HITACHI C 10FM User guide

MITER SAW
MODEL
C 10FM
POWER TOOLS
TECHNICAL DATA
AND
C 10FM
SERVICE MANUAL
LIST No. E930 March 2000
SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT
Notice for use
Specifications and parts are subject to change for improvement. Refer to the Hitachi Power Tool Technical News for further information.
CONTENTS
[ Business Section ]
1. PRODUCT NAME
2. MARKETING OBJECTIVE
3. APPLICATIONS
4. SELLING POINTS
4-1. Selling Point Descriptions
5. SPECIFICATIONS
6. COMPARISONS WITH SIMILAR PRODUCTS
7. PRECAUTIONS IN SALES PROMOTION
7-1. Instruction Manual
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8. ADJUSTMENT AND OPERATIONAL PRECAUTIONS
8-1.Confirmation of Saw Blade Lower Limit Positioning 8-2. How to Use the Vise Ass’y 8-3. Cutting Operation
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Page
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1 1 1 1
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9. PACKING
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[ Service Section ]
10. PRECAUTIONS IN DISASSEMBLY AND REASSEMBLY
10-1. Disassembly 10-2. Reassembly 10-3. Wiring Diagram 10-4. Lead Wire Precautions 10-5. No-load Current 10-6. Reassembly Requiring Adjustment 10-7. Lubrication 10-8. Product Precision 10-9. Tightening Torque
11. REPAIR GUIDE
12. STANDARD REPAIR TIME (UNIT) SCHEDULES
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[ Appendix ]
Assembly Diagram for C 10FM
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1. PRODUCT NAME
Hitachi Miter Saw, Model C 10FM
2. MARKETING OBJECTIVE
There has been persistent demand for a single-function miter saw (10" miter cutting) in the North American markets. Responding to the market, Hitachi is pleased to introduce an inexpensive miter saw, Model C 10FM. Accordingly, significant sales promotion and market share increases are anticipated.
3. APPLICA TIONS
Cutting various types of wood workpieces Cutting plywood, decoration panels, soft fiberboard and hardboard Cutting aluminum sashes
4. SELLING POINTS
24T TCT blade cuts 2 x 6 at 90˚ miter
(4)
2 x 4 at 45˚ miter
Lightweight
27.3 lbs. (12.4 kg) for easy portability
3-1/8" extra-tall high fence allows crown moldings to be cut standing vertically
Holder ass'y optional
Left
(1)
Press cutting
(3)
Equipped with a debris guard to restrict dispersion of chips for enhanced safety in operation
Right
(2)
Miter cutting
(Note) Numerals in ( ) are identical with item numbers in "4-1. Selling Point Descriptions".
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4-1. Selling Point Descriptions
(1) Press cutting
Table 1
Maker Model
Max. cutting dimension
66 x 144 (2-19/32" x 5-11/16")
Height x Width
(H x W)
Press cutting with the head swiveling enables cutting square workpieces as large as shown in Table 1 in a single sawing operation. (See Fig. 1.)
(2) Miter cutting facility
Maker Model
Max. cutting dimension
79 x 108 (3-1/8" x 4-1/4") 90 x 90 (3-9/16" x 3-9/16") with aux. board width 19 mm (3/4")
Table 2
HITACHI
C 10FM
HITACHI
C 10FM
(Unit: mm)
(Unit: mm)
Workpiece
Width (W)
Height (H)
Fig. 1
Width (W)
Right and left 45˚
Height x Width
(H x W)
By turning the table to the right or left as desired, the Model C 10FM is capable of miter cutting of up to 45˚ to the right and left.
(3) Equipped with debris guard to restrict dispersion of chips for enhanced safety in operation.
A debris guard has been adopted to prevent wood chips from adhering to the saw blade at the end of the cutting operation.
(4) Lightweight design
12.4 kg in weight, for easy transport in a workshop
68 x 98
(2-11/16" x 3-7/8")
Workpiece
45˚ right and left
Fig. 2
Height (H)
--- 2 ---
5. SPECIFICATIONS
Maximum cutting
0˚ (Right angle)
dimentions Height x Width (H x W)
Miter right/left 45˚ Miter cutting ranges Angle stopper positions
Applicable saw blade Power source type and voltage Type of motor Full-load current No-load rotation speed
Max. output Main body dimensions
(Width x Depth x Height)
66 mm (2-19/32") x 144 mm (5-11/16") 79 mm (3-1/8") x 108 mm (4-1/4") 90 mm (3-9/16") x 90 mm (3-9/16") [with aux. board width 19 mm (3/4")]
67 mm (2-5/8") x 98 mm (3-7/8")
Right and left 0˚ --- 45˚
Right and left 0˚, 15˚, 22.5˚, 31.6˚ and 45˚ 255 mm (10") external dia. x 15.9 mm (5/8") bore
AC single phase 60 Hz, 115 V AC single phase commutator series motor
13 A (115 V)
4,500/min.
1,600 W 510 mm x 810 mm x 575 mm
(20-3/32" x 31-29/32" x 22-21/32") Weight Coating Packaging
Cord
Standard accessories
Optional accessories
12.4 kg (27.3 Ibs.), gross weight 16.5 kg (36.4 Ibs.) Metallic silver green Corrugated cardboard box
Type: 2-Conductor cabtire cable Nominal cross-sectional area: 16AWG (1.25 mm2) Length: 2.2 m (7.3 ft) External dia.: 7.5 mm with mold plug
255 mm (10") TCT saw blade (24 teeth, Code No. 311128)
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for wood and aluminum cutting Dust bag Vise ass'y
12.7 mm wrench Holder ass'y (Code No. 317542)
Vise ass'y (Code No. 317541) 255 mm (10") TCT saw blade (70 teeth, Code No. 976473)
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for normal cutting
255 mm (10") TCT saw blade (60 teeth, Code No. 976472)
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for fine surface cutting
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6. COMPARISONS WITH SIMILAR PRODUCTS
Maker/Model
Item
Max. cutting dimensions Height x Width (H x W)
Miter cutting ranges
Angle stopper position
Saw blade outer diameter (mm)
Full-load current (A) No-load revolution (/min.)
Motor
Max. output (W) Insulation structure Base size Width x Depth (mm) Debris guard Dust bag size (mm)
Main unit dimensions Width x Depth x Height (mm) Product weight (kg)
Standard equipment *
Optional accessories
0˚ (Right angle)
Miter right/left 45˚
Right and left 0˚, 15˚, 22.5˚,
31.6˚ and 45˚
(20-3/32" x 31-29/32" x 22-21/32")
255 mm (10") TCT saw blade (24 teeth) for wood and aluminum cutting
Dust bag
Vise ass'y
12.7 mm (1/2") wrench
Holder ass'y
Vise ass'y
255 mm (10") TCT saw blade (70 teeth) for normal cutting
255 mm (10") TCT saw blade (60 teeth) for fine surface cutting
HITACHI
C 10FM
66 mm x 144 mm
(2-19/32" x 5-11/16")
79 mm x 108 mm
(3-1/8" x 4-1/4")
90 mm x 90 mm
(3-9/16" x 3-9/16")
[With aux. board width
19 mm (3/4")]
67 mm x 98 mm
(2-5/8" x 3-7/8")
Right and left 0˚--- 45˚
255 (10")
13 (115 V)
4,500 1,600
Double insulation
500 x 120
(19-21/32" x 4-23/32")
Equipped
260 x 180
(10-7/32" x 7")
510 x 810 x 575
12.4 (27.3 lbs.)
*: Standard equipment may differ country to country.
ZC
63 mm x 131 mm
(2-1/2" x 5-5/32")
95 mm x 95 mm
(3-3/4" x 3-3/4")
63 mm x 91 mm
(2-1/2" x 3-19/32")
71 mm x 89 mm
(2-13/16" x 3-1/2")
Right and left 0˚--- 45˚
Right and left 0˚, 22.5˚ and 45˚
254 (10")
13 (120 V)
5,200
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Double insulation
450 x 105
(17-23/32" x 4-1/8")
Non
240 x 180
(9-7/16" x 7")
450 x 815 x 500
(17-23/32" x 32-3/32" x 19-21/32")
12.7 (28 lbs.)
255 mm (10") cross cut saw blade (104 teeth)
Dust bag
Wrench
255 mm (10") TCT saw
blade (60 teeth)
255 mm (10") TCT saw blade (80 teeth)
Work clamp
70 mm x 119 mm
(2-3/4" x 4-11/16")
89 mm x 89 mm
(3-1/2" x 3-1/2")
70 mm x 84 mm
(2-3/4" x 3-5/16")
89 mm x 59 mm
(3-1/2" x 2-5/16")
Right 0˚--- 52˚
Left 0˚--- 45˚ Right and left 0˚, 15˚, 22.5˚, 30˚ and 45˚
255 (10")
12 (115 V)
4,600
-----
Double insulation
460 x 100
(18-3/32" x 3-15/16")
Non
190 x 205
(7-15/32" x 8-1/16")
460 x 750 x 505
(18-3/32" x 29-17/32" x 19-27/32")
12.6 (27.8 lbs.)
255 mm (10") cross cut saw blade
Dust bag
13 mm socket wrench
Triangular rule
Safety goggles
255 mm (10") TCT saw blade
(50 teeth) for wood
255 mm (10") miter saw blade (100 teeth) for wood
255 mm (10") miter saw blade (100 teeth) for aluminum
255 mm (10") cross cut saw blade (50 teeth) for wood
255 mm (10") combination saw blade (36 teeth) for wood
Holder
Vertical vise
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7. PRECAUTIONS IN SALES PROMOTION
In the interest of promoting the safest and most efficient use of the Model C 10FM Miter Saw by all of our customers, it is very important that at the time of sale the salesperson carefully ensures that the buyer seriously recognizes the importance of the contents of the Instruction Manual, and fully understands the meaning of the precautions listed on the various Caution Plates attached to each machine.
7-1. Instruction Manual
Although every effort is made in each step of design, manufacture and inspection to provide protection against safety hazards, the dangers inherent in the use of any power saw cannot be completely eliminated. Accordingly, general precautions and suggestions for the use of electric power tools, and specific precautions and suggestions for the use of the compound saw are listed in the Instruction Manual to enhance the safe, efficient use of the tool by the customer. Salespersons must be thoroughly familiar with the contents of the Instruction Manual to be able to offer appropriate guidance to the customer during sales promotion.
(1) Precautions on the Name Plate
Each Model C 10FM is furnished with a Name Plate that lists the following precautions.
Instruct the customer to thoroughly read the Instruction Manual prior to attempting to operate the machine.
(2) Warning Label (A)
The Warning Label (A) specified by the UL is affixed on the upper righthand portion of the motor housing. Please instruct users to strictly observe the contents in 1 to 9 in the Warning Label (A) shown at left.
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8. ADJUSTMENT AND OPERATIONAL PRECAUTIONS
8-1. Confirmation of Saw Blade Lower Limit Positioning
The lower limit of the saw blade cutting depth is factory-adjusted
M6 x 20 mm hex. hd. bolt
so that when the saw blade is fully lowered, its cutting edge is 28 mm to 30 mm (1-3/32" to 1-5/32") below the upper surface of the table insert. Lower the saw blade and confirm that it stops at the correct position. If it is necessary to adjust the saw blade lower limit, loosen the 6 mm hex. nut on the M6 x 20 mm hex. hd. bolt, and turn the
6 mm hex. nut
M6 x 20 mm hex. hd. bolt if necessary. (See Fig. 3.)
Fig. 3
[CAUTION] Perform the adjustment carefully to ensure that the saw blade does not cut into the table. Also,
on completion of adjustment, ensure without fail that the 6 mm hex. nut is securely tightened.
8-2. How to Use the Vise Ass'y
(1) The vise ass'y can be mounted on either the left side
base or the right side base, and can be raised or
Knob
Vise assembly
lowered according to the height of the workpiece.
1
Insert the support of the vise ass'y into the hole
Support
located on either the left side base or the right side base.
2
Then tighten the 5 mm clamp bolt, as shown in Fig. 4.
3
Turn the knob to thoroughly clamp the workpiece.
[NOTE] The support has two locking grooves into which
the tip of the 5 mm clamp bolt is designed to fit, to lock the vise ass'y in the desired position.
(2) The vise ass'y can be mounted on either the left side
fence or the right side fence, and can be raised or lowered according to the height of the workpiece. Insert the support of the vise ass'y into the hole
1
located on either the left side fence or the right side fence.
2
Then tighten the 5 mm clamp bolt, as shown in Fig. 5.
3
Turn the knob to thoroughly clamp the workpiece.
Vise assembly
Support
5 mm clamp bolt
Fence
Base
Knob
5 mm clamp bolt
Fig. 4
Fig. 5
[Warning] Always firmly clamp or vise to secure the workpiece to the fence; otherwise the workpiece
might be thrust from the table and cause bodily harm.
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8-3. Cutting Operation
(1) Cutting efficiency will be reduced if a dull saw blade is used, if an excessively long extension cord is used, or if
the wire gauge of the extension cord is too small. (For details on extension cords, please refer to the Instruction Manual.) This is particularly important when cutting materials with dimensions which are at or near the maximum capacity for the machine.
(2) The customer should be advised to thoroughly inspect the workpiece to ensure that there are no metallic
objects (nails in particular), sand, or other foreign matter in or on the workpiece. Saw blade contact with such foreign matter will not only shorten the service life of the saw blade, but could cause serious accident. Should the saw blade tips be broken off, the tips may fly toward the operator.
(3) Press cutting
Like Mode C 10FC2, C 10FM can be used for press cutting of workpieces up to 66 mm x 144 mm (2-19/32" x 5-11/16") in a single operation by simply pushing the saw blade section (head) downward. The customer should be cautioned that excessive pressure on the handle will not increase the cutting speed. On the contrary, excessive pressure may result in reduced cutting efficiency (irregular or rough cutting of the workpiece), and could also cause overload and subsequent burnout of the motor. On completion of the cutting operation, turn the switch OFF and wait for the saw blade to come to a complete stop before raising the saw blade section (head) to its original position. Raising the saw blade section (head) while the saw blade is rotating may cause unwanted cutting marks on the workpiece.
Techniques to avoid unwanted cutting marks Uneven and unwanted cutting marks can be avoided throughout the cutting operation by gently and smoothly pressing down on the handle, so that the entire cutting operation is accomplished in a single uninterrupted motion.
(4) Miter cutting
Miter cutting is accomplished by turning the table. (For details, please refer to the Instruction Manual.)
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(5) Cut surface quality during miter cutting
The quality of the cut surface depends on the type of cutting operation (miter), the type and sharpness of the saw blade, whether the workpiece is cut to the right or left. In miter cutting in particular, cutting is performed across the wood grain, so the condition of the cut surface depends on whether the wood is cut with or against the grain. This is the same as when using electric portable planers. Customers should be advised of these phenomena so that they understand that in cases when the cut surface may not be as smooth as expected or hoped for, it is not caused by the performance of the saw blade or the Model C 10FM. In the cutting examples illustrated in Fig. 6, the cut surfaces on the sides marked are better than those on the sides marked .
A
B
[Miter cutting]
Better Better
Fig. 6
9. PACKING
The main body of the Model C 10 FM is sandwiched between packing (A) and packing (B) made of styrofoam. This system makes the packaging work easier.
(1) Preparation
Remove the vise ass'y and dust bag from the main unit. Then swivel the table through 45˚ toward the right. Fix the table securely with the miter handle. Push down the head section and insert the locking pin to secure the head section at the lower position.
(2) How to install packing (A)
Put packing (A) in the carton box. Put the main unit in packing (A).
(3) How to install packing (B)
Put packing (B) on the main unit. Put the vise ass'y and the dust bag in the groove of packing (B). Close the lids of the carton box and bind them together.
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