Homelite HG6000 User Manual
OPERATOR’S MANUAL
FUEL
AC CIRCUIT
BREAKER
PORTABLE GENERATOR SET
6,000 WATT
HG6000
Your new generator has been engineered and manufactured to a high standard for dependability, ease of operation, and
operator safety. When properly cared for, it will give you years of rugged, trouble-free performance.
DANGER: You WILL be KILLED or SERIOUSLY HURT if you do not follow the instructions in this operator’s
manual.
Thank you for your purchase.
SAVE THIS MANUAL FOR FUTURE REFERENCE
TABLE OF CONTENTS
FUEL
AC CIRCUIT
BREAKER
Introduction .................................................................................................................................................................... 2
General Safety Rules ..................................................................................................................................................... 3
Specific Safety Rules ..................................................................................................................................................... 4
Symbols ......................................................................................................................................................................5-7
Electrical .....................................................................................................................................................................8-9
Features .................................................................................................................................................................10-11
Loose Parts List ........................................................................................................................................................... 12
Assembly ................................................................................................................................................................13-14
Operation ................................................................................................................................................................14-16
Maintenance ...........................................................................................................................................................17-20
Troubleshooting ........................................................................................................................................................... 21
Wiring Diagram ............................................................................................................................................................ 22
Warranty ....................................................................................................................................................................... 23
Parts Ordering / Service .................................................................................................................................Back Page
INTRODUCTION
This product has many features for making its use more pleasant and enjoyable. Safety, performance, and dependability
have been given top priority in the design of this product, making it easy to maintain and operate.
DANGER
GROUNDING THE GENERATOR
To avoid the risk of shock or electrocution, generator must be properly grounded. The nut and ground terminal on the
frame must always be used to connect the generator to a suitable ground source. The ground path should be made
with #8 size wire. Connect the terminal of the ground wire between the lock washer and the nut, and tighten the nut
fully. Connect the other end of the wire securely to a suitable ground source.
The National Electric Code contains several practical ways in which to establish a good ground source. If a steel or iron
rod is used, it should be at least 5/8 in. diameter, and if a nonferrous rod is used, it should be at least 1/2 in. diameter
and be listed as material for grounding. Drive the rod or pipe to a depth of 8 ft. If a rock bottom is encountered less than
4 ft. down, bury the rod or pipe in a trench.
All electrical tools and appliances operated from this generator
must be properly grounded by use of a third wire or be “Double
Insulated.”
It is recommended to:
1. Use electrical devices with 3-prong grounded plugs.
2. Use an extension cord with a 3-pole receptacle and a
3-prong plug at opposite ends to ensure continuity of the
ground protection from the generator to the appliance.
Check and adhere to all applicable federal, state, and local
regulations relating to grounding specifications. Consult a qualified electrician or service personnel if the grounding instructions
are not completely understood or if in doubt as to whether the
generator is properly grounded.
Page 2
GENERAL SAFETY RULES
WARNING:
Read and understand all instructions. Failure to follow
all instructions listed below may result in electrocution,
fire, and/or carbon monoxide poisoning, which will cause
death or serious injury.
Do not allow children or untrained individuals to use this
unit.
� Never start or run the engine inside a closed or partially
enclosed area. Breathing exhaust fumes will kill you.
� Wear eye protection which is marked to comply with ANSI
Z87.1 as well as hearing protection when operating this
equipment.
� Keep all bystanders, children, and pets at least 10 feet
away.
� Wear sturdy and dry shoes or boots. Do not operate while
barefoot.
� Do not operate generator when you are tired or under the
influence of drugs, alcohol, or medication.
� Keep all parts of your body away from any moving parts
and all hot surfaces of the unit.
� Product users on United States Forest Service land, and
in some states, must comply with fire prevention regulations. This product is not equipped with a spark arrestor.
Check with the federal, state, or local authorities in your
area before use.
Do not touch bare wire or receptacles.
Do not use generator with electrical cords which are
worn, frayed, bare, or otherwise damaged.
Before storing, allow the engine to cool.
Do not operate generator in rain, snow, or wet weather.
Empty fuel tank, close fuel valve, and restrain the unit
from moving before transporting in a vehicle.
Allow engine to cool for five minutes before refueling.
To reduce the risk of fire and burn injury, handle fuel with
care. It is highly flammable.
Do not smoke while handling fuel.
Store fuel in a container approved for gasoline.
Position the unit on level ground, stop engine, and allow
to cool before refueling.
Loosen fuel cap slowly to release pressure and to keep
fuel from escaping around the cap.
Tighten the fuel cap securely after refueling.
Wipe spilled fuel from the unit.
Never attempt to burn off spilled fuel under any circum-
stances.
Use only authorized replacement parts and accessories
and follow instructions in the Maintenance section of this
manual. Use of unauthorized parts or failure to follow
Maintenance instructions may create a risk of shock or
injury.
Maintain the unit per maintenance instructions in this
Operator’s Manual.
Inspect the unit before each use for loose fasteners, fuel
leaks, etc. Replace damaged parts.
National Electric Code requires generator to be grounded
to an approved earth ground. Before using the ground
terminal, consult a qualified electrician, electrical inspector, or local agency having jurisdiction for local codes
or ordinances that apply to the intended use of the
generator.
Page 3
SPECIFIC SAFETY RULES
Exhaust contains poisonous carbon monoxide, a color-
less, odorless gas. Breathing exhaust can cause loss
of consciousness and can lead to death. If running in a
confined or partially-enclosed area, the air may contain
a dangerous amount of carbon monoxide. To keep exhaust fumes from building up, always provide adequate
ventilation.
Always use a battery-powered carbon monoxide detec-
tor when running the generator. If you begin to feel sick,
dizzy, or weak while using the generator, shut it off and
get to fresh air immediately. See a doctor. You may have
carbon monoxide poisoning.
Place the generator on a flat, stable surface with a slope
of no more than 4°.
Operate in a well-ventilated, well-lit area isolated from
working areas to avoid noise interference.
Operating the generator in wet conditions could result in
electrocution. Keep the unit dry.
Keep the generator a minimum of 3 feet away from all
types of combustible material.
Do not operate generator near hazardous material.
Do not operate generator at a gas or natural gas filling
station.
Do not touch the muffler or cylinder during or immediately
after use; they are HOT and will cause burn injury.
Do not connect to a building’s electrical system unless a
transfer switch has been properly installed by a qualified
electrician.
To connect a generator to your existing wiring, notify
your utility company that you are installing a generator
for backup power. Then have a licensed electrical contractor install a transfer switch. The transfer switch isolates
your home from the ability to “back feed” neutral power
lines. Failure to isolate the generator from power utility
can result in death or injury to electric utility workers.
Do not allow the generator’s gas tank to overflow when
filling. Fill to 1 in. below the top neck of the gasoline tank
to allow for fuel expansion. Check the ventilation hole inside the fuel tank cap for debris. Do not block the vent.
Do not smoke when filling the generator with gasoline.
Allow the engine to remain in a shut-down condition for
at least five minutes before adding gasoline or oil.
Do not remove the oil dipstick or the fuel tank cap when
the engine is running.
Pay close attention to all safety labels located on the
generator.
Keep children a minimum of 10 feet away from the gen-
erator at all times.
The unit operates best in temperatures between 23°F and
104°F with a relative humidity of 90% or less.
Specific modifications for high-altitude performance
are needed if the generator will always be operated at
altitudes above 5,000 feet. Contact your nearest Baja
authorized service center for more information and to
have these modifications performed.
Save these instructions. Refer to them frequently and use
them to instruct others who may use this tool. If you loan
someone this tool, loan them these instructions also.
Page 4
SYMBOLS
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper
interpretation of these symbols will allow you to operate the product better and safer.
SYMBOL NAME DESIGNATION/EXPLANATION
V Volts Voltage
A Amperes Current
Hz Hertz Frequency (cycles per second)
W Watt Power
hrs Hours Time
gal Gallon Volume
qt Quart Volume
Wet Conditions Alert Do not expose to rain or use in damp locations.
Read The Operator’s Manual
Eye Protection
Safety Alert Precautions that involve your safety.
Electric Shock
Toxic Fumes
Fire/Explosion
Hot Surface
To reduce the risk of injury, user must read and understand
operator’s manual before using this product.
Always wear safety goggles or safety glasses with side shields and,
as necessary, a full face shield when operating this product.
Failure to use in dry conditions and to observe safe practices can
result in electric shock.
Running generator gives off carbon monoxide, an odorless, colorless, poison gas. Breathing carbon monoxide can cause nausea,
fainting, or death.
Fuel and its vapors are extremely flammable and explosive. Fire
or explosion can cause severe burns or death.
To reduce the risk of injury or damage, avoid contact with any hot
surface.
Lifting Hazard
Ground
Electrocution
To reduce the risk of serious injury, avoid attempting to lift the
generator alone.
Consult with local electrician to determine grounding requirements
before operation.
Failure to properly ground generator can result in electrocution,
especially if the generator is equipped with a wheel kit.
Page 5
SYMBOLS
The following signal words and meanings are intended to explain the levels of risk associated with this product.
SYMBOL SIGNAL MEANING
DANGER:
WARNING:
CAUTION:
CAUTION:
Indicates an imminently hazardous situation, which, if not avoided, will result
in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, could result
in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, may result in
minor or moderate injury.
(Without Safety Alert Symbol) Indicates a situation that may result in property
damage.
SERVICE
Servicing requires extreme care and knowledge and should
be performed only by a qualified service technician. For
service, contact Baja Motorsports at 1-866-260-8280. When
servicing, use only identical replacement parts.
WARNING:
Observe all normal safety precautions related to avoid
electrical shock.
DANGER:
To avoid death or serious personal injury, do not attempt
to operate this product until you read thoroughly and
understand completely the operator’s manual. If you
do not understand the warnings and instructions in the
operator’s manual, do not use this product. Call Baja
customer service for assistance.
WARNING:
The operation of any products can result in foreign objects being thrown into your eyes, which can result in
severe eye damage. Before beginning power tool operation, always wear safety goggles or safety glasses
with side shields and, when needed, a full face shield. We recommend Wide Vision Safety Mask for use
over eyeglasses or standard safety glasses with side shields. Always wear eye protection which is marked
to comply with ANSI Z87.1.
SAVE THESE INSTRUCTIONS
Page 6
SYMBOLS
This engine is equipped with an oil sensor.
Fill oil to upper level if failure to start.
WARNING
HOT
SURFACE
SAFETY LABELS
The information below can be found on the generator. For
your safety, please study and understand all of the labels
before starting the generator.
If any of the labels come off the unit or become hard to read,
contact a Baja authorized service center for replacement.
FUEL WARNING
No smoking when filling with
gasoline. Do not overfill. Full level
is 1 in. below the top of the fuel
neck. Stop the engine for five
minutes before refueling to avoid
the heat from the muffler igniting
fuel vapors.
ENGINE OIL WARNING
You must add oil before first operating the generator. The oil
reservoir capacity is 1.2 qt. Always check the oil level before
each operation. The oil level should always register within
the hatched area on the dipstick. The unit is equipped with
an oil sensor which will automatically shut off the engine if
oil level falls below a safe limit.
HOT SURFACE
WARNING
Do not tou ch the
muffler or aluminum
cylinder of the engine.
They are very HOT
and will cause severe
burns. Don’t put any flammable or combustible materials in
the direct path of the exhaust.
GROUNDING
WARNING
National Electric
Code requi res
generator to be
grounded to an
approved earth
ground.
VENTILATION WARNING
Do not use the generator in an enclosed area or near open
windows, vents, or doors. Fumes from the unit can kill.
Page 7
ELECTRICAL
EXTENSION CORD CABLE SIZE
Refer to the table below to ensure the cable size of the extension cords you use are capable of carrying the required load.
Inadequate size cables can cause a voltage drop, which can burn out the appliance and overheat the cord.
Current in
Amperes
2.5 300 600 1000 ft. 600 ft. 375 ft. 250 ft.
5 600 1200 500 ft. 300 ft. 200 ft. 125 ft.
7.5 900 1800 350 ft. 200 ft. 125 ft. 100 ft.
10 1200 2400 250 ft. 150 ft. 100 ft. 50 ft.
15 1800 3600 150 ft. 100 ft. 65 ft.
20 2400 4800 175 ft. 125 ft. 75 ft.
25 3000 6000 150 ft. 100 ft.
30 3600 7200 125 ft. 65 ft.
40 4800 9600 90 ft.
Load in Watts Maximum Allowable Cord Length
At 120V At 240V #8 Wire #10 Wire #12 Wire #14 Wire #16 Wire
ELECTRIC MOTOR LOADS
It is characteristic of common electric motors in normal operation to draw up to six times their running current while starting. This table may be used to estimate the watts required to start “Code G” electric motors; however, if an electric motor
fails to start or reach running speed, turn off the appliance or tool immediately to avoid equipment damage. Always check
the requirements of the tool or appliance being used compared to the rated output of the generator.
Motor Size (H.P.) Running Watts
1/8 275 600 850 1200
1/6 275 600 850 2050
1/4 400 850 1050 2400
1/3 450 975 1350 2700
1/2 600 1300 1800 3600
3/4 850 1900 2600 —
1 1100 2500 3300 —
Repulsion Induction Capacitor Split Phase
Watts Required to Start Motor
GROUND FAULT CIRCUIT INTERRUPTER
The 20 amp, 120 volt receptacles on the generator are protected by a Ground Fault Circuit Interrupter (GFCI), which
guards against the hazards of ground fault currents. An
example of ground fault current is the current that would
flow through a person who is using an appliance with faulty
insulation and, at the same time, is in contact with an electrical
ground such as a plumbing fixture, wet floor, or earth.
GFCI receptacles do not protect against short circuits,
overloads, or shocks.
The GFCI receptacles can be tested with the TEST and
RESET buttons.
To test:
Depress the TEST button. This should cause the Reset
button to pop out.
To restore power, depress the RESET button.
Page 8
Perform this test monthly to ensure proper operation of the
GFCI. If the generator is stored outdoors, unprotected from
the weather, test the GFCI receptacle before each use.
RESET BUTTON
TEST BUTTON
Fig. 1
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