Honeywell D05T Installation Manual

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D05T Compact Design Pressure Regulating Valves
INSTALLATION INSTRUCTIONS

APPLICATION

The Honeywell Braukmann D05T Pressure Regulating Valve is a high quality pressure regulating valve that maintains a constant outlet pressure over a wide range of inlet supply pressures. It is ideally suited for new residential and light commercial construction, drip irrigation, and applications requiring highly sensitive and accurate regulation.
The wide inlet pressure range of the D05T gives flexibility without compromising reduced outlet pressure accuracy or capacity. The superior balanced single seat design maintains a constant outlet pressure over a wide range of inlet pressures. The non-corroding unitized cartridge insert contains all the working parts and is easily replaceable.
The D05T is used for water or air regulation. It is not suitable for steam.

SPECIFICATIONS

Model: D05T Pressure Regulating Valves
Construction Materials:
Body: Bronze. Internal Parts: Stainless steel and engineered plastic. Regulator Mechanism: Fabric-reinforced diaphragm.
Inlet Pressure: 400 psi maximum.
Reduced Pressure Range: 15 to 90 psi.
Outlet Pressure: Factory set at 60 psi.
Differential: 14 psi minimum (inlet to outlet).
Fluid Temperature (Maximum):
Air: 158°F (70°C). Water: 180°F (82°C).
Ambient Temperature: 33°F to 140°F (1°C to 60°C)
Pipe Sizes: 3/4 in. and 1 in. available.
Connections: Can be configured as female thread-by-
thread, single- or double-union, NPT threaded or sweat.
Strainer Screen Size: 0.032 in. (0.8 mm)
Gauge Tap: 1/4 in. NPT (available on all models).
Approvals:
ASSE (Std. 1003) Certified. IAPMO, CSA, and City of L.A. Listed.
Dimensions: See Fig. 1.
Water Capacities (See Table 1):
The suitability of a given regulator size is dependent on
the pressure requirements of each installation. To determine the pressure regulator valve size required for a specific installation, determine the following:
1. Pressure differential between inlet and outlet pres-
sure in pounds per square inch (psi),
2. Capacity in gallons per minute (gpm), and
3. Allowable reduced pressure falloff in psi.
Given these variables, use Table 1 to determine the proper size pressure regulator valve for your application.
Example:An installation has 135 psi inlet pressure, 60 psi
outlet pressure (75 psi pressure differential). If 12 gpm capacity is required with only 10 psi fall­off allowable, a 1/2 in. D05T is required.
62-3028EF-01
D05T COMPACT DESIGN PRESSURE REGULATING VALVES
Table 1. Water Capacities.
Pressure Differential Between Inlet and Outlet
25 psi 50 psi 75 psi 100 psi or more
a
Flow
Capacity
Vel ocit y
(U.S. gpm)
(ft/sec)
4. Open the supply valve.

Changing the Outlet Pressure (See Fig. 1)

The D05T is factory set to 60 psi. To change the outlet pressure, turn the adjusting bolt counterclockwise to reduce pressure or clockwise to increase pressure.
To adjust the outlet pressure to a desired setting:
1. Close the supply shutoff valve and open a down-
2. Loosen the locknut by turning counterclockwise
3. Turn the adjusting bolt counterclockwise sev-
4. Close all downstream valves and/or faucets and
5. Turn the adjusting bolt clockwise to gradually
6. Reopen a downstream valve. During flow, there will
7. Tighten the locknut by turning clockwise until
Pressure
Regulator
Valve
Size
3/4 inch 6 9.0 5.4 10.0 6.0 11.0 6.5 12.0 7.1
1 inch 6 11.5 4.2 13.0 4.7 14.5 5.3 16.0 5.8
a
Velocity in feet per second is based on schedule 40 pipe size. recommended pressure falloff for general use is approximately 15 psi (104 kPa). Recommended velocities for the flow of water: Residential and general use, 5 to 10 feet per second; industrial use, 7 to 15 feet per second; boiler feed, 7 to 15 feet per second.
Reduced Pressure
Falloff
(psi)
10 15.0 8.9 16.0 9.5 17.0 10.0 18.0 10.7 15 20.0 11.9 22.0 13.7 23.0 13.7 24.0 14.3 20 23.0 13.9 26.0 17.6 27.0 16.7 28.0 17.3
10 20.0 7.2 21.5 7.8 23.0 8.3 24.5 8.9 15 28.0 10.7 30.0 10.9 33.0 12.0 35.0 12.7 20 32.0 14.0 37.0 13.5 40.0 15.5 41.0 15.0
Flow
Capacity
(U.S. gpm)
Velo city (ft/sec)

INSTALLATION

When Installing this Product...

1. Read these instructions carefully. Failure to follow
them could damage the product or cause a hazard­ous condition.
2. Check the ratings given in these instructions and on
the product to make sure the product is suitable for your application.
3. Installer must be a trained, experienced service
technician.
4. After installation is complete, check out the product
operation as provided in these instructions.

Procedure

1. Flush the system clear of sediment or debris.
2. Close the supply valve and downstream isolating
valve (if used).
3. Install the D05T with the arrow on the body pointing
in the direction of water flow. (The D05T can be mounted in any position.)
The D05T can be installed directly onto the pipe by using the female NPT threads on each end. If space limitations restrict turning the D05T, install single- or double-unions.
NOTE: Heat from soldering can damage internal parts of
the D05T. Always remove the tailpiece(s) from the D05T during soldering, or disassemble the D05T prior to heating the casting.
Flow
Capacity
a
stream faucet to relieve static pressure in the line.
two turns.
eral turns to make sure the setting is below the desired setting.
slowly open the supply valve until fully open.
increase the pressure until the gauge indicates the desired outlet pressure (under no flow condition).
normally be a pressure falloff of 3 to 15 psi depend­ing upon the amount of water flow.
tight. Do not overtighten.
(U.S. gpm)
Vel ocit y (ft/sec)
Capacity
a
Flow
(U.S. gpm)
Velocity (ft/sec)
a
62-3028EF—01 2
CAUTION
1
LOOSEN LOCKNUT BY TURNING COUNTERCLOCKWISE
TURN ADJUSTING BOLT
2
COUNTERCLOCKWISE TO DECREASE OR CLOCKWISE TO INCREASE OUTLET PRESSURE
1
1
THE CLOCKWISE AND COUNTERCLOCKWISE DIRECTIONS ARE DETERMINED BY LOOKING DIRECTLY AT THE ADJUSTING BOLT
Fig. 1. Changing outlet pressure.
D05T COMPACT DESIGN PRESSURE REGULATING VALVES
600
800
400
100
75
125
1000
50
200
150
25
175
0
1200
0
200
PSI
HONEYWELL
kPa
1400
BRAUKMANN
1
TIGHTEN LOCKNUT BY
3
TURNING CLOCKWISE
150
200
100
water test
250
50
PSI
300
M32170
Replacing the Cartridge (See Fig.
2)
The working parts of the D05T, including diaphragm, valve seat, strainer, and disk are all contained in a replaceable cartridge. To replace the cartridge:
1. Shut off the supply valve and open a downstream
faucet to relieve the system pressure.
To prevent injury and/or equipment damage, loosen locknut and turn adjusting screw counterclockwise to remove spring tension.
2. Loosen locknut and turn adjusting screw counter-
clockwise to remove spring tension.
3. Remove the bonnet and washer using an adjust-
able wrench, socket, or box-end wrench.
4. Remove the cartridge using two screwdrivers as
levers.
5. Attach new O-rings and screen onto the new car-
tridge. Make sure O-rings are properly installed above and below the screen.
6. Insert the new cartridge. Do not scratch the sides.
7. Place the washer on top of the cartridge.
NOTE: The inner lip must be pointing up to avoid
damaging the diaphragm.
8. Replace the spring, spring cup, and bonnet.
9. Readjust the outlet pressure to the desired setting
by using the procedure described in Changing the Outlet Pressure section.
3 62-3028EF—01
D05T COMPACT DESIGN PRESSURE REGULATING VALVES
2
REMOVE BONNET USING AN ADJUSTABLE WRENCH, SOCKET, OR BOX END WRENCH
3
REMOVE CARTRIDGE USING TWO SCREWDRIVERS AS LEVERS
4
ENSURE O-RINGS AND WASHER ARE PROPERLY INSTALLED
O-RINGS
M761A
1
WASHER (LIP UP)
LOOSEN LOCKNUT AND TURN ADJUSTING SCREW COUNTER CLOCKWISE TO REMOVE SPRING TENSION
Fig. 2. Replacing D05T cartridge.
62-3028EF—01 4
D05T COMPACT DESIGN PRESSURE REGULATING VALVES
ADJUSTING SCREW
LOCKING NUT
BONNET
SPRING CUP
SPRING
WASHER
CARTRIDGE
TAILPIECE
NUT
GASKET
Fig. 3. D05T exploded view.
5 62-3028EF—01
BODY
O-RING
SCREEN
O-RING
GASKET
NUT
TAILPIECE
M32171
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