Honeywell CNI2 Operating And Installation Manual
Cellular Network Interface
–2(
CNI2
)
Operating and Installation Guide
V
ersion:
1.01
Issued
:
May 3, 2010
--
Preliminary
--Not Released
--
Preliminary
--
Not Released
--
Preliminary
--
Copyright
©
2010Honeywell |
Mercury Instruments
,
Cincinnati, Ohio
,
USA.
CNI2
O
perating and Installation
Guide
1
Contents
REVISION HISTORY
................................
................................
................................
................
10
TRADEMARKS AND COPYR
IGHTS
................................
................................
.......................
11
SYMBOLS AND ICONS.
................................
................................
................................
..........
12
IMPORTANT BATTERY IN
FORMATION
................................
................................
.................
14
CNI2 OVERVIEW
................................
................................
................................
.....................
15
CNI2 FEATURES
................................
................................
................................
.....................
15
CERTIFICATIONS
................................
................................
................................
....................
15
MECHANICAL ASSEMBLIE
S
................................
................................
................................
..
16
INSTRUMENT MOUNTING
OPTIONS
................................
................................
...............................
16
WALL MOUNTING
................................
................................
................................
............................
16
METER INDEX BASE
................................
................................
................................
........................
17
VERTICAL PIPE MOUNTI
NG
................................
................................
................................
............
20
ENCLOSURE SEALING
................................
................................
................................
....................
21
INTERNAL BATTERYPOW
ER O
PTIONS
................................
................................
.........................
21
INTERNAL CIRCUIT BOA
RDS
................................
................................
................................
..........
24
CNI2 Board
................................
................................
................................
................................
....24Serial Port M
ultiplexer Board
................................
................................
................................
..........
25RS-
485 Serial Data Converter
................................
................................
................................
........
26
Serial Multiplexer & RS
-
485 Boards
................................
................................
...............................
27
Summary of Serial Data Connection Scenarios
................................
................................
..............
28
CNI2 INDEX BASE
................................
................................
................................
............................
30
OPTIONAL REMOTE PULS
E TRANSMITTER
................................
................................
..................
33
ANTENNA OPTIONS
................................
................................
................................
.........................
34
TAMPER DETECT & CALL
SWITCH OPTIONS
................................
................................
................
36
ELECT
RICAL ASSEMBLIES
................................
................................
................................
...
37
CIRCUIT BOARD CONNEC
TORS & JUMPERS
................................
................................
................
37
Cellular Radio Module
................................
................................
................................
....................
38
SIM Card Socket
................................
................................
................................
............................
38
Reset Jumper JP4
................................
................................
................................
.........................
38
Power Connectors J1 & J2
................................
................................
................................
.............
38
Terminal Block TB2
................................
................................
................................
........................
39
Terminal Block TB4
................................
................................
................................
........................
39
JP3 & JP6 Jumper Settings
................................
................................
................................
............
39
Connector J4
................................
................................
................................
................................
.40Terminal Block TB1
................................
................................
................................
........................
41
Connector J9
................................
................................
................................
................................
.41Connector J11
................................
................................
................................
...............................
41
Connector J12
................................
................................
................................
...............................
41
Connector J7
................................
................................
................................
................................
.42RS-232 MULTIPLEXER BOAR
D
................................
................................
................................
........
43RS-
485 CONVERSION BOARD
................................
................................
................................
........
45
UNCORRECTED PULSE OU
TPUT BOARD
................................
................................
......................
46
SIGNAL INPUTS & OUTP
UTS
................................
................................
................................
...........
47
Alarm Inputs
................................
................................
................................
................................
..47Pulse Counting Inputs
................................
................................
................................
....................
49
Outputs
................................
................................
................................
................................
..........
49
POWER SUPPLY OPTIONS
................................
................................
................................
.............
50
Extending Battery Life
................................
................................
................................
....................
50
Low Battery Detection
................................
................................
................................
....................
50
AC MAINS POWER CONFI
GURATION
................................
................................
.............................
51
CNI2
O
perating and Installation
Guide
2
SOLAR POWER CONFIGUR
ATION
................................
................................
................................
..52SERIAL PORT CONNECTI
ONS
-
TB2
................................
................................
...............................
52
SIM SOCKET CONNECTIO
N
................................
................................
................................
............
5
3
PROGRAMMING INF
ORMATION
................................
................................
............................
56
STARTING THE MP32
®
CONFIGURATIONPROGRA
M
................................
................................
....57CONFIGURING THE PROG
RAMMING PORT
................................
................................
...................
58
STARTING THE CNI2 PR
OGRAMMING APPLICATIO
N
................................
................................
....59MAIN SCREEN
................................
................................
................................
................................
..60Saving and Retrieving Configurations
................................
................................
............................
60
Remote Unit ID (RUID)
................................
................................
................................
.................
60
Primary Destination
................................
................................
................................
........................
60
Originate Calls
................................
................................
................................
...............................
61
Allow Connection Requests
................................
................................
................................
...........
61
Respond to Voice Calls / Respond to SMS
................................
................................
.....................
61
Time Interval Size
................................
................................
................................
..........................
61
Firmware Version
................................
................................
................................
...........................
62
Compare Device Configuration to Template
................................
................................
...................
62
INPUT / OUTPUT CONFI
GURATION
................................
................................
................................
63
Alarm Input Parameters
................................
................................
................................
.................
63
“Special Purpose” Input Parameters
................................
................................
...............................
65
Pulse
-
Counting Input Parameters
................................
................................
................................
..67Output Parameters
................................
................................
................................
........................
69
Output
Under Host Control
................................
................................
................................
.........
69
Output Follows Input
................................
................................
................................
..................
69
“Special Purpose” Output
................................
................................
................................
...........
70
OPTIONS SCREEN
................................
................................
................................
...........................
71
Applications Selection
................................
................................
................................
....................
71
Metretek SIP
................................
................................
................................
..............................
71
Metretek SIP via InvisiConnect
................................
................................
................................
...71Metretek InvisiConnect
................................
................................
................................
...............
72
Mercury MINI
-
MAX or Mercury Pulse Accumulator
................................
................................
.....72Metretek SMS Modem
................................
................................
................................
................
72
Transparent Modem
................................
................................
................................
...................
73
Allow Transparent Mode
................................
................................
................................
................
73
When Answering if No Port Select…….
................................
................................
..........................
74
Low Battery Alarm
................................
................................
................................
.........................
75
Queue Size
................................
................................
................................
................................
....
75
Queue Full Alarm
................................
................................
................................
...........................
76
Sample Rates
................................
................................
................................
................................
76
SERIAL PORT CONFIGUR
ATION
SCREEN
................................
................................
.....................
77
Port Select ID
................................
................................
................................
................................
77
Port Enable
................................
................................
................................
................................
....77Max BPS. Data Bits,
Parity, Stop Bits
................................
................................
.............................
77
Flow Control
................................
................................
................................
................................
..78Hardware Handshaking
................................
................................
................................
..............
78
Sof
tware Handshaking
................................
................................
................................
...............
79
No (None) Handshaking
................................
................................
................................
.............
79RS-
485 Half Duplex
................................
................................
................................
...................
79
Delay before Sending Packets
................................
................................
................................
.......
79
Always Send CONNECT Message
................................
................................
................................
.
80
Always “RING” Port
................................
................................
................................
........................
80
Use Non
-
verbose Result Codes
................................
................................
................................
.....80Enable Blocking
................................
................................
................................
.............................
80
Use Alternate CONNECT Message
................................
................................
................................
80
Connect on DTR High
................................
................................
................................
....................
81
CNI2
O
perating and Installation
Guide
3
Disconnect on DTR Low
................................
................................
................................
................
82
CELLULAR SETTINGS SC
REEN
................................
................................
................................
......83CDMA Service (Aeris, Verizon, Sprint)
................................
................................
...........................
83
CDMA Packet (Internet) Service
................................
................................
................................
.83CDMA Circuit Switched Data (CSD) Service
................................
................................
...............
83
Over
-
the-Air-Activation (OTAA)
................................
................................
................................
..84OTAA Programming Number
................................
................................
................................
.....85Packet Service Connection Command
................................
................................
.......................
86
Session Timeout
................................
................................
................................
........................
86
Ping Interval
................................
................................
................................
...............................
86
Source Port Starting / Ending Numbers
................................
................................
......................
86
PAP User Name and Password
................................
................................
................................
..86Max
imum Packet Size
................................
................................
................................
................
87
Auxiliary Radio Type
................................
................................
................................
..................
87
GSM Service (AT&T, T
-
Mobile, Rogers)
................................
................................
.........................
88
GSM Packet (Internet) Service
................................
................................
................................
...88GSM Circuit Switched Data (CSD) Service
................................
................................
.................
89
Installation of the SIM Card
................................
................................
................................
........
90
GPRS Access Point Name
................................
................................
................................
.........
91
Packet Service Connection Command
................................
................................
.......................
91Session Timeout
................................
................................
................................
........................
91
Ping Interval
................................
................................
................................
...............................
91
Source Port Starting / Ending Numbers
................................
................................
......................
91
PAP User Name and Password
................................
................................
................................
..91PIN Number
................................
................................
................................
...............................
92
Maximum Packet Size
................................
................................
................................
................
92
Auxiliary Radio Type
................................
................................
................................
..................
92
iDENService (Nextel, Harmony)
................................
................................
................................
.....93HSPAService
................................
................................
................................
................................
.93CALL SCHEDULING SCRE
EN
................................
................................
................................
..........
94
Call Retry Strategy
................................
................................
................................
.........................
94
Primary Call Retry Count
................................
................................
................................
...............
94
Primary Call Retry Interval
................................
................................
................................
.............
95
Secondary Call Retry Interval
................................
................................
................................
.........
95
Try Alternate Destination
................................
................................
................................
................
95
Enable Repetitive Call Schedule
................................
................................
................................
....95SERVER MODE SCREEN
................................
................................
................................
.................
96
PROGRA
MMING THE CNI2
................................
................................
................................
..............
97
Loading a Configuration with the Programming Cable
................................
................................
....97OVER
-
THE
-
AIR (OTA) PROGRAMMIN
G
................................
................................
...........................
99
What is Over
-
the-Air Programming?
................................
................................
...............................
99
Over
-
the-Air Configuration Changes
................................
................................
..............................
99
Over
-
the-Ai
r “Firmware” Changes
................................
................................
................................
101
LED STATUS INDICATOR
S
................................
................................
................................
..
102
CALL PROGRESS AND ST
ATUS
................................
................................
................................
....
102
ERROR CODES
................................
................................
................................
..............................
103
LEDS AFTER OVER
-
THE
-
AIR REPROGRAMMING
................................
................................
........
107
TECHNICAL INFORMATIO
N
................................
................................
................................
.
108
“SAMPLE RATE” EXPLAI
NED
................................
................................
................................
.........
108
“DEBOUNCE” EXPLAINED
................................
................................
................................
.............
109
What is Switch “Bounce”?
................................
................................
................................
............
109
What is “Debouncing”?
................................
................................
................................
................
109
FORM
-
C OPERATION
................................
................................
................................
....................
111
USING THE OUTPUT
................................
................................
................................
......................
112
CNI2
O
perating and Installation
Guide
4
AT MODEM EMULATION M
ODE
................................
................................
................................
....
113
ATV (response type) Command
................................
................................
................................
...
113
ATE (echo)
Command
................................
................................
................................
.................
114
ATH (hangup) Command
................................
................................
................................
.............
114
ATZ (reset) Command
................................
................................
................................
.................
114ATA (answer) Command
................................
................................
................................
..............
114
ATD (dial) Command
................................
................................
................................
...................
114
+++ (escape) Command
................................
................................
................................
..............
115
AT Command Chaining
................................
................................
................................
................
115
AT+ICLK? (time and date) Command
................................
................................
..........................
115
Response to AT Commands while in SLEEP Mode
................................
................................
......116
DC-2009 DATA COLLECTION
SOFTWARE SETUP
................................
.............................
117
INTRODUCTION
................................
................................
................................
.............................
117
SETTING UP THE S
IP SERVER FOR PACKET
(INTERNET) CONNECTIO
NS
...............................
117
SETTING UP DC
-
2009 FOR CSD CONNECT
IONS
................................
................................
.........
119
SETTING UP A CALL SC
HEDULE
................................
................................
................................
..
121
DEFINING THE CNI2
–
MANUAL MODE
................................
................................
.......................
124
CONFIGURING THE CNI2
................................
................................
................................
..............
127
CONFIGU
RING THE CNI2’S PULS
E-COUNTING INPUTS
................................
..............................
128
CONFIGURING THE CNI2
’S CALL INFORMATION
................................
................................
........
130
CONFIGURING THE CNI2
’S ALARMS
................................
................................
............................
131
Customer Alarm
-1................................
................................
................................
........................
132
Customer Alarm
-2................................
................................
................................
........................
132
Magnetic or ”CALL” Switch Alar
m
................................
................................
................................
132
TAMPER Detect Alarm
................................
................................
................................
................
133
AC-OFF Alarm
................................
................................
................................
.............................
133
AC-ON Alarm
................................
................................
................................
...............................
133
Unit Reset Alarm
................................
................................
................................
..........................
133
Call Retry Alarm
................................
................................
................................
...........................
133
Queue Full Alarm
................................
................................
................................
.........................
133
Clock Resync Alarm
................................
................................
................................
.....................
133
Remote Daily Volume Low Input
-
1,2,3,4
................................
................................
......................
134Remote Daily Volume High Input
-
1,2,3,4
................................
................................
......................
134
Remote TTI Consumption Low Input
-
1,2,3,4
................................
................................
................
134
Remote TTI Consumption High Input
-
1,2,3,4
................................
................................
...............
134
Low Battery Alarm
................................
................................
................................
.......................
134
DEFINING THE CNI2
–
AUTOMATICMODE
................................
................................
.................
135
STARTING DC
-
2009
................................
................................
................................
.......................
135
OBTAINING THE CNI2’S
CELLULAR PHONE NUMBE
R
................................
................................
.
135
OBTAINING THE CNI2’S
HARDWARE STATUS AND
CELLULAR INFORM
ATION
........................
136
MAINTENANCE
................................
................................
................................
.....................
142
BATTERY REPLACEMENT
................................
................................
................................
.............
142
CLEANING AND C
HEMICAL COMPATIBILIT
Y LIST
................................
................................
.......
142
MAINTENANCE CHECKLIS
T
................................
................................
................................
..........
142
ESD HANDLING PRECAUT
IONS
................................
................................
..........................
144
CONTROL DRAWINGS
-
HAZARDOUS AREA
................................
................................
.....
145
HAZARDOUS AREA CLASS
IFICATION (NORTH AM
ERICAN CLASS I, DIVI
SION 2)
....................
145
SPECIFICATIONS
................................
................................
................................
..................
150
CERTIFICATIONS
................................
................................
................................
...........................
150
MECHANICAL
................................
................................
................................
................................
.
151
Operati
onal Temperature range
................................
................................
................................
...
151
CNI2
O
perating and Installation
Guide
5
Terminal Block Screws
................................
................................
................................
................
151
Environmental Ratings
................................
................................
................................
.................
151
Enclosure Mounting
................................
................................
................................
.....................
151
Mounting Direction
................................
................................
................................
.......................
151
Humidity Range
................................
................................
................................
...........................
151
Cable Glands
................................
................................
................................
...............................
151
Weight of CNI2 with Wall Mount Option: (w/o batteries)
................................
...............................
151
Weight of CNI2 with Meter Mount Opt
ion: (w/o batteries)
................................
.............................
151
Battery Pack Shipping Weight
................................
................................
................................
......
151
ELECTRICAL
-
POWER
................................
................................
................................
..................
153
Battery Voltage: (without load applied)
................................
................................
........................
153
Approved Battery Pack Assemblies
................................
................................
..............................
153
Battery Life
................................
................................
................................
................................
..
153
Current Requirements during Transmission
................................
................................
.................
153
Sleep current (data logger mode, no communicationsoption boards)
................................
...........
153
Sleep current (transparent modem mode, no communications option boards)
.............................
153
Boost Capacitor
................................
................................
................................
...........................
154
Low-Voltage Detector
................................
................................
................................
..................
154
Power Input #3 (TB1) Connector Type
................................
................................
.........................
154
Power Input #1 & #2 (J1 and J2) Connector Type
................................
................................
........
154
ELECTRICAL
-
GENERAL
................................
................................
................................
...............
155
Pulse Count Retention Memory
................................
................................
................................
....
155
Flash Pro
gram Memory
................................
................................
................................
................
155
Static RAM Memory
................................
................................
................................
.....................
155
Clocks
................................
................................
................................
................................
.........
155
Logic Supply Vo
ltage
................................
................................
................................
...................
155
Auxiliary Supply Voltage
................................
................................
................................
..............
155
ELECTRICAL
–
DIGITAL OUTPUTS
................................
................................
...............................
156
Number of outputs
................................
................................
................................
.......................
156
Output Configuration
................................
................................
................................
....................
156
Source resistance
................................
................................
................................
........................
156
Operating Modes
................................
................................
................................
.........................
156
J7, J9, J11, J12 Connector Type
................................
................................
................................
..
156
TB4 Connector Type
................................
................................
................................
....................
156
Recommended Output Cable
................................
................................
................................
.......
156
ELECTRICAL
–
DIGITAL INPUTS
................................
................................
................................
...
157
Number of inputs
................................
................................
................................
.........................
157
Input Configuration
................................
................................
................................
......................
157
Input rate (sampling mode)
................................
................................
................................
..........
157
Minimum input pulse width (
sampling mode)
................................
................................
................
157
Sample rate (sampling mode)
................................
................................
................................
......
157
Debounce Count (sampling mode)
................................
................................
...............................
157
Input rate (edge
-
detection mode)
................................
................................
................................
.
157
Minimum pulse width (edge
-
detection mode)
................................
................................
...............
157
Wetting current per inp
ut
................................
................................
................................
..............
157Wetting voltage
................................
................................
................................
............................
157
Input resistance
................................
................................
................................
...........................
157
J7, J9, J11, J12
Connector Type
................................
................................
................................
..
157
Recommended Input Cable
................................
................................
................................
..........
157
ELECTRICAL
–
SERIAL PORT (TB2)
................................
................................
..............................
158
Number of input lines
................................
................................
................................
...................
158
Input levels
................................
................................
................................
................................
..
158
Number of output lines
................................
................................
................................
.................
158
Output levels
................................
................................
................................
................................
158
Bit rate
................................
................................
................................
................................
.........
158
TB2 Connector Type (RXD, TXD, GND)
................................
................................
.......................
158
CNI2
O
perating and Installation
Guide
6
TB2 Connector Type (all other signals)
................................
................................
........................
158
FUNCTIONAL
................................
................................
................................
................................
..
159
Modes of Operation
................................
................................
................................
.....................
159
Cellular Network Communications Options (varies with model)
................................
.....................
159
Paging Mechanisms
................................
................................
................................
.....................
159
Status Indicators
................................
................................
................................
..........................
159
Firmware and Configuration Programming
................................
................................
...................
159
CELLULAR RADIO AND A
NTENNA INFORMATION
................................
................................
.......
160
GSM24
................................
................................
................................
................................
........
160
CDMA24
................................
................................
................................
................................
......
160
iDen270
................................
................................
................................
................................
.......
160
Receive Frequencies
................................
................................
................................
...................
160
Transmit Frequencies
................................
................................
................................
..................
160
Antenna Connector
................................
................................
................................
......................
160
Antenna (internal quad
-
band) (GSM24, CDMA24)
................................
................................
........
160
Antenna (internal quad
-
band) (iDEN270)
................................
................................
.....................
160
ASCII CHAR
T
................................
................................
................................
................................
..
161
CNI2
O
perating and Installation
Guide
7
Figures
Wall Mounting Tabs and Dimensions
................................
................................
........................
16
Wall Mount Hangers Asse
mbly Sequence
................................
................................
................
17
CNI2 with Universal Mounting Bracket (UMB)
................................
................................
...........
18
Bottom View of the Universal Mounting Bracket (UMB)
................................
.............................
19
Universal Mounting Bracket (UMB) Hole Pattern
................................
................................
.......
19
Pipe Mounting using Collar
................................
................................
................................
.......
20
Pipe Mounting using U
-
Bolts
................................
................................
................................
.....20Enclosure Sealing Options
................................
................................
................................
........
21
Lithium Battery Pack Mounting
................................
................................
................................
..21Alkaline Battery Pack Mounting
................................
................................
................................
.22Disposable Alkaline Battery Pack
................................
................................
..............................
23
CNI2 Board Orientation
................................
................................
................................
.............
24
CNI2 Board and Multiplexer Board
................................
................................
............................
25
CNI2 Board and RS
-
485 Board
................................
................................
................................
.26CNI2 Board with RS
-
485 Board and Multiplexer Board
................................
.............................
27
CNI2 with single RS
-
232 connection to external instrument
................................
......................
28
CNI2 wit
h multiplexer board to support two serial data links
................................
......................
28
CNI2 with conversion board to interface to RS
-
485 capable instrument
................................
....28Configuration using both RS
-
232 & RS
-
485 options
................................
................................
..29Index Base with Magnetic Switches
................................
................................
..........................
30
Pulse Output Board
................................
................................
................................
...................
31
Internal View of the Index Base
................................
................................
................................
.31Rotation Gears within the Index Base
................................
................................
.......................
32
Remote
Pulse Transmitter
................................
................................
................................
.........
33
Location of the Internal Antenna
................................
................................
...............................
34
Antenna Connection to Radio Module
................................
................................
.......................
34
Bottom View with External RF Connector
................................
................................
..................
35
Location of the TAMPER and CALL Switches
................................
................................
...........
36
CNI2 Circu
it Board Layout
................................
................................
................................
.........
37
J1 and J2 Power Connectors
................................
................................
................................
....38Configuration Jumpers
................................
................................
................................
..............
39
Jumper Block JP6 Settings
................................
................................
................................
.......
40
Jumper Block JP3 Settings
................................
................................
................................
.......
40
Capacitor Connection to TB1 (prewired)
................................
................................
...................
41
Serial RS
-
232 Multiplexer Board
................................
................................
...............................
43
Wiring to the Serial RS
-
232 Multiplexer Board
................................
................................
..........
44RS-
485 Conversion Board Connectors
................................
................................
.....................
45
Uncorrected Pulse Output Board
................................
................................
...............................
46
Alarm Input Connectors
................................
................................
................................
............
47
Alarm / Pulse Input Terminal Block TB4
................................
................................
....................
48
CNI2 Power Connections
................................
................................
................................
..........
50
AC Power Adapter
................................
................................
................................
....................
51
External Power Tie
-
In Block
................................
................................
................................
......51Typical Solar Power System
................................
................................
................................
.....52Serial
Port Terminal Block TB2
................................
................................
................................
.53Typical SIM Card
................................
................................
................................
......................
53
Installation of the SIM Card
................................
................................
................................
.......
54
CNI2
O
perating and Installation
Guide
8
Serial and USB Programming Cables
................................
................................
.......................
56
MP32
®
Login Screen
................................
................................
................................
.................
57
MP32
®
Device Selection Screen
................................
................................
...............................
57
Programming Port Configuration Screen
................................
................................
...................
58
CNI2 Main Configuration Screen
................................
................................
...............................
59
Standard A
larm Descriptions
................................
................................
................................
.....63Configuration of an Alarm Input
................................
................................
................................
.64Configuration of a “Special Purpose” Input
................................
................................
................
66
Configuration of a Pulse Counting Input
................................
................................
....................
67
Configuration of a “Special Purpose” Output
................................
................................
.............
70
Options Screen
................................
................................
................................
.........................
71
“Route To” Port Selection in Transparent Mode
................................
................................
........
75
Serial Port Configuration Screen
................................
................................
...............................
77
Hardware Flow Control
................................
................................
................................
.............
78
DTR Detection Jumper
................................
................................
................................
..............
82
CDMA Cellular Configuration Screen
................................
................................
........................
85
Installation of the SIM Card
................................
................................
................................
.......
90
GSM Cellular Configuration Screen
................................
................................
..........................
90
Call Scheduling Screen
................................
................................
................................
.............
94
Server Mode Screen
................................
................................
................................
.................
96
Attaching the Programming Cable
................................
................................
.............................
97
OTA Device Selection Screen
................................
................................
................................
.
100
Example of Error Code “35” Display
................................
................................
........................
103
LED Error Codes 11 thru 19
................................
................................
................................
....
104
LED Error Codes 21 thru 39
................................
................................
................................
....
105
LED Error Codes 41 thru 59
................................
................................
................................
....
106
LED Er
ror Codes 61 thru 79
................................
................................
................................
....
107
Example of Timed Sampling
................................
................................
................................
...
108
Example of Switch Bounce
................................
................................
................................
......
109
Example of Debouncing Process
................................
................................
............................
110
Typical Form
-
A and Form
-
C (KYZ) Connections
................................
................................
.....
111
Example of Detection of a
Form
-
C Fault
................................
................................
.................
111
Accuracy Errors Using the “Output
-
Follows
-
Input” Feature
................................
.....................
112Delay Errors Using “Output
-
Follows
-
Input” Feature
................................
................................
.
112
Typical CNI2 “AT” Responses
................................
................................
................................
.
113
Received Data (RXD) Detection Jumper
................................
................................
.................
116
Starting the DC
-
2009 System Configuration
................................
................................
............
117
Changing the Data Collection Configuration
................................
................................
............
118
Configuring the SIP Se
rver
................................
................................
................................
......
119
Configuring DC
-
2009 for CSD Connections
................................
................................
............
120
Configuring a Call Schedule
................................
................................
................................
....
121
Defining a Call Profile Name
................................
................................
................................
...
122
Defining a Call Profile
................................
................................
................................
..............
123
Starting the CNI2 Configuration Process
................................
................................
.................
124
Remote Unit Selection Screen
................................
................................
................................
125
Device Type Selection Screen
................................
................................
................................
125
Add Remote Unit Screen
................................
................................
................................
........
126
Remote Unit Configuration General Information Screen
................................
..........................
127
Device Configuration Screen
................................
................................
................................
...
128
Data Input Configuration Screen
................................
................................
.............................
129
Call Information Screen
................................
................................
................................
...........
130
CNI2
O
perating and Installation
Guide
9
Hardware Ala
rm Configuration Screen
................................
................................
....................
131
Viewing the Cellular and Hardware Status
................................
................................
..............
136
Cellular and Hardware Status Screen
................................
................................
.....................
137
Starting the Call Diagnostic Dump Utility
................................
................................
.................
138
Using the Call Diagnostic Dump Utility
................................
................................
....................
139
Status and Cellular Information on the Call Dump Screen
................................
.......................
139
Cellular Information Fields
................................
................................
................................
.......
140
Previous Error Codes on th
e Call Dump Screen
................................
................................
.....
140
Power Input Connector Polarities
................................
................................
............................
154
ASCII Conversion Chart
................................
................................
................................
..........
161
CNI2
O
perating and Installation
Guide
10
Version 1.00
April 23, 2010
-
Initial release of draft document.
Version 1.01
May 3
, 2010
-
Redefined section breaks.
-
Redefined some text styles to allow automatic inclusion into the table of contents.
-
Added
figure titles to all illustrations
and added a list of figures after the table of contents.
-
Moved battery regulations
statements
and warnings
to
the
beginning of
the
document.
-
Added an auto
-
date field to the cover sheet.
-
Refined and added to the section that deals with programming the unit
.
REVI
SI
ON HISTORY
CNI2
O
perating and Installation
Guide
11
“Windows” refers to
Microsoft Windows 2000, XP, Vista and Windows
-7that
are either
registered trademarks or trademarks of Microsoft Corporation in the United States and/or other
countries.
“MV90
®
” is
either
a registered tra
demark
or
trademark
of
Itron
Corporation.
“DC-
2009
®
”
“MP32
®
”
and “
InvisiConnect
®
”
are either registered trademarks or trademarks of
Honeywell International.
Other brands and product names are trademarks or registered trademarks of their respective
holder
s.
“Metretek” is a reference to a business that produced
data logging and telemetry products
between 1977 and 2008. Metretek was acquired by Mercury Instruments in 2008. The
Metretek name appears in this document as a reference to legacy products and pr
otocols,
which are still in use today.
For additional information or questions regarding Mercury Instruments, please contact
a Product
Support Specialist
or visit our website.
Honeywell |
Mercury Instruments
3940 Virginia Ave. • C
incinnati, Ohio 45227 USA
Phone 513
-
272-1111 • Fax 513
-
272-0211
www.mercuryinstruments.com
TRADEMARKS
AND COPY
RIGHTS
CNI2
O
perating and Installation
Guide
12
The following symbols may be found within the text of this document, or
may
be marked direct
ly
on the equipment.
Denotes an information item
Denotes a user action item
Denotes an example line
Caution or Danger:
Alerts the operator to special precautionary actions that may be required,
or danger hazards that exis
t or have the potential to exist.
Shock Hazard:
Alerts the operator to an electrical shock hazard condition that exists or could
potentially exist.
Earth Terminal:
Symbol that indicates earth ground. A copper rod buried in the ground is a
common examp
le of an earth ground connection, although these can take various forms.
Reference your local electrical code regulations for detailed information.
Direct Current:
Internationally recognized symbol that represents voltage in the form of direct
current. A
common example of a direct current (DC) source is an automotive car battery.
Hazardous
Wa
ste Disposal
:
Alerts the operator that the equipment or component thus labeled
is not to be disposed of without special consideration to the hazardous waste that it
contains.
Compliance is necessary to ensure that national, state, and local community legal statutes are
not violated.
SYMBOLS
AND
ICONS.
CNI2
O
perating and Installation
Guide
13
Warning
This product contains a radio
-
frequency transmitter,
Motorola Model g24
-
L, FCC ID # IHDT56HQ1,
(GSM
-
Equipped CNI2)
The co
mbined cable loss and antenna gain must not exceed +6.8 dBi (850 band),
+1.9 dBi (900 band), +7.7 dBi (1800 band) or +2.2 dBi (1900 band). Total system
output must not exceed 2.0W EIRP in the 1900 band in order to comply with the
EIRP limit of 24.232.
The
product must be installed in a manner that
provide
s
a minimum separation
distance of 20cm (8”)
or more between the antenna and
users and persons and
must not be co
-
located or operat
e
in conjunction with any other antenna or
transmitter
to satisfy expos
ure requirements.
.
Warning
This product contains a radio
-
frequency transmitter,
Motorola Model
c24,FCC ID # IHDT56JE1
,
(CDMA
-
Equipped CNI2)
The combined cable loss and antenna gain must
not exceed +5.3dBi (800 band).
The combined cable loss and
antenna gain must not exceed +4.2dBi and total
system output must no
t exceed 2.0W EIRP in the
PCS (
1900
)
band in order to
comply with the EIRP limit of 24.232
(b).The
product must be installed in a manner that
provide
s
a minimum separation
distance of 2
0cm (8”)
or more between the antenna and
users and persons and
must not be co
-
located or operat
e
in conjunction with any other antenna or
transmitter
to satisfy exposure requirements.
.
FCC Warning:
This device complies with Part 15 of the FCC Rules. O
peration is subject to the
following two conditions: (1) This device may not cause harmful interference, and
(2) this device must accept any interference received, including interference that
may cause undesired operation.
CNI2
O
perating and Installation
Guide
14
Caution
Disposal of lithium battery cells is strictly regulated in most areas as hazardous waste
material. Consult your regional waste disposal authority to ensure full compliance
with legal statutes when disposing of cells.
Warning
Transp
ort of primary cell lithium batteries (even when fully discharged) of this type is
strictly forbidden on passenger aircraft. Cargo shipment of batteries via UPS, FedEx,
etc., requires special shipping containers, packing, and paperwork to be completed.
Domestic Requirements
Class
-
9 is a general class designation by the DOT and has specific packaging instructions.
Lithium primary cells are ‘Class
-
9’ if they contain more than 5.0 grams of lithium. This is
applicable to
the lithium battery pack
s
intended
for
use
with the
CNI2
.
Specific requirements are applicable to Class
-
9 shippers:
Product handlers must be tested and certified. Packaging must meet Group II requirements and
boxes must be tested by UN specification. Packaging must be clearly marked to
indicate:
Lithium batteries, UN3090, PG II, Number of packages, Emergency phone number, Shipper
certification.
MSDS information must also be included within the package.
Additional requirements may apply, or come into force in the future. Please co
nfirm all
requirements in advance with your shipper.
IMPORTANT BATTERY IN
FORMATIO
N
CNI2
O
perating and Installation
Guide
15
The Honeywell
CNI2 is a pulse accumulator (data logger) and serial data communications
product with an integral cellular radio transceiver. Pulse signal inputs (dry contact) and ala
rm
inputs can be supplied from an external electronic corrector
or other measurement device
. An
index base option with both a mechanical index display and pulse switch output is available.
Serial data communications with a cor
rector
or similar instrument
are also possible using either
an RS
-
232 or RS
-
485 connection.
A variety of power o
ptions are also available
. These include alkaline battery, lithium battery, or
an external source such as solar or AC mains.
Numerous pulse counting inp
uts and alarm trigger inputs are supported.
Optional meter index base enables direct mounting onto a gas meter.
Several mounting options provide flexibility to mount to a wall, pipe, meter, etc.
Cellular radio service options include conventional GSM and C
DMA. Additional radio
options are also available to service special market
needs
.The internal antenna feature conceals the nature of the wireless device. Where signal
strength is a concern, external antenna options are also supported.
Various power opt
ions are available, including alkaline battery, lithium battery, or
connections for external sourced power. External power can be either AC mains or
solar.
The enclosure is field proven durable and UV resistant against weather effects.
Over
-
the-air firmw
are update capability allows for new feature enhancements as they
become available.
CSA Hazardous area certification, Class I, Div
-
2, Group
-
DPTCRB cellular network approvals
FCC Part 15
(B), 22, 24
Measurement Canada
Metrology
Operational
temperature range
-
22 to +158 F (
-
30 to +70 C)
CNI2
OVERVIEW
CNI2
FEATURES
CERTIFICATIONS
CNI2
O
perating and Installation
Guide
16
INSTRUMENT MOUNTING
OPTIONS
A number of options are available for conveni
ent
installation of the CNI2 product. These should
be clearly specified at the time of
order to ensure
that the field t
echnician
has everything he or
she needs to install the product.
WALL MOUNTING
Where a flat wall surface is available, such as on the side of a building or shed, stainless steel
“hangers” can be utilized.
Illustrated below is the rear
view of a CNI2, along with associated
mounting dimensions.
Wall Mounting Tabs and Dimensions
MECHANICAL ASSEMBL
IES
CNI2
O
perating and Installation
Guide
17
Assembly sequence for the backside hangers is shown in the illustration below. The lock
-
washer contacts directly with the enclosure, then the hanger, the f
lat washer, and lastly the
screw to secure. Tighten the screw until snug, but do not over
-
tighten.
Wall Mount Hangers Assembly Sequence
METER INDEX BASE
Where it is desired to have an index base mounted directly to a meter, the UMB
(
Universal
Mount
ing Bracket
)
option is available. The
a
dvantages of
this
package are that the entire
instrument can be mounted without any concerns about routing external meter pulse signal
wires. Mounting of the UMB index base is possible on rotary, turbine, and diaphr
agm gas
meters that have a rotating instrument drive output. This includes American, Rockwell, Romet,
Roots, or Schlumberger meters.
The UMB housing may be rotated about the base plate so that the instrument and index will
face in
any of the four direct
ions. R
emov
e
all four screws which attach the base plate to the
bracket housing.
Replace and tighten the four screws after you have repositioned the UMB
housing.
CNI2
O
perating and Installation
Guide
18
CNI2 with Universal Mounting Bracket (UMB)
CNI2
O
perating and Installation
Guide
19
The bottom side of the UMB meter index i
s seen below, along with the ‘wriggler’ mechanism.
Bottom View of the Universal Mounting Bracket (UMB)
The following illustration provides reference dimensions for the base plate.
Universal Mounting Bracket (UMB) Hole Pattern
CNI2
O
perating and Installation
Guide
20
VERTICAL PIPE MOUN
TING
Another mo
unting option available for the CNI2 is the pipe
-
mount. This adaptor will accept a 2
⅜” (2.375
”
) diameter galvanized pipe, and is secured in place with a pair of Allen
-
head set
-
screws.
Pipe Mounting using Collar
Illustrated below is a U
-
Bolt mounting
option.
T
his is optimized for metal pipe w
ith an outside
diameter of 2
⅜” (2.375
”).Pipe Mounting using U
-
Bolts
CNI2
O
perating and Installation
Guide
21
ENCLOSURE SEALING
Sealing of the enclosure is readily accomplished using either a conventional lock through the
larger
hole
or a securit
y wire seal through the smaller hole.
Enclosure Sealing Options
INTERNAL BATTERY POW
ER OPTIONS
Several battery configurations are available to best serve the particular applications. Shown
below is the dual
-
cell lithium power pack. This
pack insert
s onto
the enclosure door with the
right
-
side
of the
metal plate tilted inwards first, and then snapping secure on the left side.
Removal is the opposite, and it is a simple matter of pressing outwards against the plastic lever.
Lithium Battery Pack M
ounting
CNI2
O
perating and Installation
Guide
22
A larger quad
-
cell lithium pack is also available for double the capacity of the dual cell type.
Refer to the specifications section at the end of this manual for a comprehensive listing of
battery pack options their part numbers.
Alkaline batt
ery packs are available in either disposable form, or with a molded plastic housing
that permits direct replacement of individual cells. The illustration below shows the plastic
housing model mounted onto the enclosure door. Although the molded battery h
ousing has a
higher initial cost, it offers the advantage of replacement cell availability from numerous local
suppliers.
NOTE
When replacing alkaline batteries, only use new fresh cells from the same supplier and
having equivalent part numbers.
Alk
aline Battery Pack Mounting
CNI2
O
perating and Installation
Guide
23
Alkaline cells are also available in a completely disposable package option. After the service life
of the battery pack has expired, the user simply disposes of the entire assembly, including the
metal bracket.
Refer to the
specifications section of this manual, or the control drawing for a compiled listing of
approved battery packs.
Disposable Alkaline Battery Pack
To avoid loss of system power to the CNI2 board during battery changes, it is recommended
that the fresh
batteries be connected to the available J1 or J2 connector before removal of the
old battery pack. This is a hot swap method that is permitted for the brief period during which
batteries are to be replaced.
IMPORTANT NOTE
Physical space is not availabl
e within the enclosure to permit two battery packs to be
permanently installed simultaneously. In addition, parallel battery packs would violate
hazardous area safety approvals for this product.
CNI2
O
perating and Installation
Guide
24
INTERNAL CIRCUIT BOA
RDS
The f
ollowing is a brief summary
of the CNI2 internal circuit boards and various options.
Specific details of each board or option are described in more detail later.
CNI2 Board
Illustrated below is the CNI2 board with the cellular radio in the center, and various connectors
around
the perimeter. This represents the most common model that is supplied with no
accessory boards and no index base.
CNI2 Board Orientation
CNI2
O
perating and Installation
Guide
25
Serial Port Multiplexer Board
One of the accessory board options available is the serial port multiplexer. Thi
s enables the
CNI2 serial data port to access two external devices (electronic correctors for example). Two
terminal blocks provide the connection point for serial data cable.
A metal base plate is included for the purpose of securing the board into posi
tion as seen in the
illustration.
CNI2 Board and Multiplexer Board
CNI2
O
perating and Installation
Guide
26
RS-485 Serial Data Converter
Another accessory option available is the RS
-
485 conversion board. RS
-
485 is somewhat
similar to the RS
-
232 standard in that it is a wired transmissio
n line for serial data exchange.
The RS
-
485 standard offers several advantages over RS
-
232 in terms of cable length distance,
noise immunity, multi
-
node drops, etc.
CNI2 Board and RS
-
485 Board
CNI2
O
perating and Installation
Guide
27
Serial Multiplexer & RS
-
485 Boards
It is possible to su
pport both the RS
-
232 serial data transfer and RS
-
485 transfer by switching
channels with the multiplexer board. An example of where this might be of value is when there
is a corrector that requires an RS
-
232 data link, and a pressure transducer that requi
res an RS
-
485 connection. Take note however that serial data exchange can take place only on a channel
at a given time.
CNI2 Board with RS
-
485 Board and
Multiplexer Board
CNI2
O
perating and Installation
Guide
28
Summary of Serial Data Connection Scenarios
The simple block diagrams bel
ow provide an overview of serial data connection possibilities for
the CNI2. For the sake of convenience, end devices are shown here as being
a
‘Mini
-
Max’
corrector
anda‘Pressure Transducer’. The Mini
-
Max has an RS
-
232 port and the Pressure
Transducer
has
an RS
-
485 port.
CNI2 with single RS
-
232 co
nnection to external instrument
CNI2 with multiplexer board t
o support two serial data links
CNI2 with conversion board to interfa
ce to RS
-
485 capable instrument
CNI2
O
perating and Installation
Guide
29
Configuration using bot
h RS
-
232 & RS
-
485
options
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