Honeywell D1, D2, D3 Operation Manual

D1,D2, and D3 Models

VERTICAL AND HORIZONTAL MOUNT

OWNER'S GUIDE

ELECTRICAL GUIDELINES

Electrical and/or pneumatic connections to damper actuators should be made in accordance with wiring and piping diagrams developed in compliance with applicable codes, ordinances and regulations.

CAUTION

Verify power requirements.

Verify power requirements before wiring actuator. Honeywell is not responsible for any damage to, or failure of the unit caused by incorrect field wiring.

RECEIVING AND HANDLING

Upon receiving dampers, check for both obvious and hidden damage. If damage is found, record all necessary information on the bill of lading and file a claim with the final carrier. Check to be sure that all parts of the shipment, including accessories, are accounted for.

Dampers must be kept dry and clean. Indoor storage and protection from dirt, dust and the weather is highly recommended. Do not store at temperatures in excess of 100°F (37ºC).

WARNING

Can cause severe injury, death, or property damage.

Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating, and maintenance instructions thoroughly before installing or servicing this equipment.

WARNING

Electrical Shock Hazard.

Electrical input may be needed for this equipment. This work should be performed by a qualified electrician.

Pre-Installation Guidelines

The basic intent of a proper installation is to secure the volume control damper into the opening in such a manner as to prevent distortion and disruption of damper operation. The following items will aid in completing the damper installation in a timely and effective manner.

1.Check the schedules for proper damper locations within the building. Visually inspect the damper for damage.

2.Lift or handle damper using sleeve or frame. Do not lift damper using blades, linkage, actuators, or jackshafting. When handling multiple sections assemblies, use sufficient support to evenly lift at each section mullion (see Fig. 1). Do not drag, step on, apply excessive bending, twisting, or racking.

38-00031-01

D1,D2, AND D3 MODELS

SPREADER

BAR

ATTACHMENTS

MULTI SECTION DAMPERS

M35708

Fig. 1. Handling multiple sections assemblies.

3.Do not install screws in damper frame that will interfere with unexposed blade linkage and prevent damper blades from opening and/or closing.

4.Damper must be installed into duct or opening square and free of twist or other misalignment. Damper must not be squeezed or stretched into duct or opening. Out of square, racked, twisted or misaligned installations can cause excessive leakage and/or torque requirements to exceed damper/actuator design.

5.Damper and actuator must be kept clean, dry and protected from dirt, dust and other foreign materials prior to and after installation. Examples of such foreign materials include but are not limited to:

a.Mortar dust

b.Drywall dust

c.Firesafing materials

d.Wall texture

e.Paint overspray

6.Damper should be sufficiently covered as to prevent overspray if wall texturing or spray painting will be performed within 5 feet (1.50m) of the damper. Excessive dirt or foreign material deposits on damper can cause excessive leakage and/or torque requirements to exceed damper/actuator design.

7.ACCESS: Suitable access (actuators maintenance, etc.) must be provided for damper inspection and servicing. Where it is not possible to achieve sufficient size access, it will be necessary to install a removable section of duct.

INSTALLATION

Failure to follow instructions will void all warranties

1.Duct opening or opening square should measure 1/4 inch (6mm) larger than damper dimension and should be straight and level. See Fig. 2 and 3.

A				B

C D

AF = BE

AB = CD

E		F

M35709

Fig. 2. Opening dimensions should be square.

DO NOT TWIST

OR BOW. MOUNT

DAMPER PLUMB

IN THE OPENING.

M35710

Fig. 3. Damper must be straight and level.

2.If more than two sections wide, unit ships as a multiple section assembly and a single section together. The single section is joined to the side of the multiple section where the jackshaft extends past the frame 4 inches (see Fig. 4 and 5).

3.A damper assembly is not restricted to a maximum number of sections, but must not exceed the section sizes and overall sizes in Table 1.

Table 1. Maximum Section Sizes.

	Maximum Single	Maximum Overall Size
Damper	Section Size W x H in.	for Multi-Section
Model	(mm)	Dampers
D2, D3	48 x 74	Unlimited
	(1219 x 1880)
D1	60 x 74	Unlimited
	(1524 x 1880)

4.The damper sections must be attached together with #10 x 3.4in.(19mm) max. sheet metal screws, 1/4 in. (6mm) diameter nuts and bolts, tack or spot welds, or 3.16 in. (4mm) diameter steel pop rivets. Attachments must be spaced a maximum of 6 in. (152mm) on centers and a maximum of 2 in. (50mm) from corners. Attachments must be made on front face and back face (air entering and air exiting side) of damper sections.

38-00031—01

2