Honeywell F500 User Manual

F500 Whole House/
Light Commercial
HEPA Filtration System
PRODUCT DATA/OWNER’S GUIDE

FEATURES

• HEPA media captures at least 99.97 percent of 0.3 micron particles that pass through it.
• Application for forced air systems.
• Power cord plugs into grounded 120 Vac electrical outlet.
• Requires no maintenance except periodic media filter replacement.
• Quick and easy media filter replacement.
TM
• Wall-mounted AIRWATCH provides filter change reminders.
• Three-filter system: — Activated carbon filter for odors.
— High-efficiency pleated pre-filter extends HEPA fil-
ter life.
— HEPA filter traps at least 99.97 percent of the
0.3 micron particles that pass through it.
Indicator included

APPLICATION

• Easy installation.
• Includes four isolation straps.
• Rugged steel cabinet.
• Quiet operation.
• Model available with fully-insulated cabinet for installation in unconditioned environments.
Contents
Application and Features...................................................1
Specifications....................................................................2
Ordering Information .........................................................2
Planning the Installation ....................................................3
Installation.........................................................................4
Star tup and Checkout.......................................... ... .. .........6
Troubleshooting.................................................................6
Parts List .......................................................... .................7
® U.S. Registered Trademark Copyright © 2004 Honeywell • All Rights Reserved
68-0263-2
F500 WHOLE HOUSE/ LIGHT COMMERCIAL HEPA FILTRATION SYSTEM
4

SPECIFICATIONS

IMPORTANT
The specifications given in this publication do not include normal manufacturing tolerances. Therefore, this unit may not exactly match the listed specifica­tions. Also, this product is tested and calibrated under closely controlled conditions, and some minor differences in performance can be expected if those conditions are changed.
TRADELINE® Models available:
F500 Whole House/Light Commercial HEPA Filtration System
includes:
HEPA filter, 2 in. pleated prefilter, carbon-odor filter, and
motor/blower. Isolation mounting straps and
HEPA AIRWATCH™Indicator are also included. F500A: Standard cabinet. F500B: Insulated cabinet.
Color:
White.
Dimensions: See Fig. 1. Electrical Ratings:
Input Power Requirements: 120 Vac, 60 Hz; 1.98A maximum.
Air Flow:
F500A,B: 400 cfm nominal.
Efficiency:
Pleated Prefilter: MERV 8 at 374 fpm. HEPA Filter: Media removes 99.97 percent of 0.3 micron parti-
cles from the air that pass through it.
Temperature Rating:
F500A is intended for mounting in conditioned spaces. F500B cabinet allows installation outside of conditioned
space.
Approvals:
CSA.
Included Accessories:
HEPA Air Watch™ Indicator. Four isolation mounting straps.
Replacement Media:
For optimum system performance, replace filters according to
Table 1. Use the HEP A AIRWATCH™ Indicator to deter­mine when it is time to change each filter.
MOUNTING STRAP
25-1/2
(648)
Whole House HEPA Filtration System
PROVIDE 26-1/2 (673) SERVICE CLEARANCE IN FRONT OF UNIT
19
(483)
12-1/2
(328)
10
(254)
(102)
4
M2057
Fig. 1. F500 dimensions.
ORDERING INFORMATION
When purchasing replacement and modernization products from your TRADELINE® wholesaler or distributor, refer to the TRADELINE® Catalog or price sheets for complete ordering number.
If you have additional questions, need further information, or would like to comment on our products or services, please write or phone:
1. Your local Automation and Control Solutions Sales Office (check white pages of your phone directory).
2. Honeywell Customer Relations
1885 Douglas Drive North MN10-1461
Minneapolis, Minnesota 55422-4386 In Canada—Honeywell Limited/Honeywell Limitée, 35 Dynamic Drive, Scarborough, Ontario M1V 4Z9. International Sales and Service Offices in all principal cities of the world. Manufacturing in Australia, Canada, Finland, France, Germany, Japan, Mexico, Netherlands, Spain, Taiwan, United Kingdom, U.S.A.
68-0263-2 2
F500 WHOLE HOUSE/ LIGHT COMMERCIAL HEPA FILTRATION SYSTEM
D
9
Table 1. Replacement Media Recommendations.
Replacement Interval
Filter (in in.) Part Number
Normal Light Duty
Carbon-Odor Filter (24 x 12) 32006026-001 3 months 4 months Pleated Prefilter (24 x 12 x 2) 32006027-001 12 months 16 months HEPA Filter (24 x 12) 32006028-001 3 years 5 years

PLANNING THE INSTALLATION

Selecting Mounting Position and Location

The F500 can be suspended from exposed ceiling joists or the ceiling surface, or it can be floor-mounted.
1. Install the F500A in a conditioned space or the F500B in an unconditioned space using these guidelines.
2. Plan the unit location to minimize duct lengths.
3. Locate an existing electrical outlet with the appropriate
current rating to plug in the power cord. (If an outlet is not available, have a qualified electrician install one.)
4. Choose a location that is readily accessible for checking and replacing the filter. (Allow at least 26-1/2 in. (673 mm) clearance in front of the unit.)

Planning Ducting

The F500 can be mounted to the whole-house forced air system using a bypass configuration or can be independently ducted to stand alone. See Fig. 2, 3, and 4 for typical installations.
• The Whole House/Light Commercial HEPA air cleaner has 4 in. x 10 in. duct flanges to easily attach the external ductwork.
• The intake port can be moved to a more convenient location, if necessary: — Simply cut a new 4 in. x 10 in. hole in the desired loca-
tion and block off the old hole.
— Reattach the duct flange over the new hole.
• A transition can be used to connect round ducting to the Whole House/Light Commercial HEPA System. — Keep duct sizes as large as possible throughout the
installation (8 in. minimum diameter ducting is recom­mended).
— Keep intake and exhaust duct runs as short as possi-
ble with few bends or elbows.
• The F500 can be installed with a heat recovery ventilator. See Fig. 4.
RETURN AIR
S688A1007 SAIL SWITCH (OPTIONAL)
HIGH EFFICIENCY
Fig. 2. Typical F500 bypass installation.
15 AMP LIGHT SWITCH
120 VAC 60 HZ SUPPLY WITH GROUND
Fig. 3. Typical F500 independent installation.
120 VAC 60 HZ SUPPLY WITH GROUN
F500
AIR CLEANER
F500
HANDLER
(FURNACE)
M2057
AIR
M20263A
3 68-0263-2
F500 WHOLE HOUSE/ LIGHT COMMERCIAL HEPA FILTRATION SYSTEM
A
)
R

Mounting and Ducting

FRESH AIR
HEAT
RECOVERY
VENTILATOR
S688A1007 SAIL SWITCH (OPTIONAL)
RETURN AIR
120 VAC 60 HZ SUPPLY WITH GROUND
F500
1. Mount four vibration isolation straps to the side of the HEPA System using the mounting screws located on the cabinet.
2. Securely fasten the other ends of the straps to the floor joists with wide-head nails or screws (not supplied); be sure the unit is level.
3. Connect the HEPA System to the return air duct. See Fig. 1 and 2. Seal all duct joints with caulk, mastic, or high quality foil duct tape.
AIR
HANDLER
HIGH EFFICIENCY
AIR CLEANER
(FURNACE
M20264
Fig. 4. Typical F500 bypass inst allation with heat recovery
ventilator.

INSTALLATION

When Installing this Product…

1. Read these instructions carefully. Failure to follow these instructions could damage the product or cause a haz­ardous condition.
2. Check the ratings on the product to make sure the prod­uct is suitable for your application.
3. Installer must be a trained, experienced service techni­cian.
4. After installation is complete, check out product opera­tion as provided in these instructions.

Unpacking Whole House/Light Commercial HEPA Filtration System

The Whole House/Light Commercial HEPA Filtration System is shipped fully assembled. Check that all the components are included. The carton contains the following:
• F500A or F500B Whole House/Light Commercial HEPA Filtration System.
• Activated carbon-odor filter, pleated prefilter, HEPA filter.
• HEP A AIRWATCH™ Indicator.
• Four isolation mounting straps.
• Literature.
Installing Whole House/Light Commercial HEPA Filtration System Electrical Connections
The F500 has a 3-prong, 120 Vac connector plug with ground. If further wiring is required, contact a qualified electrician to make all electrical connections.
IMPORTANT
Be sure the unit is grounded correctly.
The F500 can be installed either to run continuously or to run only when the HVAC system blower is operating.
• To run the air cleaner continuously, simply plug the air cleaner into a 120 Vac outlet. The unit turns on and operates continuously when the power switch is turned on.
• To run the air cleaner only when the system blower is on, use an optional Honeywell S688A1007 Sail Switch in the return air duct. See the S688A product literature for correct installation procedures.
ON/OFF SWITCH
FAN
MOTOR
BROWN
BROWN
BLACK
BLUE
CAPACITOR
TERMINAL
BLOCK
Fig. 5. F500 internal wiring diagram.
BLACK
GREEN
WHITE
WHITE
DOOR INTERLOCK
POWE CORD
M20265
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F500 WHOLE HOUSE/ LIGHT COMMERCIAL HEPA FILTRATION SYSTEM

Installing HEPA AIRWATCH™ Indicator

Mount the HEPA AIRWATCH™ Indicator next to the thermostat or in any other convenient location in the home living area. The battery-operated device has no external electrical requirements.
1. Remove the AIRWATCH Indicator from the base: a. Press the tab on the bottom edge of the base. b. Pull off the bottom of the front cover.
2. Position the base on the wall in the desired mounting position.
3. Using the holes in the base as a template, mark the locations for the anchors and screws provided.
4. Drill the holes (3/16 in.) and install the screw anchors provided.
5. Position the base over the holes and install the screws to firmly secure the base to the wall.
NOTE: Jumper is factory-installed on pins 1 and 2 for normal
usage.
6. Move the jumper to pins 2 and 3, if desired, for light duty filter change intervals as shown in Table 2.
Carbon odor filter 3 months 4 months Pleated prefilter 12 months 16 months HEPA filter 3 years 5 years
Table 2. Filter Change Intervals.
Normal (Factory
Filter
Setting) Light Duty
10. Observe the battery LCD (see Fig.5):
a. On solidly means the unit is correctly powered. a. Flashing indicates the battery requires replacing.
11. Observe the AIRWATCH (see Fig. 6): a. Beep every ten minutes when an LCD is flashing. b. Beeping indicates need to replace the system part
that corresponds with the flashing LCD.
NOTES:
When batteries need replacing, replace them
within 30 seconds of removal to maintain the cor­rect indicator time.
After 30 seconds of replacing the batteries, if the
LCD is blank, remove and install new batteries.
When replacing other parts, press and hold the
black button on the bottom of the device to reset the timer after replacing the parts.
TM
On/Battery Odor Filter Prefilter
Whole House HEPA Filtration System
HEPA Filter
Honeywell.com/yourhome
7. Install two AAA alkaline batteries (provided) in the har­ness on the back of the device.
8. Observe that the device performs a self-test, beeping and flashing the LCD display.
9. T o start the timers, press and hold the black reset button on the bottom of the device for five seconds or until the display stops flashing.
M20580
Fig. 6. HEPA AIRWATCH™ Indicator.
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F500 WHOLE HOUSE/ LIGHT COMMERCIAL HEPA FILTRATION SYSTEM

STARTUP AND CHECKOUT

After the Whole House/Light Commercial HEPA System is installed, with the ductwork in place and the unit plugged into a correctly grounded outlet:
1. Be sure filters are installed in correct locations and ori­ented correctly. (Note the air flow direction arrows on the prefilter and the HEPA filter.)
2. Turn the On/Off switch to the On position.
3. If interconnected to the HVAC system blower, turn on
the system blower.
Table 3. Troublesho oting Guide.
Symptom Cause Solution
Poor airflow Filters plugged Remove and replace filter(s).
Poor power supply at the site. Have electrician check supply voltage at outlet. Ductwork is restricting airflow. Check duct installation.
AIRWATCH beeping and/or flashing
Battery or filter needs replacing. Observe which LCD is flashing.
4. Verify that the Whole House/Light Commercial HEPA Air Cleaner turned on.

TROUBLESHOOTING

See Table 3 for troubleshooting guide.
Maintain filters at regular intervals.
Replace the battery or filter, as indicated.
68-0263-2 6

PARTS LIST

See Table 4 and Fig. 7 for Parts List.
Illustrated Parts
List No. Part Number Description
1 32005012-001 HEPA AIRWATCH™ Indicator 2 32006670-001 Blower Motor Assembly 3 32006026-001 Carbon-Odor Filter 4 32006027-001 Pleated Prefilter 5 32006028-001 HEPA Filter
F500 WHOLE HOUSE/ LIGHT COMMERCIAL HEPA FILTRATION SYSTEM
Table 4. Parts List.
TM
On/Battery Odor Filter Prefilter
HEPA Filter
Whole House HEPA Filtration System
Honeywell.com/yourhome
M20575
1
2
3
4
5
Fig. 7. Illustrated Parts List.
7 68-0263-2
Automation and Control Solutions
Honeywell Honeywell Limited-Honeywell Limitée 1985 Douglas Drive North 35 Dynamic Drive Golden Valley, MN 55422 Scarborough, Ontario
68-0263-2 G.H. Rev. 4-04 www.honeywell.com/yourhome
M1V 4Z9
Printed in U.S.A. on recycled paper containing at least 10% post-consumer paper fibers.
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