Tab 100 16 GB, consisting of two 4 GB ECC DDR4 RDIMM for Dell PowerEdge
R430 server servers 16
2.6.4 Tab 200 32 GB, consisting of four 8 GB ECC DDR4 RDIMM for Dell PowerEdge
R430 server servers 16
2.7 System specifications 17
2.7.1 Microprocessor 17
2.7.2 PCIe slots 17
2.7.3 Memory 17
2.7.4 Raid controller 18
2.7.5 Optical disk drive 18
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2.7.6 Video 18
2.7.7 Network interface 18
2.7.8 Power 18
2.7.9 Environmental 18
2.7.10 Physical – form factor 20
2.7.11 Drive bays 20
2.7.12 Altitude 20
2.7.13 External peripherals 20
2.7.14 Drives 20
2.7.15 External ports 20
2.7.16 Management 21
2.7.17 Hard disk drive specifications 21
2.7.18 Removable media specifications 21
2.7.19 Storage and media devices 21
2.7.20 Mouse and keyboard 22
2.7.21 Monitor 22
2.7.22 Video cable 22
2.8 Industrial regulatory compliance 22
2.8.1 Electromagnetic Compatibility 23
2.8.2 Safety compliance 23
2.9 Light industrial regulatory compliance 23
2.9.1 Electromagnetic Compatibility 24
2.9.2 Safety compliance 24
Chapter 3 - Installation 25
3.1 Tasks for installing the server 25
3.1.1 Before you begin 25
3.2 Power and grounding requirements 25
3.2.1 Grounding consoles and cabinets 25
3.3 Cabinet spacing requirements 26
3.3.1 Unused cabinet spaces 26
3.4 Installing the server and connecting the cables 27
3.4.1 Honeywell server back panel connections 27
3.4.2 Installing the server 28
3.4.3 Connecting the cables 28
3.4.4 Install air duct baffles and blank panel front covers in cabinet 29
3.5 Starting the server 31
3.5.1 Turning on the power 31
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3.5.2 Configuring RAID in Dell R430 server 31
3.5.3 Starting the TDC emulator services 32
3.5.4 Checking the LCNp4e2 status 32
Chapter 4 - Operation 34
4.1 Server overview 34
4.1.1 Front view of Dell R430 server 34
4.1.2 Rear view of Dell R430 server 34
4.2 Network connections 35
4.2.1 Ethernet network 36
4.2.2 LCN cables 36
4.2.3 LCN network 36
4.2.4 LCN Connections 36
4.2.5 MAU connection 36
4.2.6 ControlNet Network 37
4.3 Configuring ControlNet interface card 38
4.3.1 Installing ControlNet card inside Magma chassis 38
Chapter 5 - Servicing 39
5.1 Servicing the LCNp4e2 39
5.1.1 Adding or replacing the LCNp4e2 board 40
5.1.2 Modifying VGA port saver 42
5.2 Storage and media devices 43
5.3 Adding additional memory in Dell R430 44
5.3.1 Prerequisites 44
5.3.2 To add additional memory 44
5.4 Installing hot spare hard drive 46
5.4.1 To insert the hot spare hard drive 46
5.5 Servicing Honeywell options 48
5.5.1 LCN node slot requirements 48
5.5.2 Slot requirements for General Ethernet and FTE node setup 48
5.6 Verifying correct BIOS settings 48
5.6.1 Entering the BIOS 49
5.6.2 BIOS settings for Tab 51156309-100 49
5.6.3 BIOS settings for Tab 51156309-200 55
5.6.4 Exiting the BIOS 61
5.7 Spare parts 61
5.8 Troubleshooting 62
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Publication Content Type
ExperionLCN Hardware
Upgrade Kit Instructions
(51195195-415)
UEA installation
ExperionLCN QuickStart
Guide (EPDOC-X480-en511A)
General hardware/software/migration information
ExperionSoftware Installation
User's Guide (EPDOC-X136en-511A)
Experionsoftware installation (various methods)
ExperionLCN Overview and Bridge hardware installation, software configuration,
CHAPTER
1
This document contains installation and service information for the Dell PowerEdge R430 server. The
instructions and service information contained in this document address the server itself, and assumes
that the associated network communication equipment is pre-installed by the Honeywell factory or has
manuals dedicated to its installation and service. This server is not a standard Dell model and you
cannot order it independently from Dell.
NOTE
If the Local Control Network (LCN) coaxial based system has been integrated with an Experion
Fault Tolerant Ethernet (FTE) based system, the node (server) may be upgraded to be an
Experion Local Control Network (ELCN) node, which has its ELCN Interface provided via FTE.
This node may be installed as a physical or virtual platform.
ABOUT THIS DOCUMENT
If the node is upgraded to an ELCN node, and the node is a physical (a.k.a. bare-metal)
platform, a Local Control Network Processor (LCNP) board coaxial interface to LCN is not used.
The LCN MAU is disconnected, and/or the LCNP board is removed.
Redundant ELCN Bridges are required if the ELCN node is communicating with any other
existing, coaxial-based LCN node.
Some LCN nodes may have been replaced by their ELCN equivalent nodes, and overall system
features/architecture will differ from that of a non-ELCN integrated system (classic LCN/TPN
system). In this case it may be necessary to refer to appropriate ELCN documentation, in
addition to the information provided herein.
The following table lists Honeywell ELCN/Experion publications that may be useful for
references.
The following table lists Honeywell ELCN/Experion publications that may be useful for references.
ELCN Reference Documents Table for Server/Workstation PSIG Documents
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Publication Content Type
Implementation Guide
(EPDOC-X478-en-511A)
operation, servicing/troubleshooting
ExperionLCN Planning,
Installation, and Service Guide
(HWDOC-X479-en-E)
ELCN system planning, hardware/software
installation, servicing/troubleshooting
ExperionLCN Specification
(ELCN03)
General ELCN technical specifications
Fault Tolerant Ethernet
Installation and Service Guide
(EPDOC-XX36-en511A)
FTE system installation, servicing/troubleshooting
Universal Embedded
Appliance Hardware
Installation and Maintenance
Guide (HWDOC-X469-en-A)
General UEA planning, installation, and service
information before it iscommissionedas an ELCN
appliance.
IntegratedExperion-TPS
User's Guide (EPDOC-XX66en-511A)
Supplementary installation tasks neededbefore
using TPS Nodes on an Experion system. Describes
configurationtasks neededfor TPS Nodes.
Virtualization Planning and
Implementation Guide
(EPDOC-X147-en-A)
Implementing networks, Preparing ESXi host,
Administeringvirtualization
Server and Client Planning
Guide (EPDOC-X128-en511A)
High-level planning/design for Experion servers,
clients, controllers
ProcessOperationsManual
(SW11-601)
Processoperations, alarm/message handling,
reporting, historyfunctions, system operations,
system menu functions, console/station peripheral
devices
IntegratedExperion-TPS
User's Guide (EPDOC-XX66en-511A)
Supplementary installation and configuration tasks
for Experion TPS Nodes
ExperionPKS R510.1
Migration Planning Guide
(EPDOC-XX70-en-5101A)
Planning information for migration of Experion
system from legacy R4xx system software to
ExperionR510.1 software.
Switch Configuration Tool
User's Guide
(EPDOC-X246-en-511A)
Experionswitch configuration information
Chapter 1 - About this Document
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Chapter 1 - About this Document
Publication Content Type
ExperionNetwork Best
Practices (WP-07-02-ENG)
Best practices for planning the installation of Experion
FTE networks, and connecting theminto plant IT
networks.
ExperionR510 Software
Change Notice (EPDOCX166-en-511A)
Describes Experion R510 features/enhancements,
overall product, release interoperabilities, system
dependencies, problemresolutions, known issues,
special considerations
Customer Release Guide
R687 (CRG-687)
TPN/TPS Migration information (ELCN migration
Information included)
TPN R687 Software Change
Notice (TNDOC-X166-en6871A)
Document changes, compatibility and
migration/installation processes for the TPS Process
Network Release of R687 software.
ExperionControl Building
User's Guide (EPDOC-XX19en-511A)
Proceduresfor basic tasks in the Control Builder
application (configuring hardware devices,
continuouscontrol strategies, sequentialcontrol
strategies).
Version Date Description
A
Initial release of the document.
1.1 Revision history
August 2020
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CHAPTER
2
l Overview
l Description
l Platform information
l LCN node slot requirements
l Experion nodes slot requirement
l Memory configuration for Dell R430
l System specifications
l Industrial regulatory compliance
l Light industrial regulatory compliance
PLANNING
2.1 Overview
Platforms sold by Honeywell are engineered for the process control mission of Experion and TPS
systems to provide consistent and robust performance. Through an extensive qualification process,
Honeywell defines specific peripheral devices, slot locations, and BIOS settings for best performance
and reliability, sometimes even adding cooling fans for longer service. Honeywell platforms are then
built to Honeywell specifications by the computer manufacturer.
Honeywell engineering has tested theDell PowerEdge R430 serverwith other Honeywell hardware
and software and has qualified its use for specific configuration items as identified in the Software
Change Notice (SCN). The server is not a standard Dell model and cannot be ordered independently
from Dell. The Technical Assistance Center (TAC) is well trained and supports Honeywell platforms.
Use of any other server including a similar Dell model, is considered a project special and its TAC
support is limited according to the services policy.
The Honeywell-based Dell PowerEdge R430 server provides the functionality of a server-based PC
running the Microsoft Windows server operating systems.
The release of this server is based upon RAID-5 and dual power supply design to provide computerbased functionality for certain Experion systems and the TPS systems.
The Dell PowerEdge R430 servers are shipped with the Tab number 51156309-200.
l Software requirement
l BIOS configuration
2.1.1 Software requirement
The server runs on the following operating system.
l Microsoft Windows Server 2008R2 for R41x and R43x, and Microsoft Windows Server 2016
Standard x64 (for EPKS R50x.x).
The server platform runs the latest version of the following Experion server.
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Model
number
Description
MZPCSV63
Intel Xeon E5-2620 V3 2.40 GHz, 15M Cache / 8GB RDIMM (2x4 GB) / 300
GB 15K RPM Serial-AttachSCSI 12 Gbps 2.5in Hot plug Hard Drive (QTY
4)/H730mini Controller (RAID 5 configuration)
MZPCEH08
300GB 2.5” 15K RPM SAS HDD to use as a Hot Spare (not supplied with
Standard configuration customer need to buy it if hot spare is required)
EPCOAR28
Windows Server 2008 R2 COA
EPCOAS16
Microsoft Windows Server 2016 (64 bit) COA
Chapter 2 - Planning
l ESV
l ACE/SCE
l EAS
l eServer
l ESVT
l ACE-T
l ExperionApp (E-App)
2.1.2 BIOS configuration
The BIOS version for the server depends on the Tab numbers. The Tab number for Dell R430 is Tab
51156309-100 with BIOS Version 1.6.2 or later.
The Tab number for Dell R430 is Tab 51156309-200 with BIOS version 2.2.25 or later.
2.2 Description
l Honeywell server model number
l Electronics configuration
l Electronics module
l Standard features of Dell R430
l Slots configuration
l Optional features
l Power cords
2.2.1 Honeywell server model number
The following models have been defined for the Honeywell-based Dell R430 server platforms.
2.2.2 Electronics configuration
The Dell R430-based server is approved for installation in the Honeywell 1000 mm deep LCN cabinet
only, using the Sliding ReadyRail II kit included in the purchase of the server.
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2.2.3 Electronics module
Description DC power AC voltage AC RMS current AC power
Electronic assembly N/A 120 (90-132) Vrms
240 (180-260) Vrms
1.1A
0.6A
125W
122W
Description DC power AC voltage AC RMS current AC power
Electronic assembly N/A 120 (90-132) Vrms
240 (180-260) Vrms
1.8A
0.9A
194W
190W
Description Height Width Depth Weight
Assembly 42.8 mm 482.44 mm 607.0 mm 19.9 KGs (42.5 lbs)
The tables in this section provides the electronics module for the Honeywell-based Dell R430 server
platforms.
Typical operating power requirements
Maximum operating power requirements
Chapter 2 - Planning
Weight and dimensions
2.2.4 Standard features of Dell R430
Following are the common features of Dell R430 server:
l Intel Xeon E5-2620 V3 2.40 GHz, 15M Cache / 8 GB RDIMM (2x4 GB) / 300 GB 15K RPM Serial-
Attach SCSI 12 Gbps 2.5in Hot plug Hard Drive (QTY 4) / H730 mini Controller (RAID 5
configuration).
l Rear Ports:1 serial, 1Video, 2 USB ( 1 USB 2.0 and 1 USB 3.0), 4 RJ45, 1 ID push button with blue /
amber LED.
l Front Ports: 2 USB 2.0, ID push button with blue / amber LED, 1 video, 1 system power on/off button.
l Broadcom 5720 1GbE Dual Port Ethernet NIC with failover and load balancing.
l Bus Type: PCIe.
l Expansion Slots: 2 PCIe slots.
o
1x8 slot with x4 bandwidth, 2.0, half-height, half-length
o
1x16 slot with x16 bandwidth, 3.0, full-height, half-length
l Energy Smart – Two hot-plug high-efficient 550W Watts Power Supply.
l Two 110 Volts / 230 Volts Power Cords.
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Part description Part number
AC power cord, 220 V 51305557-100
Publication Contains information about
Fault Tolerant Ethernet Installation and
ServiceGuide
Installingand using FTE on aTPS or
ExperionPKS node.
Chapter 2 - Planning
l Tab 100 8 GB RAM DDR4 (2x4 GB ECC RDIMM, 2133 MHz or faster)
l Tab 200 16GB RAM DDR4 (2x8GB ECC RDIMM, 2133MHz or faster)
l SATA DVD-RW Drive.
l 2D Matrox®G200 video.
2.2.5 Slots configuration
An onboard Quad NIC is available for FTE. NIC1 and NIC2 needs to be used for FTE configuration.
2.2.6 Optional features
The following is a list of the additional options that can be configured in your platform.
l Memory upgrade to 16 GB
l Universal ControlNet Interface (using external Magma PCIe to PCIe convertor box)
2.2.7 Power cords
The following table lists the AC power cords.
2.3 Platform information
l Honeywell documentation
l Dell documentation
2.3.1 Honeywell documentation
The following table lists the Honeywell publications that may be useful when installing or operating your
system.
2.3.2 Dell documentation
The following table lists the Dell publications that may be useful when installing or operating the
system.
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Chapter 2 - Planning
Publication Contains information about
Is available
with
Readme files Last-minute updates about technicalchanges to
the server or advanced technicalreference
material for experienced users or technicians
The drivers
and utilitiesCD
Dell System
Information Guide
Warranty and safety Packaged with
the computer
www.dell.com
Getting Started With
the System
Unpacking and connecting the cables. Packaged with
the computer
Quick Installation
Guide
Installingand configuring the server operating
system.
Packaged with
the computer
Product
Documentation
CD
Dell™ PowerEdge™
R430 Systems
Hardware Owner’s
Manual
Removing and replacing the parts. Technical
specifications. Configuring the system.
Troubleshooting.
Product
Documentation
CD
www.dell.com
Rack Installation
Instructions— Sliding
Rails
Installingthe server in a server rack or cabinet. Packaged with
the computer
www.dell.com
Windows Installation
Instructionsand
ImportantInformation
Initialization the Windows operating system. Packaged with
the computer
www.dell.com
Dell™ Systems – Raid
Controller
Initialization
Initializing the RAID controller Packaged with
the computer
Dell™ Systems –
Upgrading Raid
Firmware
Upgrading the RAID firmware Packaged with
the computer
Dell™ PowerEdge™
R430 Systems
Hardware Owner’s
Manual
Diagnosing problems
Using status indicators for troubleshooting
Product
Documentation
CD
www.dell.com
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Slot number Description Option
Slot 1 PCIe Slot Gen 3 LCNP4e2
Slot 2 PCIe Slot Gen 3 -
Slot number Description Option
Slot 1 PCIe Slot Gen 3 -
Slot 2 PCIe Slot Gen 3 -
Slot number Description Option
Slot 1 PCI Slot Gen 3 Magma Host Card
Slot 2 PCI Slot Gen 3 -
Chapter 2 - Planning
2.4 LCN node slot requirements
NOTE
A Local Control Network Processor (LCNP) board and LCN Media Access Unit (MAU) are no
longer used if the Server has been upgraded to be an ELCN node.
2.5 Experion nodes slot requirement
2.5.1 Default configurations for FTE
l Broadcom on-board NICs are enabled without PXE.
l If you are using FTE slot only, then use on-board NICs.
l FTE supervisory (Default)
l Cnet configuration using PCIC interface
2.5.2 FTE supervisory (Default)
FTE must be configured on on-board NIC.
2.5.3 Cnet configuration using PCIC interface
The server does not support PCIC interface, you must use Magma PCIe to PCI converter box.
2.6 Memory configuration for Dell R430
Standard memory for Dell PowerEdge R430 server server is 8 GB (2x4 GB) RDIMM 2133 MHz or faster
and it must be installed in pairs. The label on the outside of the shipping container shall identify the
capacity of the memory installed.
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Chapter 2 - Planning
Honeywell model number Description
MZ-PCEM37 4 GB ECC DDR4 RDIMM 2133 MHz
MZ-PCEM39 8GB ECC DDR4 RDIMM 2133MHz or faster
DIMM socket Memory size Channel
A1 4 GB RDIMM 0
A5
A2 4 GB RDIMM 1
A6
A3 2
A7
A4 3
A8
Memory Expansion Model number: Honeywell uses this number as an identity to indicate the supplier
as to the memory that must be added with the platform.
NOTE
Dell PowerEdge R430 server uses processor 1 with Intel Xeon E5-2620V3 2.4 GHz.
l Tab 100 8GB, consisting of two 4GB ECC DDR4 RDIMM for Dell PowerEdge R430 server servers
l Tab 200 16GB, consisting of two 8GB ECC DDR4 RDIMM for Dell PowerEdge R430 server
servers
l Tab 100 16 GB, consisting of two 4 GB ECC DDR4 RDIMM for Dell PowerEdge R430 server
servers
l Tab 200 32 GB, consisting of four 8 GB ECC DDR4 RDIMM for Dell PowerEdge R430 server
servers
2.6.1 Tab 100 8GB, consisting of two 4GB ECC DDR4 RDIMM for Dell PowerEdge R430 server servers
The following table provides memory configurations layout for 8 GB, consisting of two 4 GB ECC DDR4
RDIMM for Dell PowerEdge R430 server servers.
2.6.2 Tab 200 16GB, consisting of two 8GB ECC DDR4 RDIMM for Dell PowerEdge R430 server servers
In order to support R50x.x release, customer needs to remove existing 4GB memory modules and use 2
Modules of MZ-PCEM39 and make server to 16GB.
The following table provides memory configurations layout for 16 GB, consisting of two 8 GB ECC
DDR4 RDIMM for Dell PowerEdge R430 server servers.
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DIMM socket Memory size Channel
A1 8 GB RDIMM 0
A5
A2 8 GB RDIMM 1
A6
A3 2
A7
A4 3
A8
DIMM socket Memory size Channel
A1 4 GB RDIMM 0
A5 4 GB RDIMM
A2 4 GB RDIMM 1
A6 4 GB RDIMM
A3 2
A7
A4 3
A8
Chapter 2 - Planning
2.6.3 Tab 100 16 GB, consisting of two 4 GB ECC DDR4 RDIMM for Dell PowerEdge R430 server servers
The following table provides memory configurations layout for 16 GB, consisting of two 4 GB ECC
DDR4 RDIMM for Dell PowerEdge R430 server servers.
For R51x.x, customer needs to discard existing 4GB Memory modules and order 8GB Memory modules.
2.6.4 Tab 200 32 GB, consisting of four 8 GB ECC DDR4 RDIMM for Dell PowerEdge R430 server servers
The following table provides memory configurations layout for 32 GB, consisting of four 8 GB ECC
DDR4 RDIMM for Dell PowerEdge R430 server servers.
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DIMM socket Memory size Channel
A1 8 GB RDIMM 0
A5 8 GB RDIMM
A2 8 GB RDIMM 1
A6 8 GB RDIMM
A3 2
A7
A4 3
A8
2.7 System specifications
Microprocessor Intel Xeon E5-2620 v3 2.4 GHz,15M Cache,8.00 GT/sQPI, Turbo,
HT, 6C/16T (85W) Max
Intel Smart
Cache
15 MB
Chipset Intel C610 series chipset
2 PCIe slots Gen 3 slots (1 Full height , 1Low Profile card)
Architecture 8 GB (2x4 GB RDIMM, 2133 MHz) or faster
DIMM sockets 12 RDIMM or UDIMM DDR3
DIMM capacities 4 GB RDIMM, 2133 MHz
Minimum RAM Tab 100 8 GB (2x4 GB RDIMM, 2133 MHz) or faster.
Maximum RAM Tab 10016 GB (2x4 GB RDIMM, 2133 MHz) or faster.
Minimum RAM Tab 200 16 GB (2x8 GB RDIMM, 2133 MHz) or faster.
Maximum RAM Tab 20032 GB (4x8 GB RDIMM, 2133 MHz) or faster.
Chapter 2 - Planning
2.7.1 Microprocessor
2.7.2 PCIe slots
2.7.3 Memory
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RAID
controller
PERC H730 Integrated RAID Controller, 1 GB Cache F/W Version
25.4.1.0004
DVD drive SATA DVD R/W drive
Video type Matrox G200e Controller
Adapter type Broadcom5720 Quad Port 1Gb Network Daughter Card
Wattage Dual, Hot-plug, Redundant Power Supply (1+1), 550W
Operating temperature +10 °C to +35 °C (50 °F to 95 °F) with a maximum
temperature gradationof 10° per hour.
Note: for Altitudes above 2950 feet , the maximum
operating temperature isde-rated 1°F/550ft.
All temperature ratings shown are for sea level. An
altitude de-rating of 1 °C per 300 m (1.8 °F per 1,000
ft) to 3048 m (10,000 ft) is applicable. No direct
sunlight allowed.
Shipping temperature -30 °C to 50 °C (-22 °F to 122 °F)
Storage temperature -40 °C to 65 °C (-40 °F to149 °F)
Maximum wet bulb temperature 28 °C (82.4 °F)
ATTENTION
All temperature ratings described previously
are for sea level. An altitudederating of 1 °C
Chapter 2 - Planning
2.7.4 Raid controller
2.7.5 Optical disk drive
2.7.6 Video
2.7.7 Network interface
2.7.8 Power
The following provides the specifications for DC power supply.
2.7.9 Environmental
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per 300 m (1.8 °F per 1,000 ft) to 3048 m
(10,000 ft) is applicable. Direct sunlight is not
allowed.
Operating humidity 10% to 80% (non-condensing) with a maximum
humidity gradation of 10% per hour and 29 °C (84.2
°F) maximum dew point.
Storage humidity 5% to 95% (non-condensing) ) with a maximum
humidity gradation of 10% per hour and with 33 °C (91
°F) maximum dew point.
Note: Atmosphere must be non-condensing at all
times.
ATTENTION
Storing maximum humidityof 95% is based
on a maximum temperature of 45 °C (113
°F). Altitude maximum for storage
corresponds to a pressure minimumof 70
KPa.
Airborne Contaminants Airborne Contaminants < 300 angstroms/month
Copper Reactivity Level Copper Reactivity Level< 3 mm3/m3 parts per billion
H2S Gas concentration H2S Gas concentration < 10 mm3/m3 parts per billion
S02, S03 Gas concentration S02, S03 Gas concentration< 1 mm3/m3 parts per
billion
CI2 Gas concentration CI2 Gasconcentration < 50 mm3/m3 parts per billion
NOX Gas concentration NOX Gas concentration < 1 mm3/m3 partsper billion
HF Gas concentration HF Gas concentration < 500 mm3/m3 partsper billion
NH3 Gasconcentration NH3 Gas concentration < 2 mm3/m3 partsper billion
O3 Gasconcentration Severity
level
G1 mild environment limits as per ANSI/ISA-S71.041985 Standard
ANSI/ISA-S71.01-1985
Environmental Conditions for
ProcessMeasurement and
Control Systems
Temperature and Humidity
ANSI/ISA-S71.04-1985
Environmental Conditions for
ProcessMeasurement and
Control Systems
Airborne Contaminants
Chapter 2 - Planning
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1U rack height 1U specification
Internal Up to 8 x2.5-inch HDD.
External Slim optical drive.
Operating 3048 m (10,000ft)
Note: This value may be limited by the type and number of options
installed. The maximum allowable altitude change rate is457 m/min (1500
ft/min).(that is 1 °F / 167.64 meters that is -17.22 °C / 167.64meters)
Storage 12,000 m (39,370ft).
Note: Maximum allowable altitude Change rate is 457 m/min (1500ft/min).
Keyboard Windows compliant USB (equivalent or better)
Mouse USB (equivalent or better)
Hard Drive Tab 100: 4x 300 GB 2.5-inch SAS, 15K RPM hot-plug drives.
Serial One DB-9 connectors
LAN 2 x RJ-45
SCSI External None
USB 2 front (USB2.), 2back (1 USB 2.0 and 1 USB 3.0) and 1 internal
Video 2 (1 Front and 1 back) VGA ports
Chapter 2 - Planning
2.7.10 Physical – form factor
2.7.11 Drive bays
2.7.12 Altitude
2.7.13 External peripherals
2.7.14 Drives
2.7.15 External ports
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2.7.16 Management
Power related Monitoring of voltage, fan, µprocessor and other thermalconditions
Memory Track ECC error reporting
Description Requirement
DC 5 volt Power (typ) 2.25 Watts
DC 12 volt Power (typ) 13.44 Watts +10%, -8%
Other DC POWER 16 Watts Max, 4.1 Watts idle
AC Power N/A
Description Requirement
Height 14.81 mm
Width 70 mm
Depth 100.5 mm
Weight 0.201 kg
l Hard disk drive specifications
l Removable media specifications
l Storage and media devices
l Mouse and keyboard
l Monitor
l Video cable
2.7.17 Hard disk drive specifications
The Honeywell-based Dell T130 server Platform has four hard disk drive bays. It uses four 300 GB SAS
2.5-in Hard Drives for RAID-5 (distributed parity). A 5th 300 GB 2.5” 15K RPM SAS HDD hot spare is
available and must be bought separately (P/N MZ-PCEH08). The following table provides the operating
power requirements for 300 GB hard drive.
Chapter 2 - Planning
The following table provides the maximum weight and dimensions for 300 GB hard drive.
2.7.18 Removable media specifications
The Honeywell-based Dell R430 server has one SATA DVD- RW drive. The SATA DVD-RW drive is
connected to the SATA connector on the motherboard. DC 5 volt power, 6.5 Watts is the operating
power requirement for DVD RW drive.
2.7.19 Storage and media devices
The standard mass storage for the Dell T130 servers are as follows:
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Chapter 2 - Planning
l 51156309-100/200: Four 300 GB 2.5” 15K RPM SAS Hard Drives.
NOTE
A 5th 300 GB 2.5” 15K RPM SAS HDD hot spare is available and must be bought
separately (P/N MZ-PCEH08).
2.7.20 Mouse and keyboard
The USB mouse, a standard cursor control device and an USB standard PC keyboard are included with
the Dell R430 server.
2.7.21 Monitor
The Honeywell-based Dell R430 server supports industrial standard video format (typically 1024X768
at a refresh rate of 60Hz). You must use a multisync monitor along with the Dell R430 server platform
operating system. The server can be configured only with a single screen option. In this configuration,
the monitor is connected to the AGP video controller output connector. Note that no touch screen option
is available for this server platform.
2.7.22 Video cable
Correct system startup and operation of the Honeywell-based Dell R430 server platform requires
industry standard VESA DDC interface to the monitor. If either a monitor or video cable that does not
support DDC is attached to the server platform, the display generator defaults to a resolution, which
precludes communication with the system software and stops startup. To determine if a cable is DDC
compatible, ensure that pins 5, 9, and 12 of the HD15 connector are wired. The IS supplied cable
(51196742-200) is DDC compatible.
2.8 Industrial regulatory compliance
The compliance specifications in this section apply to cabinet installations.
WARNING
Honeywell does not claim Safety Compliance or Electromagnetic Compatibility (EMC)
Compliance for system equipment configurations that have not been described in this guide as
standard system configurations. Any equipment configuration other than that described in this
publication decertifies the Safety and EMC compliance of this product.
l Electromagnetic Compatibility
l Safety compliance
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2.8.1 Electromagnetic Compatibility
Element Description
Emissions EN 61326-1:2006 (Industrial Locations, CISPR 11, ClassA)
Immunity EN 61326-1:2006 (Industrial Locations)
The following table provides the Electromagnetic Compatibility (EMC) specifications (Industrial
Regulatory) for European community.
ATTENTION
The following formula is a proximity guideline, for use of Portable Transceivers (walkie-talkies) in
the frequency range of 80MHz to 1GHz.
D > 0.30*√ {P} (D must be greater than 0.30 multiplied by the square root of P)
D = Distance from equipment, in meters.
P = Power Output of the Portable Transceivers (walkie-talkies), in Watts.
Chapter 2 - Planning
Examples:
P = 10 Watts, D > 0.949 meters
P = 5 Watts, D > 0.671 meters
P = 1 Watt, D > 0.300 meters
Electrical cables, which are routed external to the equipment, must be fully shielded cables (360
degree metallic shielding), to comply with the above EMC standards.
2.8.2 Safety compliance
The following are the product safety compliance.
l CSA C22.2 No. 1010.1-92 (R1999) and 1010.1B-97 (R2001) Am. 2
l IEC 61010-1, 2001, 2nd edition
ATTENTION
In the above referenced standards is a “Normative Reference” section citing additional
standards, which may apply as, suited and required for product compliance.
2.9 Light industrial regulatory compliance
The compliance specifications in this section apply to installations other than cabinets.
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Element Description
Emissions IEC 61326, 1997 (Basic Requirements, CISPR 11, Class A)
Immunity IEC 61326, 1997 (Basic Requirements)
Chapter 2 - Planning
ATTENTION
Honeywell does not claim Safety Compliance or Electromagnetic Compatibility (EMC)
Compliance for system equipment configurations that have not been described in this guide as
standard system configurations. Any equipment configuration other than that described in this
publication decertifies the Safety and EMC compliance of this product.
l Electromagnetic Compatibility
l Safety compliance
2.9.1 Electromagnetic Compatibility
The following table provides the Electromagnetic Compatibility (EMC) specifications (Industrial
Regulatory) for European community.
ATTENTION
The following formula is a proximity guideline, for use of Portable Transceivers (walkie-talkies) in
the frequency range of 80MHz to 1GHz.
D > 0.30*√ {P} (D must be greater than 0.30 multiplied by the square root of P)
D = Distance from equipment, in meters.
P = Power Output of the Portable Transceivers (walkie-talkies), in Watts.
Examples:
P = 10 Watts, D > 0.949 meters
P = 5 Watts, D > 0.671 meters
P = 1 Watt, D > 0.300 meters
Electrical cables, which are routed external to the equipment, must be fully shielded cables (360
degree metallic shielding), to comply with the above EMC standards.
2.9.2 Safety compliance
The following are the light industrial regulatory product safety compliance .
l CSA C22.2 No. 1010.1-92 (R1999) and 1010.1B-97 (R2001) Am. 2
l IEC 61010-1, 2001, 2nd edition
ATTENTION
In the above referenced standards is a “Normative Reference” section citing additional
standards, which may apply as, suited and required for product compliance.
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Checklist Tasks
Understanding the Power and grounding requirements.Also refer to,
TPN
System Installation Guide (SW20-600)
.
Installingthe server and connecting the cables
Starting the server
CHAPTER
3
INSTALLATION
This section describes the procedures for installing the platform and cabling the server in a 1-meter
deep Honeywell cabinet.
l Tasks for installing the server
l Power and grounding requirements
l Cabinet spacing requirements
l Installing the server and connecting the cables
l Starting the server
3.1 Tasks for installing the server
The following table lists the major platform installation tasks.
l Before you begin
3.1.1 Before you begin
Ensure that you perform the following tasks.
l Ensure that the cabinet is properly grounded
l Unpack the platform from the box and verify the parts
l Place the server on a secure surface near the cabinet to mount
l Ensure that you have the necessary cables ready
3.2 Power and grounding requirements
3.2.1 Grounding consoles and cabinets
The ground connection is made through the third wire in the AC power cord.
The
TPN System Installation Manual, SW20-600
including the following:
, provides information on grounding furniture,
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Chapter 3 - Installation
l Ground Wiring Overview
l Grounding LCN Cabinets and Stations
l Cabinet Logic Ground
l Grounding LCN Cables
WARNING
The power supply circuit is connected to AC power. The power control switch on the front panel
only enables the power supply circuit outputs.
ATTENTION
It is strongly recommended that you connect the power cord to a clean power source with backup
such as an Uninterruptible Power Source (UPS).
3.3 Cabinet spacing requirements
Starting from the bottom of the cabinet, seven Dell R430 servers are allowed to be mounted on the first
15U of the rack space. This is done due to the thermal constraints. A 1U high spaced front and side air
baffles must be installed immediately above each Dell R430 server. This makes the rack space
consumed by each server to be 2U.
Any unused rack space must have a 1U high spaced front and side air baffles installed to prevent air
circulation.
The room ambient temperature must be kept between 10∨ dm; and 30∨ dm; C (50∨dm; to 86∨dm; F).
3.3.1 Unused cabinet spaces
ATTENTION
To ensure proper computer cooling and airflow through the cabinet, all the unused rack mount
locations must have a blank front panel and an air duct baffle installed.
The blank front panels and air duct baffles are available in four height options. The following table
provides the four height options and the corresponding part and tab numbers.
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Height option Part Part number Tab number
1U Blank front panel
Air duct baffle
51201248
51303521
-100
-100
2U Blank front panel
Air duct baffle
51201248
51303521
-200
-200
3U Blank front panel
Air duct baffle
51201248
51303521
-300
-300
4U Blank front panel
Air duct baffle
51201248
51303521
-400
-400
3.4 Installing the server and connecting the cables
Chapter 3 - Installation
This section describes the procedures for installing and cabling the server in a one-meter deep
Honeywell cabinet with model number MP-C1MCB1. This procedure assumes that a new one-meter
deep equipment cabinet, Honeywell model number MP-C1MCB1, was shipped from the Honeywell
factory with pre-assembled “Sliding Ready Rails”. The Sliding Ready Rails II kit and 1U Cable
Management Arm kit are included with the purchase of Honeywell part number 51156309-100 (Model
MZ-PCSV63).
NOTE
A Local Control Network Processor (LCNP) board and LCN Media Access Unit (MAU) are no
longer used if the Server has been upgraded to be an ELCN node.
l Honeywell server back panel connections
l Installing the server
l Connecting the cables
l Install air duct baffles and blank panel front covers in cabinet
3.4.1 Honeywell server back panel connections
The figure in this section illustrates the back panel of the server and identifies the connectors for all
devices. It also shows an LCNp4e2 card installed. Your configuration may not include these cards.
Figure 3.1 Server Back Panel Connections
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Chapter 3 - Installation
3.4.2 Installing the server
To install the server
1. From the front of the cabinet, open the door to access the mounting rails.
2. Fully extend the right and left Sliding Ready Rails (pre-installed in the Honeywell factory).
3. Lower the server into the J-shaped slots on each slide, starting with the slot that is closest to the
cabinet.
4. Depress the slide locks and push the server toward the cabinet until the front bezel mounting ears
makes contact with the front of the Sliding ReadyRails.
5. Engage the screw captivated in each mounting ear of the server front bezel with the threaded
inserts in the front of the Sliding ReadyRails. Hand-tighten these screws.
ATTENTION
The Sliding Ready Rails kit includes a cable management arm (installed in the
Honeywell factory) that mounts to the rear of the Sliding Ready Rails. AC power cords
and KVM cables are prerouted through the cable management arm. For additional
information, refer to the “Rack Installation Guide” shipped with the cabinet.
6. If you are using the 8-port KVM switch/control console for your human interface (pre-installed in the
Honeywell factory), connect the KVM cable mouse and keyboard connections to the USB
connectors on the rear of the server. The KVM cable may have separate USB connections for the
mouse and keyboard or they may be combined into one USB connector through a USB to PS/2
adapter (included with the KVM cable).
3.4.3 Connecting the cables
To connect the cables
1. Connect the video and network interface cables.
WARNING
AC power cords from all computing nodes mounted in a given cabinet must be distributed
across the two power entries as equally as possible. Failure to do so may result in tripping
the circuit breakers.
2. Connect the Honeywell AC power cords.
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Chapter 3 - Installation
3. Perform any one of the following, as necessary.
l If you are not using Fault Tolerant Ethernet (FTE), connect the Ethernet cable to the on-board
RJ-45 connector.
l If you are using an Intel dual NIC card for FTE, connect the FTE cable to the NIC card in the
expansion slot.
l If you are using the on-board NICs for FTE, connect the FTE cable to the onboard RJ-45
connector.
4. Secure any loose cables, and verify that all cables have proper strain relief.
5. If necessary, refer to the section Install air duct baffles and blank panel front covers in cabinet.
ATTENTION
Any unused rack mount space must have an air duct baffle and blank front panel
installed.
6. To complete the installation, turn on the server.
3.4.4 Install air duct baffles and blank panel front covers in cabinet
Air duct baffles and blank panel front covers ensure that the airflow within the cabinet allows proper
cooling for the servers. The following image illustrates the air duct baffles and blank panel front covers
used in cabinet.
Figure 3.2 Air Duct Baffle and Blank Panel Front Cover
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Chapter 3 - Installation
To install air duct baffles and blank panel front covers in cabinet
1. Place the air duct baffle inside the cabinet with the bent tab resting along the front of the right
cabinet rail.
Figure 3.3 Installation of Air Duct Baffle and Blank Panel Front Cover
2. Place the blank front panel across the front of the cabinet rails. Attach it to the air duct baffle and
right cabinet rail using two machine screws and two external tooth washers threaded into the two
clip nuts, and then tighten the screws.
Figure 3.4 Secure Blank Panel Front Cover with Machine Screws
3. Attach the other side of the blank front panel to the left cabinet rail using two machine screws and
two external tooth washers threaded into the two clip nuts and tighten the screws.
4. Attach the rear mounting bracket to the rear cabinet rail using two thread forming screws and two
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external tooth washers and tighten the screws.
5. Attach the air duct baffle to the rear mounting bracket using two machine screws and two external
tooth washers threaded into the two self clinching nuts. Tighten the screws.
3.5 Starting the server
NOTE
A Local Control Network Processor (LCNP) board and LCN Media Access Unit (MAU) are no
longer used if the Server has been upgraded to be an ELCN node.
l Turning on the power
l Configuring RAID in Dell R430 server
l Starting the TDC emulator services
l Checking the LCNp4e2 status
3.5.1 Turning on the power
Chapter 3 - Installation
To turn on the server
1. Press the power button on the front panel of the server.
2. Wait for the power light to become solid green.
ATTENTION
If the power light does not become solid green, refer to the Troubleshooting section in
the Dell™ PowerEdge™ R320 Systems Owner’s Manual.
3.5.2 Configuring RAID in Dell R430 server
Perform the following steps to configure a new virtual disk of RAID5 four physical disks and one hot
spare.
To configuring RAID in Dell R430 server
1. Turn on the server.
The message Power Edge Expandable RAID controller BIOS Copyright© 2008, LSI Corporation
Press <Ctrl>, <R> to Run Configuration utility appears.
2. Press CTRL+R.
The VD Mgmt (Virtual Disk Management) screen appears.
3. Select Controller H730 Mini.
4. Press F2 to display the menu of available actions.
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Chapter 3 - Installation
5. Select Clear Configuration using the ARROW keys.
ATTENTION
By performing this action, the data from the hard drive cannot be accessed.
You are prompted with the message Are you sure you want to clear configuration?.
6. Select Yes to delete the existing virtual disk, if any.
7. select the Controller # and then press F2 to display the menu of available actions.
8. Select Create New VD and press ENTER.
The Create New VD screen appears. The cursor is on the RAID Level option.
9. Press ENTER to display the RAID levels.
10. Select a RAID-5 using the arrow keys, and then press ENTER.
11. Press the TAB key and then move the cursor to the list of physical disks.
12. Press the SPACEBAR key and then select disk 00:00,00:01,00:02 and 00:03 .
13. Press TAB key and then move the cursor to Advanced Settings. Press the spacebar to make the
settings active.
14. Press TAB key and then move the cursor to Initialize. Press the spacebar to make the selection.
15. Press TAB key and then move the cursor to OK and press ENTER.
The computer prompts you with the message Initialization will destroy data on the virtual disk. Are
You Sure you want to continue.
16. Press OK.
The message Virtual disk initialization complete appears.
17. Press OK.
18. Press ESC to exit.
The message Are you sure you want to exit appears.
19. Press OK to exit from the Virtual Disk Management screen.
20. Press CTRL+ALT+DELETE to restart the server.
3.5.3 Starting the TDC emulator services
If this is a TPS node with the LCNp4e2 board installed, start the TDC Emulator service. Perform the
following steps to start the service.
To start the TDC emulator service
1. Choose Start > Run.
The Run dialog box appears.
2. Type services.msc.
The Services page appears.
3. Right-click TDC Emulator service and click Start.
3.5.4 Checking the LCNp4e2 status
If this is an Experion “T” node or a TPS node with the LCNp4e2 board installed, perform the following
steps to verify the LCNp4e2 passed self test.
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Chapter 3 - Installation
To check the LCNp4e2 status
1. Choose Start > Programs > Honeywell TPS > LCNP Status.
2. Verify that the LCNP status indicates Passed Self Test and the circle is green.
3. Verify that the TPN Address appears in the LEDs field of the LCNP Status display, after the Board 0
is configured for the node’s TPN address. You must reset the LCNP after configuration.
TIP
For more information, refer to the
LCNP Status User's Guide
.
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CHAPTER
4
OPERATION
l Server overview
l Network connections
l Configuring ControlNet interface card
4.1 Server overview
l Front view of Dell R430 server
l Rear view of Dell R430 server
4.1.1 Front view of Dell R430 server
The following image illustrates the front view of the Dell R430 server. These servers are provided with
eight 2.5 inch hard-drive chassis.
Figure 4.1 Front View of Dell R430 Server
The following are the explanation for the items in the images.
1. Power-on indicator, power button
2. NMI button
3. System identification button
4. USB management port or iDRAC managed USB port
5. USB port
6. Optical drive
7. LCD menu buttons
8. Information tag
9. LCD panel
10. Video connector
11. Hard drives
4.1.2 Rear view of Dell R430 server
The following image illustrates the rear view of the Dell R430 server.
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Chapter 4 - Operation
Figure 4.2 Rear View of Dell R430 Server
The following are the explanation for the items in the image.
1. Serial connector
2. Ethernet connector 1
3. vFlash card slot (optional)
4. iDRAC port (optional)
5. PCIe expansion card slots 2
6. Video connector
7. Ethernet connectors (2)
8. USB connector
9. USB connector
10. System identification button
11. System identification connector
12. Ethernet connector 3
13. Ethernet connector 4
14. Power supply unit (PSU 1and PSU 2)
4.2 Network connections
Each Honeywell-configured platform must be connected to an LCN network and/or an ETHERNET
network.
NOTE
A Local Control Network Processor (LCNP) board and LCN Media Access Unit (MAU) are no
longer used if the Server has been upgraded to be an ELCN node.
l Ethernet network
l LCN cables
l LCN network
l LCN Connections
l MAU connection
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l ControlNet Network
4.2.1 Ethernet network
ETHERNET 10/100/1000 Base T connection is the standard connection used on the Honeywellconfigured platform. An on-board dual NIC must be used for FTE configuration.
4.2.2 LCN cables
The two LCN cables and with T-connectors (and terminators, if applicable) are routed vertically inside
the left rear corner of the cabinet (when viewed from the rear door) near the vertical cable duct where
the connection is made to the LCN MAU. The cable between the LCNp4e2 board and the LCN MAU is
2 meters in length.
4.2.3 LCN network
The connection to the LCN is made through a Local Control Network Processor (LCNp4e2) card. The
LCNp4e2 card is a Honeywell PWA that allows the TPS Operator Station to emulate Universal Stations.
This card provides the communication path for the Operator Station to other LCN modules. The
LCNp4e2 consists of an LCNp4e2 Card, a MAU cable and the LCN MAU (Media Access Unit). The
LCNp4e2 card is a PCIe card and is located in PCI-ex8 slot 1. The LCNp4e2, MAU and MAU cable are
required on Server Platform. The LCN node address must be set to the address the customer wants. If
the LCN address is not known then the node address must be set to zero (0). Setting the address to
zero (0) allows the node to be connected to the LCN without the risk of an address conflict with some
other node. This is consistent with the current LCN standard procedure. The Honeywell server platform
uses only a digital system clock. When the Dell R430 server platform is added to an existing system that
contains nodes running analog clocks that system must have at least two (2) KxLCN boards for
analog/digital clock translation. The model number for the LCNp4e2 is TP-LCNP04.
Chapter 4 - Operation
4.2.4 LCN Connections
The LCN Cable A and Cable B connections are made through a single cable from the LCNp4e2 board
to the LCN Media Access Unit (MAU) contained in a metal housing. The following figure illustrates a
LCN MAU to LCN cabling.
4.2.5 MAU connection
Connect the MAU to both Cable A and Cable B coax T-connector as illustrated in the following Figure.
Figure 4.3 LCN MAU to LCN Cabling
Figure 4.4 Connect the MAU to Cable A and Cable B
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Chapter 4 - Operation
4.2.6 ControlNet Network
A ControlNet Network is a single coaxial trunk cable broken up into segments interconnected by links.
Node Connections to the network are created through a Tap and drop cable. Repeaters are used to link
segments together and for changes in media from coax to fiber optic. All points on the network must
either have an interface card or a terminator. Terminators are comprised of termination resistors, which
are used to mark the beginning and end of a trunk segment and Tap Dummy Load (TDL) which
terminate a drop cable when no node is present. The model number for the ControlNet Universal
Interface is TC-PCIC02-100.
The following image displays the PCIC card used by Honeywell.
TC-PCIC02: This is a universal PCIC card.
Figure 4.5 PCIC Card
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Chapter 4 - Operation
ATTENTION
TC-PCIC02: Controlnet Network interface can be connected toDell PowerEdge R430
serverusing Magma PCIe to PCI converter. For more information on “How to connect using
Magma Converter” refer to the Magma PE3R Installation Instructions available at the following
Honeywell Process Solutions support website.
https://www.honeywellprocess.com/library/support/Documents/Experion/Magma_Installation_
Instructions_HWDOC-X279-en.pdf
4.3 Configuring ControlNet interface card
You can configure a ControlNet interface card using the Magma PE3R PCie to PCI converter box.
1. For more information on the Magma PE3R PCie to PCI converter box, log into
honeywellprocess.com.
2. Enter your user name and password.
3. Go to the Product Support section.
4. Search for Magma PE3R instructions.
l Installing ControlNet card inside Magma chassis
4.3.1 Installing ControlNet card inside Magma chassis
Refer to the Magma PE3R Installation Instruction available at the following Honeywell Process
Solutions support website before installing the third party hardware cards inside Magma chassis.
https://www.honeywellprocess.com/library/support/Documents/Experion/Magma_Installation_
Instructions_HWDOC-X279-en.pdf.
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CHAPTER
5
NOTE
A Local Control Network Processor (LCNP) board and LCN Media Access Unit (MAU) are no
longer used if the Server has been upgraded to be an ELCN node.
l Servicing the LCNp4e2
l Storage and media devices
l Adding_additional_memory.html#Adding_additional_memory_R320
l Installing hot spare hard drive
l Servicing Honeywell options
l Verifying correct BIOS settings
l Spare parts
l Troubleshooting
SERVICING
5.1 Servicing the LCNp4e2
The LCNp4e2 board has 256 MB of on-board memory.
Figure 5.1 LCNp4e2 Board
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Chapter 5 - Servicing
l Adding or replacing the LCNp4e2 board
l Modifying VGA port saver
5.1.1 Adding or replacing the LCNp4e2 board
The LCNp4e2 board is located in the PCIe slot 1.
NOTE
Perform Steps 1 thru 7 to remove the LCNP4E board while upgrading to an ELCN node.
To replace the LCNp4e2 board
1. Shut down the computer.
2. Remove the power cords from the rear end of the server and wait for 20 seconds.
3. Remove the top cover from the server.
Figure 5.2 Removal of Top Cover
4. Disconnect the LCN MAU cable from the LCNp4e2 board.
5. Lift the Riser Card assembly.
Figure 5.3 Lift the Riser card assembly
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Chapter 5 - Servicing
6. Lift the Card Retainers (blue plastic notch) and push it back.
Figure 5.4 . Lift the Card Retainers
7. While wearing a grounded ESD wrist strap, grasp the LCNP4E card at the corners and gently
remove the existing card.
8. Insert the replacement LCNp4e2 card firmly into PCIe slot 1, until the card is fully inserted.
9. Replace the card retainers (blue plastic notch) to lock the inserted LCNp4e2 board in position.
Figure 5.5 . Replace the Card Retainers
10. Inset the Riser card assembly back and fit it properly.
Figure 5.6 . Inset Riser card assembly back
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Chapter 5 - Servicing
11. Close the top cover of the server.
5.1.2 Modifying VGA port saver
The VGA port saver must be modified before it is used.
To modify the VGA port saver
1. Using a screwdriver remove both screw-locks on the port saver.
Figure 5.7 Removal of Screw-Locks
2. Replace the screw-locks on the VGA Port, saver so that the female end of the screw-locks faces the
same direction as the VGA plug side of the connector.
Figure 5.8 Screw-Locks Replacement
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Chapter 5 - Servicing
3. Place the VGA port saver on the LCNp4e2 (51405098-100) MAU connector and thread the VGA
port saver screw-locks into the LCNp4e2 MAU connector.
Figure 5.9 Installation of VGA port Saver on LCNp4e2
4. Place the MAU cable (51305380-100) on the Port saver and thread the MAU Cable Jack screw into
the screw-locks on the VGA Port Saver.
5.2 Storage and media devices
The standard mass storage for the Dell T130 servers are as follows:
l 51156309-100/200: Four 300 GB 2.5” 15K RPM SAS Hard Drives.
NOTE
A 5th 300 GB 2.5” 15K RPM SAS HDD hot spare is available and must be bought
separately (P/N MZ-PCEH08).
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Chapter 5 - Servicing
5.3 Adding additional memory in Dell R430
5.3.1 Prerequisites
l Turn off the system.
l Disconnecting power cords and cables from the server.
CAUTION
The DIMMs are hot to the touch for some time after the system is powered down. Allow time for
the DIMMs to cool before handling them. Handle the DIMMs by the edges and avoid touching
DIMM components.
5.3.2 To add additional memory
1. Remove the power cords from the rear end of the server and wait for 20 seconds.
2. Remove the top cover of the server.
Figure 5.10 Removal of Top Cover
3. The DIMM memory sockets are now exposed.
Figure 5.11 DIMM Memory Sockets
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Chapter 5 - Servicing
4. While wearing a grounded ESD wrist strap, press the socket ejectors on the memory module socket
down to allow the memory module to be inserted into the socket.
5. Insert the memory module.
Figure 5.12 Installation of Memory Module
6. Align the edge of the memory module connector with the alignment key on the memory module
socket, and insert the memory module into the socket.
ATTENTION
The memory module socket has an alignment key that allows you to install the memory
module in the socket only in one way.
7. Press down the memory module with your thumbs while pulling up on the socket ejectors with your
index fingers to lock the memory module into the socket.
When the memory module is properly seated in the socket, the socket ejectors on the memory
module socket align with the socket ejectors on the other sockets that have memory modules
installed.
8. Close the top cover.
9. Replace the server in the cabinet.
10. Connect the power cords and cables to the back panel of the server.
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Chapter 5 - Servicing
11. Press the Power On/Off button on the server, to turn on the power.
5.4 Installing hot spare hard drive
You can insert the hot spare hard drive when the server in on.
5.4.1 To insert the hot spare hard drive
1. From the front end of the server, locate the blocking plate at the fifth bay (marked as 4).
2. Press the latches located at the ends of the blocking plate and pull the blocking plate.
Figure 5.13 Pull the Blocking Plate
3. Remove the blocking plate.
Figure 5.14 Removal of Blocking Plate
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Chapter 5 - Servicing
4. Insert the hot spare hard drive in the fifth bay, that is bay marked as 4 >, from where the blocking
plate was removed.
Figure 5.15 Insert the Hot Spare Hard Drive
5. Press the bracket on the hard drive such that it is locked in the fifth bay.
Figure 5.16 Locking of Bracket
6. The hot spare hard drive is installed in the server.
Figure 5.17 Spare Hard Drive Installation
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Slot number Description Option
Slot 1 PCIe Slot Gen 3 LCNP4e2
Slot 2 PCIe Slot Gen 3 -
Configuration
PCI Slot
Gen 3
PCI Slot
Gen 3
PCI Slot
Gen 2
FTE Supervisory(Default) Free Slot Free Slot -
1 NIC, Standard Ethernet through one onboard NIC
Free Slot Free Slot -
2 NICs, Standard Ethernet throughtwo onboard NICs
Free Slot Free Slot Free Slot
Chapter 5 - Servicing
5.5 Servicing Honeywell options
CAUTION
Do not damage the EMI gasket fingers when removing/installing boards.
WARNING
Use a grounding strap and grounded work surfaces and equipment when handling any electro
statically sensitive components such as the video cards, NIC adapter cards, and SCSI controller
cards. Store and transport parts only in electro statically safe containers.
l LCN node slot requirements
l Slot requirements for General Ethernet and FTE node setup
5.5.1 LCN node slot requirements
NOTE
A Local Control Network Processor (LCNP) board and LCN Media Access Unit (MAU) are no
longer used if the Server has been upgraded to be an ELCN node.
5.5.2 Slot requirements for General Ethernet and FTE node setup
The following table identifies the specific slots for each of the Honeywell options for general Ethernet
and FTE node configurations.
5.6 Verifying correct BIOS settings
All Honeywell systems must have the Honeywell recommended BIOS version. Honeywell configures
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specific BIOS settings in the factory for each of the server platform configurations, and these settings
BIOS settings FTE only No FTE, but 1 or 2 Ethernet ports
Broadcom Dual
Onboard NIC
Use Onboard NICs
(NIC1 & NIC2)
Use one or two Onboard NICs (marked
as NIC1 and NIC2)
System model name PowerEdge R430
System memory size 8 GB
BIOS Version 1.6.2 or higher
System management Engine version 3.0.7.173or later
ServiceTag XXXXXX
System manufacturer Dell
System Manufacturer Contact info www.dell.com
System CPLD version 1.0.3 or higher
UEFI Compliance Version 2.3.1 or higher
must not be altered. The following table provides the default BIOS settings for the server.
l Entering the BIOS
l BIOS settings for Tab 51156309-100
l BIOS settings for Tab 51156309-200
l Exiting the BIOS
5.6.1 Entering the BIOS
To enter the BIOS
1. Turn on the server.
2. Press F2 on the keyboard to enter the BIOS Setup.
3. Verify that the BIOS version.
Chapter 5 - Servicing
5.6.2 BIOS settings for Tab 51156309-100
System information
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System memory size 8 GB
System memory type ECC DDR4
System memory speed 1866 MHz
System memory voltage 1.20 V
Video memory 16 MB
System memory testing Disabled
Memoryoperating mode Advanced ECC mode*
Node Interleaving Disabled
Snoop mode Early snoop
Logical Processor Enabled
Alternate RTID Settings Disabled
Virtualization technology Enabled
Address TranslationServices (ATS) Enabled
Adjacent cache line prefetcher Enabled
Hardware prefetcher Enabled
DCU Steamer Prefetcher Enabled
DCU IP Prefetcher Enabled
Logical Processor Idling Disabled
Configurable TDP Nominal
X2APIC Mode Disabled
Number of Coresper processor 4*
Processor 64-bit Support Yes
Processor Core Speed 2.40 GHz
Chapter 5 - Servicing
Memory information
CPU information
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Processor 1
Family – Model – Stepping 06-3F-2
Brand Intel® Xeon® CPU E5 2620 V3 @ 2.40 GHz
Level2 Cache 8 X 256 KB
Level3 Cache 15 MB
Number of cores 6
EmbeddedSATA AHCI mode
SecurityFreezelock Enabled
Write cache Disabled
PORT A / B / C / D / F / I / J Auto
Model Unknown
Device type Unknown Device
Capacity N/A
PORT J Auto
Model Refer to DVD drive model number
Device type Optical drive
Capacity N/A
Boot Mode BIOS
Boot Sequence Retry Enabled
Hard disk Failover Disabled
SATA settings
Chapter 5 - Servicing
Boot settings
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USB 3.0 Setting Disabled
User AccessibleUSB Ports All Ports On
InternalUSB Port Off
IntegratedRAID Controller Enabled*
IntegratedNetwork Card 1 Enabled
EmbeddedNIC1 and NIC2 Enabled
EmbeddedNIC3 and NIC4 Enabled
I/O AT DMA Engine Disabled
EmbeddedVideo Controller Enabled
Current state of embedded Video controller Enabled
SR-IOV Globe Enable Disabled
OS Watchdog timer Disabled
Memorymapped I/O above 4GB Disabled
Slot 1 Enabled
Slot 2 Enabled
Chapter 5 - Servicing
Boot sequence*
1. Embedded SATA Port Optical Drive J: [DVD drive model number]
2. Hard Drive C:
3. Embedded NIC1 Port 1 Partition1 : BRCM MBA Slot 0200 v17.0.1 or higher
Boot option Enable / Disable
1. Hard drive C
2. Embedded SATA Port Optical Drive J: [DVD drive model number]
3. Integrated NIC1 Port 1 Partition1: BRCM MBA Slot 0100 v16.4.3 or higher
Hard disk drive sequence
Integrated RAID Controller 1: PERC H730 Mini (bus 01 dev 00).
Integrated devices
Slot Disablement
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Serial communication
Serial communication On without Console Redirection*
Serial Port Address Serial Device 1 = COM1
Serial Device 2 = COM2
External SerialConnector Serial Device 1
Fail Safe Baud Rate 115200
Remote TerminalType VT100/VT220
Redirection After Boot Enabled
System profile Performance*
CPU Power Management Maximum Performance
MemoryFrequency Maximum Performance
Tubo boost Enabled
Energy Efficient turbo Disabled
C1E Disabled
C states Disabled
MemoryPatrol Scrub Standard
Memoryrefreshrate 1x
Uncore Frequency Maximum
Energy efficient policy Performance
Number of Turbo boost enabled cores for processor 1 All
Monitor/Mwait Enabled
System profile settings
Chapter 5 - Servicing
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Intel AES-NI Enabled
System Password Not Enabled
Setup Password Not Enabled
Password Status Unlocked
TPM Security Off
TPM information NO TPM present
TPM Status Unknown
TPM Command None
Intel TXT Off
Power Button Enabled
NMI Button Disable
AC Power Recovery Off*
AC power recover delay Immediate
User defineddelay (60s to 240s) 60
UEFI Variable Access Standard
Secure boot Disabled
Secure boot policy Standard
Secure boot policy summary -
Secure boot Custom policy setting -
Chapter 5 - Servicing
System security
Secure boot
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Miscellaneous settings
System Time HH:MM:SS
System date MM:DD:YYYY
Asset Tag -
Keyboard Num Lock On
F1/F2 Prompt on Error Enabled
Load legacy Video Option Rom Disabled
System model name PowerEdge R430
BIOS Version 2.2.25 or higher
System management Engine version 3.0.7.173or later
ServiceTag XXXXXX
System manufacturer Dell
System Manufacturer Contact info www.dell.com
System CPLD version 1.0.3 or higher
UEFI Compliance Version 2.3.1 or higher
5.6.3 BIOS settings for Tab 51156309-200
System information
Chapter 5 - Servicing
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System memory size 16 GB
System memory type ECC DDR4
System memory speed 1866 MHz
System memory voltage 1.20 V
Video memory 16 MB
System memory testing Disabled
Memoryoperating mode Advanced ECC mode*
Node Interleaving Disabled
Snoop mode Early snoop
Logical Processor Enabled
Alternate RTID Settings Disabled
Virtualization technology Enabled
Address TranslationServices (ATS) Enabled
Adjacent cache line prefetcher Enabled
Hardware prefetcher Enabled
DCU Steamer Prefetcher Enabled
DCU IP Prefetcher Enabled
Logical Processor Idling Disabled
Configurable TDP Nominal
X2APIC Mode Disabled
Number of Coresper processor 4*
Processor 64-bit Support Yes
Processor Core Speed 2.40 GHz
Chapter 5 - Servicing
Memory information
CPU information
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Page 57
Processor 1
Family – Model – Stepping 06-3F-2
Brand Intel® Xeon® CPU E5 2620 V3 @ 2.40 GHz
Level2 Cache 8 X 256 KB
Level3 Cache 15 MB
Number of cores 6
EmbeddedSATA AHCI mode
SecurityFreezelock Enabled
Write cache Disabled
PORT A / B / C / D / F / I / J Auto
Model Unknown
Device type Unknown Device
Capacity N/A
PORT J Auto
Model Refer to DVD drive model number
Device type Optical drive
Capacity N/A
Boot Mode BIOS
Boot Sequence Retry Enabled
Hard disk Failover Disabled
SATA settings
Chapter 5 - Servicing
Boot settings
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USB 3.0 Setting Disabled
User AccessibleUSB Ports All Ports On
InternalUSB Port Off
IntegratedRAID Controller Enabled*
IntegratedNetwork Card 1 Enabled
EmbeddedNIC1 and NIC2 Enabled
EmbeddedNIC3 and NIC4 Enabled
I/O AT DMA Engine Disabled
EmbeddedVideo Controller Enabled
Current state of embedded Video controller Enabled
SR-IOV Globe Enable Disabled
OS Watchdog timer Disabled
Memorymapped I/O above 4GB Disabled
Slot 1 Enabled
Slot 2 Enabled
Chapter 5 - Servicing
Boot sequence*
1. Embedded SATA Port Optical Drive J: [DVD drive model number]
2. Hard Drive C:
3. Embedded NIC1 Port 1 Partition1 : BRCM MBA Slot 0200 v17.0.1 or higher
Boot option Enable / Disable
1. Hard drive C
2. Embedded SATA Port Optical Drive J: [DVD drive model number]
3. Integrated NIC1 Port 1 Partition1: BRCM MBA Slot 0100 v16.4.3 or higher
Hard disk drive sequence
Integrated RAID Controller 1: PERC H730 Mini (bus 01 dev 00).
Integrated devices
Slot Disablement
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Serial communication
Serial communication On without Console Redirection*
Serial Port Address Serial Device 1 = COM1
Serial Device 2 = COM2
External SerialConnector Serial Device 1
Fail Safe Baud Rate 115200
Remote TerminalType VT100/VT220
Redirection After Boot Enabled
System profile Performance*
CPU Power Management Maximum Performance
MemoryFrequency Maximum Performance
Tubo boost Enabled
Energy Efficient turbo Disabled
C1E Disabled
C states Disabled
MemoryPatrol Scrub Standard
Memoryrefreshrate 1x
Uncore Frequency Maximum
Energy efficient policy Performance
Number of Turbo boost enabled cores for processor 1 All
Monitor/Mwait Enabled
System profile settings
Chapter 5 - Servicing
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Intel AES-NI Enabled
System Password Not Enabled
Setup Password Not Enabled
Password Status Unlocked
TPM Security Off
TPM information NO TPM present
TPM Status Unknown
TPM Command None
Intel TXT Off
Power Button Enabled
NMI Button Disable
AC Power Recovery Off*
AC power recover delay Immediate
User defineddelay (60s to 240s) 60
UEFI Variable Access Standard
Secure boot Disabled
Secure boot policy Standard
Secure boot policy summary -
Secure boot Custom policy setting -
Chapter 5 - Servicing
System security
Secure boot
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Miscellaneous settings
System Time HH:MM:SS
System date MM:DD:YYYY
Asset Tag -
Keyboard Num Lock On
F1/F2 Prompt on Error Enabled
Load legacy Video Option Rom Disabled
Item Description
Dell part
number
Honeywell part
number
Processor Intel Xeon E5-2430 2.20 GHz , 7.2GT/s Intel
QPI
317-9804 51155517-901
Expansion
Ram
4 GB ECC DDR4, RDIMM or better 370-ABUI 51156309-901
Keyboard Dell QWERTY Keyboard 331-2254 51155517-903
Mouse Optical Mouse, Two Buttons, USB, Black 331-0846 51155517-904
Hard Disk
Drive
Dell 300 GB 15K RPM SAS 12Gbps 2.5in Hotplug Hard Drive or better
51156061-906
Rack
mount
Rails
Ready Rails Sliding Rails With Cable
Management Arm
770BBBR
51156309-902
SMPS Dell Hot Plug Power Supply550 W 450-
AEGZ
51156309-903
DVD Drive DVD+/-RW, SATA, Internal 429-
AAQM
51156067-904
Expansion 8GB ECC DDR4 RDIMM or better - 51156309-906
5.6.4 Exiting the BIOS
To exit the BIOS settings
1. In System Setup choose File > Save changes and exit.
A confirmation message appears.
2. Click Yes.
Chapter 5 - Servicing
5.7 Spare parts
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Item Description
Dell part
number
Honeywell part
number
RAM
Chapter 5 - Servicing
5.8 Troubleshooting
Not applicable.
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Notices
Trademarks
Experion®, PlantScape®, SafeBrowse®, TotalPlant®, and TDC 3000® are registered trademarks of
Honeywell International, Inc.
ControlEdge™ is a trademark of Honeywell International, Inc.
OneWireless™ is a trademark of Honeywell International, Inc.
Matrikon® and MatrikonOPC™ are trademarks of Matrikon International. Matrikon International is a
business unit of Honeywell International, Inc.
Movilizer® is a registered trademark of Movilizer GmbH. Movilizer GmbH is a business unit of
Honeywell International, Inc.
Other trademarks
Microsoft and SQL Server are either registered trademarks or trademarks of Microsoft Corporation in the
United States and/or other countries.
Trademarks that appear in this document are used only to the benefit of the trademark owner, with no
intention of trademark infringement.
Third-party licenses
This product may contain or be derived from materials, including software, of third parties. The third
party materials may be subject to licenses, notices, restrictions and obligations imposed by the licensor.
The licenses, notices, restrictions and obligations, if any, may be found in the materials accompanying
the product, in the documents or files accompanying such third party materials, in a file named third_
party_licenses on the media containing the product, or at
http://www.honeywell.com/ps/thirdpartylicenses.
Documentation feedback
You can find the most up-to-date documents on the Honeywell Process Solutions support website at:
http://www.honeywellprocess.com/support
If you have comments about Honeywell Process Solutions documentation, send your feedback to:
hpsdocs@honeywell.com
Use this email address to provide feedback, or to report errors and omissions in the documentation. For
immediate help with a technical problem, contact your local Honeywell Process Solutions Customer
Contact Center (CCC) or Honeywell Technical Assistance Center (TAC).
How to report a security vulnerability
For the purpose of submission, a security vulnerability is defined as a software defect or weakness that
can be exploited to reduce the operational or security capabilities of the software.
Honeywell investigates all reports of security vulnerabilities affecting Honeywell products and services.
To report a potential security vulnerability against any Honeywell product, please follow the instructions
at:
https://www.honeywell.com/product-security
Support
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For support, contact your local Honeywell Process Solutions Customer Contact Center (CCC). To find
your local CCC visit the website, https://www.honeywellprocess.com/en-US/contact-us/customer-
support-contacts/Pages/default.aspx.
Training classes
Honeywell holds technical training classes that are taught by process control systems experts. For more
information about these classes, contact your Honeywell representative, or see
http://www.automationcollege.com.
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