IronMan™210
Complete Single-Phase MIG Welding Package
211806
May 2008
PROCESSES
MIG (GMAW)
Welding
Flux Cored (FCAW)
Welding
T
he IronMan™210 is a powerful welding package
that is versatile and easy to use. It is equipped
with many outstanding features.
Welds 22 gauge up to 3/8 in. thick steel.
Excellent aluminum welding with optional
Hobart Spool Gun 3035-20.
Six-tap voltage control allows for a smooth,
easy-to-control arc.
Infinite wire feed speed control for precise
adjustment of penetration and weld bead shape.
Comes complete with gun and built-in running
gear/cylinder rack.
Handles wire spools up to 12 in. (30.5 cm) diameter.
Built-in thermal overload protects the unit.
Reversible drive rolls: two grooves for three wire
sizes on one drive roll. Decreases spare parts and
changeover time.
Hinged door for easy access to wire drive system
for spool and drive roll changes.
FEATURES BENEFITS
Makes controls easy to see and access.
Excellent short arc performance with easy to control weld puddle.
Simplified and accurate adjustments. Maximizes amount of control. Allows for smooth arc with high operator appeal.
50% less stocking of drive rolls. Standard, one-piece drive roll decreases spare parts and changeover time,
reducing overall costs.
For greater accessibility to wire feeder panel for spool and feed roll changes, increasing productivity and operator appeal.
Allows for precise adjustment of penetration and weld bead shape.
Amperage draw of 25 amps at rated load of 230 V input saves energy.
Ready to set up and weld: comes complete with wire feeder, running gear, cylinder rack, regulator/flow gauge,
MIG gun, cable and clamp, extra tips.
Five-year warranty on transformers, stabilizers and generators; three years on electronics (drive motors, rectifiers);
and one year on guns (MIG and plasma torches).
Sloped front panel
Arc performance
6-position voltage control
Reversible drive rolls: two grooves for
three wire sizes on one drive roll
Hinged feeder panel
Infinite wire feed control
Low amperage draw
Comes complete with
factory installed features
Hobart’s 5/3/1 Industrial Warranty
Rated Output
150 A, 23 V DC at 40% duty cycle
Open Circuit
Voltage
33 V
Current Range
30 – 210 amps
Dimensions
H: 31-1/4 in. (794 mm)
W: 18-7/8 in. (479 mm)
D: 36-1/2 in. (927 mm)
Amperes Input at Rated Load
200 V 230 V KVA KW
29 25 5.8 4.9
Wire Feed
Speed Range
90 – 750 IPM
Net Weight
146 lb. (66 kg)
SPECIFICATIONS
(SUBJECT TO CHANGE WITHOUT NOTICE.)
INDUSTRIAL
Hobart Welders An Illinois Tool Works Company
U.S. Distributor Sales Phone 920-735-4576 FAX 800-637-2315
Hobart Retail Sales Phone 800-332-3281 FAX 937-332-4161
Canadian Sales Phone 888-489-9353 FAX 519-421-0480
International Sales Phone 920-735-4509 FAX 920-735-4125
Web Site HobartWelders.com
Certified by Canadian Standards Association to both Canadian and U.S. Standards.
2
CONTROL PANEL
PERFORMANCE DATA
% DUTY CYCLE
WELD AMPERES
10 15
20 30 40 50 60 70 80
90 100
500
450
400
350
300
250
200
150
100
50
DUTY CYCLE CHART
DC AMPERES
0 100 150 200 250
35
30
25
20
15
10
5
VOLT/AMP CURVES
50
0
DC VOLTS
1
2
3
1. Wire Speed Control
2. Voltage Control
3. Power Switch
3
ACCESSORIES
Reversible V-Groove Drive Rolls
for Mild Steel Wire
#202925
.023 and .030 /.035 in. (0.6 mm and 0.8/0.9 mm)
#407230-004
.023 and .045 in. (0.6 –1.1 mm)
Reversible V-Knurled Drive Rolls
#193330
.030 and .035 in. (0.8 and 0.9 mm)
#193331
.039 – .045 in. and .052 –1/16 in.
(1.0 –1.1 and 1.3 –1.6 mm)
MIG GUN AND ACCESSORIES
M-10 Replacement Gun #195605
10 ft. (3 m) cable. Gun is designed to run
.030 –.035 in. (0.8 – 0.9 mm) wire.
Contact Tips
(See chart on below)
MIG Nozzle
(See chart below)
Protects tip adapter and
focuses gas coverage.
Gasless Flux Cored Nozzle
(See chart below)
For use with self-shielding
flux cored wires. Improves
visibility, eases access in
tight corners, protects tip adapter/gas diffuser
from spatter and from shorting to the work piece.
Usable with H9, H10, M10, and M15 torches.
Tip Adapter
(See chart below)
Replacement Liners
(See chart below)
SPOOL GUN AND ACCESSORIES
Hobart Spool Gun 3035-20 #300143
Welds 14 gauge up to 1/4 in. (6.3 mm) thick
aluminum with the IronMan 210.
Comes Complete With:
20 ft. (6.1 m) cable and gas hose
Spool gun conversion kit consisting of
control switch and gas diverter valve
Enclosed wire spool compartment with
internal spool hub tension adjustment
for 4 in. (102 mm) rolls of wire
For .030 – .035 in. (0.8 –0.9 mm) aluminum,
steel and stainless steel
Rated 150 amps, 60% duty cycle
Contact Tips (5 per package)
#199730 For .023 in. (0.6 mm) wire
#186419 For .030 in. (0.8 mm) wire
#186406 For .035 in. (0.9 mm) wire
Nozzle #186405
Drive Roll (1)
#199731 For .023 in.
(0.6 mm) wire.
#186413 For .030/.035 in.
(0.8/0.9 mm) wire.
Push Roll (1)
#199732 For .023 in.
(0.6 mm) wire.
#186414 For .030/.035 in.
(0.8/0.9 mm) wire.
CONSUMABLES
Item Hobart Package Part #* Miller Package Part #**
Contact Tips
.023/.025 in. (0.6 mm) #770174 (5 per package) #087 299 (10 per package)
.030 in. (0.8 mm) #770177 (5 per package) #000 067 (10 per package)
.035 in. (0.9 mm) #770180 (5 per package) #000 068 (10 per package)
.045 in. (1.2 mm) #770183 (5 per package) #000 069 (10 per package)
MIG Nozzle (Standard) #770404 #169 715
Gasless Flux Cored Nozzle #770487 #226 190
Tip Adapter #770402 #169 716
Replacement Liners
.023/.025 in. (0.6 mm) #196139 #194 010
.030/.035 in. (0.8/0.9 mm) #196139 #194 011
.035/.045 in. (0.9/1.2 mm) #196140 #194 012
*Available at farm and tool supply retailers.
**Available at Hobart/Miller welding distributors.
ORDERING INFORMATION AND SYSTEM CHECKLIST
Litho in USA
DISTRIBUTED BY:
The IronMan™210 comes
complete with:
Constant-voltage DC power source
Built-in wire feeder
10 ft. M-10 MIG welding gun
Regulator/flow gauge
5 ft. gas hose
Sample spool of solid welding wire
7 ft. primary input cable with plug
Dual groove drive roll —
.023 and .030/.035 in.
10 ft. work cable with clamp
Extra contact tips
Built-in running gear/cylinder rack
Weld, set-up and parts information
chart
Power Source Stock No. Description Qty. Price
IronMan™210 #500304 200(208)/230 VAC, 60 Hz
UPC: #715959245302; Shipping Weight: 185 lb. (84 kg); Dimensions: 41-1/2 x 21-1/4 x 36 in.; Pallet Qty: 1
Accessories
M-10 Replacement Gun #195605 10 ft. (3 m). Comes standard with unit
Hobart Spool Gun 3035-20 #300143
M-10 Consumables
(Order from Hobart Service Parts)
Contact Tips See chart on pg 3
Contact Tip Adapter See chart on pg 3
Replacement Liners See chart on pg 3
Nozzles See chart on pg 3
Drive Rolls See chart on pg 3
Spool Gun 3035-20 Consumables
(Order from Hobart Service Parts)
Contact Tips #199730 .023 in. (0.6 mm)
#186419 .030 in. (0.8 mm)
#186406 .035 in. (0.9 mm)
Nozzle #186405
Drive Rolls #199731 .023 in. (0.6 mm)
#186413 .030 –.035 in. (0.8 –0.9 mm)
Push Rolls #199732 .023 in. (0.6 mm)
#186413 .030 –.035 in. (0.8 –0.9 mm)
Date: Total Quoted Price:
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