Homelite HGCA5700 User Manual
ON
OFF
OPERATOR’S MANUAL
Manuel d’utilisation
Manual del operador
5,700 WATT GENERATOR
Générateur de 5 700 watts
Generador 5 700 watts
HGCA5700 Series
Série HGCA5700
Serie HGCA5700
To register your Homelite
product, please visit:
http://register.homelite.com/
Pour enregistrer votre produit de
Homelite, s’il vous plaît la visite:
http://register.homelite.com/
Para registrar su producto de
Homelite, por favor visita:
http://register.homelite.com/
NEUTRAL BONDED TO FRAME
CONNECTEUR NEUTRE RELIÉ AU CADRE / PUNTO NEUTRO CONECTADO AL MARCO
Your generator has been engineered and manufactured to our high standard for dependability, ease of operation, and operator safety. When properly cared for, it will give you years of rugged, trouble-free performance.
DANGER: You WILL be KILLED or SERIOUSLY HURT if you do not follow the instructions in this operator’s
manual.
Thank you for your purchase.
SAVE THIS MANUAL FOR FUTURE REFERENCE
Ce générateur a été conçu et fabriqué conformément à nos
strictes normes de fiabilité, de simplicité d’emploi et de sécurité
d’utilisation. Correctement entretenu, il vous donnera des années
de fonctionnement robuste et sans problème.
DANGER : Le non-respect des instructions fournies
dans ce manuel d’utilisation entraînera des BLESSURES
GRAVES, voire MORTELLES.
Merci de votre achat.
Su generador ha sido diseñado y fabricado de conformidad con
estrictas normas para brindar fiabilidad, facilidad de uso y seguridad
para el operador. Con el debido cuidado, le brindará muchos años
de sólido y eficiente funcionamiento.
PELIGRO: El incumplimiento de las instrucciones en
este manual del operador puede CAUSARLE LA MUERTE O
LESIONARLE GRAVEMENTE.
Le agradecemos su compra.
CONSERVER CE MANUEL POUR
FUTURE RÉFÉRENCE
GUARDE ESTE MANUAL PARA
FUTURAS CONSULTAS
See this fold-out section for all of the figures
referenced in the operator’s manual.
Consulter l’encart à volets afin d’examiner toutes
les figures mentionnées dans le manuel
d’utilisation.
Consulte esta sección desplegable para ver todas
las figuras a las que se hace referencia en el
manual del operador.
ii
Fig. 1
ON
OFF
3
4
1
5
2
7
6
14
20
12
15
11
8
10
9
13
16
C
B
O
N
M
E
A - Handle lock pin (goupille de verrouillage de
poignée, pasador de seguro del mango)
B - Fuel cap (bouchon de carburant, tapa del
tanque)
C - Fuel tank (réservoir de carburant, tanque de
combustible)
D - 120 volt AC 20 amp receptacles (prises 120 V
C.A. 20 A, 120 V de CA 20 A receptáculos)
J
A
L
E - Ground terminal (borne de terre, terminal de
conexión a tierra)
F - 240 volt AC circuit breaker (disjoncteur de
C.A. 240 V)
G - 240 volt AC 30 amp receptacle (prise 240 V
C.A. 30 A, 240 V de CA 30 A receptáculo)
H - 120 volt AC circuit breaker (disjoncteur de
C.A. 120 V, disyuntor de circuito de CA 120 A)
I - Cord retainers (retenues de cordon, retén
para el cordón)
J - Engine switch (commutateur du moteur,
interruptor del motor)
D
K
K - Oil cap/dipstick (bouchon/jauge d’huile, tapa
de relleno de aceite/varilla medidora de aceite)
L - Oil drainage bolt (vis de vidange d’huile,
perno de drenaje de aceite)
M
- Recoil starter grip (poignée du démarreur à
rappel, mango del arrancador retráctil)
N - Air filter (filtre à air, filtro de aire)
O - Choke lever (levier d’étrangleur)
F
I
G
H
Fig. 2
iii
Fig. 3
OFF
ON
OFF
OFF
A
A - Socket wrench (clé à douilles, llave de casquillo)
B - Combination wrench (clé mixte, llave combinación)
Fig. 4
Fig. 6
A
Fig. 9
A
B
B
C
A - Fuel cap (bouchon de carburant, tapa del
tanque de combustible)
B - Fuel tank (réservoir de carburant, tanque de
combustible)
C
C - Engine switch (contacteur du moteur,
interruptor del motor)
A
F
C
C
B
D
E
A - Bolt (boulon, perno)
B - Frame (cadre, armazón)
C - Washer (rondelle, arandela)
D - Frame support with foot (support de cadre
avec pied, soporte del armazón con pie)
E - Flange nut (écrou à épaulement, tuerca de
brida)
F - Nut (écrou, tuerca de brida)
G - Rubber foot (patin en caoutchouc, pie de
goma)
G
A
Fig. 5
A
C
E
B
A - Lanyard (bracelet, correa)
B - Handle lock pin (goupille de blocage de la
poignée, pasador de seguro del mango)
C - Frame (cadre, armazón)
Fig. 7
A
B
C
D
A - Frame (cadre, armazón)
B - Handle (poignée, mango)
C - Hole (trou, agujero)
D - Handle lock pin (goupille de blocage de la
poignée, pasador de seguro del mango)
Fig. 8
Fig. 10
B
OFF (APAGADO)
ON (ENCENDIDO)
A
A - Fuel valve (robinet de carburant, válvula de
combustible)
B - Recoil starter grip (poignée de démarreur à
rappel, mango del arrancador retráctil)
Fig. 11
B
D
A - Lock nut (écrou frein, tuerca de bloqueo)
B - Washer (rondelle, arandela)
C - U-bracket (support en U, soporte en “U”)
D - Wheel (roue, rueda)
E - Wheel spacer (écarteur de roue, espaciador
de rueda)
F - Bolt (boulon, perno)
B
F
A
B
A - Oil cap/dipstick (bouchon/ jauge d’huile, tapa
de relleno de aceite/varilla medidora de aceite)
B - Oil fill hole (orifice de remplissage d’huile,
agujero de llenado de aceite)
iv
A
A - Move choke lever left to run (pousser gauche
le levier d’étranglement pour la marche,
desplace izquierda la palanca del anegador
para poner en marcha)
B - Move choke lever right to start (tirer droite
le levier d’étranglement pour démarrer,
desplace derecha de la palanca del anegador
para arrancar)
B
OFF
Fig. 12
120/240V AC/CA
120V AC/CA
Cord
Retainer
Cord
Retainer
120V AC/CA
OFF
B
Fig. 14
A
A
Fig. 17
C
D
A - Air filter cover (couvercle du filtre à air, tapa
del filtro de aire)
B - Screws (vis, tornillos)
C - Filter element (élément du filtre, elemento de
filtro)
D - Air filter unit (unité de filtre à air, unidad del
filtro de aire)
Fig. 13
A
A - Oil drainage bolt (vis de vidange d’huile,
perno de drenaje de aceite)
B - Oil cap/dipstick (bouchon/ jauge d’huile, tapa
de relleno de aceite/varilla medidora de aceite)
B
B
A - Spark plug (bougie, bujía)
B - Spark plug cap (capuchon de bougie, tapa de
la bujía)
Fig. 15
Fig. 16
B
A
A
A - Carburetor drain screw (vis de vidange
du carburateur, tornillo de drenaje del
carburador)
Fig. 18
B
A
A - Fuel line (conducto de combustible)
B - Fuel filter (filtro de combustible)
(D)
OFF
(E)
ON
C
A - Fuel line (conducto de combustible)
B - Petcock (llave de purga)
C - Fuel valve (válvula de combustible)
D - Off (apagado)
E - On (encendido)
v
TABLE OF CONTENTS
Introduction .................................................................................................................................................................... 2
Important Safety Instructions .....................................................................................................................................3-4
Specific Safety Rules ..................................................................................................................................................... 4
Symbols ......................................................................................................................................................................5-7
Electrical .....................................................................................................................................................................8-9
Features ...................................................................................................................................................................... 10
Assembly ................................................................................................................................................................11-12
Operation ................................................................................................................................................................12-13
Maintenance ...........................................................................................................................................................14-16
Troubleshooting ........................................................................................................................................................... 17
Warranty ....................................................................................................................................................................... 18
Parts Ordering / Service..................................................................................................................................Back Page
INTRODUCTION
This product has many features for making its use more pleasant and enjoyable. Safety, performance, and dependability
have been given top priority in the design of this product, making it easy to maintain and operate.
DANGER:
GROUNDING THE GENERATOR
To reduce the risk of shock or electrocution, generator must be properly grounded.
The nut and ground terminal on the frame must always be used to connect the generator to a suitable ground source. The ground path should be made with #8 size wire.
Connect the terminal of the ground wire between the lock washer and the nut, and
tighten the nut fully. Connect the other end of the wire securely to a suitable ground
source.
The National Electric Code contains several practical ways in which to establish a good
ground source. If a steel or iron rod is used, it should be at least 5/8 in. diameter, and if a
nonferrous rod is used, it should be at least 1/2 in. diameter and be listed as material for
grounding. Drive the rod or pipe to a depth of 8 ft. If a rock bottom is encountered less than
4 ft. down, bury the rod or pipe in a trench.
All electrical tools and appliances operated from this generator must be properly grounded by use of a third wire or
be “Double Insulated.”
It is recommended to:
1. Use electrical devices with 3-prong grounded plugs.
2. Use an extension cord with a 3-pole receptacle and a 3-prong plug at opposite ends to ensure continuity of the
ground protection from the generator to the appliance.
Check and adhere to all applicable federal, state, and local regulations relating to grounding specifications. Consult a
qualified electrician or service personnel if the grounding instructions are not completely understood or if in doubt as
to whether the generator is properly grounded.
Page 2 — English
IMPORTANT SAFETY INSTRUCTIONS
DANGER:
Carbon Monoxide. Using a generator indoors CAN KILL
YOU IN MINUTES.
Generator exhaust contains high levels of carbon mon-
oxide (CO), a poisonous gas you cannot see or smell. If
you can smell the generator exhaust, you are breathing
CO. But even if you cannot smell the exhaust, you could
be breathing CO.
Never use a generator inside homes, garages, crawl-
spaces, or other partly enclosed areas. Deadly levels
of carbon monoxide can build up in these areas. Using a fan or opening windows and doors does NOT
supply enough fresh air.
ONLY use a generator outdoors and far away from
open windows, doors, and vents. These openings
can pull in generator exhaust.
Even when you use a generator correctly, CO may leak
into the home. ALWAYS use a battery-powered or battery-backup CO alarm in the home.
If you start to feel sick, dizzy, or weak after the generator
has been running, move to fresh air RIGHT AWAY. See a
doctor. You could have carbon monoxide poisoning.
WARNING:
Read and understand all instructions. Failure to follow
all instructions listed below may result in electrocution,
fire, and/or carbon monoxide poisoning, which will cause
death or serious injury.
WARNING:
National Electric Code requires generator to be grounded
to an approved earth ground. Before using the ground
terminal, consult a qualified electrician, electrical inspector, or local agency having jurisdiction for local codes
or ordinances that apply to the intended use of the
generator.
SAVE THESE INSTRUCTIONS
This manual contains important instructions that should be
followed during installation and maintenance of the generator and batteries.
Do not connect to a building’s electrical system unless
the generator and transfer switch have been properly
installed and the electrical output has been verified by a
qualified electrician.
Do not allow children or untrained individuals to use this
unit.
Page 3 — English
Never start or run the engine inside a closed or partially
enclosed area. Breathing exhaust fumes will kill you.
Always wear eye protection with side shields marked to
comply with ANSI Z87.1 as well as hearing protection
when operating this equipment.
Keep all bystanders, children, and pets at least 10 feet
away.
Wear sturdy and dry shoes or boots. Do not operate while
barefoot.
Do not operate generator when you are tired or under the
influence of drugs, alcohol, or medication.
Keep all parts of your body away from any moving parts
and all hot surfaces of the unit.
Do not touch bare wire or receptacles.
Do not use generator with electrical cords which are
worn, frayed, bare, or otherwise damaged.
Before storing, allow the engine to cool and drain fuel
from the unit.
Do not operate or store the generator in rain, snow, or
wet weather.
Store the generator in a well-ventilated area with the
fuel tank empty. Fuel should not be stored near the
generator.
Empty fuel tank, close fuel valve, and restrain the unit
from moving before transporting in a vehicle.
Allow engine to cool for five minutes before refueling.
To reduce the risk of fire and burn injury, handle fuel with
care. It is highly flammable.
Do not smoke while handling fuel.
Store fuel in a container approved for gasoline.
Position the unit on level ground, stop engine, and allow
to cool before refueling.
Loosen fuel cap slowly to release pressure and to keep
fuel from escaping around the cap.
Tighten the fuel cap securely after refueling.
Wipe spilled fuel from the unit.
Never attempt to burn off spilled fuel under any circum-
stances.
Generators vibrate in normal use. During and after the
use of the generator, inspect the generator as well as
extension cords and power supply cords connected to
it for damage resulting from vibration. Have damaged
items repaired or replaced as necessary. Do not use plugs
or cords that show signs of damage such as broken or
cracked insulation or damaged blades.
For power outages, permanently installed stationary gen-
erators are better suited for providing back-up power to
the home. Even a properly connected portable generator
can become overloaded. This may result in overheating
or stressing the generator components, possibly leading
to generator failure.
IMPORTANT SAFETY INSTRUCTIONS
Use only authorized replacement parts and accessories
and follow instructions in the Maintenance section of this
manual. Use of unauthorized parts or failure to follow
maintenance instructions may create a risk of shock or
injury.
SPECIFIC SAFETY RULES
WARNING:
When this generator is used to supply a building
wiring system: generator must be installed by a
qualified electrician and connected to a transfer switch
as a separately derived system in accordance with
NFPA 70, National Electrical Code. The generator shall
be connected through a transfer switch that switches
all conductors other than the equipment grounding
conductor. The frame of the generator shall be connected
to an approved grounding electrode. Failure to isolate the
generator from power utility can result in death or injury
to electric utility workers.
Do not use this generator to provide power for emergency
medical equipment or life support devices.
This generator has a neutral bonded condition. This
means the neutral conductor is electrically connected to
the frame of the machine.
Exhaust contains poisonous carbon monoxide, a
colorless, odorless gas. Breathing exhaust can cause
loss of consciousness and can lead to death. If running
in a confined or partially-enclosed area, the air may
contain a dangerous amount of carbon monoxide. To
keep exhaust fumes from building up, always provide
adequate ventilation.
Always use a battery-powered carbon monoxide detector
when running the generator. If you begin to feel sick, dizzy,
or weak while using the generator, shut it off and get to
fresh air immediately. See a doctor. You may have carbon
monoxide poisoning.
Place the generator on a flat, stable surface.
Operate in a well-ventilated, well-lit area isolated from
working areas to avoid noise interference.
Operating the generator in wet conditions could result in
electrocution. Keep the unit dry.
Keep the generator a minimum of 3 feet away from all
types of combustible material.
Do not operate generator near hazardous material.
Maintain the unit per maintenance instructions in this
Operator’s Manual.
Inspect the unit before each use for loose fasteners, fuel
leaks, etc. Replace damaged parts.
Do not operate generator at a gas or natural gas filling
station.
Do not touch the muffler or cylinder during or immediately
after use; they are HOT and will cause burn injury.
Do not allow the generator’s gas tank to overflow when
filling. Fill to 1 in. below the top neck of the gasoline tank
to allow for fuel expansion. Do not cover the fuel tank cap
when the engine is running. Covering the fuel tank cap
during use may cause engine failure and/or damage to
the tool.
Do not smoke when filling the generator with gasoline.
Shut down the engine and allow to cool completely before
adding gasoline or lubricant to the generator.
Do not remove the oil dipstick or the fuel tank cap when
the engine is running.
Pay close attention to all safety labels located on the
generator.
Keep children a minimum of 10 feet away from the
generator at all times.
The unit operates best in temperatures between 23°F and
104°F with a relative humidity of 90% or less.
Specific modifications for high-altitude performance
are needed if the generator will always be operated
at altitudes above 5,000 feet. Contact your nearest
authorized service center for more information and to
have these modifications performed.
Operating voltage and frequency requirement of all
electronic equipment should be checked prior to plugging
them into this generator. Damage may result if the
equipment is not designed to operate within a +/- 10%
voltage variation, and +/- 3 hz frequency variation from the
generator name plate ratings. To avoid damage, always
have an additional load plugged into the generator if
solid state equipment (such as a television set) is used.
A power line conditioner is recommended for some solid
state applications.
Save these instructions. Refer to them frequently and use
them to instruct others who may use this product. If you
loan someone this product, loan them these instructions
also.
Page 4 — English
SYMBOLS
The following signal words and meanings are intended to explain the levels of risk associated with this product.
SYMBOL SIGNAL MEANING
DANGER:
WARNING:
CAUTION:
CAUTION:
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper
interpretation of these symbols will allow you to operate the product better and safer.
Indicates an imminently hazardous situation, which, if not avoided, will result
in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, could result
in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, may result in
minor or moderate injury.
(Without Safety Alert Symbol) Indicates a situation that may result in property
damage.
SYMBOL NAME DESIGNATION/EXPLANATION
Safety Alert Indicates a potential personal injury hazard.
Read Operator’s Manual
Eye Protection
To reduce the risk of injury, user must read and understand
operator’s manual before using this product.
Always wear eye protection with side shields marked to comply
with ANSI Z87.1.
Wet Conditions Alert Do not expose to rain or use in damp locations.
Electric Shock
Toxic Fumes
Fire/Explosion
Hot Surface
Lifting Hazard
Ground
Electrocution
Failure to use in dry conditions and to observe safe practices can
result in electric shock.
Running generator gives off carbon monoxide, an odorless, colorless, poison gas. Breathing carbon monoxide can cause nausea,
fainting, or death.
Fuel and its vapors are extremely flammable and explosive. Fire
or explosion can cause severe burns or death.
To reduce the risk of injury or damage, avoid contact with any hot
surface.
To reduce the risk of serious injury, avoid attempting to lift the
generator alone.
Consult with local electrician to determine grounding requirements
before operation.
Failure to properly ground generator can result in electrocution,
especially if the generator is equipped with a wheel kit.
Page 5 — English
SYMBOLS
DANGER
DANGER
PELIGRO
L’utilisation d’une génératrice à l’intérieur PEUT VOUS
TUER ENQUELQUES MINUTES.
Les génératrices produisent du monoxyde de carbone,
un gaz mortel incolore et inodore.
NE JAMAIS utiliser à l’intérieur d’une maison ou d’un
garage,MÊME SI les portes et les fenêtres sont ouvertes.
Utiliser uniquement À L’EXTÉRIEUR et loin des fenêtres,
des portes et des évents.
Usar un generador en el interior PUEDE MATARLO EN
POCOS MINUTOS.
Los gases de escape del generador contienen monóxido
de carbono. Es un veneno que no puede verse ni olerse.
NUNCA lo use dentro de su hogar o del garaje, INCLUSO
con las puertas y las ventanas abiertas.
Sólo utilícelo AL AIRE LIBRE y lejos de ventanas, puertas
y respiraderos.
Using a generator indoors CAN KILL YOU IN MINUTES.
Generator exhaust contains carbon monoxide. This is a
poison you cannot see or smell.
NEVER use inside a home
or garage, EVEN IF doors
and windows are open.
Only use OUTSIDE and
far away from windows,
doors, and vents.
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper
interpretation of these symbols will allow you to operate the product better and safer.
SYMBOL NAME DESIGNATION/EXPLANATION
V Volts Voltage
A Amperes Current
Hz Hertz Frequency (cycles per second)
W Watt Power
hrs Hours Time
gal Gallon Volume
qt Quart Volume
SAFETY LABELS
The information below can be found on the generator. For
your safety, please study and understand all of the labels
before starting the generator.
If any of the labels come off the unit or become hard to read,
contact an authorized service center for replacement.
You WILL be KILLED or SERIOUSLY HURT if you do not
follow the Operator’s Manual instructions.
Risk of Fire. Do not add fuel while the product is operat-
ing.
Generator is a potential source of electric shock. Do not
expose to moisture, rain, or snow. Do not operate with
wet hands or feet.
Exhaust contains poisonous carbon monoxide gas that
can cause unconsciousness or DEATH. Operate in wellventilated, outdoor areas away from open windows or
doors.
Failure to properly ground generator can result in elec-
trocution, especially if the generator is equipped with a
wheel kit.
Do not expose to rain or use in damp locations.
Using a generator indoors CAN KILL YOU IN MINUTES.
Generator exhaust contains carbon monoxide. This is a
poison you cannot see or smell.
NEVER use inside a home or garage, EVEN IF doors and
windows are open.
Only use OUTSIDE and far away from windows, doors,
and vents.
Page 6 — English
Product does not include ground rod or copper wire. National Electric Code requires generator to be
properly grounded to an approved earth ground. Call an electrician for local grounding requirements.
Le produit ne comprend pas de piquet de terre ou de fil en cuivre. Le code electrique americain (National
Electric Code) requiert un générateur pour une bonne mise à la terre approuvée. Appeler un électricien
pour connaître les exigences locales de mise à la terre.
El producto no incluye el alambre de cobre ni la barra de conexión a tierra. Los Reglamentos Nacionales
de Electricidad exigen que el generador esté debidamente conectado a una tierra aprobada.
Comuniquese con un electrista para todo lo relacionado con los requistos de conexión a tierra.
WARNING
ADVERTENCIA
AVERTISSEMENT
940513008-02
WARNING
ADVERTENCIA
AVERTISSEMENT
HOT SURFACE
SURFACES TRÉS CHAUDE
SUPERFICIES CALIENTE
Add lubricant to full mark to start. Engine will not start or will shut off
if lubricant is too low.
Ajouter de lubrifiant jusqu'au repère de remplissage pour dèmarrer.
Le moteur ne démarrera pas ou s'arrêtera si le niveau de lubrifiant
est bas.
Añada lubricante hasta la marca de ileno para arrancar. El motor no
arrancará o se apagará si el nivel de lubricante está demasiado bajo.
940708007-03
SYMBOLS
FUEL WARNING
No smoking when filling with gasoline. Do not overfill. Full level is 1 in.
below the top of the fuel neck. Stop
the engine for five minutes before
refueling to avoid the heat from the
muffler igniting fuel vapors.
ENGINE LUBRICANT WARNING
You must add lubricant before first operating the generator. The oil reservoir
capacity is 1.1 qt. Always check the
lubricant level before each operation. The
lubricant level should always register between the hatched areas on the dipstick.
The unit is equipped with a sensor which
will automatically shut off the engine if the lubricant level falls below a safe limit.
GROUNDING WARNING
National Electric Code requires generator to be grounded to an approved earth
ground.
HOT SURFACE WARNING
Do not touch the muffler or aluminum
cylinder of the engine. They are very HOT
and will cause severe burns. Don’t put
any flammable or combustible materials
in the direct path of the exhaust.
Page 7 — English
ELECTRICAL
EXTENSION CORD CABLE SIZE
Refer to the table below to ensure the cable size of the extension cords you use are capable of carrying the required load.
Inadequate size cables can cause a voltage drop, which can damage the appliance and overheat the cord.
Current in
Amperes
2.5 300 600 1000 ft. 600 ft. 375 ft. 250 ft.
5 600 1200 500 ft. 300 ft. 200 ft. 125 ft.
7.5 900 1800 350 ft. 200 ft. 125 ft. 100 ft.
10 1200 2400 250 ft. 150 ft. 100 ft. 50 ft.
15 1800 3600 150 ft. 100 ft. 65 ft.
20 2400 4800 175 ft. 125 ft. 75 ft.
25 3000 6000 150 ft. 100 ft.
30 3600 7200 125 ft. 65 ft.
40 4800 9600 90 ft.
Load in Watts Maximum Allowable Cord Length
At 120V At 240V #8 Wire #10 Wire #12 Wire #14 Wire #16 Wire
ELECTRIC MOTOR LOADS
It is characteristic of common electric motors in normal operation to draw up to six times their running current while starting. This table may be used to estimate the watts required to start “Code G” electric motors; however, if an electric motor
fails to start or reach running speed, turn off the appliance or tool immediately to avoid equipment damage. Always check
the requirements of the tool or appliance being used compared to the rated output of the generator.
Motor Size (H.P.) Running Watts
1/8 275 600 850 1200
1/6 275 600 850 2050
1/4 400 850 1050 2400
1/3 450 975 1350 2700
1/2 600 1300 1800 3600
3/4 850 1900 2600 —
1 1100 2500 3300 —
Repulsion Induction Capacitor Split Phase
Watts Required to Start Motor
CAUTION:
Operating voltage and frequency requirement of all electronic equipment should be checked prior to plugging them
into this generator. Damage may result if the equipment is not designed to operate within a +/- 10% voltage variation,
and +/- 3 hz frequency variation from the generator name plate ratings. To avoid damage, always have an additional
load plugged into the generator if solid state equipment (such as a television set) is used. A power line conditioner is
recommended for some solid state applications.
Page 8 — English
ELECTRICAL
GENERATOR CAPACITY
Make sure the generator can supply enough continuous (running) and surge (starting) watts for the items you will power
at the same time. Follow these simple steps.
1. Select the items you will power at the same time.
2. Total the continuous (running) watts of these items. This
is the amount of power the generator must produce to
keep the items running. See the wattage reference chart
at right.
3. Estimate how many surge (starting) watts you will need.
Surge wattage is the short burst of power needed to
start electric motor-driven tools or appliances such as a
circular saw or refrigerator. Because not all motors start
at the same time, total surge watts can be estimated by
adding only the item(s) with the highest additional surge
watts to the total rated watts from step 2.
Example:
Tool or Appliance
Window AC,
10,000 BTU
Continuous
(Running) Watts
1200 1800
Refrigerator 700 2200
1/3 HP Well Pump 1000 2000
27 in. Television 500 500
Light (75 Watts) 75 75
3475 Total
Running Watts
Total Continuous (Running) Watts 3475
Plus Highest Additional Surge Watts + 2200
Equals Total Generator Output Required 5675
POWER MANAGEMENT
To prolong the life of the generator and attached devices,
it is important to take care when adding electrical loads to
the generator. There should be nothing connected to the
generator outlets before starting its engine. The correct and
safe way to manage generator power is to sequentially add
loads as follows:
1. With nothing connected to the generator, start the engine
as described later in this manual.
2. Plug in and turn on the first load, preferably the largest
load you have.
3. Permit the generator output to stabilize (engine runs
smoothly and attached device operates properly).
4. Plug in and turn on the next load.
5. Again, permit the generator to stabilize.
6. Repeat steps 4 and 5 for each additional load.
Never add more loads than the generator capacity. Take
special care to consider surge loads in generator capacity
as previously described.
Surge
(Starting) Watts
2200 Highest
Surge Watts
CAUTION:
Do not overload the generator’s capacity. Exceeding the
generator’s wattage/amperage capacity can damage the
generator and/or electrical devices connected to it.
Application/Equipment
Emergency / Home Standby
Clock Radio 50 50
Lights (qty. 4 x 75 W) 300 300
Color Television 500 500
Refrigerator 700 2200
Furnace Fan 800 2350
Water Well Pump 1000 1500
Microwave 1000 1000
Sump Pump 1050 2200
Electric Range (per element) 2100 2100
Job Site
Electric Drill − 1/2 HP 600 900
Airless Sprayer − 1/3 HP 600 1200
Quartz Halogen Work Light 1000 1000
Reciprocating Saw 960 1920
Air Compressor − 1 HP 1600 4500
Circular Saw − 7-1/4 in. 1400 2300
Planer/Jointer − 6 in. 1800 1800
Miter Saw − 10 in. 1800 1800
Table Saw/Radial Arm Saw − 10 in. 2000 2000
*Wattages listed are approximate. Check tool or appliance for actual wattage.
Estimated
Run Watts*
Estimated
Starting
Watts*
Page 9 — English
FEATURES
PRODUCT SPECIFICATIONS
ENGINE
Engine Type .................................................. 4 Stroke, OHV
Cooling System ...................................................Forced Air
Starting System .........................................................Recoil
Ignition System ............................................................T.C.I.
Spark Plug .....................................................NGK BPR4ES
Engine Lubricant Volume...........................................1.1 qt.
Fuel Volume ................................................................ 7 gal.
KNOW YOUR GENERATOR
See Figure 1.
The safe use of this product requires an understanding of the
information on the product and in this operator’s manual as
well as a knowledge of the project you are attempting. Before
use of this product, familiarize yourself with all operating
features and safety rules.
AC CIRCUIT BREAKER
The circuit breaker is provided to protect the generator
against electrical overload.
AIR FILTER
The air filter helps to limit the amount of dirt and dust drawn
into the unit during operation.
CHOKE LEVER
The choke lever is used when starting the engine.
CORD RETAINERS
Use the cord retainers to prevent plugs from being accidentally pulled out of the 120 volt receptacles.
FUEL TANK
The fuel tank has a capacity of 7 gallons.
GENERATOR
Rated Voltage .....................................................120V/240V
Rated Amps ................................................... 47.5A/23.75A
Rated Output ..........................................................5,700 W
Starting Watts .........................................................7,125 W
Rated Frequency ........................................................60 Hz
DIMENSIONS
Length ..................................................................... 28.5 in.
Width ................................................................... 20.875 in.
Height .................................................................... 24.25 in.
Weight .................................................................... 190 lbs.
FUEL VALVE
The flow of fuel through the generator is controlled by the
position of the fuel valve.
GROUND TERMINAL
The ground terminal is used to assist in properly grounding the generator to help protect against electrical shock.
Consult with a local electrician for grounding requirements
in your area.
OIL CAP/DIPSTICK
Remove the oil fill cap to check and add lubricant to the
generator when necessary.
OIL DRAINAGE BOLT
When changing the engine lubricant, the oil drainage bolt is
loosened to allow old engine lubricant to be drained.
RECEPTACLES
Your generator has the following single phase, 60 Hz outlets:
four 120 Volt AC, 20 Amp receptacles, and one 240 Volt AC,
30 Amp receptacle. These can be used for operating appropriate appliances, electrical lighting, tools, and motor loads.
RECOIL STARTER GRIP
The recoil starter grip is used (along with the engine switch)
to start the generator’s engine.
Page 10 — English
ASSEMBLY
LOOSE PARTS LIST
See Figure 2.
The following items are included with the generator:
Key
No. Description Qty.
1 Bolt (3/8-16 x 4-1/4 in.) .......................................2
2 Washer (3/8 in.) ....................................................4
3 Spacer (.38 ID) .....................................................2
4 Wheel ...................................................................2
5 Lock Nut (3/8-16) .................................................2
6 Handle Lock Pin ..................................................2
7 Lanyard ................................................................2
8 Lock Nut (1/4-20) .................................................2
9 Washer (1/4 in.) ....................................................2
10 Rubber Foot ........................................................2
11 Bolt (1/4-20 x 1-1/2 in.) .......................................2
12 Flange Nut (5/16-18) ............................................2
13 Washer (5/16 in.) ..................................................2
14 Bolt (5/16-18 x 1 in.) ............................................2
15 Frame Support ....................................................1
16 Engine Lubricant..................................................1
Operator’s Manual (not shown) ...........................1
TOOLS NEEDED
See Figure 3.
The following tools (not included or drawn to scale) are
needed for assembly:
Socket Wrench (12 mm and 13 mm)
Combination Wrench (10 mm, 12 mm, 13 mm, and
14 mm)
UNPACKING
This product requires assembly.
Carefully cut the box down the sides then remove the
machine and any accessories from the box. Make sure
that all items listed in the packing list are included.
NOTE: This machine is heavy and requires a minimum of
two people to lift. To avoid back injury, lift with your legs
and not your back.
WARNING:
Do not use this product if any parts on the Loose Parts List
are already assembled to your product when you unpack
it. Parts on this list are not assembled to the product by
the manufacturer and require customer installation. Use
of a product that may have been improperly assembled
could result in serious personal injury.
Inspect the unit carefully to make sure no damage oc-
curred during shipping.
Do not discard the packing material until you have carefully
inspected and satisfactorily operated the product.
If any parts are damaged or missing, please call
1-800-242-4672 for assistance.
WARNING:
If any parts are damaged or missing do not operate this
product until the parts are replaced. Use of this product
with damaged or missing parts could result in serious
personal injury.
WARNING:
Do not attempt to modify this product or create accessories not recommended for use with this product. Any
such alteration or modification is misuse and could result
in a hazardous condition leading to possible serious personal injury.
WARNING:
Do not attempt to operate the generator until assembly
is complete. Failure to comply could result in possible
serious personal injury.
NOTE: Do not put fuel or lubricant in the generator before
installing the feet, frame support, and wheels.
INSTALLING FEET ON THE FRAME SUPPORT
See Figure 4.
Locate the following items:
2 rubber feet
2 lock nuts (1/4-20)
2 washers (1/4 in.)
2 bolts (1/4-20 x 1-1/2 in.)
Insert bolt through foot, then through frame support as
shown.
Slide a washer on the bolt, then install nut. Tighten nut
securely.
NOTE: Be careful not to overtighten so that foot mate-
rial collapses.
Repeat with remaining foot.
INSTALLING THE FRAME SUPPORT
See Figure 4.
Install the frame support on the bottom of the generator
frame on the same side as the handle.
Locate the following items:
Frame support
2 flange nuts (5/16-18)
2 washers (5/16 in.)
2 bolts (5/16-18 x 1 in.)
Raise the end of the generator where the recoil starter is
located high enough to gain access to the frame bottom;
securely position props underneath to support.
Page 11 — English
ASSEMBLY
Align the holes on the frame support with the holes on
the generator frame.
Slide a washer on the bolt, then insert the bolt through the
hole in the generator frame so it extends down through
the frame support.
Install flange nut and tighten securely.
Repeat on other side.
INSTALLING THE WHEELS
See Figure 5.
Wheels are provided to assist in moving the generator to
the desired location and should be installed on the side
opposite the handle.
Locate the following items:
2 bolts (3/8-16 x 4-1/4 in.) 2 wheels
4 washers (3/8 in.) 2 lock nuts (3/8-16)
2 spacers (.38 ID)
Raise the end of the generator opposite the handle
enough to gain access to the frame bottom; securely
position props underneath to support.
Insert a wheel spacer into the center of the wheel.
Place a washer on the bolt, then slide bolt through the
wheel.
Slide the bolt through the U-bracket frame on
generator.
high
Place a washer on end of bolt.
Install nut on bolt and tighten securely.
Repeat the process on the other side to install second
wheel.
SECURING THE HANDLE
See Figures 6 - 7.
Locate the following items:
Handle lock pins
Lanyards
Attach the lanyard to the handle lock pin and the handle
as shown in figure 6.
Insert the pin through the hole in the handle and the
generator frame to secure handle in place.
Repeat on other side.
WARNING:
Do not attempt to lift the unit by the handle assembly. If
it is necessary to lift the generator, always grasp by the
frame. Use proper lifting techniques to avoid back injury.
OPERATION
DANGER:
Carbon Monoxide. Using a generator indoors CAN KILL
YOU IN MINUTES.
Generator exhaust contains high levels of carbon mon-
oxide (CO), a poisonous gas you cannot see or smell. If
you can smell the generator exhaust, you are breathing
CO. But even if you cannot smell the exhaust, you could
be breathing CO.
Never use a generator inside homes, garages, crawl-
spaces, or other partly enclosed areas. Deadly levels
of carbon monoxide can build up in these areas. Using a fan or opening windows and doors does NOT
supply enough fresh air.
ONLY use a generator outdoors and far away from
open windows, doors, and vents. These openings
can pull in generator exhaust.
Even when you use a generator correctly, CO may leak
into the home. ALWAYS use a battery-powered or battery-backup CO alarm in the home.
If you start to feel sick, dizzy, or weak after the generator
has been running, move to fresh air RIGHT AWAY. See a
doctor. You could have carbon monoxide poisoning.
DANGER:
Failure to properly ground generator can result in electrocution, especially if the generator is equipped with a
wheel kit. National Electric Code requires generator to be
properly grounded to an approved earth ground. Call an
electrician for local grounding requirements.
WARNING:
Do not allow familiarity with this product to make you
careless. Remember that a careless fraction of a second
is sufficient to inflict serious injury.
WARNING:
Do not use any attachments or accessories not
recommended by the manufacturer of this product. The
use of attachments or accessories not recommended
can result in serious personal injury.
Page 12 — English
OPERATION
APPLICATIONS
This generator is designed to supply electrical power for
operating compatible electrical lighting, appliances, tools,
and motor loads.
BEFORE OPERATING THE UNIT
Only use OUTSIDE and far away from windows, doors,
and vents.
NEVER use inside a home or garage, EVEN IF doors and
windows are open.
Always position the generator on a flat firm surface.
CAUTION:
Attempting to start the engine before it has been properly
filled with lubricant will result in equipment failure.
CHECKING/ADDING LUBRICANT
See Figure 8.
Engine lubricant has a major influence on engine performance and service life. For general, all-temperature use,
SAE 10W-30 is recommended. Always use a 4-stroke motor
lubricant that meets or exceeds the requirements for API
service classification SJ.
NOTE: Non-detergent or 2-stroke engine lubricants will
damage the engine and should not be used.
Unscrew the oil cap/dipstick and remove.
Wipe dipstick clean and re-seat in hole; do not re-
thread.
Remove dipstick again and check lubricant level. Lubri-
cant level should fall between the hatched areas on the
dipstick.
If level is low, add engine lubricant until the fluid level rises
to the upper portion of the dipstick.
Replace and secure the oil cap/dipstick.
CHECKING/ADDING FUEL
See Figure 9.
Remove the fuel cap.
Fill the fuel tank to 1 in. below the top of the fuel neck.
Replace and secure the fuel cap.
NOTE: Always use unleaded gasoline with a pump octane
rating of 86 or higher. Never use old, stale, or contaminated
gasoline, and do not use an oil/gas mixture. Do not allow
dirt or water into the fuel tank.
USING FUEL STABILIZER
Fuel gets old, oxidizes, and breaks down over time. Adding
a fuel stabilizer (not included) extends the usable life of fuel
and helps prevent deposits from forming that can clog the
fuel system. Follow fuel stabilizer manufacturer’s directions
for correct ratio of stabilizer to fuel.
Add stabilizer to fuel tank, then fill with gasoline following
previous instructions.
NOTE: Fuel stabilizer and gasoline can be mixed prior
to filling the tank by using a gas can or other approved
fuel container and shaking gently to combine.
Replace and secure the fuel tank cap.
Start and run the engine for at least 5 minutes to allow
stabilizer to treat the entire fuel system.
OXYGENATED FUELS
DO NOT USE E85 FUEL. IT WILL VOID YOUR WARRANTY.
NOTE: Fuel system damage or performance problems re-
sulting from the use of an oxygenated fuel containing more
than the percentages of oxygenates stated below are not
covered under warranty.
Ethanol. Gasoline containing up to 10% ethanol by volume
(commonly referred to as E10) or 15% ethanol by volume
(commonly referred to as E15) are acceptable. E85 is not.
CAUTION:
On a level surface with the engine off, check the lubricant
level before each use of the generator.
STARTING THE ENGINE
See Figures 9 - 11.
NOTE: If location of generator is not level, the unit may not
start or may shut down during operation.
Unplug all loads from the generator.
Turn the fuel valve to the ON position.
Move the choke lever right to the START position.
NOTE: If engine is warm or the temperature is above
50˚F, move the choke lever left to the RUN position.
Put the engine switch in the ON ( I ) position.
Pull the recoil starting grip until the engine runs (a maxi-
mum of 6 times).
NOTE: Do not allow the grip to snap back after starting;
return it gently to its original place.
Allow the engine to run for 30 seconds, then move the
choke lever left to the RUN position.
STOPPING THE ENGINE
See Figures 9 - 11.
To stop the engine under normal operating conditions:
Remove any load from the generator.
Turn the fuel valve to the OFF position.
Put the engine switch in the OFF ( O ) position.
To stop the engine in an emergency situation:
Put the engine switch in the OFF ( O ) position.
Page 13 — English
MAINTENANCE
WARNING:
When servicing, use only identical Homelite replacement
parts. Use of any other parts may create a hazard or
cause product damage.
Replace the element in the air filter unit.
Replace the air filter cover and tighten screws to
secure.
NOTE: Do not run the generator without the air filter. Rapid
engine wear will result.
WARNING:
Always wear eye protection with side shields marked to
comply with ANSI Z87.1. Failure to do so could result in
objects being thrown into your eyes, resulting in possible
serious injury.
Only the parts shown on the parts list are intended to be
repaired or replaced by the customer. All other parts should
be replaced at an authorized service center.
GENERAL MAINTENANCE
Before each use, inspect the entire product for damaged,
missing, or loose parts such as screws, nuts, bolts, caps, etc.
Tighten securely all fasteners and caps and do not operate
this product until all missing or damaged parts are replaced.
Please call 1-800-242-4672 or contact an authorized service
center for assistance.
Keep the generator in a clean and dry environment where it
is not exposed to dust, dirt, moisture, or corrosive vapors.
Do not allow the cooling air slots in the generator to become
clogged with foreign material such as leaves, etc.
Do not use a garden hose to clean the generator. Water entering the fuel system or other internal parts of the unit can
cause problems that will decrease the life of the generator.
To clean the unit:
Use a soft bristle brush and/or vacuum cleaner to loosen
and remove dirt and debris.
Clean air vents with low pressure air that does not exceed
25 psi.
Wipe the exterior surfaces of the generator with a damp
cloth.
CHECKING/CLEANING AIR FILTER
See Figure 12.
For proper performance and long life, keep air filter clean.
Loosen the screws on the top and bottom of the air filter
cover. Remove cover and set aside.
Remove the filter element.
If the filter element is dirty, clean with warm, soapy water.
Rinse and let dry.
Apply a light coat of engine lubricant to the element, then
squeeze it out.
CHANGING ENGINE LUBRICANT
See Figure 13.
Remove the oil cap/dipstick.
Place a container underneath the oil drainage bolt to
collect used lubricant as it drains.
Unscrew the oil drainage bolt and remove.
Allow lubricant to drain completely.
Reinstall the oil drainage bolt and tighten securely.
Refill with lubricant following the instructions in the
Checking/Adding Lubricant section.
Reinstall the oil cap/dipstick.
NOTE: Used lubricant should be disposed of at an ap-
proved disposal site. See your local oil retailer for more
information.
SPARK PLUG MAINTENANCE
See Figure 14.
The spark plug must be properly gapped and free of deposits
in order to ensure proper engine operation. To check:
Remove the spark plug cap.
Clean any dirt from around base of spark plug.
Remove spark plug using wrench (not included).
Inspect spark plug for damage, and clean with a wire
brush before reinstalling. If insulator is cracked or
chipped, spark plug should be replaced.
NOTE: If replacing, use the following recommended spark
plug or equivalent: NGK BPR4ES.
Measure plug gap. The correct gap is 0.028−0.031 in.
(0.7-0.8 mm). To widen gap, if necessary, carefully bend
the ground (top) electrode. To lessen gap, gently tap
ground electrode on a hard surface.
Seat spark plug in position; thread in by hand to prevent
cross-threading.
Tighten with wrench to compress washer. If spark plug
is new, use 1/2 turn to compress washer appropriate
amount. If reusing old spark plug, use 1/8 to 1/4 turn for
proper washer compression.
NOTE: An improperly tightened spark plug will become
very hot and could damage the engine.
Page 14 — English
Loading...