7.9 Appendix 9. RAE Systems Contacts .......................................... 133
Table Of COnTenTs
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1. INTRODUCTION
WARNING
The products described herein will perform as designed only if they are
used, maintained, and serviced in accordance with the manufacturer’s
instructions. Failure to use, maintain, and operate products properly can
result in dangerously inaccurate readings.
INTRODUCTION
CAUTION: For safety reasons, the equipment described here-
in must be operated and serviced by qualied personnel only.
Read and understand this instruction manual completely before
operating or servicing.
ATTENTION: Pour des raisons de sécurité, ces équipments
Doivent être utilisés, entretenus et réparés uniquement par un
personnel qualié. Étudier le manuel d’instructions en entier
avant d’utiliser, d’entretenir ou de réparer l’équipement.
Custom Tubes
Please contact RAE Systems about the availability of custom tubes not
included in this handbook. Contact information is included on page 128.
Application & Technical Notes
RAE Systems’ web site includes the Application Notes and Technical
Notes cited in this handbook, as well as many others. Visit our web site at:
www.raesystems.com.
This handbook describes the use and performance of gas detection tubes and
sampling pumps manufactured by RAE Systems Inc. RAE Systems began
manufacturing gas detection tubes in 1997 and is adding many new tubes to
its product line each year. Modern production facilities and techniques allow
us to offer high-quality tubes at a highly competitive price.
Gas detection tubes were rst developed at Harvard University in the early
1900s for measuring carbon monoxide. In this method a gas sample is
pulled through a glass tube containing a reagent, and a reaction between
the gas and solid reagent forms a color that is related to the concentration
of the gas. The concept is similar to other colorimetric methods such as pH
paper for measuring acids and bases, and bleaching of dyes to determine
ozone or chlorine levels in water or air. Early tubes were designed mainly
for conned space entry, such as in the mining industry, where CO and
H2S are the main toxic gases. Since then, a large number of tubes
have been developed for a broad range of chemicals. With the coming
of OSHA regulations in the workplace in the 1970s, these compounds
have expanded from mostly inorganic, acutely toxic compounds to include
a large number of organic compounds whose health effects tend to be
more long term. Along with this change has come an increased need for
specicity in the measurements.
A few important factors limited the accuracy of early tube/hand pump systems.
First the tubes had no precalibrated markings. Some tubes were read using
a color comparison chart, which depended on the user’s interpretation of the
color. Other tubes came with an external scale that was slid into position by the
user. This introduced potential error in the position of the scale but, more important, did not allow for variations in the length of stain produced by different
batches of the same tubes. Modern tubes avoid such errors by having calibrations performed on each batch, which are then marked directly on the tubes.
A second error source was in the volume of air sampled. Early pumps were
variations of a rubber squeeze bulb that gave poor reproducibility in the
amount of compression. Later, xtures were added to the bulbs to ensure
a uniform compression and thus a xed volume. The Draeger and MSA
bellows pumps function in the same way as the squeeze bulbs, but draw in
accurate sample volumes.
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Air sampling can also be performed using piston pumps, which latch into
a precisely dened position to x the volume. These pumps pull a strong
vacuum initially and thus create substantially higher owrate than the
bellows pumps. Piston pumps generate a high ow initially followed by
an approximately exponential decay, whereas bellows pumps provide a
more steady ow initially followed by the slow decay. The difference in ow
patterns means that the pumps cannot be interchanged between types.
For example, piston pumps sometime cause a smearing of the color stain
INTRODUCTION
when used on tubes originally developed for bellows pumps. This occurs
because the higher ow rates do not allow enough contact time to give
sharp endpoints when a piston pump is used.
For a period of time, attempts were made to improve accuracy by stabilizing
the ow rate using rate-limiting orices. Some manufacturers supplied
as many as four different orice sizes to match the particular tube being
used. However, exchanging limiting orices proved to be cumbersome
and unnecessary as long as enough contact time was allowed to avoid
smearing the stain. Therefore, limiting orices have fallen out of use and
it has now become standard practice to build the ow restriction into the
tube itself. This is done by selecting the particle size of the support material
and type of end plug that give a sampling time appropriate for the particular
chemical reaction of the tube.
2. QUALITY ASSURANCE PROCEDURES FOR
GAS DETECTION TUBE MANUFACTURE
All RAE Systems gas detection tubes are developed in an ISO 9001
certied facility and manufactured in an ISO 9001 certied factory. All
procedures, work instructions, and quality records are documented and
maintained to ensure tube quality. The procedures are outlined below.
A. Tube Selection. Glass tubing is selected to t a standard bore size to
ensure uniform length of color change.
B. Support Preparation. Silica, alumina, and other support materials
are chosen from the highest quality available and sieved to yield a
narrow particle size distribution. The supports are then further puried
as necessary and dried to well-dened levels depending on the
requirements of the tube reactions.
C. Reagent Loading. Chemicals are chosen according to strict purity
standards and loaded onto the support materials. Deposition of the
chemicals onto the support follows a protocol developed specically
for each tube type. The loaded support material is then dried as
needed for the reaction.
QUALITY ASSURANCE
As a result of these developments, modern tube/pump systems have
stabilized into two categories: (1) low-vacuum bellows pumps with less
ow resistance in the tubes, by virtue of being wider (~7 mm o.d.) and
having larger particles, and (2) high-vacuum piston pumps with greater
resistance in the tubes by being narrower (~5 mm) and having smaller
particles. The bellows pump/tube systems tend to have faster sampling
but require more pump strokes to complete a measurement, whereas the
piston pump systems generally need fewer strokes but longer sampling
time per stroke. RAE Systems tubes are primarily of the narrow-bore type
and are designed for use with a piston sampling pump.
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D. Tube Filling and Sealing. End plugs are selected of materials that
do not react with the reagent. The tubes are lled under conditions
that minimize exposure to air, water vapor, or other gases that may
affect the quality of the tubes. The tubes are then packed tightly by
a combination of shaking and physical compression. The ends of the
tubes are then melted closed using an automated ame sealer. Any
necessary inert atmosphere is maintained through the tube-sealing
process.
E. Calibration. Each batch of tubes is calibrated independently of other
batches. A series of standard gases are purchased or prepared by a
variety of methods, including ow dilution of gas primary standards,
permeation tubes, and diffusion tubes, or static dilution from liquid or
gas primary standards. Multiple tubes are used to determine each
calibration position, and these are then printed onto each tube in the
batch with an automated printing machine.
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F. Packaging. The tubes and their technical data sheets are packed
into labeled boxes with protective corrugated cardboard.
G. Quality Control Sampling Plan. A portion of each batch is sent to
the RAE Systems Quality Assurance Laboratory for independent QA
testing. The most widely used tubes pass the accuracy criterion of
≤±15% of length of stain. A separate set of tubes is stored in the QA
laboratory and the manufacturing facility for evaluation at later dates,
if necessary.
3. OPERATION OF DETECTION TUBES & PUMPS
CAUTION:
Wear safety glasses and gloves when opening
tubes or handling open tubes with sharp edges.
Failure to wear protective equipment may lead to
cuts and other severe injuries to eyes and hands.
H. Accuracy and Precision. The accuracy is measured by testing
at least ve tubes and calculating the average deviation from the
standard gas value. The precision is calculated as the standard
deviation from the average value of the ve measurements. All tubes
meet the accuracy and precision criteria listed in Table 2-1:
Table 2-1. RAE Systems Tube Accuracy and Precision Specications
using it for a series of measurements. Failure to
test the pump for leakage may lead to dangerously
inaccurate readings.
Avoid contact with tube contents in case of
accidental breakage. Exposure to tube contents
can result in signicant health hazards.
Dispose of spent tubes according to local
regulations. Review the reaction principle and
other information listed in the Gas Detection Tube
Data Sheet supplied to identify materials that may
require special disposal procedures. (Data Sheets
for all currently available RAE Systems tubes are
included in Chapter 5.)
OPER ATION
I. Interim Storage. Only batches that pass all quality assurance
procedures are sent to interim storage, where they are maintained at
3-7°C (37 - 45°F) in darkness until shipment.
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3.1 Hand Pump Description
strokes is indicated on one side, along with the total sample volume, the
unit of measure, the gas type, and the batch number.
2. Data Sheet. Each box is packaged with a Data Sheet that provides
detailed information on the tube performance. Figure 3-3 is an excerpt
of a typical data sheet. Complete data sheets are provided in Chapter
5 and discussed in detail in Chapters 4.2 and 4.3.
Figure 3-1. LP-1200 Hand Pump with tube inserted.
The LP-1200 is a piston-type hand pump that draws a xed volume of
gas, selectable at either 50 mL or 100 mL by rotating the handle. A tight
vacuum seal is formed by a greased plunger gasket. The tapered rubber
inlet accommodates a range of tube diameters for different types of tubes.
The inlet lter prevents glass pieces and dust from entering the shaft. An
end-of-ow indicator in the handle turns white when the gas sampling is
complete. A pump stroke counter is rotated to keep track of the number
of strokes completed.
3.2 Tube Measurements
3.2.1 Tube Description & Packaging
OPER ATION
1. Tube and Box. Figure 3-2 shows the key components of a RAE
Figure 3-2. Gas detection tube parts description.
Top: Standard single tube. Bottom: Pretreatment tube
connected to measurement tube with rubber connector.
Systems gas detection tube. The tubes are typically packaged in a box
of 10 tubes. Each box has quick instructions on the back. Some tubes
require preconditioning of the gas and are packaged with 5 pretreatment
tubes and 5 measurement tubes for a total of 5 measurements. The
concentration scale is printed on the tube and an arrow indicates the
direction in which the gas must enter. The standard number of 100 mL
Gas Detection Tube Data Sheet
Hydrogen Sulde H
Extended
Range
Range (ppmv)12.5 - 125
No. of Pump Strokes
Sample Volume (mL)
Sample Time (min)
Correction Factor (CF)
Figure 3-3. Excerpt of a Tube Data Sheet
3. Part Number. The 7-digit part number is indicated on the top right of
the data sheet. The second 3 digits indicate the tube chemical type,
and the last two digits number indicate the approximate range of the
tube. The higher the number, the higher the range.
4. Sampling Volume and Time. Using the standard number of pump
strokes, the concentration of the gas is read from stain length directly
matched to the printed scale after the listed sampling time has elapsed.
However, the range of the tube may be extended by using a smaller
or larger sample volume. In such cases, the scale reading must be
multiplied by a Correction Factor (CF) to adjust for the different sample
size. For example, the RAE Systems 10-103-18 hydrogen sulde tube
has a standard range of 25-250 ppm. When used with the standard
one stroke, the readings will correspond directly to the printed scale
on the tube. When used with half a stroke, a Ccorrection Factor (CF)
of 2 is applied. An observed reading of 50 ppm then corresponds to
an actual concentration of:
50 x 2 = 100 ppm
S No. 10-103-18
2
Standard
Range
25 - 250
210.5
20010050
2 x 111
0.512
Extended
Range
50 - 500
OPER ATION
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5. Cross-sensitivity. Gas detection tubes are generally quite selective,
but some compounds may interfere in the measurements. The Data
Sheet lists possible interfering compounds; others may also exist. In
most cases these compounds increase the stain length, but in some
cases they decrease the stain length. The user must be aware of
potential interferences, or incorrect readings may result.
2. In cases where a pre-tube is provided (e.g., Benzene 10-101-01 and
NOx 10-109-20), connect the pre-tube to the measurement tube using
the rubber connector in the direction indicated on the tube.
3.2.2 Testing Hand Pump For Leaks
Before a series of measurements, the pump used must be tested for leaks.
Follow this procedure:
1. Insert an unopened tube snugly into the inlet of the aspirating pump.
2. Align the red dot on the plunger with the red dot on the pump shaft.
3. Pull the plunger one full stroke and wait 2 minutes.
4. Rotate the plunger dot away from the pump shaft alignment mark,
and allow the plunger to be drawn back into the pump shaft. Keep
your hand on the shaft to keep it from snapping back too suddenly.
There are no leaks if the plunger returns to within 3 mm of its original
position. If a leak is detected, refer to Section 3.3 for maintenance
procedures.
3.2.3 Measurement Procedure
1.
Break both ends of a new detection tube using the tip breaker on the
side of the pump. Insert the tube until it stops, and then back off about 1
mm before breaking off the tip. The latter procedure allows the tip to fall
OPER ATION
into the tip reservoir at the end of the pump shaft. The reservoir can be
emptied by opening the rubber cover on the opposite side of the pump.
3. Insert the measurement tube securely into the rubber pump inlet. Point
the tube arrow towards the pump (see Figs. 3-1 and 3-2).
Insert open tube with arrow pointing towards pump.
4. Select the sample volume desired and align the red dot on the plunger
with the red dot on the pump shaft. Pull the handle quickly until it
latches at ½ or 1 full stroke (50 or 100 mL) and wait for the sampling
time indicated on the data sheet to allow the air to be drawn through
the tube. The end-of-ow indicator is dark during sampling. Flow is
complete when the end-of-ow indicator returns to its white color.
Withdraw plunger sharply until it locks in place, and rotate stroke counter.
Wait for indicated sampling time when end-of-ow indicator turns white.
OPER ATION
Break tube open at both ends.
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End-of-ow indicator is dark when sampling (left) and white when
sampling is complete (right).
5. For additional pump strokes, rotate the handle ¼ turn clockwise or
counterclockwise and push it back fully without removing the tube from
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3.2.4 Reading Tubes
1. The concentration of the compound being measured is read directly
from the scale printed on the tube.
the pump. Then repeat Step 4.
If additional strokes are needed, rotate plunger 90 degrees.
Push plunger back into pump shaft without removing tube.
Withdraw plunger for second stroke and repeat strokes as necessary.
Remove and read tube; return plunger and stroke counter to original position;
empty tube tip reservoir as necessary.
OPER ATION
2. The reading is taken as the furthest distance along the tube that the
color change just becomes visible. If the leading edge is diagonal
instead of perpendicular to the axis of the tube, use the average of the
minimum and maximum values. The three tubes shown in Figure 3-4
are all read as 0.9.
Figure 3-4. Reading of various types of endpoints after sampling.
3. Read the tube immediately after gas sampling, as colors may change,
fade, or disperse with time.
4. If a non-standard number of pump strokes was used for sampling,
multiply the reading by the Correction Factor given on the tube Data
Sheet (Chapter 5).
5. If humidity and temperature corrections are necessary as indicated on
the Data Sheets, multiply the observed readings by the given Correction
Factor(s) (CF) to obtain the true concentration. For more details and a
theoretical discussion, see Chapter 4.3 on the effects of humidity and
temperature.
OPER ATION
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6. The user must be aware of potential interfering compounds in the tube
measurements. Interferences can be either positive or negative.
CAUTION: Always examine the data sheet and other
available information for possible interferences. Failure to
consider interferences may lead to dangerously inaccurate
readings.
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3.3 Maintenance of the LP-1200 Piston Hand Pump
Replace the outlet check valve gasket if there is resistance on the
return stroke. Using the special tool or needle-nose pliers, unscrew
the plunger tip from the plunger rod. Replace the O-ring, check valve
gasket as necessary, and reassemble. Inspect the gasket ring in the
inlet end tting. If it is damaged, replace before screwing the end tting
back on.
Figure 3-5. Transparent view of LP-1200 pump
1. Tube Tip Reservoir
Remove the tube tip reservoir cover as needed to empty the broken
glass reservoir that is in the pump end tting.
2. Pump Inlet and Filter
The rubber pump inlet can become worn with use and result in leaks.
Unscrew the pump inlet nut and replace the rubber inlet. If the inlet
is not replaced, inspect the inlet lter and replace or clean the lter
when it becomes visibly dirty or if the end-of-ow indicator on the pump
shows that the ow takes longer than recommended on the tube box.
3. Pump Mechanism
The plunger gasket may leak if it is worn or not well lubricated. To
replace the gasket:
1. Unscrew the pump end tting on the handle side.
2. Pull the plunger out of the pump shaft.
3. Replace the gasket.
4. Carefully push the plunger back into the shaft. Use a ne
OPER ATION
screwdriver or tweezers to help ease the gasket into the shaft.
5. Lubricate the inside of the shaft with vacuum grease to ensure
a good seal.
showing internal parts.
3.4 Selection Of Sampling Pump
RAE Systems tubes are designed for operation with a RAE Systems hand
pump for drawing samples through RAE Systems tubes. Pumps from
different manufacturers may have different ow patterns or deliver different
volumes, which can cause signicant errors. For example, bellows hand
pumps as supplied by MSA and Draeger have substantially different ow
patterns.
Caution: Use of a sampling pump other than a RAE Systems
hand pump may cause serious errors. Always test any pump
for leaks before use.
3.5 Operation And Maintenance Of Remote Sampler
The Detection Tube Remote Sampler is designed for use with RAE Systems
hand pumps for gas-detection tubes and adsorption tubes. The exible
Remote Sampler allows gases to be sampled through narrow apertures,
down holes, or from other areas remotely located from the sampling pump.
The sampler is available in two lengths, 15 feet (4.5 meters), p/n 010-3009015, and 35 feet (11 meters), p/n 010-3009-035.
1. Installation
OPER ATION
Caution: Do not overtighten the plunger gasket. It could cause
a sudden loss of vacuum.
The inlet check valve may cause leaks if worn or not lubricated.
Unscrew the end tting on the inlet side and pull out the disk-shaped
rubber-inlet check valve. Replace as necessary, adding a light coat of
grease around the hole.
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Refer to Figure 3.7 for installation and part descriptions. Unscrew
the pump adapter nut and remove the standard rubber tube adapter
from the pump. Inspect the remote sampler to ensure that the porous
metal lter is in place, and screw the pump adapter nut attached to the
sampler into the pump. Store the standard nut and rubber adapter in a
safe place for later use.
2. Operation
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To ensure a good seal, insert the gas detection tube into the tube
holder and twist the tube while pushing in. If the tube uses a pre-tube,
insert the pre-tube into the pre-tube holder and push the pre-tube into
the end of the standard tube holder. Secure the pre-tube holder using
the rubber buckles. Lower the extension hose to the desired position.
Figure 3-6. Installation of the remote sampling probe into
the LP-1200 hand pump.
4. Routine Maintenance
a. Porous Metal Filter: The metal frit lter should be replaced when it
becomes visibly dirty or if the end-of-ow indicator on the pump shows
that the ow takes longer than recommended on the tube box.
b. Leak Test: If a leak is discovered with either pump, rst remove the
probe and check the pump for leaks. Then examine the tubing and
connections for the leak source, as follows:
i. Hand Pump: Insert a sealed tube into the tube holder tightly. Pull
3 pump strokes to expel the air from inside the tubing. Pull a
fourth stroke and wait for 2 minutes. Rotate the plunger dot away
from the pump shaft alignment mark, and allow for the plunger
to be drawn back into the pump shaft. Keep your hand on the
shaft to prevent it from springing back too suddenly. If the plunger
returns to within 3 mm of its original position, there are no leaks.
3. Correction
Caution: In order to obtain accurate readings, the following
corrective procedures must be employed when using the 35-foot
(11-meter) remote sampler.
OPER ATION
The 35-foot (11-meter) remote sampler causes a slight delay and
reduced reading because of the extra volume in the extension
tubing. Increase the sample time by 30 seconds for a 2-minute
tube, 20 seconds for a 1.5-minute tube, and by 15 seconds
for a 1-minute tube. Then multiply the reading by 1.08 to obtain the
corrected value. Corrections for the 15-foot (4.5-meter) remote sampler
are unnecessary.
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OPER ATION
17
4. TECHNICAL INFORMATION
4.1 Gas Detection Tube Theory Of Operation
Gas detection tubes operate on a chemical reaction between the vaporphase compound and a liquid or solid detecting reagent, which is supported
on an inert matrix. The most common types of reactions are the following:
• Acid-base reactions These include reactions of acidic gases like HCl
and HF with bases, and reaction of alkaline vapors such as ammonia
with an acid in the tube. A dye present in the tube changes color as
the pH changes on exposure to the vapors.
• Reduction-oxidation (Red-ox) reactions These generate an oxidized
or reduced compound, which has a different color. The chlorine tube
uses oxidative coupling of colorless o-toluidine to form an orange azodye. White di-iodine pentoxide is reduced by CO and many organic
vapors to form deep brown-colored iodine. Orange chromium (VI) is
reduced by many organic compounds to form brown or green-colored
Cr(III) compounds.
• Ligand-exchange reactions These generate new complexes that
are more colored than the starting reagents. The most notable is the
conversion of white lead acetate to brown-black lead sulde in the
detection of H
the chlorine ligand of HgCl2 releases HCl, which then causes a pHdependent dye-color change.
S. In the case of phosphine, the exchange of PH3 for
2
TECHNICAL INFORMATION
•
Pre-layers or Pre-tubes These are used to condition the sample
by controlling humidity, removing interferences, or transforming the
analyte to another detectable compound. Examples include drying
OPER ATION
18
agents in NH3 and HCl tubes, organic removal by charcoal or oxidation
in selective CO tubes, and oxidation of NO to NO2 in the nitrogen oxides
tube.
All RAE Systems detection tubes are length-of-stain types. In these
tubes, the reaction of the gas with the supported reagent is fast, compared
to the transport of the bulk air sample through the tube. Therefore, all
of the detected vapors are reacted within the tube. As a result, there is
not a strong dependence of the readings on the rate at which the gas is
sampled. However, a very high ow rate can cause some smearing to a
high reading. Conversely, low ow rates are less likely to affect the stain
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length, but can give low readings by concentrating the colored products in
a shorter section of the tube. In cases of ow extremes, errors outside the
standard 25% accuracy can be produced.
RAE Systems tubes are calibrated using RAE Systems piston hand pumps.
The ow during a single pump stroke initially rises sharply and then decays
exponentially (see Figure 4-1). The best accuracy is therefore obtained
when the ow through the tube mimics this prole.
TECHNICAL INFORMATION
3. Precision. This value is determined by measuring a standard gas
sample with at least 5 randomly chosen tubes. Precision is reported
as the standard deviation from the average of the 5 measurements.
Precision is typically ≤±15%. (See Section 2 for complete table.)
4. Linearity with number of pump strokes. Multiple strokes are measured
with a gas standard with concentration at the low end of the tube.
Tubes must have correlation coefcients (r2) >0.95 to be considered
linear.
5.
Humidity. The effect on the reading as a function of humidity of the
standard gas is listed. Any required Correction Factors are tabulated.
6. Temperature. The effect of temperature is determined by equilibrating
the gas sample, tube, and pump to the test temperatures, typically 0°,
10°, 25°, and 40°C (32°, 50°, 77°, and 104°F). Any required Correction
Factors are tabulated. If humidity has a measurable effect on the gas
readings, the temperature tests are performed at constant relative
humidity (not absolute humidity). Any temperature corrections should
be multiplied by any humidity corrections to obtain true readings.
TECHNICAL INFORMATION
Figure 4-1. Piston pump internal pressure pattern. Data is offset
by 2 seconds.
4.2 Explanation Of Data Sheets
The Data Sheets supplied with each box of tubes give representative
information applying to all batches. The Data Sheets include:
1. Standard and extended measurement ranges, pump strokes
required, gas volumes required, sampling times, and the detection
limit. The standard range and strokes apply to the calibration scale
printed on the tubes. The range can usually be extended to higher
or lower concentrations by reducing or increasing, respectively, the
number of pump strokes.
2. Correction Factors (CF) for conditions of pump stroke, temperature,
humidity, or gas type other than the standard conditions. The
CF is multiplied by the observed reading to obtain the corrected
concentration.
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7. Storage Life. Samples of tubes are stored for extended periods to
evaluate their accuracy at dened time periods to determine their
storage life. The user should store tubes in darkness at 3° to 7°C (37°
to 45°F) to maximize their shelf life. Freezing tubes (storage below
0°C, or 32°F) can damage some types and is not recommended.
8. Cross-Sensitivity. Tubes are challenged with a variety of possible
interfering gases to quantitate their relative response. Although the
tubes are highly selective, compounds that are chemically similar to
a target compound sometimes show a positive interference. Others
interfere with the measurement gas without showing a response
on their own; for example, when acidic vapors coexist with basic
vapors. Such information is listed in a separate note or column titled
“Interferes in Mixtures.” The user should know as much about the
sample environment as possible in order to make sound judgments
regarding possible interferences; otherwise inaccurate readings may
result. In some cases, a different color or pattern of the stain can clue
the user to the presence of an interfering compound.
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4.3 Humidity, Temperature, Pressure, and Matrix Effects
2. Temperature
1. Humidity
Humidity has little effect on most tubes either because the reaction is
insensitive to moisture or because drying agents are added to absorb
the moisture in a pre-layer (see Figure 4-2). Humidity tends to have
the greatest effect on compounds that are highly water-soluble, such
as acids and bases. HF (hydrouoric acid) is a notable example that
requires humidity corrections; water-adsorbing prelayers cannot be
used because they tend to be reactive with HF. The humidity effect
tends to be greater as the concentration range of the tube is lowered.
When correcting for humidity, the CF is multiplied by the reading in
addition to multiplying by any temperature correction. Any necessary
TECHNICAL INFORMATION
Correction Factors are listed in the individual tube data sheets. Note
that the relative humidity at the measurement temperature denes the
correction, rather than the absolute humidity.
Temperature can affect gas tube readings in at least three ways. First,
as the temperature increases, the gas density decreases, causing a
tendency for the reading to decrease (see pressure effects described in
the next section). Second, as the temperature increases, the reaction
rate increases, causing the reading to be sharper and shorter. A third,
balancing effect is that adsorption is often a prerequisite for reaction.
Adsorption is weaker as temperature increases, and thus the reading
can become longer. The interplay of these competing effects results in
some stains that are longer with increasing temperature, and others
that are shorter.
TECHNICAL INFORMATION
Figure 4-2. Effect of humidity on gas detection tube readings.
22
Figure 4-3. Effect of temperature on gas detection tube readings.
Additional factors occur in special cases. For example, pretube or prelayer
reactions are sometimes more complete at higher temperatures,
causing higher readings in the measurement layer.In some cases,
the color of the stain can change. In the water vapor 120-20 tube, the
color stain is green at room temperature and a more purple color below
room temperature.
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3. Pressure
Tubes change color in proportion to the mass of the compounds
reaching the reagent (i.e, the absolute concentration). Therefore, as
the pressure decreases at higher altitudes, the apparent response is
reduced because there are fewer molecules per unit volume sampled.
The conventional desired reading is in ppmv (parts per million by
volume), which is a relative concentration, such as a mole or volume
fraction (% of molecules of compound per molecules of total gas [air]),
rather than an absolute concentration.
All RAE Systems tubes are calibrated at 1 atmosphere (760 mm
Hg) pressure at sea level.
• For tubes calibrated in absolute concentrations such as lbs./MMCF or
TECHNICAL INFORMATION
mg/m3, no pressure corrections are needed.
Example LocationAltitude
(km)
Altitude
(feet)
Pressure,
(mm Hg)
San Francisco, CA007601.00
Atlanta, GA0.310007311.04
Spokane, WA0.620007031.08
Rapid City, SD0.930006761.12
Salt Lake City, UT1.240006501.17
Denver, CO1.550006251.22
Colo. Spgs., CO1.860006011.27
Santa Fe, NM2.170005781.32
Alta, UT2.480005551.37
Winter Park, CO2.790005341.42
Keystone, CO3.0100005141.48
4. Matrix Gas
CF
TECHNICAL INFORMATION
• For tubes calibrated in relative concentrations (e.g., ppm), correct for
pressure using one of the following equations:
Corrected reading = Observed Reading x 760 mm Hg
Pressure (mm Hg)
Corrected reading = Observed Reading x 101.3 kPa
Pressure (kPa)
Corrected reading = Observed Reading x 14.7 psia
Pressure (psia)
The pressure in mm Hg can be estimated as a function of altitude using
the following equation:
P (mm Hg) = 760exp(-0.1286[alt(km)]) below 2 km
Example Correction Factors are listed in the following table as a
function of altitude. Weather changes may also affect the atmospheric
pressure, but the necessary corrections are usually <10%.
The matrix gas usually has little or no effect on the tube readings
as long as the gas does not chemically react with the tube reagents
or measured compound. Thus, readings in air, nitrogen, hydrogen,
helium, or carbon dioxide give essentially the same results. However,
the viscosity of the gas has a signicant effect on the sampling time.
Thus, for example, the sampling time of the CO 10-102-18 tube is
about half as long in pure hydrogen (viscosity 9.0 μPa-s) as it is in air
(viscosity 18.6 μPa-s).
*Data based on RAE pumps and tubes used in standard range.
** The entire tube changes to very light pink, no boundary.
=CHCH=CH2 + KMnO2 → Oxidation products
2
Concentration
(ppmv)
750000
40000
50.5
100.5
500
Apparent
Reading*
Caution: Dispose of spent or expired tubes according to local regulations.
Possibly hazardous materials are given under the section Reaction Principle.
Data SheetS
34
www.raesystems.com
35
Benzene C
No. 10-101-20
6H6
n-Butane n-C4H10 No. 10-137-30
Extended
Range
Range (ppmv)2.5 - 50
No. of Pump Strokes
Sample Volume (mL)
Sample Time (min)
Correction Factor