Honeywell R4222A-H Installation Manual

Place Bar Code Here
R4222A-H,J-N,P-W,Y; R8222A-H,
CAUTION
J-N,P-W,Y,Z; R4228A,B,C,D; R8228A,B,C,D
SWITCHING RELAYS
INSTALLATION INSTRUCTIONS
The R4222 and R8222 are general purpose relays for use in refrigeration and air conditioning equipment, vending machines, and other applications requiring general purpose switching. R4228 and R8228 are heavy­duty relays with the same application.
A variety of switching configurations are available. Refer to Tables 1 and 2. Contacts are available for Powerpile (millivoltage), pilot duty, and power pole applications. R4222 and R4228 models have line voltage; R8222 and R8228 models have low voltage coils.
INSTALLATION
1 Installer must be a trained, experienced
service technician.
2 Disconnect power supply before beginning
installation.
3 Always conduct a thorough checkout when
installation is complete.
LOCATION
Mount the relay on a flat, solid surface as close as possible to the equipment being controlled. The relay may be mounted in any position except with the terminals pointed down. Secure in place with two screws through holes or slots in the mounting base. See Fig. 1 for mounting dimensions.
1-42/64 (41.6)
1
4
2-7/64 (53.5)
Fig. 1. Dimensions in inches (millimeters in
3
2
5
1-55/64
(47.2)
6
brackets).
2-3/64 (51.9)
2-1/4 (57.2)
2-3/8 (60.3)
M13955
Table 1. Switching configurations for R4222 and R8222
Contact configurations (coil
de-energized)
Spst, normally open A K
Spdt B L
Dpst, normally open
c
Dpdt
Spst, normally closed E P
Dpst, one normally open and one normally closed
Dpst, normally closed G R
Spdt and spst, normally open
Spdt and spst, normally closed J T
Dpst, normally dosed (one power and one pilot duty)
*Models with silver colored power terminals and brass
colored pilot duty terminals.
Table 2. Switching configurations for R4228 and
Contact configurations (coil
de-energized)
Spst, normally open (double quick-connects)
Spdt (double quick-connects) B
Spst, normally open C
Dpst, normally open D
a
Refer to Fig. 2 for terminal location and identification.
b
R4222U, R8222U available with one pilot duty pole and
one power pole.
c
R4222V, R8222V available with one power pole and one
pilot duty rating.
d
W model available with spdt power pole and spst pilot
duty pole.
e
Y model available with spdt pilot duty pole and spst
power pole.
f
Z model available with spst power pole and spst pilot
duty pole.
a
b
a
R4222, R8222 suffix letters
Power pole
rated
d,e
f
R8228
R4228, R8228 suffix
Power pole only
CM
DN
FQ
HS
letters
Z*
A
Pilot duty
rated
60-0014—05
R4222A-H,J-N,P-W,Y; R8222A-H, J-N,P-W,Y,Z; R4228A,B,C,D; R8228A,B,C,D
.
1
4
COIL
R4222A,K/R8222A,K SPST, NORMALLY OPEN
1
4
COIL
R4222F,Q/R8222F,Q DPST, ONE NORMALLY OPEN AND ONE NORMALLY CLOSED (EXCEPT FOR R4222Q1097 WHICH HAS REVERSE TERMINAL IDENTIFICATION 1-2 IS N.C. 4-5 IS N.O.)
1
4
COIL
R8222Z DPST, NORMALLY CLOSED
3
2
5
2
5
2
5
1
6
4
R4222B,L/R8222B,L SPDT
3
1
6
4
R4222G,R/R8222G,R DPST, NORMALLY CLOSED
3
1
6
4
R4228A/R8228A SPST, NORMALLY OPEN (DOUBLE QUICK CONNECT)
COIL
COIL
COIL
3
2
5
2
5
2
5
1
6
4
R4222C,M,U/R8222C,M,U DPST, NORMALLY OPEN
3
1
6
4
R4222H,S,W/R8222H,S,W SPDT AND SPST, NORMALLY OPEN
3
1
6
4
R4228B/R8228B SPDT, (DOUBLE QUICK CONNECT)
COIL
COIL
COIL
Fig. 2. R8222/R422, R8228/R4228 circuit and terminal identification.

WIRING

Disconnect power supply before making wiring connections to prevent possible electric shock and equipment damage.
All wiring must comply with local codes and ordinances. Crimp female quick connects to the system wires and attach to the male quick connect terminals of the relay. The relay has molded terminal numbers and a circuit diagram for easy identification when wiring. Fig. 2 shows the terminal location and circuits of all models.
Do not exceed contact and coil ratings when wiring into the system.
Contact ratings
R4222 and R8222 contacts are available for pilot duty, power pole, or millivoltage applications. R4228 and R8228 contacts have power pole ratings only. See Tables 3 and 4.
3
6
R4222D,N,V/R8222D,N,V DPDT
3
6
R4222J,T/R8222J,T SPDT AND SPST, NORMALLY CLOSED
3
6
R4228C/R8228C SPST, NORMALLY OPEN
1
4
COIL
1
4
COIL
1
4
COIL
2
5
2
5
2
5
3
2
5
2
5
2
5
1
6
4
R4222E,P/R822E,P SPST, NORMALLY CLOSED
3
1
6
4
R4222Y/R8222Y SPDT AND SPST, NORMALLY OPEN
3
1
6
4
R4228D/R8228D DPST, NORMALLY OPEN
COIL
COIL
COIL
3
2
6
5
3
2
6
5
3
2
6
5
M13956
Table 3. Power poles for R4222 and R8222 (per pole,
amperes)
R4222, R8222 120 Vac 208/240 Vac, 277 Vac 480 Vac
Full load
a
12 6 3
Locked rotor 60 36 18
b
Resistive
a
Also rated 1/2 hp at 120, 240, and 480 Vac.
b
0.75 power factor load.
15 15 10
Table 4. Contact ratings for R4228, R8228
R4228A,B and R8228A,B 120 Vac 240 Vac 277 Vac 480 Vac
Full load 16 12 5
Locked rotor 96 72 30
Horsepower 1 2 1–1/2
Resistive 25 15
R4228C,D and R8228C,D
Resistive only 25 10
Pilot duty poles for R4222 and R8222 only Minimum: 3 VA at 24, 120, 240, and 480 Vac. Maximum: 25 VA at 24 Vac; 125 VA at 120, 240, and 480
Vac .
Resistive: 3 amps at 480 Vac (0.75 power factor).
60-0014—05 2
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