We are pleased that you chose to buy one of our products, and want you to be just
as pleased with owning it. Before installing your new Honeywell E-Mon product,
please read the information on the following pages carefully.
We believe that you will find the Honeywell E-Mon meters easy to install and to
use for monitoring and evaluating your electrical usage.
To be sure that you are 100% satisfied with your products, we provide toll-free
technical and sales support Monday through Friday, 8:00 am to 7:30 pm, EST:
(800) 334-3666. You may also reach us via email at info@emon.com.
If you have questions, we can handle them quickly and effectively with a
telephone call. Please let us try to help you BEFORE you remove your meter. And
to help us help you, we ask that you have all relevant information on hand when
you call (model or part numbers, nature of difficulty, etc.)
Be sure to forward this manual to the owner after installation is complete, so that
they may use it as a reference guide when reading the Honeywell E-Mon meter.
Thank you.
62-0398—022
E-MON CLASS 3400 METER
TABLE OF CONTENTS
Section 1.0Introduction4
Section 2.0Internal Electronic Assemblies5
Section 2.1Main Power Board5
Section 2.2Display Board6
Section 3.0Meter Technical Specifications7
Section 4.0Safety Label Definitions and Information10
Section 5.0Precautionary/Safety Information10
Section 6.0Meter Installation11
Section 6.1Mounting the Class 3400 Meter11
Section 6.2Main Power Board Connections11
Section 6.3Phasing of Line Voltage13
Section 6.4Current Sensor Installation & Wiring14
Section 6.5Main Power & Current Sensor Wiring Diagram16
Section 6.12Connecting E-Mon Class 3400 Meters to USB Key using
RS485
Section 6.13Ethernet Communications27
Section 7.0Multiple-Load Monitoring28
Section 8.0Preventative/Scheduled Maintenance30
Section 9.0Lithium Battery Replacement30
Section 10.0E-Mon Class 3400 Meter operating Modes32
Section 11.0E-Mon Class 3400 Meter Expansion Board40
Section 11.1Expansion Board Connections41
Section 11.2Pulse Type and Valve42
Section 12.0Frequently Asked Questions43
Section 13.0Protocol Descriptions45
Section 14.0High Voltage Metering51
Section 15.0Meter Limited Warranty54
26
362-0398—02
E-MON CLASS 3400 METER
1.0 INTRODUCTION
The Honeywell E-Mon Class 3400 Meter is a 3-element meter with
communications. The device is used to monitor electric power usage of individual
loads after the utility meter and store kW and kVAR data for automatic meter
reading. The Class 3400 meter is dual protocol capable and provides both RS485
and Ethernet communications. Installation must only be performed by qualified
personnel and in accordance with these instructions and all applicable local and
national electrical codes. Honeywell E-Mon and its representatives assume no
responsibility for damages or injury resulting from the improper installation of
this meter.
Verify the input voltage rating and configuration on the unit panel label to ensure
that it is suitable for the intended electrical service. 3400 meters labeled for 120/
208V service MUST NOT be installed on service feeds of 277/480 volts or 347/
600 and vice versa.
Meter Labeled:Works On:
120V120V, 1 Phase
120/240V120/240V, 1 Phase
277V277V, 1 Phase
208V208V, 3 Phase
240V240V, 3 Phase
400V400V, 380V, 415V, 3 Phase
480V480V, 3 Phase
600V600V, 3 Phase
Verify that the E-Mon Class 3400 Meter’s current sensors are sized suitably for
the load to be monitored. Compare the color of the arrows on the current sensors
to the chart below to confirm the correct current sensor is being used.
Sensor Arrow Color CodeSensor Rating
Brown100 A
Red200 A
Yellow400 A
Black800 A
Blue1600 A
White/Black 3200 A
62-0398—024
E-MON CLASS 3400 METER
CAUTION
WARNING
MAIN POWER
BOARD
DISPLAY
BOARD
M33315
Internal circuit card components are extremely sensitive to
electrostatic discharge. Prior to handling or touching internal circuitry,
discharge any static buildup on your person. To discharge yourself,
touch a grounded metal object such as conduit or an earth grounded
metal enclosure.
Use of this instrument, the Honeywell E-Mon Class 3400, in a manner
inconsistent with this manual or not specified by the manufacturer in
writing, can cause permanent damage to the unit and/or serious injury
to the operator. The protection and safety features provided by this
equipment may become impaired or otherwise compromised.
NOTE: If any trouble arises during installation or functional verification opera-
tions, do not immediately remove unit. Before removing the unit, contact
Honeywell E-Mon’s technical support department at (888) 516-9347.
Honeywell E-Mon’s technical department will assist you in detailed troubleshooting of the Class 3400 installation and assist you in getting the
unit operating correctly.
2.0 INTERNAL ELECTRONIC ASSEMBLIES
The units are comprised of two major subassembly boards, the main power board
and the display board. Both circuit boards are mounted inside a NEMA 4X
enclosure.
Fig. 1. Internal Electronic Assemblies.
562-0398—02
E-MON CLASS 3400 METER
M33271
J3
J4
TB1
POSITIONS 1-4
MAIN POWER INPUT
TB1 POSITIONS 6-10
CURRENT SENSOR
INPUTS
ETHERNET
CONNECTION
RS-485
CONNECTION
PHASE OUTPUT
2.1 Main Power Board
Connections to this board include the MAIN Power Input and current sensors.The
MAIN Power Input terminals are positions one through four on the four position
screw terminal block, TB1. These terminals are covered with a protective shield
for safety purposes. The current sensor assemblies interface to the TB1 positions
6 thru 10; care must be exercised to ensure that each current sensor is connected
to the correct terminals. One three terminal screw connector (RS485) is for RS485 communications. One two terminal screw connection (output) is for a pulse
output. One RJ-45 jack (J8) is provided for 10/100-baseT Ethernet.
Fig. 2. Main Power Board Connections.
2.1 Main Power Board
When ordered, header J3 is 20 positions for use with an I/O board with up to two
relays, two pulse inputs and two pulse out puts. Meters ordered with the X
(Expanded Feature) package have the I/O board pre installed.
62-0398—026
E-MON CLASS 3400 METER
2.2 Display Board
The display board connects to the main power board via a flex ribbon cable and
the board mounts on the inside of the housing door.No additional connections to
the display board are required. The display board’s LCD readout indicates the
metered values as well as errors associated with the E-Mon Class 3400 Meters,
such as phase loss or sensor error conditions.
-X- (EXPANDED FEATURE PACKAGE), KIT (Split Core),
SCS (Solid-Core), -SP (Single or Two Phase - 2 element)
Amperage
Enclosure
Communication
Protocol
Current
Sensor/Option
Current
Sensor/Option
Current
Sensor/Option
Ordering Information: Define brand, class, input voltage, current sensor rating,
enclosure, protocols/options, expanded feature package, and sensor type in the
format A-BB-CCC-DDDD-E-FF-G-HHH, where:
A = Brand: E for Honeywell E-Mon
BB = designates Class: 3200 (32), 3400 (34), or 5000 (50) meter
CCC = input voltage: (208, 480, 600, 120 volt for high voltage applications only)
DDDD = current sensor rating: (100, 200, 400, 800, 1600, 3200, 25HV)
E = enclosure: J = metal (type 1), R = non-metallic (type 4X)
FF= protocol option:
G = Expanded Feature Package: package = X, no package = “blank”
SP = Single or Two Phase
HHH= Sensor Type: kit=split-core, scs= solid-core, non-supplied blank”
62-0398—028
E-MON CLASS 3400 METER
3.0 METER TECHNICAL SPECIFICATIONS
(CONTINUED)
Input Voltage
3-wire (Delta) Or 4-wire (Wye)
Configuration
Mains Voltage
Up To 600 VAC RMS Available
Input
Input Power6 VA Maximum Rating
Current Sensor
Up To 3200 Amps RMS AC Available
Rating
Power Factor 0.5 Leading Or Lagging
Line Frequency50-60 Hz
Metering AccuracyANSI C12.20
Voltage Operating
+/-10% Of Rated Load
Range
Temperature Range -20 C To +50 C (Standard indoor enclosure):
Relative Humidity
0-95% Non-condensing
Range
Altitude2000 Meters Maximum
Voltage Overload+25% Continuously: +100% For 20 Cycles
Current Sensor
100% For 1 Minute Without Damaging Meter
Overload
Pollution DegreeDegree 2 In Accordance With IEC 664
Installation
Category III
(Overvoltage)
Category
Measurement
Category III
Category
Enclosure Material UL Type 1 JIC Steel or Type 4X Plastic Rain Tight
Battery CellDescription:Non-rechargeable cell used
Cable: UL-listed stranded
conductors, 22-26 AWG.
Input/Output Voltage: Ground-isolated +/-5.4VDC
Cable Connector: Screw terminal termination
Circuit Input Isolation:5.3kVAC
Max Cable Distance:4000 feet
Max Network Nodes:64 cabling nodes (including
master)
Baud Rate:9600
Cable:UL-Listed CAT-5e cable, 8-
conductor, stranded 24 AWG
Cable Connector:RJ-45 termination
protocol:10/100 base T
Cable Distance:450 feet
Contact Closure:Set by user
Contact Rating:28Vdc@10A; 240VAC@10A
Mating Connector: Weidmuller PN 1526510000
Isolation Voltage:1.5K VAC for 1 minute
Manufacturer:Littlefuse
Mfg. Part No:KLDR.100
Rating:100mA, time-delay, 600VAC
cartridge fuse
for memory retention
Manufacturer:Panasonic
Mfg Part No:CR2032
Working Voltage:3 Vdc
Current Capacity:225 mAHr
Electrolyte:Manganese Dioxide Lithium
62-0398—0210
E-MON CLASS 3400 METER
4.0 SAFETY LABEL DEFINITIONS AND
INFORMATION
The E-Mon Class 3400 Meter may contain one or more of the following labels.
Operator(s) should familiarize themselves with the meaning of each label to
minimize risk.
FCC Notice
This equipment has been tested and found to comply with the limits for a Class B
digital device, pursuant to part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference in a residential
installation. This equipment generates, uses and can radiate radio frequency
energy and, if not installed there is no guarantee that interference will not occur
in a particular installation. If this equipment does cause harmful interference to
radio or television reception, which can be determined by turning the equipment
off and on, the user is encouraged to try to correct the interference by one or more
of the following measures:
—Reorient or relocate the receiving antenna.
—Increase the separation between the equipment and receiver
—Connect the equipment into an outlet on a circuit different from that to
which the receiver is connected.
—Consult the dealer or an experienced radio/TV technician for help.
Standards Compliance:
BACnet MS/TP and IP protocol is BTL listed.
LonWorks TP/FT-10 protocol is LonMark® certified.
The presence of this label is a cautionary indicator identifying a
danger risk. The manual should be consulted prior to proceeding.
The presence of this label indicates an electrical shock hazard
exists in the location or area where the label is placed. Prior to
proceeding, the MAINS power must be disconnected and the
manual consulted for safety information.
1162-0398—02
E-MON CLASS 3400 METER
CAUTION
WARNING
WARNING
WARNING
5.0 PRECAUTIONARY AND SAFETY
INFORMATION
Internal circuit card components are extremely sensitive to
electrostatic discharge. Be careful not to touch internal circuitry prior
to discharging any static buildup on your person. To discharge yourself,
touch a grounded metal object such as conduit or an earth-grounded
metal enclosure.
High voltages present on main PCB terminal block TB1 screw
terminals. Risk of serious injury and/or electrical shock exists. Prior to
performing any wiring operations, review all contents of the user
manual and de-energize the MAINS power switch. Only qualified
personnel should perform installation wiring. Installation wiring must
comply with all local and national electrical codes.
Failure to ground the enclosure creates a possible shock hazard. Do not
operate the E-Mon Class 3400 Meter without a protective earth wire
attached securely to the PE terminal screw. After installing protective
earth wiring, secure the screw tightly (7 N-m torque.)
NEVER open front panel of unit while unit has MAINS power applied.
Failure to comply can increase the risk of serious injury and/or
electrical shock.
62-0398—0212
E-MON CLASS 3400 METER
6.0 METER INSTALLATION
6.1 Mounting the E-Mon Class 3400 Meter
6-35/64
(166)
3-25/64
(86)
6-35/64 (166)
3-17/64 (83)
1-5/8
(41)
Ø 1-3/32 (28) THROUGH
NEAR SIDE ONLY
5/8 (16)
7-51/64
(198)
M34684
Use appropriately sized mounting hardware to fasten the meter enclosure to the
selected mounting surface. The four housing mounting holes are centered 8.75”
H x 4” W for the CL3400.
NOTE: Meters supplied in plastic NEMA 4X enclosures and NEMA JIC Steel
Enclosures (UL Type 1) enclosures must be installed indoors.
6.2 Main Power Board Connections
1. Installing a temporary ground for ESD protection:
With all circuits de-energized, connect a temporary protective earth ground
connection for ESD protection. Prior to performing any unit wiring, be sure
to discharge any static on your person.
2. Installing the E-Mon Class 3400 Meter protective earth ground:
Connect an earth ground wire to the E-Mon Class 3400 Meter protective
earth ground lug with a torque of 7 N-m.
1362-0398—02
E-MON CLASS 3400 METER
WARNING
Failure to attach the protective earth ground wire securely to the meter
creates a potential shock hazard. Do not operate the meter without a
protective earth ground connection securely installed.
3. Wire Entry:
E-Mon Class 3400 Meters are supplied with two 3/4” conduit K.O.s on the
bottom of the 4X enclosure for all wiring. The Type1 enclosures are supplied
with three 3/4” conduit K.O.s.
Route the appropriate cabling to and through the respective enclosure
opening.
After installing the conduit fitting and conduit, verify that each conduit slip
nut is securely tightened to its respective conduit fitting. Any unused openings must be sealed with a UL rated plugging device suitable for the rating
of the enclosure.
4. Unit MAINS Wiring:
The first four positions of terminal block TB1, located at the bottom left corner of the main power board, are clearly labeled Phase A, B, C, N (neutral).
Earth Ground MUST be connected to the PCB mounting screw in the lower
right corner.
Connect the NEUTRAL wire to the appropriate terminal block position.
Fig. 4. Terminal Block TB1.
NOTE: For 3-wire delta-type applications, do NOT connect the neutral wire.
Remove the terminal block screw for this position.
a. Connect the NEUTRAL wire to the appropriate terminal block position.
b. Earth Ground: Connect the Earth Ground to the PCB mounting screw in
the lower right corner.
62-0398—0214
E-MON CLASS 3400 METER
c. External Switch Mechanism/In-Line Fuse Installation
To ensure a safe installation, the E-Mon Class 3400 Meter requires an
external switch mechanism, such as a circuit breaker, be installed on the
meter’s MAINS input wiring. The switch mechanism must be installed in
close proximity to the meter and easily reachable for the operator. This
device must also be marked as the disconnecting device for the Class
3400 meter. Install 1/10 Amp Slow Activation in-line fuses with the suitable voltage rating for each conductor phase at the MAINS input to the
meter. The fuses must be labeled to indicate voltage and current rating
as well as element characteristics.The fuse element must be slow activating type.
d. Connect the three AC main power wires (Phases A, B and C) to their
respective positions as labeled on terminal block TB1 and tighten to 7
in-lb. After all conductors are connected to each of their respective terminal block positions and tightened down, verify that each terminal
block screw is securely fastened by gently tugging on each conductor.
NOTE: On Single phase (order “-SP” option) connections: Connect two
AC main power wires to phases A and B - Connect jumper from B to C factory installed option. Verify that no conductor wires are frayed or
shorting to adjacent terminal block positions.
e. Turn ON the AC main power input. The meter display will light up and
scroll through 7 displays. Each display is visible for 5 seconds. Display
screens are as follows:
Screen 1 - Total kilowatt-hours (kWh) consumed
Screen 2 - Peak demand (kW) with date & time stamp
Screen 3 - Actual load (kW)
Screen 4 - Average current (amps) per phase
Screen 5 - Average voltage (volts) per phase
Screen 6 - Average voltage phase to phase
Screen 7 - Power factor (PF) per phase
1562-0398—02
E-MON CLASS 3400 METER
6.2 Main Power Board Connections (continued)
f.Verify the voltage readings on Screen 5 using an AC voltmeter. Typical
readings shown below are measured phase to neutral for 4 wire and
phase to phase for 3 wire. Readings should be +/- 10% of nominal.
NOTE: Meters are powered by phases A and B. The displayed voltages will be the
measured AC voltage between phases.
120 VAC (L-N)108 to 132 VAC
277 VAC (L-N)249 to 305 VAC
6.3 Phasing of Line Voltage
The 3-phase AC power input or single-phase option must be in proper phase
sequence. If the sequence is incorrect or a phase is missing, there will be a
message on the meter’s display: “PH Sequence Error” or “PH Missing:.” (Refer to
the section on Line Voltage Diagnostics if this message is present.) When the line
voltage is connected correctly, the meter’s display will be blank (no message.)
Wait for the meter display to scroll to the voltage display. Verify that the meter
reads correct voltages on all three phases. Repeat Step F.
Once the meter displays the correct line voltages and there are no error
messages, you are ready to connect the current sensors to the meter. Before
continuing with the installation, verify that the six screens display as follows:
Screen 1 (kWh): Should read 0.0 kWh; if not, should be reset.
Screen 2 (kW Peak Demand):kW peak should read 0.0 kW. There will not
be a date/time stamp yet. If there is a kW
peak recorded, it should be reset later
Screen 3 (kW Load): Should read 0.0 kW load.
Screen 4 (Amps per Phase): There should be 0.0 on all three phases.
Or in the SP option - 0.0 in A and B phases.
Screen 5 (Average AC Volts): See Step F.
Screen 6 (Average AC Volts):See Step F.
Screen 7 (Power Factor): There should be 0.0 PF on all three phases.
Or in the SP option - 0.0 in A and B phases.
NOTE: The meter will be reset later via the software during “startup” procedures.
62-0398—0216
E-MON CLASS 3400 METER
M33213
LOAD
SOURCE
6.4 Current Sensor Installation & Wiring
Once the AC voltages have been confirmed to be within acceptable limits, you are
ready to install the current sensors. TB1, positions 5 and 6 are the inputs for
Phase A, TB1 positions 7 and 8 are the inputs for Phase B and TB1 positions 9
and 10 are the Phase C inputs.
The Single-Phase option use TB1 pos 5&6 are A - TB1 pos 7&8 are B phase factory installed jumper wire on positions 9&10. Factory installed jumper should
not be removed.
The E-Mon Class 3400 Meter can be used with two types of 0-2V current sensors.
1. Split-core current sensor. This sensor opens so that it can be attached
around the circuit being monitored without interrupting power. Unless otherwise specified, all Class 3400 meters are supplied with this sensor type.
2. Solid-core current sensor. This sensor does not open and requires the mon-
itored conductor to be removed from the circuit to install the current sensor.
This type is only supplied when specified at time of order.
6.4.1 Installing the Split-Core Current Sensor Assembly
1. Each phase being monitored will require one two-piece current sensor
assembly. Open the two-piece current sensor assembly by releasing the
nylon clamp using a flathead screwdriver.
Fig. 5. Split Core Sensor.
2. Reassemble the current sensor assembly around the conductor(s) to be
monitored. Ensure the current sensor halves marked “Load” are both facing
the load side of the conductor. The colored arrow will be on the source side
of the conductor being monitored and MUST be pointed in a clockwise
direction around the conductor being monitored. Tighten the nylon clamp
to complete the assembly.
Fig. 6. Split Core Sensor.
1762-0398—02
E-MON CLASS 3400 METER
IMPORTANT:
When looking from the source side of the conductor(s) being monitored,
you should see the arrow on the current sensor assembly. The arrow
should be pointing in a clockwise direction around the conductor(s) being
monitored. If the arrow is not positioned on the source side, inaccurate
readings will result.
6.4.2 Current Sensor Wiring
Once the current sensors are installed onto their appropriate phase conductors,
you can begin terminating the current sensors onto the E-Mon Class 3400 Meter
main board. The current sensors can be extended up to 500 feet for remote
monitoring applications. To extend the length of the wires, use #22 AWG twistedpair wire with one white and one black wire.
The easiest way to connect the current sensors is to use the meter’s built-in
current sensor diagnostics. To do this, there must be at least 1% of the meter’s
current rating (amps) flowing in each of the conductors being monitored. The EMon Class 3400 Meter’s diagnostic program will provide data to ensure that the
current sensor installation is done properly.
The current sensor connection points are located at the bottom right of the main
power board. These are terminals 5 through 10 of terminal block TB1. Each
sensor connects to two terminals one labeled “Black” and the other “White.”
Current sensors should be connected to the meter one at a time and verified
using the current sensor diagnostic program.
Connect one of the current sensors to TB1 terminals 5 and 6 (Phase A). Wait 5
seconds and look at the meter display.
If the meter displays an error message (see below), remove the wires from
terminals 5 and 6 and install them on terminals 7 and 8 (Phase B). if an error
message occurs with the sensor attached to terminals 7 and 8, try again on
terminals 9 and 10 (Phase C).
The “CT Error:“msage will disappear when the current sensor is connected to the
correct terminals (phase).
Error Messages: CT ERROR: A
CT ERROR: A B
CT ERROR: A C
NOTE: The Single-Phase option will only display errors for A and B.
Refer to the section on Current Sensor Diagnostics for assistance in
troubleshooting these errors.
6.4.3 Main Power
After the meter circuit wiring has been examined for correctness, power may be
applied to the circuit board. There are three LEDs located in the upper right
corner of the Meter Board labeled BEAT, STATUS and LOAD. The BEAT and
STATUS LEDs will blink once per second when the meter is operating normally,
62-0398—0218
E-MON CLASS 3400 METER
twice per second if there is a problem.If the monitored circuit is under load the
LOAD LED will actively blink. A heavy load will cause the LED to blink faster than
a light load. Very light loads will result in an extended blink time.
1962-0398—02
E-MON CLASS 3400 METER
LINE VOLTAGE CURRENT SENSORS
ØA
ØB
ØC
W B W B W B
A B N
LOAD SOURCE
A
N
B
Ø
Ø
M34842
TERMINAL BLOCK LOCATED INSIDE METER
RECOMMENDED FUSES OR CIRCUIT BREAKER PER THE NATIONAL
ELECTRICAL CODE (METER LOAD 6VA.)
CURRENT SENSORS INSTALLED ACCORDING TO INSTRUCTIONS.
INSTALL JUMPER WIRES.
1
2
3
1
1
3
2
2
ØC
3
6.5 Main Power & Current Sensor Wiring Diagram
3-PHASE INSTALLATION DIAGRAM
NOTES:
LINE VOLTAGE CONNECTIONS: #14-22 AWG
SENSOR CONNECTIONS: W = WHITE LEAD B = BLACK LEAD
NEUTRAL NOT USED IN DELTA SYSTEM.
LITTLEFUSE PART NUMBER KLDR.100.
1/10A 600 VAC INLINE FUSE PER CONDUCTOR. LITTLEFUSE PART