Hobart HR7E User Manual 2

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MODEL HR5E & HR7E ROTARY OVENS
MODEL
HR7E
STAINLESS STEEL INTERIOR, GLASS BACK ML-132092 STAINLESS STEEL INTERIOR, SOLID BACK ML-132095 COATED INTERIOR, GLASS BACK ML-132093 COATED INTERIOR, SOLID BACK ML-132094
HR7E ROTARY OVEN
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HR5E
STAINLESS STEEL INTERIOR, GLASS BACK ML-132096 COATED INTERIOR, GLASS BACK ML-132097
701 S. RIDGE AVENUE
TROY, OHIO 45374-0001
www.hobartcorp.com
FORM 35511 (Feb. 2006)

TABLE OF CONTENT

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Legs / Casters / Stand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Single Ovens / Stacked Ovens. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Electrical Data HR5E, HR7E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Before First Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Placing the Rotor in the Oven (HR5E) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Placing the Rotor in the Oven (HR7E) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Initial Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Power On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Idle Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Setting the Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Changing Temperature Readings to Celsius . . . . . . . . . . . . . . . . . . . 9
Saving or Verifying a Cook Program (Program 1 – 9) . . . . . . . . . . . . . 10
Programmed Cooking (Program 1 – 9) . . . . . . . . . . . . . . . . . . . . . . . . . 12
Manual Cooking (Program 0) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Holding Cycle (Silencing the 'End of Cycle' Alarm . . . . . . . . . . . . . . . . 14
Stopping a Cycle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Pausing a Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Adding Cook Time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
99 Program Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Operator ID Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Suggested Roasting Guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Preparing, Tying & Spitting — Chickens on V-Spits . . . . . . . . . . . . 18
Spitting / Loading — HR5E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Spitting / Loading — HR7E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Loading (HR5E) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Loading (HR7E) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Personal Protective Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Unloading Accessories From Oven . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Emptying the Grease Drawer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Cleaning — Grease Drawer and Oven Interior / Exterior . . . . . . . . . 25
Cleaning Stainless Steel Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Cleaning Guidelines for Nonstick Coated Surfaces . . . . . . . . . . . . . 26
Cleaning Quartz Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Cleaning the Temperature Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Weekly Cleaning — HR5E Ovens . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Weekly Cleaning — HR7E Oven With Rear Glass Door . . . . . . . . . 30
Weekly Cleaning — HR7E Oven With Solid Back . . . . . . . . . . . . . . 34
MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
© HOBART 2006
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
– 2 –
Installation, Operation and Care of
MODEL HR5E & HR7E ROTARY OVENS
SAVE THIS MANUAL FOR FUTURE REFERENCE

GENERAL

The HR5E and HR7E Ovens are five-spit and seven-spit rotary ovens that feature a full view tempered glass door and quartz lighting that promote visual appeal and stimulate customer interest. The solid back model (HR7E only) is used when the oven is positioned against a wall. The glass back model provides an identical rear glass for customer viewing; with the handle kit accessory the rear glass can be used for pass-through operation. The HR5E and HR7E rotary ovens are available with stainless steel or nonstick coated interior for ease of cleaning. The oven’s grease drawer has a drain valve for elimination of excess fat; the grease drawer can be completely removed for cleaning. The oven provides evenly cooked, appealingly roasted product with combination convection and radiant heat.
HR5E ACCESSORIES
Type of Spit Qty Whole Chicken Capacity
V-Spit 5 15 - 20
Meat Fork Spit 5 15 - 20
3-Position Rack 5 15
Baskets 5 NA
HR7E ACCESSORIES
Type of Spit Qty Whole Chicken Capacity
V-Spit 7 21 - 28
Thermo-Wave Spit 7 21 - 28
Meat Fork Spit 7 28 - 35 5-Position Rack 7 35 4-Position Rack 7 28
Baskets 7 NA
Only one type of accessory is intended to be used in the oven at a time. Do not mix accessory types.
– 3 –

INSTALLATION

Immediately after unpacking the oven, check for possible shipping damage. If the oven is found to be damaged, save the packaging material and contact the carrier within 15 days of delivery.
Prior to installation, test the electrical service to assure that it agrees with the specifications on the machine data plate located behind the left-hand hinged door.
LOCATION
The oven must be installed on a level surface. The installation location must allow adequate clearances for servicing and for proper operation). Minimum clearance for sides and back is 0.0" (
0.0 cm). The rotary oven is not recommended for installation in high-moisture environments such as
meat rooms or where high pressure cleaning is used.
LEGS / CASTERS / STAND
Each oven is furnished on 1
11
16" (4.3 cm) legs. Casters are included with the stacking kit accessory. An oven stand is available (HR7E only); the oven is mounted on top of the stand. Tethering is required for units on a stand or stacked when equipped with casters. Refer to the Stand or Stacking Kit Instructions.
ELECTRICAL CONNECTIONS
WARNING: ELECTRICAL AND GROUNDING CONNECTIONS MUST COMPLY WITH THE
APPLICABLE PORTIONS OF THE NATIONAL ELECTRICAL CODE AND / OR OTHER LOCAL ELECTRICAL CODES.
WARNING: DISCONNECT ELECTRICAL POWER SUPPLY TO THE MACHINE AND FOLLOW LOCKOUT / TAGOUT PROCEDURES.
Single Oven
Access the electrical connection point by removing the side panel where the controls are located. Make sure that the electrical power supply agrees with the specifications on the oven data plate and complies with the wiring diagram located on the inside of the side panel.
Stacked Ovens
Refer to the Stacking Kit Installation Instruction included with the stacking kit.
Attach the power supply conduit to bottom of oven. Connect the power supply to the terminal block as shown on the wiring diagram. Inspect and check all wiring and terminal connections for tightness and proper routing away from any moving parts or pinch points. Carefully replace side panels.
– 4 –
ELECTRICAL DATA
HR5E HR5E / HR5E *
VOLTAGE HZ PHASE AMPERAGE WATTAGE AMPERAGE
208(2W) 50/60 1 26.9 6000 53.8 240(2W) 50/60 1 25.0 6000 50.0 208(3W) 50/60 3 15.5 6000 31.0
240(3W) 50/60 3 14.4 6000 28.8 220/380(4W) 50/60 3 8.4 6000 16.8 230/400(4W) 50/60 3 8.7 6000 17.4 240/415(4W) 50/60 3 9.0 6000 18.0
Full load Amperage is measured at regulated voltage input.
* Stacked units can be wired independently or with single point connection using the stacking kit accessory.
ELECTRICAL DATA
HR7E HR7E / HR7E *
VOLTAGE HZ PHASE AMPERAGE WATTAGE AMPERAGE
208(2W) 50/60 1 42.8 9300 NA**
240(2W) 50/60 1 38.8 9300 NA**
208(3W) 50/60 3 24.7 9300 49.4
240(3W) 50/60 3 22.4 9300 44.8 220/380(4W) 50/60 3 12.9 9300 25.8 230/400(4W) 50/60 3 13.4 9300 26.8 240/415(4W) 50/60 3 14.1 9300 28.2
Full load Amperage is measured at regulated voltage input.
* Stacked units can be wired independently or with single point connection using the stacking kit accessory.
** Single point connection is not available for stacked HR7E / HR7E single phase units.
SINGLE PHASE CONNECTION — 208V or 240V
123317 45661
12345678 9101112
TB1
123
L1 L2 L3
(4W) THREE PHASE CONNECTION — 220/380, 230/400, 240/415 VOLT
1 34331795
12345678 9101112
TB1
123
L1 L2 L3
– 5 –
(3W) THREE PHASE CONNECTION — 208V or 240V
12343317 4 9 5661
12345678 9101112
TB1
24661
1234
TB4
123
L1 L2 L3
1 N
BEFORE FIRST USE WARNING: DISCONNECT ELECTRICAL POWER SUPPLY TO THE MACHINE AND FOLLOW
LOCKOUT / TAGOUT PROCEDURES BEFORE CLEANING OR SERVICING. Oven must be burned in to release any odors that might result from heating the new oven surfaces.
1. Clean oven and accessories, both inside and outside. Refer to CLEANING, pages 25 — 39, for further instructions.
2. Operate oven at maximum temperature setting of 482°F (
250°C) for 45 minutes. Smoke with an
unpleasant odor will normally be given off during this burn-in period.
PLACING THE ROTOR IN THE OVEN (HR5E)
The rotor must properly engage with the drive mechanism. Orient the rotor so that the end plate with the drive pin is aligned with the slotted drive hub.
ROTOR
STEP 1: Place the drive end of the rotor shaft into
the slotted drive hub (Fig. 1).
STEP 2: Place the rotor shaft on the support
bearing on the non-drive side of the oven (Fig. 2).
DRIVE PIN
SLOTTED DRIVE HUB
DRIVE SIDE
ROTOR SHAFT
SUPPORT BEARING
NON-DRIVE SIDE
Fig. 1
Fig. 2
– 6 –
PLACING THE ROTOR IN THE OVEN (HR7E)
The rotor must properly engage with the drive mechanism. Orient the rotor so that the end plate with square drive slots is on the same side of the oven as the drive arm.
STEP 1: Stop the drive arm so it is in the down position (Fig. 3).
STEP 2: Place the rotor shaft onto upper notch of support
bearing on the non-drive side of the oven (Fig. 4).
Fig. 4
STEP 3: Place the drive side of the rotor shaft on the drive arm
support notch (Fig. 5).
Fig. 3
STEP 4: Turn the rotor, lining up the square drive slots on the
rotor end plate with the pins on the drive arm (Fig.6).
STEP 5: Nudge rotor toward the drive arm. Non-drive end of
rotor shaft falls into the lower portion of support bearing hub (Fig. 7). Drive end of rotor shaft is driven into center hole of drive arm.
STEP 6: Rotor is now in normal operating position (Fig. 8).
Fig. 5
Fig. 6
MOTOR DRIVE PINS THROUGH DRIVE
SLOTS ON ROTOR END PLATE
– 7 –
Fig. 8Fig. 7

OPERATION

WARNING: HOT GLASS, GREASE AND PARTS CAN CAUSE BURNS. USE CARE WHEN
OPERATING AND SERVICING THE OVEN.
CONTROLS (Fig. 9)
ON
OFF
TEMPERATURE TIME
F
C
PROGRAM
1
STEP
2
t
P789
CLOCK
456 123
3
START
STOP
MAIN POWER SWITCH — Turns oven and controls on or off.
PROGRAM — Enters program mode to modify a cook
P
program; press P for 3 seconds.
CLOCK
CLOCK — Sets the clock for time of day.
PROBE — Displays temperature, external meat
probe.
AM
PM
4
ADD
5 MIN
START
STOP
ADD 5 MIN — Adds 5 minutes to current step of program
in process each time it is pressed.
START — Begins cooking cycle.
STOP — Stops cycle.
SILENCE Silences beeper.
ROTATE — Rotor on/off, pauses cooking cycle.
ADD
5 MIN
ENTERCLEAR
0
0
5
2 7 8
6
CLEAR
ENTER
3
CLEAR Clears time or temperature entry .
ENTER — Accepts time or temperature entry.
0 — 9 Enter numeric value(s).
41 9
t — Service use only.
Fig. 9
– 8 –
INITIAL STARTUP
Power On
Toggle the Main Power switch on the front panel of the oven to the ON position; the red indicator light on the switch comes on (Fig. 9).
Idle Mode
When the oven is first turned on, the display shows the time of day and the last operated program number. Any programmed steps for the selected program are indicated by illuminated step LEDs. The interior oven lights are off.
Setting the Clock
The oven's clock is preprogrammed for 12-hour operation as standard. The oven can be reprogrammed for 24-hour operation by your local Hobart Service office.
TEMPERATURE TIME
F
PROGRAM
P0
C
t
9:25
STEP
2
o
1
o
AM
PM
4
3
Begin from idle mode. To set the time of day, press
The time display goes blank. The AM or PM light blinks.
CLOCK
.
• Enter the time of day (HH:MM) using the number keys.
P789
CLOCK
456 123
START
STOP
CLOCK
• Press
to toggle A.M. or P.M. (not necessary if clock
is programmed for 24-hour operation).
ENTER
• Press
to accept a valid entry. The control returns to
idle mode.
ADD
5 MIN
ENTERCLEAR
0
• If a nonvalid value such as 10:95 is in the time display
ENTER
when
is pressed, the beeper sounds twice and the
time display goes blank.
Changing Temperature Readings to Celsius
The oven is preprogrammed for temperatures to read in Fahrenheit degrees as standard. The oven can be reprogrammed for Celsius temperature readings by your local Hobart Service office.
– 9 –
SAVING OR VERIFYING A COOK PROGRAM (PROGRAM 1 – 9)
Begin from Idle Mode.
EXAMPLE PROGRAM
Temperature Time Step 1 375 1:20 Step 2 425 0:05 Step 3 325 0:05 Step 4 200 HOLd
TEMPERATURE
0
PROGRAM
P1
F
C
t
1
TIME
1:20
STEP
o
2
Program display shows last operated program (0 – 9).
• Select a program (1 – 9). Program 0 is Manual Mode and cannot be saved into
memory.
• Press
for 3 seconds to enter programming mode.
P
The program display shows the program/number being modified or verified (1 – 9).
Cooking 'Step 1' LED is lit. Time display blinks.
AM
PM
4
o
3
• Enter the desired cook time from 0:01 (1 minute) to 6:00 (6 hours).
• Press
ENTER
to accept (or, press
CLEAR
to void and reenter).
An invalid entry produces a double beep. Entering 0:00 for the time turns step 1 off and skips to
step 2.
Temperature display blinks.
TEMPERATURE TIME
F
375
PROGRAM
P1
TEMPERATURE
0
PROGRAM
P1
TEMPERATURE TIME
425
PROGRAM
P1
C
t
F
C
t
F
C
t
1
1
1
STEP
STEP
STEP
1:20
o
2
TIME
0:05
2
0:05
2
AM
PM
4
o
3
• Enter the desired cook temperature from 180 to 482 (degrees Fahrenheit).
• Press
ENTER
to accept (or, press
CLEAR
to void and reenter).
An invalid entry produces a double beep.
Cooking 'Step 2' LED is lit. Time display blinks.
• Enter the desired cook time from 0:01 (1 minute) to 6:00
AM
PM
4
o
3
(6 hours).
• Press
ENTER
to accept (or, press
CLEAR
to void and reenter).
An invalid entry produces a double beep. Entering 0:00 for the time turns step 2 off and skips to
step 3.
Temperature display blinks.
• Enter the desired cook temperature from 180 to 482 (degrees
AM
PM
4
o
3
Fahrenheit).
• Press
ENTER
to accept (or, press
CLEAR
to void and reenter).
An invalid entry produces a double beep.
– 10 –
Cooking 'Step 3' LED is lit. Time display blinks.
TEMPERATURE
F
0
PROGRAM
P1
TEMPERATURE TIME
PROGRAM
P1
TEMPERATURE TIME
200
PROGRAM
P1
C
t
F
C
t
F
C
t
TIME
0:05
STEP
o
2
1
0:05325
STEP
o
2
1
HOLd
STEP
2
1
• Enter the desired cook time from 0:01 (1 minute) to 6:00
AM
PM
4
3
(6 hours).
• Press
ENTER
to accept (or, press
CLEAR
to void and reenter).
An invalid entry produces a double beep. Entering 0:00 for the time turns step 3 off and skips to
step 4.
Temperature display blinks.
AM
PM
4
3
• Enter the desired cook temperature from 180 to 482 (degrees Fahrenheit).
• Press
ENTER
to accept (or, press
CLEAR
to void and reenter).
An invalid entry produces a double beep.
HOLd 'Step 4' LED is lit. Time displays HOLd. 'HOLd' time is infinite and cannot be
set.
AM
PM
4
3
Temperature display blinks.
• Enter the desired Hold temperature from 140 to 230 (degrees Fahrenheit).
An invalid entry produces a double beep.
TEMPERATURE TIME
F
PROGRAM
P1
C
t
STEP
1
9:30
2
3
4
An entry of 000 for the temperature turns HOLd off.
• Press
ENTER
to accept (or, press
CLEAR
to void and reenter).
An invalid entry produces a double beep.
The controller returns to Idle Mode, any programmed steps
AM
PM
for the selected program are indicated by illuminated LEDs.
Step 1 LED is lit – indicates cook step 1 is programmed. Step 2 LED is lit – indicates cook step 2 is programmed. Step 3 LED is lit – indicates cook step 3 is programmed. Step 4 LED is lit – indicates HOLd, step 4, is programmed. No Step LEDs are lit — program is cleared.
– 11 –
PROGRAMMED COOKING (Program 1 – 9)
Begin from Idle Mode.
The Program display shows the last operated program (0 – 9).
TEMPERATURE TIME
F
C
PROGRAM
P1
TEMPERATURE TIME
375
PROGRAM
1
t
F
C
t
STEP
1
1:30
STEP
1
9:30
2
o
2
3
3
Select a saved cook program (1 – 9).
AM
4
PM
Any programmed steps for the selected program are indicated by lit step LEDs.
• Press
START
to run a preprogrammed cook cycle.
While running a cooking program . . .
AM
PM
4
o
The controller displays the number of the program in operation.
The LED for the cook step currently in process blinks.
The temperature setting of the cook step in process displays.
The total combined cook time (for all programmed steps) displays. The time colon blinks to indicate time is counting down.
Both oven lights come on (one light will cycle on and off with the thermostat's demand for heat).
Heaters and fans come on.
– 12 –
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