Hobart HSM20, NCM20 Installation & Operation Manual

INSTALLATION OPERATION INSTALLATION MODE D’EMPLOI AUFSTELLUNG BEDIENUNG
English
Français
Contents
Safety Information 2 General Information 3 Installation 3 Safety Instructions 4 Mixing Chart 5 Operation 6 Cleaning 7 Fault Finding 8 Recommended Spares 9 Notes 10 Service information 11
Sommaire
Renseignements relatifs à la sécurité 12 Généralités 13 Installation 13 Consignes de sécurité 14 Tableau de malaxage 15 Mode d’emploi 16 Nettoyage 17 Diagnostic des pannes 18 Pièces de rechange recommandées 19 Remarques 20 Service après-vente 21
Deutsch
Sicherheitsinformation 22 Allgemeine Information 23 Aufstellung 23 Sicherheitsvorschriften 24 Mischtabellen 25 Bedienung 27 Störungsbehebung 28 Empfohlene Ersatzteile 29 Notizen 30 Kundendienstinformation 31
Inhalt
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ENGLISH
SAFETY INFORMATION
The procedures and precautions contained in this manual are understood to apply to the machinery only when it is used in the authorised manner If the machinery is used other than in the authorised manner, the operator will be responsible for his/her own safety and for the safety of the other persons who may be involved.
Many accidents are caused by insufficient knowledge and failure to apply the safety regulations which should be implemented during the operation, cleaning and maintenance of the machinery.
To prevent accidents, read , understand and follow all the precautions and warnings contained in this manual before starting work and carrying out any of the cleaning/maintenance operations.
To identify the safety messages in this manual, the following symbols have been used
WARNING!
The " Warning" symbol is found primarily where the corresponding warnings are important for the safe use of the machinery
This symbol is used when there are risks of an electrical nature (Prior to servicing the machinery , always disconnect the power cable from the mains supply)
This equipment should only be transported and stored in an environment with an ambient temperature and should not be subject to freezing conditions or temperatures less than 5OC or exceeding 55OC
Liability
Installations and repairs which are not carried out by Authorised technicians or the use of other then original spare parts , and any technical alterations to the machine, may affect the warranty set out in the standard conditions of sale.
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GENERAL INFORMATION
The HSM20 & NCM20 mixers are designed to mix food products as per specification chart, standing on a standard height worktop. The HSM20 mixer is manufactured from 2 metallic painted castings, Fabricated stainless steel pedestal , back panel & feet, with a plastic moulded top cover. The NCM20 is manufactured from 2 iron castings, a fabricated steel pedestal, aluminium cast feet with a plastic moulded top cover and steel back panel. All with a Hobart grey paint finish. The machine will operate on either a 230v/50/1 or 400v/50/3 supply, and is fitted with an NVR safety feature to prevent automatic restarting after a supply failure/disconnection. The bowl support and guard are electrically interlocked so that when the bowl is in the down position, or the guard is in the open position, the machine will not work.
MACHINE NOISE LEVEL: In accordance with EN-ISO 12001:1996 the recorded noise level is less then 70db (A) (55db Recorded)
WEIGHTS: Gross 86Kg Net 78Kg
INSTALLATION
Electrical rating :
400/50/3 FLC 1.1 Amps fused at 4A 230/50/3 FLC 1.9 Amps fused at 6A 230/50/1 FLC 4.6Amps fused at 16A
This machine must be installed in accordance with current regulations by a qualified person. Carefully unpack the machine. Do not use a sharp knife to cut into the box as damage to the machine may occur.
With the machine in the vacinity of its final position remove from the transportation pallet. The machine is affixed to the pallet by four retaining bolts through the pallet into the threaded feet. Care must be taken during this operation to ensure :-
a) All required safety measures are taken to ensure correct lifting and handling to
avoid risk of injury through dropping, falling & tilting.
b) No damage to the machine which could impair the normal operation
Place the mixer in its correct operating position, which should be firm and level
Ensure that the electrical supply agrees with the machine specification, prior to connection
Note: The single phase model should not be installed via a 13A fused plug
If machine fails to operate, please check that the bowl support is in the up position and the guard is in the operating position
Notes :-
1. For installation to a dedicated stand, static or mobile, the transportation bolts
should be used to secure machine into position
2. In areas where stability may be an issue, again the machine should be secure in
position
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SAFETY INSTRUCTIONS
The following instructions must be observed when using the mixer.
NEVER
· attempt to reach into the bowl when mixing
· fit agitator to mixer without bowl
· leave agitator on machine without bowl being fitted
· run mixer with both attachments or agitator fitted
· Leave gear lever in mid position
· Use gear to stop machine
· Use guard to stop machine
· Use bowl lift handle to stop machine
· Use machine in an unsafe condition
ALWAYS
· Always Disconnect the mains supply and clean mixer daily
· Remove Agitator before using any attachments
· Stop mixer before adding more ingredients
· Use stop button to stop machine
· Clean the bowl and agitators after use
· After daily use disconnect mains power supply or switch off isolating switch.
Clean mixer using mild soap and water, never scouring powder
· Ensure mixer is subject to regular servicing ( Recommended twice yearly)
The machine should only be used for the design purposes and
inline with the supplied operating instructions
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MIXING CHART
· The following chart shows the maximum recommended capacities
· With high gluten flour reduce dough batch by 25%
· Ensure the correct tool is selected
· Ensure the correct speed is selected
DO NOT EXCEED THE SPECIFIED MIX QUANTITY
HSM20 = 20 Litres NCM20 = 20 Litres
Overloading the mix can be detrimental to the quality of the finished product and affect the life expectancy of the machine. Always refer to the mixing chart
When mixing ingredients care must be taken to avoid the inhalation of dust particles e.g. Flour. Reference should be made to the product suppliers data sheets to ensure that adequate precautions/protection are taken. Items such as flour should be added in such a manner to avoid dust particles being dispersed into the local atmosphere.
HSM20 / NCM20 Kitchen Capacities - Single Batch
Type of Product Quantity
Egg Whites 1.14 litres Whip 1 / 2 / 3 Mashed Potatoes 6.8 kg B Beater 1 Mayonnaise (Oil) 11.36 litres Whip 2 / 3 Whipped Cream 11.36 litres Whip 1 / 2 / 3
Recommended
Agitator
Recommended
speeds
HSM20 / NCM20 Bakery Capacity - Single Batch
Type of Product Quantity Recommended
Agitator Cake, Madera 9.1 kg B Beater 1 / 2 / 3 Cake , Pound 9.1 kg B Beater 1 / 2 / 3 Light Batter (Sponge Cake) 6.4 kg B Beater 1 / 2 / 3 Dough (light -medium) 9.0 kg (65% A/R)
(5.5 kg flour 3.5 litre water)
Dough (heavy) 5.7kg (50% A/R)
(3.8 kg flour 1.9 litre water)
Pie Pastry 7.3 kg Pastry Knife
Fat & Sugar for Sponge Cake
6.8 kg Whip 1 / 2 / 3
ED Hook 1 only
ED Hook 1 only
ED Hook
Recommended
speeds
1 only
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OPERATION This machine is only for professional use by suitably qualified persons.
· Ensure that the machine is switched off (1)
· Lower bowl support (2) by using the hand lever (3)
· Rotate front guard (6) to allow access
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· Place the required agitator in the bowl (7),and lift bowl onto the bowl support (2).
5
· Ensure that the bowl is correctly positioned and engaged on the location pins of thebowl support.
4
· Slide the agitators on the shaft (8) turning to engage the drive pin in the "L" slot
6 3
· Add ingredients to the bowl and raise the bowl by hand lever (3)
(NOTE. An electrical interlock is fitted to the bowl support to prevent accidental starting when bowl is in the down position)
7
· Rotate front guard (6) to operating position
2
· Select speed (4) and set timer (5) if fitted
· Start machine by pressing start button (9)
· When mixing is complete: -
· Stop machine using Stop button (1)
· Lower bowl support.
· Open front guard (6)
· Remove agitator from shaft
· Remove bowl and agitator from mixer to empty
The Number “1” (LOW) is for Heavy mixtures such as dough, heavy batters and mashed potatoes The number “2” (MEDIUM) is for mixing cake batters The number “3” (HIGH) is for mixing maximum amount of air into light batches. The “D” whip is used for
whipping cream, beating egg whites, mixing light icings, meringues and whipping
REFERENCE IS TO BE MADE TO THE MIXING CHART SHOWN ON PAGE 5
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CLEANING DO NOT HOSE OR PRESSURE CLEAN THIS MIXER
DO NOT USE ANY ABRASIVE CLEANERS
Ensure that the machine is disconnected from the main electrical power supply prior to cleaning
Clean the mixing bowl and agitators with hot water, a suitable non-abrasive detergent and soft bristle brush. (Flushing the bowl with hot water immediately after use will ease the cleaning of the bowl)
Note: Do not clean the aluminium agitators in a dishwasher
Clean the mixer with a hot damp cloth, thoroughly wipe the bowl support arms and all exterior surfaces.
GUARD CLEANING & REMOVAL – HSM20 & NCM20
The cage assembly of the guard has been designed to be removed easily for machine washing.
To remove the cage assembly,
· Ensure that the bowl support is in the lowered position.
· Remove the bowl and agitator
· Rotate the cage assembly in a clockwise direction until the front block is aligned
with cut out in the drip cup runner. At this point care should be taken, as the cage will now be able to drop freely from the machine.
· Lower front to clear the runner and carefully push to the rear to allow blocks to clear runner. Lower and remove
To refit cage assembly to the machine.
· Align the front single slide block with the cut out in the drip cup.
· Engage the two rear slide blocks to the drip cup
· Raise the front of the cage assembly until the front slider block can be engaged
onto the drip cup.
· Rotate the cage anti-clockwise so that it is fully engaged onto the drip cup
The cage should be cleaned at the end of each day.
To remove the rear splash shield.
The rear splash shield should be inspected regularly and when necessary removed for machine washing. This should be performed by suitably trained supervisor or maintenance department on minimum 3 monthly period, or if signs of cleaning required.
· Ensure that the bowl support is in the lowered position, with bowl & agitator removed, and the cage assy has been removed (see above).
· Using a suitable tool (bladed screwdriver) or by hand if thumbscrews fitted, remove the 3 retaining screws and place in a safe place for refitting.
· The drip cup can now be removed from the machine by carefully rotating and lowering.
· The Drip cup should be cleaned to ensure no risk of elements dropping into product.
· Refit the rear splash shield in reverse ensuring the screws are adequately tightened
Note: The rear splash shield can be adequately cleaned in situ for normal applications
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MAINTENANCE
The motor and transmission are packed with special grease, which will last for several years. When replacement is needed, contact your local service centre.
The bowl support slideways should be lubricated occasionally with a small amount of light oil applied with the finger tip, to prevent corrosion and ensure smooth operation
It is recommended that the mixer is serviced regularly (recommended twice yearly)
Electrical rating : 400/50/3 F.L.C 1.1 Amps 230/50/3 F.L.C 1.9 Amps
230/50/1 F.L.C 4.6Amps
A Service Maintenance Manual (PLE200467) is available upon request at the designated SERVICE CENTRE. However, for the continued safe and reliable operation of this machine, it is recommended that servicing is to be carried out by HOBART trained service personnel only
FAULT FINDING
Fault Machine fails to start Check fuses If faulty replace fuses
Check bowl support is in
Place bowl in up position operating position Check speed control Set to required speed check guard is in operating position machine still fails to
Rotate guard to closed
position
Call local service centre operate
Motor starts but shaft fails to turn
check drive belt for wear or damage
If damaged , replace with
new belt if shaft still fails to turn Call local service centre
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RECOMMENDED SPARES
Part Number Description
143192-1 Motor 1 phase. 230/50/1 00-738026-50 Capacitor 143193-1 Motor 3 phase. 400/50/3 EPM-E-16-14 Switch Start, EPM-E-16-15 Switch Stop, 00-738177 Switch, guard. 140462-6 Switch, bowl support 00-438490 Guard. 00-738090 Internal gear 141440-1 Contactor EP-E-10-10 Fuse, control 140908-3 Transformer 145149-1 Freewheel OS-E-2-6 Oil seal 00-738102 Shaft, transmission 40679 Worm Wheel (50Hz) 40847 Worm Wheel (60Hz) 145150 Slow Speed Gear
GUIDANCE NOTES:
· The ‘HSM’ & ‘NCM’ Series mixers are designed to operate with the Guard closed and the Bowl support raised. If the machine operates outside of these parameters, your local Hobart service should be contacted
· A bowl scraper is only available for the HSM20 & NCM20, Part Number 00-
315281. The bowl should be lubricated with vegetable oil especially in the area above the mix product where the sleeve might rub against the bare surface of the bowl.
· The scraper should only be used with the whip or flat beater agitators, and operated in speeds 1 & 2 only
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