Homelite HGCA1400 User Manual
OPERATOR’S MANUAL
Manuel d’utilisation
Manual del operador
1400 WATT GENERATOR
Générateur de 1 400 watts
Generador 1 400 watts
HGCA1400
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NEUTRAL BONDED TO FRAME
CONNECTEUR NEUTRE RELIÉ AU CADRE / PUNTO NEUTRO CONECTADO AL MARCO
Your generator has been engineered and manufactured to our high standard for dependability, ease of operation, and operator safety. When properly cared for, it will give you years of rugged, trouble-free performance.
DANGER: You WILL be KILLED or SERIOUSLY HURT if you do not follow the instructions in this operator’s
manual.
Thank you for your purchase.
SAVE THIS MANUAL FOR FUTURE REFERENCE
Ce générateur a été conçu et fabriqué conformément à nos
strictes normes de fiabilité, de simplicité d’emploi et de sécurité
d’utilisation. Correctement entretenu, il vous donnera des années
de fonctionnement robuste et sans problème.
DANGER : Le non-respect des instructions fournies
dans ce manuel d’utilisation entraînera des BLESSURES
GRAVES, voire MORTELLES.
Merci de votre achat.
Su generador ha sido diseñado y fabricado de conformidad con
estrictas normas para brindar fiabilidad, facilidad de uso y seguridad
para el operador. Con el debido cuidado, le brindará muchos años
de sólido y eficiente funcionamiento.
PELIGRO: El incumplimiento de las instrucciones en
este manual del operador puede CAUSARLE LA MUERTE O
LESIONARLE GRAVEMENTE.
Le agradecemos su compra.
CONSERVER CE MANUEL POUR
FUTURE RÉFÉRENCE
GUARDE ESTE MANUAL PARA
FUTURAS CONSULTAS
See this fold-out section for all of the figures referenced in the operator’s manual.
Consulter l’encart à volets afin d’examiner toutes les figures mentionnées dans
le manuel d’utilisation.
Consulte esta sección desplegable para ver todas las figuras a las que se hace
referencia en el manual del operador.
L
Fig. 1
F
E
c
B
n
A
A - Recoil starter grip (poignée du démarreur à rappel, mango del arrancador
retráctil)
B - Air filter (filtre à air, filtro de aire)
C - Choke lever (levier d’étrangleur, palanca del anegador)
D - Oil cap/dipstick (bouchon/jauge d’huile, tapa de relleno de aceite/varilla
medidora de aceite)
E - Fuel cap (bouchon de carburant, tapa del tanque)
F - Fuel tank (réservoir de carburant, tanque de combustible)
J
M
H
G
I
G - 120 volt AC 20 amp receptacles (prises 120 V c.a. 20 A, 120 V de ca 20
A receptáculos)
H - 12 volt DC receptacle (prise de 12 V c.c, receptáculo de 12 V cc)
I - AC circuit breaker (disjoncteur c.a., disyuntor de circuito de c.a)
J - Engine switch (commutateur de moteur, interruptor del motor)
K - Oil drainage bolt (vis de vidange d’huile, perno de drenaje de aceite)
L - Battery charging cable (câble du charge pile, cable para cargar la batería)
M
- Ground terminal (borne de terre, terminal de conexión a tierra)
N - Fuel valve (robinet de carburant, válvula de combustible)
D
K
A
A - Oil cap/dipstick (bouchon/ jauge d’huile,
tapa de relleno de aceite/varilla medidora de
aceite)
B - Oil fill hole (orifice de remplissage d’huile,
agujero de llenado de aceite)
B
B
A
A - Fuel cap (bouchon de carburant, tapa del
tanque de combustible)
B - Fuel tank (réservoir de carburant, tanque de
combustible)
ii
Fig. 4Fig. 2 Fig. 3
B
A
c
A - Fuel valve (robinet de carburant, válvula de
combustible)
B - Engine switch (commutateur du moteur,
interruptor del motor)
C - Recoil starter grip (poignée de démarreur à
rappel, mango del arrancador retráctil)
Fig. 5
B
A
Fig. 8
c
A
Fig. 11
B
D
B
c
A - Fuel valve (robinet de carburant, válvula de
combustible)
B - Off (arret, apagado)
C - On (marche, encendido)
Fig. 6
A
B
A - Move choke lever left to run (pousser gauche
le levier d’étranglement pour la marche,
desplace izquierda la palanca del anegador
para poner en marcha)
B - Move choke lever right to start (tirer droite
le levier d’étranglement pour démarrer,
desplace derecha de la palanca del anegador
para arrancar)
Fig. 7
B
A - Air filter cover (couvercle du filtre à air, tapa
del filtro de aire)
B - Screws (vis, tornillos)
C - Filter element (élément du filtre, elemento de
filtro)
D - Air filter unit (unité de filtre à air, unidad del
filtro de aire)
D
Fig. 9
A
B
A - Oil drainage bolt (vis de vidange d’huile,
perno de drenaje de aceite)
B - Oil cap/dipstick (bouchon/ jauge d’huile,
tapa de relleno de aceite/varilla medidora de
aceite)
Fig. 10
B
A
A
A - Screw (vis, tornillo)
B - Muffler outlet (sortie du silencieux,
recubrimiento del silenciador)
C - Spark arrestor (pare-étincelles, parachispas)
D - Wire brush (brosse métallique, cepillo de
alambre)
Fig. 12
c
c
B
A
A - Fuel line (conduite de carburant, conducto de
combustible)
B - Fuel valve (robinet de carburant, válvula de
combustible)
C - Petcock (robinet de carburant, llave de
purga)
A
B
c
A - 12 volt DC receptacle (prise de 12 V c.c,
receptáculo de 12 V cc)
B - Battery charging cable (câble du charge pile,
cable para cargar la batería)
C - Battery (piles, batería)
A - Spark plug cap (capuchon de bougie, tapa de
la bujía)
B - Spark plug (bougie, bujía)
iii
Fig. 13
A
A - Carburetor drain screw (vis de vidange
du carburateur, tornillo de drenaje del
carburador)
TABLE OF CONTENTS
Introduction .................................................................................................................................................................... 2
Important Safety Instructions .....................................................................................................................................3-4
Specific Safety Rules ..................................................................................................................................................... 4
Symbols ......................................................................................................................................................................5-7
Electrical .....................................................................................................................................................................8-9
Features ...................................................................................................................................................................... 10
Assembly ..................................................................................................................................................................... 11
Operation ................................................................................................................................................................11-13
Maintenance ...........................................................................................................................................................14-16
Troubleshooting ........................................................................................................................................................... 17
Warranty ..................................................................................................................................................................18-19
Parts Ordering / Service..................................................................................................................................Back Page
INTRODUCTION
This product has many features for making its use more pleasant and enjoyable. Safety, performance, and dependability have been
given top priority in the design of this product, making it easy to maintain and operate.
DANGER:
GROUNDING THE GENERATOR
To reduce the risk of shock or electrocution, generator must be properly grounded.
The nut and ground terminal on the frame must always be used to connect the
generator to a suitable ground source. The ground path should be made with #8
size wire. Connect the terminal of the ground wire between the lock washer and
the nut, and tighten the nut fully. Connect the other end of the wire securely to a
suitable ground source.
The National Electric Code contains several practical ways in which
to establish a good ground source. If a steel or iron rod is used, it should be at least 5/8 in. diameter, and if a nonferrous rod is used, it should be at least 1/2 in. diameter and be listed as material for grounding. Drive the rod or pipe to a depth of 8 ft. If a rock bottom is encountered less than
4 ft. down, bury the rod or pipe in a trench.
All electrical tools and appliances operated from this generator must be properly grounded by use of a third wire or
be “Double Insulated.”
It is recommended to:
1. Use electrical devices with 3-prong grounded plugs.
2. Use an extension cord with a 3-pole receptacle and a 3-prong plug at opposite ends to ensure continuity of the
ground protection from the generator to the appliance.
Check and adhere to all applicable federal, state, and local regulations relating to grounding specifications. Consult a
qualified electrician or service personnel if the grounding instructions are not completely understood or if in doubt as
to whether the generator is properly grounded.
Page 2 — English
IMPORTANT SAFETY INSTRUCTIONS
DANGER:
Carbon Monoxide. Using a generator indoors CAN KILL
YOU IN MINUTES.
Generator exhaust contains high levels of carbon mon-
oxide (CO), a poisonous gas you cannot see or smell. If
you can smell the generator exhaust, you are breathing
CO. But even if you cannot smell the exhaust, you could
be breathing CO.
Never use a generator inside homes, garages, crawl-
spaces, or other partly enclosed areas. Deadly levels
of carbon monoxide can build up in these areas. Using a fan or opening windows and doors does NOT
supply enough fresh air.
ONLY use a generator outdoors and far away from
open windows, doors, and vents. These openings
can pull in generator exhaust.
Even when you use a generator correctly, CO may leak
into the home. ALWAYS use a battery-powered or battery-backup CO alarm in the home.
If you start to feel sick, dizzy, or weak after the generator
has been running, move to fresh air RIGHT AWAY. See a
doctor. You could have carbon monoxide poisoning.
WARNING:
Read and understand all instructions. Failure to follow
all instructions listed below may result in electrocution,
fire, and/or carbon monoxide poisoning, which will cause
death or serious injury.
WARNING:
National Electric Code requires generator to be grounded
to an approved earth ground. Before using the ground
terminal, consult a qualified electrician, electrical inspector, or local agency having jurisdiction for local codes
or ordinances that apply to the intended use of the
generator.
SAVE THESE INSTRUCTIONS
This manual contains important instructions that should be
followed during installation and maintenance of the generator.
Do not connect to a building’s electrical system unless
the generator and transfer switch have been properly
installed and the electrical output has been verified by a
qualified electrician.
Do not allow children or untrained individuals to use this
unit.
Never start or run the engine inside a closed or partially
enclosed area. Breathing exhaust fumes will kill you.
Page 3 — English
Wear eye protection with side shields marked to comply
with ANSI Z87.1 as well as hearing protection when operating this equipment.
Keep all bystanders, children, and pets at least 10 feet
away.
Wear sturdy and dry shoes or boots. Do not operate while
barefoot.
Do not operate generator when you are tired or under the
influence of drugs, alcohol, or medication.
Keep all parts of your body away from any moving parts
and all hot surfaces of the unit.
Do not touch bare wire or receptacles.
Do not use generator with electrical cords which are
worn, frayed, bare, or otherwise damaged.
Before storing, allow the engine to cool and drain fuel
from the unit.
Do not operate or store the generator in rain, snow, or
wet weather.
Store the generator in a well-ventilated area with the
fuel tank empty. Fuel should not be stored near the
generator.
Empty fuel tank, close fuel valve, and restrain the unit
from moving before transporting in a vehicle.
Allow engine to cool for five minutes before refueling.
To reduce the risk of fire and burn injury, handle fuel with
care. It is highly flammable.
Do not smoke while handling fuel.
Store fuel in a container approved for gasoline.
Position the unit on level ground, stop engine, and allow
to cool before refueling.
Loosen fuel cap slowly to release pressure and to keep
fuel from escaping around the cap.
Tighten the fuel cap securely after refueling.
Wipe spilled fuel from the unit.
Never attempt to burn off spilled fuel under any circum-
stances.
Generators vibrate in normal use. During and after the
use of the generator, inspect the generator as well as
extension cords and power supply cords connected to
it for damage resulting from vibration. Have damaged
items repaired or replaced as necessary. Do not use plugs
or cords that show signs of damage such as broken or
cracked insulation or damaged blades.
For power outages, permanently installed stationary gen-
erators are better suited for providing back-up power to
the home. Even a properly connected portable generator
can become overloaded. This may result in overheating
or stressing the generator components, possibly leading
to generator failure.
Use only authorized replacement parts and accessories
and follow instructions in the Maintenance section of this
IMPORTANT SAFETY INSTRUCTIONS
manual. Use of unauthorized parts or failure to follow
maintenance instructions may create a risk of shock or
injury.
SPECIFIC SAFETY RULES
WARNING:
When this generator is used to supply a building
wiring system: generator must be installed by a quali-
fied electrician and connected to a transfer switch as
a separately derived system in accordance with NFPA
70, National Electrical Code. The generator shall be
connected through a transfer switch that switches all
conductors other than the equipment grounding conductor. The frame of the generator shall be connected to
an approved grounding electrode. Failure to isolate the
generator from power utility can result in death or injury
to electric utility workers.
Exhaust contains poisonous carbon monoxide, a color-
less, odorless gas. Breathing exhaust can cause loss
of consciousness and can lead to death. If running in a
confined or partially-enclosed area, the air may contain
a dangerous amount of carbon monoxide. To keep exhaust fumes from building up, always provide adequate
ventilation.
Always use a battery-powered carbon monoxide detec-
tor when running the generator. If you begin to feel sick,
dizzy, or weak while using the generator, shut it off and
get to fresh air immediately. See a doctor. You may have
carbon monoxide poisoning.
Place the generator on a flat, stable surface with a slope
of no more than 4°.
Operate in a well-ventilated, well-lit area isolated from
working areas to avoid noise interference.
Operating the generator in wet conditions could result in
electrocution. Keep the unit dry.
Keep the generator a minimum of 3 feet away from all
types of combustible material.
Do not operate generator near hazardous material.
Do not operate generator at a gas or natural gas filling
station.
Do not touch the muffler or cylinder during or immediately
after use; they are HOT and will cause burn injury.
Maintain the unit per maintenance instructions in this
Operator’s Manual.
Inspect the unit before each use for loose fasteners, fuel
leaks, etc. Replace damaged parts.
This generator has a neutral floating condition. This means
the neutral conductor is not electrically connected to the
frame of the machine.
Do not allow the generator’s gas tank to overflow when
filling. Fill to 1 in. below the top neck of the gasoline tank
to allow for fuel expansion. Do not cover the fuel tank cap
when the engine is running. Covering the fuel tank cap
during use may cause engine failure and/or damage to
the tool.
Do not smoke when filling the generator with gasoline.
Shut down the engine and allow to cool completely before
adding gasoline or lubricant to the generator.
Do not remove the oil dipstick or the fuel tank cap when
the engine is running.
Pay close attention to all safety labels located on the
generator.
Keep children a minimum of 10 feet away from the gen-
erator at all times.
The unit operates best in temperatures between 23°F and
104°F with a relative humidity of 90% or less.
Specific modifications for high-altitude performance are
needed if the generator will always be operated at altitudes above 5,000 feet. Contact your nearest authorized
service center for more information and to have these
modifications performed.
Operating voltage and frequency requirement of all
electronic equipment should be checked prior to plugging them into this generator. Damage may result if the
equipment is not designed to operate within a +/- 10%
voltage variation, and +/- 3 hz frequency variation from
the generator name plate ratings. To avoid damage, always have an additional load plugged into the generator
if solid state equipment (such as a television set) is used.
A power line conditioner is recommended for some solid
state applications.
Save these instructions. Refer to them frequently and use
them to instruct others who may use this product. If you
loan someone this product, loan them these instructions
also.
Page 4 — English
SYMBOLS
The following signal words and meanings are intended to explain the levels of risk associated with this product.
SYMBOL SIGNAL MEANING
DANGER:
WARNING:
CAUTION:
CAUTION:
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper
interpretation of these symbols will allow you to operate the product better and safer.
Indicates an imminently hazardous situation, which, if not avoided, will result
in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, could result
in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, may result in
minor or moderate injury.
(Without Safety Alert Symbol) Indicates a situation that may result in property
damage.
SYMBOL NAME DESIGNATION/EXPLANATION
Safety Alert Indicates a potential personal injury hazard.
Read Operator’s Manual
To reduce the risk of injury, user must read and understand
operator’s manual before using this product.
Wet Conditions Alert Do not expose to rain or use in damp locations.
Electric Shock
Toxic Fumes
Fire/Explosion
Hot Surface
Lifting Hazard
Ground
Electrocution
Failure to use in dry conditions and to observe safe practices can
result in electric shock.
Running generator gives off carbon monoxide, an odorless, colorless, poison gas. Breathing carbon monoxide can cause nausea,
fainting, or death.
Fuel and its vapors are extremely flammable and explosive. Fire
or explosion can cause severe burns or death.
To reduce the risk of injury or damage, avoid contact with any hot
surface.
To reduce the risk of serious injury, avoid attempting to lift the
generator alone.
Consult with local electrician to determine grounding requirements
before operation.
Failure to properly ground generator can result in electrocution,
especially if the generator is equipped with a wheel kit.
Page 5 — English
You WILL be KILLED or SERIOUSLY HURT if you do not follow the Operator’s Manual instructions.
Ne pas procéder de la manière décrite dans ce Manuel d’utilisation entraînera des BLESSURES
GRAVES voire la MORT.
SE MATARÁ o LESIONARÁ GRAVEMENTE si no sigue las instrucciones del Manual del operador.
Risk of fire. Do not add fuel while the product is operating.
Risque d’incendie. Ne pas ajouter de carburant pendant l’utilisation de l’appareil.
Riesgo del incendio. No agregue combustible cuando el producto esté functionando.
Generator is a potential source of electric shock. Do not expose to moisture, rain, or snow.
Do not operate with wet hands or feet.
Le générateur est une source potentielle de chocs électriques. Ne pas exposer à l’humidité,
la pluie ou la neige. Ne pas utiliser avec les mains ou les pieds mouillés.
El generador es una fuente de descarga eléctrica. No lo exponga a humedad, la lluvia, nin
a la nieve. No opere con manos o pies húmedos.
Exhaust contains poisonous carbon monoxide gas that can cause unconsciousness or DEATH.
Operate in well ventilated, outdoor areas away from open windows or doors.
L’échappement contient le gaz monoxyde de carbone toxique qui peut causer l’inconscience ou la
MORT. Fonctionner dans les secteurs bien ventilés et extérieurs loin d’ouvre des fenêtres ou des portes.
El escape contiene gas venenoso de monóxido de carbono que puede causar pérdida del
conocimiento o MUERTE. Opere en áreas exteriores bien ventiladaslejos de puertas o ventanas abiertas.
Failure to properly ground generator can result in electrocution, especially if the generator
is equipped with a wheel kit.
Une mauvaise mise à la terre du générateur peut causer une électrocution, surtout si le générateur
est équipé d’un kit de roue.
La omisión de conectar a tierra adecuadamente el generador puede resultar en electrocución,
especialmente si el generador está equipado con un kit de ruedas.
Do not expose to rain or use in damp locations.
Ne pas exposer à la pluie ou l’humidité.
No exponga a la lluvia ni use en lugares húmedos.
DANGER
PELIGRO
940654069-01
SYMBOLS
DANGER
DANGER
PELIGRO
L’utilisation d’une génératrice à l’intérieur PEUT VOUS
TUER ENQUELQUES MINUTES.
Les génératrices produisent du monoxyde de carbone,
un gaz mortel incolore et inodore.
NE JAMAIS utiliser à l’intérieur d’une maison ou d’un
garage,MÊME SI les portes et les fenêtres sont ouvertes.
Utiliser uniquement À L’EXTÉRIEUR et loin des fenêtres,
des portes et des évents.
Usar un generador en el interior PUEDE MATARLO EN
POCOS MINUTOS.
Los gases de escape del generador contienen monóxido
de carbono. Es un veneno que no puede verse ni olerse.
NUNCA lo use dentro de su hogar o del garaje, INCLUSO
con las puertas y las ventanas abiertas.
Sólo utilícelo AL AIRE LIBRE y lejos de ventanas, puertas
y respiraderos.
Using a generator indoors CAN KILL YOU IN MINUTES.
Generator exhaust contains carbon monoxide. This is a
poison you cannot see or smell.
NEVER use inside a home
or garage, EVEN IF doors
and windows are open.
Only use OUTSIDE and
far away from windows,
doors, and vents.
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper
interpretation of these symbols will allow you to operate the product better and safer.
SYMBOL NAME DESIGNATION/EXPLANATION
V Volts Voltage
A Amperes Current
Hz Hertz Frequency (cycles per second)
W Watt Power
hrs Hours Time
gal Gallon Volume
qt Quart Volume
SAFETY LABELS
The information below can be found on the generator. For your
safety, please study and understand all of the labels before starting
the generator.
If any of the labels come off the unit or become hard to read, contact
an authorized service center for replacement.
You WILL be KILLED or SERIOUSLY HURT if you do not follow
the Operator’s Manual instructions.
Risk of Fire. Do not add fuel while the product is operating.
Generator is a potential source of electric shock. Do not expose to
moisture, rain, or snow. Do not operate with wet hands or feet.
Exhaust contains poisonous carbon monoxide gas that can cause
unconsciousness or DEATH. Operate in well-ventilated, outdoor
areas away from open windows or doors.
Failure to properly ground generator can result in electrocution,
especially if the generator is equipped with a wheel kit.
Do not expose to rain or use in damp locations.
Using a generator indoors CAN KILL YOU IN MINUTES. Generator
exhaust contains carbon monoxide. This is a poison you cannot
see or smell.
NEVER use inside a home or garage, EVEN IF doors and windows
are open.
Only use OUTSIDE and far away from windows, doors, and
vents.
Page 6 — English
Product does not include ground rod or copper wire. National Electric Code requires generator to be
properly grounded to an approved earth ground. Call an electrician for local grounding requirements.
Le produit ne comprend pas de piquet de terre ou de fil en cuivre. Le code electrique americain (National
Electric Code) requiert un générateur pour une bonne mise à la terre approuvée. Appeler un électricien
pour connaître les exigences locales de mise à la terre.
El producto no incluye el alambre de cobre ni la barra de conexión a tierra. Los Reglamentos Nacionales
de Electricidad exigen que el generador esté debidamente conectado a una tierra aprobada.
Comuniquese con un electrista para todo lo relacionado con los requistos de conexión a tierra.
WARNING
ADVERTENCIA
AVERTISSEMENT
940513008-02
WARNING
ADVERTENCIA
AVERTISSEMENT
HOT SURFACE
SURFACES TRÉS CHAUDE
SUPERFICIES CALIENTE
Add lubricant to full mark to start. Engine will not start or will shut off
if lubricant is too low.
Ajouter de lubrifiant jusqu'au repère de remplissage pour dèmarrer.
Le moteur ne démarrera pas ou s'arrêtera si le niveau de lubrifiant
est bas.
Añada lubricante hasta la marca de ileno para arrancar. El motor no
arrancará o se apagará si el nivel de lubricante está demasiado bajo.
940708007-03
Risk of Fire. Check for any fuel overflow or leaking. Stop the engine before refueling.
DANGER PELIGRO
Risque d’incendie. Vérifier l'absence de débordement ou de fuite de carburant.
Arrêter le moteur avant de fair le plein.
Riesgo de incendio. Revise si hay algún derrame o fuga de combustible. Apague el
motor antes de poner combustible.
940974007-03
SYMBOLS
FUEL WARNING
No smoking when filling with gasoline.
Do not overfill. Full level is 1 in. below
the top of the fuel neck. Stop the engine for five minutes before refueling to
avoid the heat from the muffler igniting
fuel vapors.
ENGINE LUBRICANT WARNING
You must add lubricant before first operating the generator. The oil reservoir
capacity is .042 qt. Always check the
lubricant level before each operation.
The lubricant level should always register between the hatched areas on the
dipstick. The unit is equipped with a
sensor which will automatically shut off the engine if the lubricant level falls below a safe limit.
GROUNDING WARNING
National Electric Code requires generator to be grounded to an approved earth
ground.
HOT SURFACE WARNING
Do not touch the muffler or aluminum
cylinder of the engine. They are very HOT
and will cause severe burns. Don’t put
any flammable or combustible materials
in the direct path of the exhaust.
Page 7 — English
ELECTRICAL
EXTENSION CORD CABLE SIZE
Refer to the table below to ensure the cable size of the extension cords you use are capable of carrying the required load.
Inadequate size cables can cause a voltage drop, which can damage the appliance and overheat the cord.
Current in
Amperes
2.5 300 600 1000 ft. 600 ft. 375 ft. 250 ft.
5 600 1200 500 ft. 300 ft. 200 ft. 125 ft.
7.5 900 1800 350 ft. 200 ft. 125 ft. 100 ft.
10 1200 2400 250 ft. 150 ft. 100 ft. 50 ft.
15 1800 3600 150 ft. 100 ft. 65 ft.
20 2400 4800 175 ft. 125 ft. 75 ft.
25 3000 6000 150 ft. 100 ft.
30 3600 7200 125 ft. 65 ft.
40 4800 9600 90 ft.
Load in Watts Maximum Allowable Cord Length
At 120V At 240V #8 Wire #10 Wire #12 Wire #14 Wire #16 Wire
ELECTRIC MOTOR LOADS
It is characteristic of common electric motors in normal operation to draw up to six times their running current while starting. This table may be used to estimate the watts required to start “Code G” electric motors; however, if an electric motor
fails to start or reach running speed, turn off the appliance or tool immediately to avoid equipment damage. Always check
the requirements of the tool or appliance being used compared to the rated output of the generator.
Motor Size (H.P.) Running Watts
1/8 275 600 850 1200
1/6 275 600 850 2050
1/4 400 850 1050 2400
1/3 450 975 1350 2700
1/2 600 1300 1800 3600
3/4 850 1900 2600 —
1 1100 2500 3300 —
Repulsion Induction Capacitor Split Phase
Watts Required to Start Motor
CAUTION:
Operating voltage and frequency requirement of all electronic equipment should be checked prior to plugging them
into this generator. Damage may result if the equipment is not designed to operate within a +/- 10% voltage variation,
and +/- 3 hz frequency variation from the generator name plate ratings. To avoid damage, always have an additional
load plugged into the generator if solid state equipment (such as a television set) is used. A power line conditioner is
recommended for some solid state applications.
Page 8 — English
ELECTRICAL
GENERATOR CAPACITY
Make sure the generator can supply enough continuous (running) and surge (starting) watts for the items you will power
at the same time. Follow these simple steps.
1. Select the items you will power at the same time.
2. Total the continuous (running) watts of these items. This
is the amount of power the generator must produce to
keep the items running. See the wattage reference chart
at right.
3. Estimate how many surge (starting) watts you will need.
Surge wattage is the short burst of power needed to
start electric motor-driven tools or appliances such as a
circular saw or refrigerator. Because not all motors start
at the same time, total surge watts can be estimated by
adding only the item(s) with the highest additional surge
watts to the total rated watts from step 2.
Example:
Tool or Appliance
Window AC,
10,000 BTU
Continuous
(Running) Watts
1200 1800
Refrigerator 700 2200
1/3 HP Well Pump 1000 2000
27 in. Television 500 500
Light (75 Watts) 75 75
3475 Total
Running Watts
Total Continuous (Running) Watts 3475
Plus Highest Additional Surge Watts + 2200
Equals Total Generator Output Required 5675
POWER MANAGEMENT
To prolong the life of the generator and attached devices,
it is important to take care when adding electrical loads to
the generator. There should be nothing connected to the
generator outlets before starting its engine. The correct and
safe way to manage generator power is to sequentially add
loads as follows:
1. With nothing connected to the generator, start the engine
as described later in this manual.
2. Plug in and turn on the first load, preferably the largest
load you have.
3. Permit the generator output to stabilize (engine runs
smoothly and attached device operates properly).
4. Plug in and turn on the next load.
5. Again, permit the generator to stabilize.
6. Repeat steps 4 and 5 for each additional load.
Never add more loads than the generator capacity. Take
special care to consider surge loads in generator capacity
as previously described.
Surge
(Starting) Watts
2200 Highest
Surge Watts
CAUTION:
Do not overload the generator’s capacity. Exceeding the
generator’s wattage/amperage capacity can damage the
generator and/or electrical devices connected to it.
Application/Equipment
Emergency / Home Standby
Clock Radio 50 50
Lights (qty. 4 x 75 W) 300 300
Color Television 500 500
Refrigerator 700 2200
Furnace Fan 800 2350
Water Well Pump 1000 1500
Microwave 1000 1000
Sump Pump 1050 2200
Electric Range (per element) 2100 2100
Job Site
Electric Drill − 1/2 HP 600 900
Airless Sprayer − 1/3 HP 600 1200
Quartz Halogen Work Light 1000 1000
Reciprocating Saw 960 1920
Air Compressor − 1 HP 1600 4500
Circular Saw − 7-1/4 in. 1400 2300
Planer/Jointer − 6 in. 1800 1800
Miter Saw − 10 in. 1800 1800
Table Saw/Radial Arm Saw − 10 in. 2000 2000
*Wattages listed are approximate. Check tool or appliance for actual wattage.
Estimated
Run Watts*
Estimated
Starting
Watts*
Page 9 — English
FEATURES
PRODUCT SPECIFICATIONS
ENGINE
Engine Type .................................................. 4 Stroke, OHV
Cooling System ...................................................Forced Air
Starting System ......................................................... Recoil
Ignition System ............................................................T.C.I.
Spark Plug ................................................. Champion L66Y
Engine Lubricant Volume...........................13.5 oz (0.42 qt)
Fuel Volume ............................................................. 1.8 gal.
KNOW YOUR GENERATOR
See Figure 1.
The safe use of this product requires an understanding of the
information on the product and in this operator’s manual as
well as a knowledge of the project you are attempting. Before
use of this product, familiarize yourself with all operating
features and safety rules.
AC CIRCUIT BREAKER
The circuit breaker is provided to protect the generator
against electrical overload.
AIR FILTER
The air filter helps to limit the amount of dirt and dust drawn
into the unit during operation.
BATTERY CHARGING CABLE
The battery charging cable makes it easy to charge battery
packs with the generator.
NOTE: Only use battery charging cable to charge vented
wet lead acid batteries.
CHOKE LEVER
The choke lever is used when starting the engine.
12V DC RECEPTACLE
Your generator has a 12V, 8.3 amp DC receptacle for charging music players, cell phones, lead acid batteries and 12V
appliances.
GENERATOR
Rated Voltage ..........................................12V DC, 120V AC
Rated Amps .......................................... 8.3A DC, 11.7A AC
Rated Output ..........................................................1,400 W
Starting Watts .........................................................1,750 W
Rated Frequency ........................................................60 Hz
DIMENSIONS
Length ..................................................................... 15.0 in.
Width ....................................................................... 18.5 in.
Height .................................................................... 16.38 in.
Weight ...................................................................... 60 lbs.
FUEL TANK
The fuel tank has a capacity of 1.8 gallons.
FUEL VALVE
The flow of fuel through the generator is controlled by the
position of the fuel valve.
GROUND TERMINAL
The ground terminal is used to assist in properly grounding the generator to help protect against electrical shock.
Consult with a local electrician for grounding requirements
in your area.
OIL CAP/DIPSTICK
Remove the oil fill cap to check and add lubricant to the
generator when necessary.
OIL DRAINAGE BOLT
When changing the engine lubricant, the oil drainage bolt is
loosened to allow old engine lubricant to be drained.
120V RECEPTACLES
Your generator has two single phase, 60 Hz outlets that are
120 Volt AC, 11.7 Amp receptacles. These can be used for
operating appropriate appliances, electrical lighting, tools,
and motor loads.
STARTER GRIP AND ROPE
The starter grip and rope is used (along with the engine
switch) to start the generator’s engine.
CAUTION:
The 12V DC receptacle is designed to charge vented wet
lead acid batteries, not to jump start vehicles. Do not
overcharge battery or leave battery unattended.
Page 10 — English
ASSEMBLY
UNPACKING
This product has been shipped completely assembled.
Carefully remove the product and any accessories from
the box. Make sure that all items listed in the packing list
are included.
WARNING:
Do not use this product if it is not completely assembled
or if any parts appear to be missing or damaged. Use of
a product that is not properly and completely assembled
could result in serious personal injury.
Inspect the unit carefully to make sure no damage oc-
curred during shipping.
Do not discard the packing material until you have carefully
inspected and satisfactorily operated the product.
If any parts are damaged or missing, please call
1-800-242-4672 for assistance.
PACKING LIST
Generator
Battery Charging Cable
Lubricant Bottle
Operator’s Manual
WARNING:
If any parts are damaged or missing do not operate this
product until the parts are replaced. Use of this product
with damaged or missing parts could result in serious
personal injury.
WARNING:
Do not attempt to modify this product or create accessories not recommended for use with this product. Any
such alteration or modification is misuse and could result
in a hazardous condition leading to possible serious personal injury.
OPERATION
DANGER:
Carbon Monoxide. Using a generator indoors CAN KILL
YOU IN MINUTES.
Generator exhaust contains high levels of carbon mon-
oxide (CO), a poisonous gas you cannot see or smell. If
you can smell the generator exhaust, you are breathing
CO. But even if you cannot smell the exhaust, you could
be breathing CO.
Never use a generator inside homes, garages, crawl-
spaces, or other partly enclosed areas. Deadly levels
of carbon monoxide can build up in these areas. Using a fan or opening windows and doors does NOT
supply enough fresh air.
ONLY use a generator outdoors and far away from
open windows, doors, and vents. These openings
can pull in generator exhaust.
Even when you use a generator correctly, CO may leak
into the home. ALWAYS use a battery-powered or battery-backup CO alarm in the home.
If you start to feel sick, dizzy, or weak after the generator
has been running, move to fresh air RIGHT AWAY. See a
doctor. You could have carbon monoxide poisoning.
DANGER:
Failure to properly ground generator can result in electrocution, especially if the generator is equipped with a
wheel kit. National Electric Code requires generator to be
properly grounded to an approved earth ground. Call an
electrician for local grounding requirements.
WARNING:
Do not allow familiarity with this product to make you
careless. Remember that a careless fraction of a second
is sufficient to inflict serious injury.
WARNING:
Do not use any attachments or accessories not
recommended by the manufacturer of this product. The
use of attachments or accessories not recommended
can result in serious personal injury.
Page 11 — English
OPERATION
APPLICATIONS
This generator is designed to supply electrical power for
operating compatible electrical lighting, appliances, tools,
and motor loads.
BEFORE OPERATING THE UNIT
Only use OUTSIDE and far away from windows, doors,
and vents.
NEVER use inside a home or garage, EVEN IF doors and
windows are open.
Always position the generator on a flat firm surface.
CAUTION:
Attempting to start the engine before it has been properly
filled with lubricant will result in equipment failure.
CHECKING/ADDING LUBRICANT
See Figure 2.
Engine lubricant has a major influence on engine performance and service life. For general, all-temperature use,
SAE 10W-30 is recommended. Always use a 4-stroke motor
lubricant that meets or exceeds the requirements for API
service classification SJ.
NOTE: Non-detergent or 2-stroke engine lubricants will
damage the engine and should not be used.
Unscrew the oil cap/dipstick and remove.
Wipe dipstick clean and re-seat in hole; do not re-
thread.
Remove dipstick again and check lubricant level. Lubri-
cant level should fall between the hatched areas on the
dipstick.
If level is low, add engine lubricant until the fluid level rises
to the upper portion of the dipstick.
Replace and secure the oil cap/dipstick.
NOTE: Always use unleaded gasoline with a pump octane
rating of 86 or higher. Never use old, stale, or contaminated
gasoline, and do not use an oil/gas mixture. Do not allow
dirt or water into the fuel tank.
USING FUEL STABILIZER
Fuel gets old, oxidizes, and breaks down over time. Adding
a fuel stabilizer (not included) extends the usable life of fuel
and helps prevent deposits from forming that can clog the
fuel system. Follow fuel stabilizer manufacturer’s directions
for correct ratio of stabilizer to fuel.
Add stabilizer to fuel tank, then fill with gasoline following
previous instructions.
NOTE: Fuel stabilizer and gasoline can be mixed prior
to filling the tank by using a gas can or other approved
fuel container and shaking gently to combine.
Replace and secure the fuel tank cap.
Start and run the engine for at least 5 minutes to allow
stabilizer to treat the entire fuel system.
OXYGENATED FUELS
DO NOT USE E85 FUEL. IT WILL VOID YOUR WARRANTY.
NOTE: Fuel system damage or performance problems re-
sulting from the use of an oxygenated fuel containing more
than the percentages of oxygenates stated below are not
covered under warranty.
Ethanol. Gasoline containing up to 10% ethanol by volume
(commonly referred to as E10) or 15% ethanol by volume
(commonly referred to as E15) are acceptable. E85 is not.
CAUTION:
On a level surface with the engine off, check the lubricant
level before each use of the generator.
CHECKING/ADDING FUEL
See Figure 3.
Remove the fuel cap.
Fill the fuel tank to 1 in. below the top of the fuel neck.
Replace and secure the fuel cap.
Page 12 — English
OPERATION
STARTING THE ENGINE
See Figures 4 - 6.
NOTE: If location of generator is not level, the unit may
not start or may shut down during operation.
Unplug all loads from the generator.
Turn the fuel valve to the ON position.
Move the choke lever right to the START position.
NOTE: If engine is warm or the temperature is above
50˚F, move the choke lever left to the RUN position.
Put the engine switch in the ON ( I ) position.
Pull the starter grip and rope until the engine runs (a
maximum of 6 times).
NOTE: Do not allow the grip to snap back after starting;
return it gently to its original place.
Allow the engine to run for 30 seconds, then move the
choke lever left to the RUN position.
STOPPING THE ENGINE
See Figures 4 - 5.
To stop the engine under normal operating conditions:
Remove any load from the generator.
Turn the fuel valve to the OFF position.
Put the engine switch in the OFF ( O ) position.
To stop the engine in an emergency situation:
Put the engine switch in the OFF ( O ) position.
USING THE BATTERY CHARGING CABLE
See Figure 7.
CAUTION:
The 12V DC receptacle is designed to charge vented wet
lead acid batteries, not to jump start vehicles. Do not
overcharge battery or leave battery unattended.
Using the battery clamps, connect the charging cable to
the battery terminal. Connect the red wire to the positive
(+) terminal first, then connect the black wire to the negative (-) terminal. Make sure all connections are secure.
NOTE: Be careful not to short across the terminals when
installing. Shorting the terminals together can cause
sparks, damage to the battery or generator, or even burns
or explosions.
Connect the battery charging cable to the 12V DC recep-
tacle.
Start the generator.
The battery pack will become slightly warm to the touch
while charging. This is normal and does not indicate a
problem.
NOTE: Only use battery charging cable to charge vented
wet lead acid batteries.
When batteries become fully charged, disconnect the
charging cable from the battery. Disconnect the negative
(black) wire first, then the positive (red) wire, being careful
not to short across the terminals. Always abide by the
safety warnings provided with the battery.
NOTE: Most batteries will be completely charged after
30 to 120 minutes. However, it is highly recommended
that you refer to your battery manufacturer’s instructions
for specific charge times.
Unplug charging cable and store for later use.
Page 13 — English
MAINTENANCE
WARNING:
When servicing, use only identical Homelite replacement
parts. Use of any other parts may create a hazard or
cause product damage.
WARNING:
Always wear eye protection with side shields marked to
comply with ANSI Z87.1. Failure to do so could result in
objects being thrown into your eyes, resulting in possible
serious injury.
Only the parts shown on the parts list are intended to be
repaired or replaced by the customer. All other parts should
be replaced at an authorized service center.
GENERAL MAINTENANCE
Before each use, inspect the entire product for damaged,
missing, or loose parts such as screws, nuts, bolts, caps, etc.
Tighten securely all fasteners and caps and do not operate
this product until all missing or damaged parts are replaced.
Please call 1-800-242-4672 or contact an authorized service
center for assistance.
Keep the generator in a clean and dry environment where it
is not exposed to dust, dirt, moisture, or corrosive vapors.
Do not allow the cooling air slots in the generator to become
clogged with foreign material such as leaves, etc.
Do not use a garden hose to clean the generator. Water entering the fuel system or other internal parts of the unit can
cause problems that will decrease the life of the generator.
To clean the unit:
Use a soft bristle brush and/or vacuum cleaner to loosen
and remove dirt and debris.
Clean air vents with low pressure air that does not exceed
25 psi.
Wipe the exterior surfaces of the generator with a damp
cloth.
CHECKING/CLEANING AIR FILTER
See Figure 8.
For proper performance and long life, keep air filter clean.
Loosen the thumb screws on the top and bottom of the
air filter cover. Remove cover and set aside.
Remove the filter element.
If the filter element is dirty, clean with warm, soapy water.
Rinse and let dry.
Apply a light coat of engine lubricant to the element, then
squeeze it out.
Replace the element in the air filter unit.
Replace the air filter cover and tighten thumb screws to
secure.
NOTE: Do not run the generator without the air filter. Rapid
engine wear will result.
CHANGING ENGINE LUBRICANT
See Figure 9.
Raise the unit to gain access to the oil drainage bolt.
Remove the oil cap/dipstick.
Place a container underneath the oil drainage bolt to
collect used lubricant as it drains.
Unscrew the oil drainage bolt and remove.
Allow lubricant to drain completely.
Reinstall the oil drainage bolt and tighten securely.
Lower the unit down onto a flat firm surface.
Refill with lubricant following the instructions in the
Checking/Adding Lubricant section.
Reinstall the oil cap/dipstick.
NOTE: Used lubricant should be disposed of at an ap-
proved disposal site. See your local oil retailer for more
information.
SPARK PLUG MAINTENANCE
See Figure 10.
The spark plug must be properly gapped and free of deposits
in order to ensure proper engine operation. To check:
Remove the spark plug cap.
Clean any dirt from around base of spark plug.
Remove spark plug using wrench (not included).
Inspect spark plug for damage, and clean with a wire
brush before reinstalling. If insulator is cracked or
chipped, spark plug should be replaced.
NOTE: If replacing, use the following recommended spark
plug or equivalent: Champion L66Y .
Page 14 — English
MAINTENANCE
Measure plug gap. The correct gap is 0.028−0.031 in.
(0.7-0.8 mm). To widen gap, if necessary, carefully bend
the ground (top) electrode. To lessen gap, gently tap
ground electrode on a hard surface.
Seat spark plug in position; thread in by hand to prevent
cross-threading.
Tighten with wrench to compress washer. If spark plug
is new, use 1/2 turn to compress washer appropriate
amount. If reusing old spark plug, use 1/8 to 1/4 turn for
proper washer compression.
NOTE: An improperly tightened spark plug will become
very hot and could damage the engine.
CLEANING THE EXHAUST PORT AND
MUFFLER
Depending on the type of fuel used, the type and amount of
lubricant used, and/or your operating conditions, the exhaust
port and muffler may become blocked with carbon deposits.
If you notice a power loss with your gas-powered products,
you may need to remove these deposits to restore performance. We highly recommend that only qualified service
technicians perform this service.
SPARK ARRESTOR
See Figures 11.
The spark arrestor must be cleaned or replaced every 50
hours or yearly to ensure proper performance of your product.
Spark arrestors may be in different locations depending on
the model purchased. Please contact your nearest service
dealer for the location of the spark arrestor for your model.
To clean the spark arrestor:
Remove the screw that secures the muffler outlet cover
and spark arrestor.
Pull the spark arrestor out of the muffler outlet.
Clean the spark arrestor with a wire brush.
Reinstall the muffler outlet cover and spark arrestor, and
tighten the screw.
DRAINING FUEL TANK/CARBURETOR
See Figures 12 - 13.
To help prevent gum deposits in the fuel system, drain the
fuel from the tank and carburetor before storing.
DRAINING THE FUEL TANK
Turn the engine switch OFF ( O ).
Turn the fuel valve to the OFF position.
Remove the fuel line from the petcock by squeezing the
ends of the retaining clip and sliding the fuel line off.
Install one end of a drain line over the petcock, and place
the other end in a fuel container large enough to catch
the fuel being drained from the tank.
Turn the fuel valve to the ON position.
When the fuel has drained from the tank, close the fuel
valve and reinstall fuel line on petcock.
DRAINING THE CARBURETOR
Turn the engine switch OFF ( O ).
Turn the fuel valve to the OFF position.
Position a suitable container under the carburetor drain
screw to catch fuel; loosen the screw.
Allow fuel to drain completely into container.
Retighten drain screw.
NOTE: Consult hazardous waste management guidelines in
your area for the proper way to dispose of used fuel.
TRANSPORTING
Turn engine switch OFF ( O ).
Turn the fuel valve to the OFF position.
Make sure engine and exhaust of unit is cool.
Empty the fuel tank.
Do not drop or strike unit or place under heavy objects.
Page 15 — English
MAINTENANCE
STORAGE
When preparing the generator for storage, allow the unit to cool completely then follow the guidelines below.
STORAGE TIME PRIOR TO STORING
Less than 2 months Drain gasoline from tank and dispose of in a suitable container according to state and local
ordinances.
2 months to 1 year Drain fuel from carburetor.
Drain gasoline from tank and dispose of in a suitable container according to state and local
ordinances.
1 year or more Drain fuel from the carburetor.
Remove spark plug.
Drain gasoline from tank and dispose of in a suitable container according to state and local
ordinances.
Put a tablespoon of engine oil into the spark plug cylinder. Turn the engine slowly with the pull
rope to distribute the oil.
Reinstall spark plug.
Change engine lubricant.
After removal from storage:
Fill with fresh gasoline.
MAINTENANCE SCHEDULE
Before
each use
Check Engine Lubricant
Change Engine Lubricant
Check Air Filter
Clean Air Filter
Change Air Filter
Check/Adjust Spark Plug
Replace Spark Plug
Check/Adjust Idle Speed
Check/Adjust Valve
Clearance*
Clean Fuel Tank and
Filter*
Check Fuel Tube
Clean/Replace Spark
Arrestor
* These items should only be carried out by an authorized service center.
NOTE: Maintenance should be performed more frequently when generator is used in dusty areas.
When generator has exceeded the maximum figures specified in the table, maintenance should still be cycled
according to the intervals of time or hours stated herein.
After 1st month
or 20 hours of
operation
Every 3 months
or 50 hours of
operation
Every 6 months
or 100 hours
of operation
Every year or
after 300 hours
of operation
Page 16 — English
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