R430 Honeywell Server Planning, Installation and Service
Guide
HWDOC-X453-en-D
August 2020
Disclaimer
This document contains Honeywell proprietary information. Information contained herein is to be used
solely for the purpose submitted, and no part of this document or its contents shall be reproduced,
published, or disclosed to a third party without the express permission of Honeywell International Sàrl.
While this information is presented in good faith and believed to be accurate, Honeywell disclaims the
implied warranties of merchantability and fitness for a purpose and makes no express warranties
except as may be stated in its written agreement with and for its customer.
In no event is Honeywell liable to anyone for any direct, special, or consequential damages. The
information and specifications in this document are subject to change without notice.
Copyright 2020 - Honeywell International Sàrl
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Contents3
Chapter 1 - About this Document6
1.1 Revision history8
Chapter 2 - Planning9
2.1 Overview9
2.1.1 Software requirement9
2.1.2 BIOS configuration10
2.2 Description10
2.2.1 Honeywell server model number10
2.2.2 Electronics configuration10
2.2.3 Electronics module11
2.2.4 Standard features of Dell R43011
2.2.5 Slots configuration12
2.2.6 Optional features12
2.2.7 Power cords12
2.3 Platform information12
2.3.1 Honeywell documentation12
2.3.2 Dell documentation12
2.4 LCN node slot requirements14
2.5 Experion nodes slot requirement14
2.5.1 Default configurations for FTE14
2.5.2 FTE supervisory (Default)14
2.5.3 Cnet configuration using PCIC interface14
2.6 Memory configuration for Dell R43014
2.6.1 Tab 100 8GB, consisting of two 4GB ECC DDR4 RDIMM for Dell PowerEdge R430
server servers15
2.6.2 Tab 200 16GB, consisting of two 8GB ECC DDR4 RDIMM for Dell PowerEdge
R430 server servers15
2.6.3 Tab 100 16 GB, consisting of two 4 GB ECC DDR4 RDIMM for Dell PowerEdge
R430 server servers16
2.6.4 Tab 200 32 GB, consisting of four 8 GB ECC DDR4 RDIMM for Dell PowerEdge
R430 server servers16
2.7 System specifications17
2.7.1 Microprocessor17
2.7.2 PCIe slots17
2.7.3 Memory17
2.7.4 Raid controller18
2.7.5 Optical disk drive18
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2.7.6 Video18
2.7.7 Network interface18
2.7.8 Power18
2.7.9 Environmental18
2.7.10 Physical – form factor20
2.7.11 Drive bays20
2.7.12 Altitude20
2.7.13 External peripherals20
2.7.14 Drives20
2.7.15 External ports20
2.7.16 Management21
2.7.17 Hard disk drive specifications21
2.7.18 Removable media specifications21
2.7.19 Storage and media devices21
2.7.20 Mouse and keyboard22
2.7.21 Monitor22
2.7.22 Video cable22
2.8 Industrial regulatory compliance22
2.8.1 Electromagnetic Compatibility23
2.8.2 Safety compliance23
2.9 Light industrial regulatory compliance23
2.9.1 Electromagnetic Compatibility24
2.9.2 Safety compliance24
Chapter 3 - Installation25
3.1 Tasks for installing the server25
3.1.1 Before you begin25
3.2 Power and grounding requirements25
3.2.1 Grounding consoles and cabinets25
3.3 Cabinet spacing requirements26
3.3.1 Unused cabinet spaces26
3.4 Installing the server and connecting the cables27
3.4.1 Honeywell server back panel connections27
3.4.2 Installing the server28
3.4.3 Connecting the cables28
3.4.4 Install air duct baffles and blank panel front covers in cabinet29
3.5 Starting the server31
3.5.1 Turning on the power31
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3.5.2 Configuring RAID in Dell R430 server31
3.5.3 Starting the TDC emulator services32
3.5.4 Checking the LCNp4e2 status32
Chapter 4 - Operation34
4.1 Server overview34
4.1.1 Front view of Dell R430 server34
4.1.2 Rear view of Dell R430 server34
4.2 Network connections35
4.2.1 Ethernet network36
4.2.2 LCN cables36
4.2.3 LCN network36
4.2.4 LCN Connections36
4.2.5 MAU connection36
4.2.6 ControlNet Network37
4.3 Configuring ControlNet interface card38
4.3.1 Installing ControlNet card inside Magma chassis38
Chapter 5 - Servicing39
5.1 Servicing the LCNp4e239
5.1.1 Adding or replacing the LCNp4e2 board40
5.1.2 Modifying VGA port saver42
5.2 Storage and media devices43
5.3 Adding additional memory in Dell R43044
5.3.1 Prerequisites44
5.3.2 To add additional memory44
5.4 Installing hot spare hard drive46
5.4.1 To insert the hot spare hard drive46
5.5 Servicing Honeywell options48
5.5.1 LCN node slot requirements48
5.5.2 Slot requirements for General Ethernet and FTE node setup48
This document contains installation and service information for the Dell PowerEdge R430 server. The
instructions and service information contained in this document address the server itself, and assumes
that the associated network communication equipment is pre-installed by the Honeywell factory or has
manuals dedicated to its installation and service. This server is not a standard Dell model and you
cannot order it independently from Dell.
NOTE
If the Local Control Network (LCN) coaxial based system has been integrated with an Experion
Fault Tolerant Ethernet (FTE) based system, the node (server) may be upgraded to be an
Experion Local Control Network (ELCN) node, which has its ELCN Interface provided via FTE.
This node may be installed as a physical or virtual platform.
ABOUT THIS DOCUMENT
If the node is upgraded to an ELCN node, and the node is a physical (a.k.a. bare-metal)
platform, a Local Control Network Processor (LCNP) board coaxial interface to LCN is not used.
The LCN MAU is disconnected, and/or the LCNP board is removed.
Redundant ELCN Bridges are required if the ELCN node is communicating with any other
existing, coaxial-based LCN node.
Some LCN nodes may have been replaced by their ELCN equivalent nodes, and overall system
features/architecture will differ from that of a non-ELCN integrated system (classic LCN/TPN
system). In this case it may be necessary to refer to appropriate ELCN documentation, in
addition to the information provided herein.
The following table lists Honeywell ELCN/Experion publications that may be useful for
references.
The following table lists Honeywell ELCN/Experion publications that may be useful for references.
ELCN Reference Documents Table for Server/Workstation PSIG Documents
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PublicationContent Type
Implementation Guide
(EPDOC-X478-en-511A)
operation, servicing/troubleshooting
ExperionLCN Planning,
Installation, and Service Guide
(HWDOC-X479-en-E)
ELCN system planning, hardware/software
installation, servicing/troubleshooting
ExperionLCN Specification
(ELCN03)
General ELCN technical specifications
Fault Tolerant Ethernet
Installation and Service Guide
(EPDOC-XX36-en511A)
FTE system installation, servicing/troubleshooting
Universal Embedded
Appliance Hardware
Installation and Maintenance
Guide (HWDOC-X469-en-A)
General UEA planning, installation, and service
information before it iscommissionedas an ELCN
appliance.
Describes Experion R510 features/enhancements,
overall product, release interoperabilities, system
dependencies, problemresolutions, known issues,
special considerations
Customer Release Guide
R687 (CRG-687)
TPN/TPS Migration information (ELCN migration
Information included)
Document changes, compatibility and
migration/installation processes for the TPS Process
Network Release of R687 software.
ExperionControl Building
User's Guide (EPDOC-XX19en-511A)
Proceduresfor basic tasks in the Control Builder
application (configuring hardware devices,
continuouscontrol strategies, sequentialcontrol
strategies).
VersionDateDescription
A
Initial release of the document.
1.1Revision history
August 2020
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CHAPTER
2
l Overview
l Description
l Platform information
l LCN node slot requirements
l Experion nodes slot requirement
l Memory configuration for Dell R430
l System specifications
l Industrial regulatory compliance
l Light industrial regulatory compliance
PLANNING
2.1Overview
Platforms sold by Honeywell are engineered for the process control mission of Experion and TPS
systems to provide consistent and robust performance. Through an extensive qualification process,
Honeywell defines specific peripheral devices, slot locations, and BIOS settings for best performance
and reliability, sometimes even adding cooling fans for longer service. Honeywell platforms are then
built to Honeywell specifications by the computer manufacturer.
Honeywell engineering has tested theDell PowerEdge R430 serverwith other Honeywell hardware
and software and has qualified its use for specific configuration items as identified in the Software
Change Notice (SCN). The server is not a standard Dell model and cannot be ordered independently
from Dell. The Technical Assistance Center (TAC) is well trained and supports Honeywell platforms.
Use of any other server including a similar Dell model, is considered a project special and its TAC
support is limited according to the services policy.
The Honeywell-based Dell PowerEdge R430 server provides the functionality of a server-based PC
running the Microsoft Windows server operating systems.
The release of this server is based upon RAID-5 and dual power supply design to provide computerbased functionality for certain Experion systems and the TPS systems.
The Dell PowerEdge R430 servers are shipped with the Tab number 51156309-200.
l Software requirement
l BIOS configuration
2.1.1Software requirement
The server runs on the following operating system.
l Microsoft Windows Server 2008R2 for R41x and R43x, and Microsoft Windows Server 2016
Standard x64 (for EPKS R50x.x).
The server platform runs the latest version of the following Experion server.
300GB 2.5” 15K RPM SAS HDD to use as a Hot Spare (not supplied with
Standard configuration customer need to buy it if hot spare is required)
EPCOAR28
Windows Server 2008 R2 COA
EPCOAS16
Microsoft Windows Server 2016 (64 bit) COA
Chapter 2 - Planning
l ESV
l ACE/SCE
l EAS
l eServer
l ESVT
l ACE-T
l ExperionApp (E-App)
2.1.2BIOS configuration
The BIOS version for the server depends on the Tab numbers. The Tab number for Dell R430 is Tab
51156309-100 with BIOS Version 1.6.2 or later.
The Tab number for Dell R430 is Tab 51156309-200 with BIOS version 2.2.25 or later.
2.2Description
l Honeywell server model number
l Electronics configuration
l Electronics module
l Standard features of Dell R430
l Slots configuration
l Optional features
l Power cords
2.2.1Honeywell server model number
The following models have been defined for the Honeywell-based Dell R430 server platforms.
2.2.2Electronics configuration
The Dell R430-based server is approved for installation in the Honeywell 1000 mm deep LCN cabinet
only, using the Sliding ReadyRail II kit included in the purchase of the server.
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2.2.3Electronics module
DescriptionDC powerAC voltageAC RMS currentAC power
Electronic assemblyN/A120 (90-132) Vrms
240 (180-260) Vrms
1.1A
0.6A
125W
122W
DescriptionDC powerAC voltageAC RMS currentAC power
Attach SCSI 12 Gbps 2.5in Hot plug Hard Drive (QTY 4) / H730 mini Controller (RAID 5
configuration).
l Rear Ports:1 serial, 1Video, 2 USB ( 1 USB 2.0 and 1 USB 3.0), 4 RJ45, 1 ID push button with blue /
amber LED.
l Front Ports: 2 USB 2.0, ID push button with blue / amber LED, 1 video, 1 system power on/off button.
l Broadcom 5720 1GbE Dual Port Ethernet NIC with failover and load balancing.
l Bus Type: PCIe.
l Expansion Slots: 2 PCIe slots.
o
1x8 slot with x4 bandwidth, 2.0, half-height, half-length
o
1x16 slot with x16 bandwidth, 3.0, full-height, half-length
l Energy Smart – Two hot-plug high-efficient 550W Watts Power Supply.
l Two 110 Volts / 230 Volts Power Cords.
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Part descriptionPart number
AC power cord, 220 V51305557-100
PublicationContains information about
Fault Tolerant Ethernet Installation and
ServiceGuide
Installingand using FTE on aTPS or
ExperionPKS node.
Chapter 2 - Planning
l Tab 100 8 GB RAM DDR4 (2x4 GB ECC RDIMM, 2133 MHz or faster)
l Tab 200 16GB RAM DDR4 (2x8GB ECC RDIMM, 2133MHz or faster)
l SATA DVD-RW Drive.
l 2D Matrox®G200 video.
2.2.5Slots configuration
An onboard Quad NIC is available for FTE. NIC1 and NIC2 needs to be used for FTE configuration.
2.2.6Optional features
The following is a list of the additional options that can be configured in your platform.
l Memory upgrade to 16 GB
l Universal ControlNet Interface (using external Magma PCIe to PCIe convertor box)
2.2.7Power cords
The following table lists the AC power cords.
2.3Platform information
l Honeywell documentation
l Dell documentation
2.3.1Honeywell documentation
The following table lists the Honeywell publications that may be useful when installing or operating your
system.
2.3.2Dell documentation
The following table lists the Dell publications that may be useful when installing or operating the
system.
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Chapter 2 - Planning
PublicationContains information about
Is available
with
Readme filesLast-minute updates about technicalchanges to
the server or advanced technicalreference
material for experienced users or technicians
The drivers
and utilitiesCD
Dell System
Information Guide
Warranty and safetyPackaged with
the computer
www.dell.com
Getting Started With
the System
Unpacking and connecting the cables.Packaged with
the computer
Quick Installation
Guide
Installingand configuring the server operating
system.
Packaged with
the computer
Product
Documentation
CD
Dell™ PowerEdge™
R430 Systems
Hardware Owner’s
Manual
Removing and replacing the parts. Technical
specifications. Configuring the system.
Troubleshooting.
Product
Documentation
CD
www.dell.com
Rack Installation
Instructions— Sliding
Rails
Installingthe server in a server rack or cabinet.Packaged with
the computer
www.dell.com
Windows Installation
Instructionsand
ImportantInformation
Initialization the Windows operating system.Packaged with
the computer
www.dell.com
Dell™ Systems – Raid
Controller
Initialization
Initializing the RAID controllerPackaged with
the computer
Dell™ Systems –
Upgrading Raid
Firmware
Upgrading the RAID firmwarePackaged with
the computer
Dell™ PowerEdge™
R430 Systems
Hardware Owner’s
Manual
Diagnosing problems
Using status indicators for troubleshooting
Product
Documentation
CD
www.dell.com
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Slot numberDescriptionOption
Slot 1PCIe Slot Gen 3LCNP4e2
Slot 2PCIe Slot Gen 3-
Slot numberDescriptionOption
Slot 1PCIe Slot Gen 3-
Slot 2PCIe Slot Gen 3-
Slot numberDescriptionOption
Slot 1PCI Slot Gen 3Magma Host Card
Slot 2PCI Slot Gen 3-
Chapter 2 - Planning
2.4LCN node slot requirements
NOTE
A Local Control Network Processor (LCNP) board and LCN Media Access Unit (MAU) are no
longer used if the Server has been upgraded to be an ELCN node.
2.5Experion nodes slot requirement
2.5.1Default configurations for FTE
l Broadcom on-board NICs are enabled without PXE.
l If you are using FTE slot only, then use on-board NICs.
l FTE supervisory (Default)
l Cnet configuration using PCIC interface
2.5.2FTE supervisory (Default)
FTE must be configured on on-board NIC.
2.5.3Cnet configuration using PCIC interface
The server does not support PCIC interface, you must use Magma PCIe to PCI converter box.
2.6Memory configuration for Dell R430
Standard memory for Dell PowerEdge R430 server server is 8 GB (2x4 GB) RDIMM 2133 MHz or faster
and it must be installed in pairs. The label on the outside of the shipping container shall identify the
capacity of the memory installed.
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Chapter 2 - Planning
Honeywell model numberDescription
MZ-PCEM374 GB ECC DDR4 RDIMM 2133 MHz
MZ-PCEM398GB ECC DDR4 RDIMM 2133MHz or faster
DIMM socketMemory sizeChannel
A14 GB RDIMM0
A5
A24 GB RDIMM1
A6
A32
A7
A43
A8
Memory Expansion Model number: Honeywell uses this number as an identity to indicate the supplier
as to the memory that must be added with the platform.
NOTE
Dell PowerEdge R430 server uses processor 1 with Intel Xeon E5-2620V3 2.4 GHz.
l Tab 100 8GB, consisting of two 4GB ECC DDR4 RDIMM for Dell PowerEdge R430 server servers
l Tab 200 16GB, consisting of two 8GB ECC DDR4 RDIMM for Dell PowerEdge R430 server
servers
l Tab 100 16 GB, consisting of two 4 GB ECC DDR4 RDIMM for Dell PowerEdge R430 server
servers
l Tab 200 32 GB, consisting of four 8 GB ECC DDR4 RDIMM for Dell PowerEdge R430 server
servers
2.6.1Tab 100 8GB, consisting of two 4GB ECC DDR4 RDIMM for
Dell PowerEdge R430 server servers
The following table provides memory configurations layout for 8 GB, consisting of two 4 GB ECC DDR4
RDIMM for Dell PowerEdge R430 server servers.
2.6.2Tab 200 16GB, consisting of two 8GB ECC DDR4 RDIMM for
Dell PowerEdge R430 server servers
In order to support R50x.x release, customer needs to remove existing 4GB memory modules and use 2
Modules of MZ-PCEM39 and make server to 16GB.
The following table provides memory configurations layout for 16 GB, consisting of two 8 GB ECC
DDR4 RDIMM for Dell PowerEdge R430 server servers.
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DIMM socketMemory sizeChannel
A18 GB RDIMM0
A5
A28 GB RDIMM1
A6
A32
A7
A43
A8
DIMM socketMemory sizeChannel
A14 GB RDIMM0
A54 GB RDIMM
A24 GB RDIMM1
A64 GB RDIMM
A32
A7
A43
A8
Chapter 2 - Planning
2.6.3Tab 100 16 GB, consisting of two 4 GB ECC DDR4 RDIMM for
Dell PowerEdge R430 server servers
The following table provides memory configurations layout for 16 GB, consisting of two 4 GB ECC
DDR4 RDIMM for Dell PowerEdge R430 server servers.
For R51x.x, customer needs to discard existing 4GB Memory modules and order 8GB Memory modules.
2.6.4Tab 200 32 GB, consisting of four 8 GB ECC DDR4 RDIMM for
Dell PowerEdge R430 server servers
The following table provides memory configurations layout for 32 GB, consisting of four 8 GB ECC
DDR4 RDIMM for Dell PowerEdge R430 server servers.
Maximum RAMTab 20032 GB (4x8 GB RDIMM, 2133 MHz) or faster.
Chapter 2 - Planning
2.7.1Microprocessor
2.7.2PCIe slots
2.7.3Memory
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RAID
controller
PERC H730 Integrated RAID Controller, 1 GB Cache F/W Version
25.4.1.0004
DVD driveSATA DVD R/W drive
Video typeMatrox G200e Controller
Adapter typeBroadcom5720 Quad Port 1Gb Network Daughter Card
WattageDual, Hot-plug, Redundant Power Supply (1+1), 550W
Operating temperature+10 °C to +35 °C (50 °F to 95 °F) with a maximum
temperature gradationof 10° per hour.
Note: for Altitudes above 2950 feet , the maximum
operating temperature isde-rated 1°F/550ft.
All temperature ratings shown are for sea level. An
altitude de-rating of 1 °C per 300 m (1.8 °F per 1,000
ft) to 3048 m (10,000 ft) is applicable. No direct
sunlight allowed.
Shipping temperature-30 °C to 50 °C (-22 °F to 122 °F)
Storage temperature-40 °C to 65 °C (-40 °F to149 °F)
Maximum wet bulb temperature 28 °C (82.4 °F)
ATTENTION
All temperature ratings described previously
are for sea level. An altitudederating of 1 °C
Chapter 2 - Planning
2.7.4Raid controller
2.7.5Optical disk drive
2.7.6Video
2.7.7Network interface
2.7.8Power
The following provides the specifications for DC power supply.
2.7.9Environmental
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per 300 m (1.8 °F per 1,000 ft) to 3048 m
(10,000 ft) is applicable. Direct sunlight is not
allowed.
Operating humidity10% to 80% (non-condensing) with a maximum
humidity gradation of 10% per hour and 29 °C (84.2
°F) maximum dew point.
Storage humidity5% to 95% (non-condensing) ) with a maximum
humidity gradation of 10% per hour and with 33 °C (91
°F) maximum dew point.
Note: Atmosphere must be non-condensing at all
times.
ATTENTION
Storing maximum humidityof 95% is based
on a maximum temperature of 45 °C (113
°F). Altitude maximum for storage
corresponds to a pressure minimumof 70
KPa.
Copper Reactivity LevelCopper Reactivity Level< 3 mm3/m3 parts per billion
H2S Gas concentrationH2S Gas concentration < 10 mm3/m3 parts per billion
S02, S03 Gas concentrationS02, S03 Gas concentration< 1 mm3/m3 parts per
billion
CI2 Gas concentrationCI2 Gasconcentration < 50 mm3/m3 parts per billion
NOX Gas concentrationNOX Gas concentration < 1 mm3/m3 partsper billion
HF Gas concentrationHF Gas concentration < 500 mm3/m3 partsper billion
NH3 GasconcentrationNH3 Gas concentration < 2 mm3/m3 partsper billion
O3 Gasconcentration Severity
level
G1 mild environment limits as per ANSI/ISA-S71.041985 Standard
ANSI/ISA-S71.01-1985
Environmental Conditions for
ProcessMeasurement and
Control Systems
Temperature and Humidity
ANSI/ISA-S71.04-1985
Environmental Conditions for
ProcessMeasurement and
Control Systems
Airborne Contaminants
Chapter 2 - Planning
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1U rack height1U specification
InternalUp to 8 x2.5-inch HDD.
ExternalSlim optical drive.
Operating3048 m (10,000ft)
Note: This value may be limited by the type and number of options
installed. The maximum allowable altitude change rate is457 m/min (1500
ft/min).(that is 1 °F / 167.64 meters that is -17.22 °C / 167.64meters)
Storage12,000 m (39,370ft).
Note: Maximum allowable altitude Change rate is 457 m/min (1500ft/min).
KeyboardWindows compliant USB (equivalent or better)