Honeywell D05T Installation Manual

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D05T Compact Design Pressure

Regulating Valves

 

INSTALLATION INSTRUCTIONS

APPLICATION

Air: 158°F (70°C).

 

Fluid Temperature (Maximum):

The Honeywell Braukmann D05T Pressure Regulating

Water: 180°F (82°C).

 

Valve is a high quality pressure regulating valve that

Ambient Temperature: 33°F to 140°F (1°C to 60°C)

maintains a constant outlet pressure over a wide range of

 

inlet supply pressures. It is ideally suited for new

Pipe Sizes: 3/4 in. and 1 in. available.

residential and light commercial construction, drip

 

irrigation, and applications requiring highly sensitive and

Connections: Can be configured as female thread-by-

accurate regulation.

thread, singleor double-union, NPT threaded or

The wide inlet pressure range of the D05T gives flexibility

sweat.

 

without compromising reduced outlet pressure accuracy

Strainer Screen Size: 0.032 in. (0.8 mm)

or capacity. The superior balanced single seat design

 

maintains a constant outlet pressure over a wide range of

Gauge Tap: 1/4 in. NPT (available on all models).

inlet pressures. The non-corroding unitized cartridge

 

insert contains all the working parts and is easily

Approvals:

replaceable.

ASSE (Std. 1003) Certified.

 

The D05T is used for water or air regulation. It is not

IAPMO, CSA, and City of L.A. Listed.

 

suitable for steam.

Dimensions: See Fig. 1.

 

SPECIFICATIONS

Water Capacities (See Table 1):

The suitability of a given regulator size is dependent on

Model: D05T Pressure Regulating Valves

the pressure requirements of each installation. To

determine the pressure regulator valve size required

 

for a specific installation, determine the following:

Construction Materials:

1. Pressure differential between inlet and outlet pres-

Body: Bronze.

sure in pounds per square inch (psi),

Internal Parts: Stainless steel and engineered plastic.

2. Capacity in gallons per minute (gpm), and

Regulator Mechanism: Fabric-reinforced diaphragm.

3. Allowable reduced pressure falloff in psi.

Inlet Pressure: 400 psi maximum.

Given these variables, use Table 1 to determine the

 

Reduced Pressure Range: 15 to 90 psi.

proper size pressure regulator valve for your application.

Outlet Pressure: Factory set at 60 psi.

Example:An installation has 135 psi inlet pressure, 60 psi

outlet pressure (75 psi pressure differential). If

 

Differential: 14 psi minimum (inlet to outlet).

12 gpm capacity is required with only 10 psi fall-

off allowable, a 1/2 in. D05T is required.

 

Place Bar Code Here

62-3028EF-01

D05T COMPACT DESIGN PRESSURE REGULATING VALVES

Table 1. Water Capacities.

 

 

 

 

Pressure Differential Between Inlet and Outlet

 

 

 

 

25 psi

50 psi

75 psi

100 psi or more

Pressure

Reduced

Flow

 

 

Flow

 

Flow

 

Flow

 

Regulator

Pressure

Capacity

Velocity

Capacity

Velocity

Capacity

Velocity

Capacity

Velocity

Valve

Falloff

(U.S.

 

(U.S.

(U.S.

(U.S.

Size

(psi)

gpm)

 

(ft/sec)a

gpm)

(ft/sec)a

gpm)

(ft/sec)a

gpm)

(ft/sec)a

3/4 inch

6

9.0

 

5.4

10.0

6.0

11.0

6.5

12.0

7.1

 

 

 

 

 

 

 

 

 

 

 

 

10

15.0

 

8.9

16.0

9.5

17.0

10.0

18.0

10.7

 

 

 

 

 

 

 

 

 

 

 

 

15

20.0

 

11.9

22.0

13.7

23.0

13.7

24.0

14.3

 

 

 

 

 

 

 

 

 

 

 

 

20

23.0

 

13.9

26.0

17.6

27.0

16.7

28.0

17.3

 

 

 

 

 

 

 

 

 

 

 

1 inch

6

11.5

 

4.2

13.0

4.7

14.5

5.3

16.0

5.8

 

 

 

 

 

 

 

 

 

 

 

 

10

20.0

 

7.2

21.5

7.8

23.0

8.3

24.5

8.9

 

 

 

 

 

 

 

 

 

 

 

 

15

28.0

 

10.7

30.0

10.9

33.0

12.0

35.0

12.7

 

 

 

 

 

 

 

 

 

 

 

 

20

32.0

 

14.0

37.0

13.5

40.0

15.5

41.0

15.0

 

 

 

 

 

 

 

 

 

 

 

aVelocity in feet per second is based on schedule 40 pipe size. recommended pressure falloff for general use is approximately 15 psi (104 kPa). Recommended velocities for the flow of water: Residential and general use, 5 to 10 feet per second; industrial use, 7 to 15 feet per second; boiler feed, 7 to 15 feet per second.

INSTALLATION

When Installing this Product...

1.Read these instructions carefully. Failure to follow them could damage the product or cause a hazardous condition.

2.Check the ratings given in these instructions and on the product to make sure the product is suitable for your application.

3.Installer must be a trained, experienced service technician.

4.After installation is complete, check out the product operation as provided in these instructions.

Procedure

1.Flush the system clear of sediment or debris.

2.Close the supply valve and downstream isolating valve (if used).

3.Install the D05T with the arrow on the body pointing in the direction of water flow. (The D05T can be mounted in any position.)

The D05T can be installed directly onto the pipe by using the female NPT threads on each end. If space limitations restrict turning the D05T, install singleor double-unions.

NOTE: Heat from soldering can damage internal parts of the D05T. Always remove the tailpiece(s) from the D05T during soldering, or disassemble the D05T prior to heating the casting.

4. Open the supply valve.

Changing the Outlet Pressure (See Fig. 1)

The D05T is factory set to 60 psi. To change the outlet pressure, turn the adjusting bolt counterclockwise

to reduce pressure or clockwise to increase pressure.

To adjust the outlet pressure to a desired setting:

1.Close the supply shutoff valve and open a downstream faucet to relieve static pressure in the line.

2.Loosen the locknut by turning counterclockwise

two turns.

 

3. Turn the adjusting bolt counterclockwise

sev-

eral turns to make sure the setting is below the

 

desired setting.

 

4.Close all downstream valves and/or faucets and slowly open the supply valve until fully open.

5.

Turn the adjusting bolt clockwise

to gradually

 

increase the pressure until the gauge indicates the

6.

desired outlet pressure (under no flow condition).

Reopen a downstream valve. During flow, there will

 

normally be a pressure falloff of 3 to 15 psi depend-

7.

ing upon the amount of water flow.

 

 

Tighten the locknut by turning clockwise

until

 

tight. Do not overtighten.

 

 

62-3028EF—01

2

D05T COMPACT DESIGN PRESSURE REGULATING VALVES

600

800

 

400

 

100

 

75

1000

50

125

200

150

 

25

175

 

0

1200

0

200

 

PSI HONEYWELLkPa BRAUKMANN

1400

1 LOOSEN LOCKNUT

BY TURNING COUNTERCLOCKWISE

2TURN ADJUSTING BOLT COUNTERCLOCKWISE

TO DECREASE OR

1

CLOCKWISE

TO

 

INCREASE OUTLET PRESSURE

 

3TIGHTEN LOCKNUT BY TURNING CLOCKWISE

1

150

 

100

 

200

 

test

250

water

 

 

50

PSI

300

 

 

 

1THE CLOCKWISE AND COUNTERCLOCKWISE DIRECTIONS ARE DETERMINED BY LOOKING

DIRECTLY AT THE ADJUSTING BOLT

M32170

Fig. 1. Changing outlet pressure.

Replacing the Cartridge (See Fig. 2)

The working parts of the D05T, including diaphragm, valve seat, strainer, and disk are all contained in a replaceable cartridge. To replace the cartridge:

1.Shut off the supply valve and open a downstream faucet to relieve the system pressure.

CAUTION

To prevent injury and/or equipment damage, loosen locknut and turn adjusting screw counterclockwise to remove spring tension.

2.Loosen locknut and turn adjusting screw counterclockwise to remove spring tension.

3.Remove the bonnet and washer using an adjustable wrench, socket, or box-end wrench.

4.Remove the cartridge using two screwdrivers as levers.

5.Attach new O-rings and screen onto the new cartridge. Make sure O-rings are properly installed above and below the screen.

6.Insert the new cartridge. Do not scratch the sides.

7.Place the washer on top of the cartridge.

NOTE: The inner lip must be pointing up to avoid damaging the diaphragm.

8.Replace the spring, spring cup, and bonnet.

9.Readjust the outlet pressure to the desired setting by using the procedure described in Changing the Outlet Pressure section.

3

62-3028EF—01

Honeywell D05T Installation Manual

D05T COMPACT DESIGN PRESSURE REGULATING VALVES

1 LOOSEN LOCKNUT AND TURN ADJUSTING SCREW COUNTER CLOCKWISE TO REMOVE SPRING TENSION

2 REMOVE BONNET USING AN ADJUSTABLE WRENCH, SOCKET, OR BOX END WRENCH

3REMOVE CARTRIDGE USING TWO SCREWDRIVERS AS LEVERS

4ENSURE O-RINGS AND WASHER ARE PROPERLY INSTALLED

WASHER (LIP UP)

O-RINGS

M761A

Fig. 2. Replacing D05T cartridge.

62-3028EF—01

4

D05T COMPACT DESIGN PRESSURE REGULATING VALVES

ADJUSTING SCREW

LOCKING NUT

BONNET

SPRING CUP

SPRING

WASHER

CARTRIDGE

O-RING

SCREEN

O-RING

GASKET

TAILPIECE

NUT

NUT

TAILPIECE

BODY

GASKET

 

M32171

Fig. 3. D05T exploded view.

5

62-3028EF—01

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