Henny Penny PXE-100 User Manual

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Page 1

TECHNICAL

MANUAL

VELOCITY SERIESTM PRESSURE FRYER

MODEL

PXE-100

Page 2

HENNY PENNY

ELECTRIC PRESSURE FRYER

SPECIFICATIONS

Pot Capacity 8 head of chicken - 24 lbs. (10.8 kg) 76 lbs. oil (34 Kg.)

Electrical 208 VAC, 3 Phase, 50/60 Hz, 17 KW, 47.2 Amps 240 VAC, 3 Phase, 50/60 Hz, 17 KW, 40.9 Amps 480 VAC, 3 Phase, 50/60 Hz, 17 KW, 20.5 Amps

Heating Two 8,500 watt electric immersion elements

A data plate, located on the back shroud behind the lid identies the fryer model, serial

number, warranty date, and other information. Also, the serial number is stamped on the

outside of the counter top. See gure below.

Serial No.

Sept. 2014

Page 3

PXE-100

DIMENSIONS

Sept. 2014

Page 4

OPERATING

COMPONENTS

Item

No.

1 Steam-Stack Houses the dead-weight. Releases steam when pressurized 2 Fresh Oil Tank Tops the vat off with fresh oil when low 3 Power Switch Turns power to the unit ON/ OFF 4 Condensation Pan Reservoir that hold excess condensation that drains from the vat 5 Oil Drain Pan Oil is drained into this pan and then is pumped through lters to help

Description Function

prolong the use of the oil

Sept. 2014

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CONTROL

OVERVIEW

This section gives a control board overview and explains all the buttons, displays and features.

Figure 3-1

2 3

Sept. 2014

Figure 3-2 Figure 3-3

Figure 3-4

Page 6

CONTROL

OVERVIEW

(CONT.)

Fig.

3-1 1 Buttons

3-2 2 Menu Button

3-3 3 Info Button

3-4 4 Arrow Displays

3-4 5 Plus Display

3-4 6 Minus Display

Item

No.

Description Function

When the light is illuminated next to the button, this indicates this button

has a product or action that can be reached by pressing.

Pressing and holding this button will access the “MAIN” menu which

includes features such as lter, info mode, and programming.

• Press this button once to display the pressure and temperature

• Press this button twice to activate the “WIPE” feature

• Press this button three times to get “LAST FILTER” information

When an arrow is displayed, this indicates there is another screen or option.

To access the next option/screen, press the button next to the desired arrow.

The plus sign is displayed when the value of the time/temp/letters can be changed. Pressing the button next to the plus sign will increase the value.

Will be represented in the manual by: +

The minus sign is displayed when the value of the time/temp/letters can be

changed. Pressing the button next to the minus sign will decrease the value.

Sept. 2014

Will be represented in the manual by: -

Page 7

HENNY PENNY

8 HEAD ELECTRIC PRESSURE FRYER

Fryer must be installed and used in such a way to prevent water from contacting the shortening.

This appliance is not intended to be operated by means of an external timer or a separate remote control system.

This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.

Sept. 2014

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SECTION 1: INTRODUCTION

1-1

SAFETY

The instructions in this manual have been prepared to aid you in learning the proper procedures for your equipment. Where information is of particular importance or is safety related, the words NOTICE, CAUTION, or WARNING are used. Their usage is described below.

If a problem occurs during the rst operation of a new unit, recheck the Installation Section of the Operator’s Manual.

Before troubleshooting, always recheck the Operation Section of the Operator’s Manual.

Where information is of particular importance or is safety related, the words DANGER, WARNING, CAUTION, or NOTICE are used. Their

usage is described as follows:

SAFETY ALERT SYMBOL is used with DANGER, WARNING or CAUTION which indicates a personal injury type hazard.

NOTICE is used to highlight especially important information.

CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.

CAUTION used with the safety alert symbol indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury.

WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

DANGER INDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, WILL RESULT IN DEATH OR SERIOUS INJURY.

Sept. 2014

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1-1.

SAFETY

(CONT.)

Equipotential Ground Symbol

Waste Electrical and Electronic Equipment (WEEE) Symbol

1-2.

PROPER CARE

Shock Hazard Symbols

Hot Surface Symbols

As in all Henny Penny equipment, the unit requires care and maintenance. Requirements for maintenance and cleaning are contained in this manual and must be a regular part of the operation of the unit.

1-3.

ASSISTANCE

Sept. 2014

Should you require outside assistance, call your local distributor in your area, or call 1-800-417-8405 or 1-937-456-8405.for Henny Penny Technical Support.

Page 10

2-1.

TROUBLESHOOTING

GUIDE

PROBLEM CAUSE CORRECTION

Power switch on but fryer completely inoperative

Pressure not exhausting at end of Cook Cycle

SECTION 2: TROUBLESHOOTING

• Open circuit • Fryer plugged in

• Check breaker or fuse at wall

• Solenoid or exhaust line clogged • Turn off and allow fryer to cool

to release the pressure in frypot; have all lines, solenoid and exhaust tank cleaned

Relief valve vents

Pressure does not build

Oil not heating

Foaming or boiling over

Oil not draining

• Operating pressure too high

• Deadweight clogged

• Not enough product in frypot

• Metal shipping spacer not removed

from deadweight assy.

• Pressure not programmed

• Lid gasket leaking

• Drain valve open

• High temperature limit tripped

• See Boil-Over chart on fryer and

beginning of Operation Section in this manual

• Drain valve clogged • Push cleaning rod through open

• Turn off and allow fryer to cool

to release the pressure in frypot; clean deadweight; see Preventive Maintenance Section

• Place full capacity product in

frypot when Use fresh oil.

• Remove shipping spacer; see

Unpacking Instructions Section

• Check programming

• Reverse or replace lid gasket

• Close drain valve.

• Reset high temperature limit; see

Operating Components Section

• Follow Boil-Over procedures from chart

drain valve

Filter motor won’t run

More detailed troubleshooting information is available in the Technical Manual, available at www.

Sept. 2014

• Motor overheated • Reset motor; see Filter Pump

Motor Protector-Manual Reset Section

hennypenny.com, or 1-800-417-8405 or 1-937-456-8405.

Page 11

2-2.

ERROR CODES

DISPLAY CAUSE CORRECTION

“E-4”

“CPU TOO HOT”

“E-5”

“OIL TOO HOT”

In the event of a control system failure, the digital display will show an “Error Message”. These messages are coded: “E04”, “E05”, “E06”, “E41”. A constant tone is heard when an error code is displayed, and to silence this tone, press any of the product buttons.

Turn switch to OFF position, then turn switch back to ON; if display still shows “E04”, the

Control board overheating

Oil overheating

board is getting too hot; check for signs of overheating behind the control panel; once panel cools down the controls should return to normal; if “E04” persists, replace the control

Turn switch to OFF position, then back to ON; if display shows “E05”, the heating circuits and temperature probe should be checked; once the unit cools down, the controls should return to normal; if “E05” persists, replace the control.

“E-6A”

“MAIN TEMP

PROBE FAILED”

(Open Circuit)

“E-6B”

“MAIN TEMP

PROBE FAILED”

(Shorted)

“E-10”

Temperature probe failure

High limit tripped (Software prior to version 1.60)

Turn switch to OFF position, then back to ON; if the display shows “E06”, the temperature probe should be checked; once the temperature probe is

repaired, or replaced, the controls should return to

normal; if “E06” persists, replace the control.

Check the error log to nd out the fry pot temperature at the time the high limit tripped. If this temperature was very low, this could be a sign that the fry pot was turned on with low or no oil. If this was the case, ll the pot with oil and reset the high limit. If the trip temperature was several degrees above the oil set point temperature, test for a sticking contactor and replace if faulty. If the high limit tripped at an oil temperature, inspect the high limit thermocouples for carbon build up and clean if necessary. If no carbon found, see high limit troubleshooting.

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DISPLAY CAUSE CORRECTION

Check the error log to nd out the fry pot temperature at the time the high limit tripped. If this was several degrees above the oil set point

“E-10A”

“HIGH LIMIT

TRIPPED”

“E-10B”

“HIGH LIMIT

TRIPPED”

“E-10C”

“HIGH LIMIT

TRIPPED”

High limit tripped while vat main probe temperature was at or above 300°F.

High limit tripped while vat main probe temperature was below 300°F.

High limit tripped while actually cooking (Not simply in cook mode, but actually with cook cycle running).

temperature, test for a sticking contactor and replace if faulty. If the trip temperature was near the oil set point temperature, inspect the high limit thermocouples for carbon build up and clean if necessary. If no carbon found, see high limit troubleshooting.

Check the error log to nd out the fry pot temperature at the time the high limit tripped. If this temperature was very low, this could be a sign that the fry pot was turned on with low or no oil. If this was the case, ll the pot with oil and reset the high limit. If the high limit tripped at a higher temperature, inspect the high limit thermocouples for carbon build up and clean if necessary. If no carbon found, see high limit troubleshooting.

Check the error log to nd out the fry pot temperature at the time the high limit tripped. If this was several degrees above the oil set point temperature, test for a sticking contactor and replace if faulty. If the trip temperature was near the oil set point temperature, inspect the high limit thermocouples for carbon build up and clean if necessary. If no carbon found, see high limit troubleshooting.

“E-10D”

“HIGH LIMIT

TRIPPED”

“E-10F”

“HIGH LIMIT

TRIPPED”

High limit tripped less than 5 minutes after fryer was performing an AutoFilter or Quick Filter and the control returned to cook mode on its own after detecting that the oil was pumped up (based on temperature rise on level probe).

High limit tripped while ltering (including AutoFilter, Daily Filter, Polish, Dispose, Drain to Pan, Fill from Pan, etc.).

Nov. 2016

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DISPLAY CAUSE CORRECTION

Check the error log to nd out the fry pot temperature at the time the high limit tripped. If this temperature was very low, this could be a sign

“E-10M”

“HIGH LIMIT

TRIPPED”

“E-10S”

“HIGH LIMIT

TRIPPED”

“E-10Y”

“HIGH LIMIT

TRIPPED”

High limit tripped while fryer was in Melt Mode.

High limit tripped while vat was in Start-up Mode (not incl. Melt mode), but not while it was executing one of the lter operations.

High limit tripped less than 5 minutes after user responded “YES” to an “Is Pot Filled?” question.

that the fry pot was turned on with low or no oil. If this was the case, ll the pot with oil and reset the high limit. If the high limit tripped at a higher temperature, inspect the high limit thermocouples for carbon build up and clean if necessary. If no carbon found, see high limit troubleshooting.

Check the error log to nd out the fry pot temperature at the time the high limit tripped. If this temperature was very low, this could be a sign that the fry pot was turned on with low or no oil. If this was the case, ll the pot with oil and reset the high limit. If the high limit tripped at a higher temperature, inspect the high limit thermocouples for carbon build up and clean if necessary. If no carbon found, see high limit troubleshooting.

“E-13” Pressure transducer failed

“E-14”

“PRESSURE TOO

HIGH”

Nov. 2016

Pressure is too high within the frypot

• Replace pressure transducer

• Check deadweight chamber for any

obstruction

• Check the steam exhaust passage for

obstruction

Page 14

DISPLAY CAUSE CORRECTION

Check the drain valve for obstruction. Carefully remove any obstruction found. If no obstruction, check to make sure both connections to the drain valve are plugged in securely. If connections are secure, operate the drain valve using the drain valve test in tech mode. If no drain valve movement, test to make sure the drain valve is getting 24VDC from control board when testing both directions (open and closed) from connector P9 pins 3&4. If voltage is present and no movement, replace drain valve motor. If no DC voltage, replace control board

Check to make sure both connections to the drain valve are plugged in securely. If connections are secure, operate the drain valve using the drain valve test in tech mode. If no drain valve movement, test to make sure the drain valve is getting 24VDC from control board when testing both directions (open and closed) from connector P9 pins 3&4. If voltage is present and no movement, replace drain valve motor. If no DC voltage, replace control board

“E-15C”

“DRAIN VALVE

ERROR”

“E-15P”

“DRAIN VALVE

ERROR”

The control energized the drain valve to close it, and waited a reasonable amount of time, but didn’t see the expected feedback signal that would have conrmed that the drain valve was fully closed.

The control energized the drain valve to open it, and waited a reasonable amount of time, but didn’t see the expected feedback. signal that would have conrmed that the drain valve was fully open.

“E-18A”

“LEVEL SENSOR

FAILED”

(Open Circuit)

“E-18B”

“LEVEL SENSOR

FAILED” (Shorted)

“E-41P”

“-1- LOST”

“E-41S”

“SYSTEM DATA

LOST’

The oil level probe has failed

System data lost. Both the RAM copy and stored copy of the settings have been lost. Settings are reset to default

• If circuit is open, check connection

• Replace probe

• Replace control board if occurs repeatedly

Nov. 2016

Page 15

DISPLAY CAUSE CORRECTION

“E-46C”

“INTERNAL SD

MEM ERR”

Issue with microSD chip

• Check to ensure chip is not ejected from slot

“E-46W”

“DATA SAVE

FAILED”

“E-47”

“ANALOG SYSTEM

OR 12 VOLT

FAILED”

“E-48”

“INPUT SYSTEM

ERROR”

“E-54C”

“MAIN TEMP

CIRCUIT FAILURE”

Unable to communicate and save data to the microSD chip

Corrupt le

Problem reading the A-to-D Analog to Digital converter inputs

Failure of the CPU board • Replace control board

• Replace control board if occurs repeatedly

• Initialize the CPU board

• Replace control board

• Initialize the CPU board

Fault on the CPU board

• Replace control board

“E-54D”

“MAIN TEMP DSC

ERROR”

“E-70A”

“FAN JUMP

MISSING”

“E-70B”

“PWR SWITCH OR

WIRES FAILED”

Nov. 2016

Fault on the CPU board

Jumper wire is loose or missing from 15 pin connector

Short in wires/ loose connection

Power switch may be faulty

• Initialize the CPU board

• Replace control board

• Check connector for loose connection

• Check connection

• Replace power switch

Page 16

DISPLAY CAUSE CORRECTION

“E-70C”

“DRN JUMPER

MISSING”

“E-82”

“SELCTOR VALVE

FAILURE”

“E-84B” “LID NOT LOCKED”

“E-84C”

“PRESSURE

PIN DID NOT

ACTIVATE”

Loose connection on the 15 pin

connector

The selector valve failed calibration or not responding

• Lid handle not properly locked

• Failed electric lid lock motor

• Pressure pin did not fully

engage

Check connection

• Check motor, encoder or wiring

• If unit is not equipped with a selector valve

and gives this error, check settings in T-4 (Tech Mode) to conrm settings are correct.

• Conrm handle is pushed all the way down

• Test/ replace motor

• Check to see if the pin is activating the switch

• Test switch

• If lid pin is stuck, remove lid cover and

manual free pin

“E-84D”

“PRESSURE PIN STUCK OR NOT

CONNECTED”

“E-86B”

“PRESSURE STUCK

ON”

“E-93”

“24V DC SUPPLY”

• Cannot open lid-Pin is stuck

and has not dropped down

• Can open lid-wire may be

disconnected or monitoring switch failed

• Sticking solenoid

• Clogged pressure exhaust port

• Faulty pressure transducer

• Disconnected from control

• Short in drain motor or selector

valve motor

• Check wire connections and reconnect loose

wires

• Replace faulty wires

• Test switch

• Replace switch if needed

• Test solenoid

• Check ports and unclog if necessary

• Test transducer

• Check plug on back of control

• Test motors

Nov. 2016

Page 17

SECTION 3: PROGRAMMING

3-1.

MAIN MENU

3-2.

PROGRAMS

1.PRODUCTS

2.COOK MENUS

3.SPCL PROG

4.DATA COMM

5.HEAT CTRL

6.FLTR CTRL

7.TECH MODE

8.STATS MODE

9.LANGUAGE

x.EXIT MENU

Press and hold the button until *MAIN* shows in the display. Once the menu activates, release the button.

The Main Menu options are displayed as follows:

1. FILTER

2. INFO MODE

3. USB/DATA

4. PROGRAM

5. CLOCK SET x. EXIT MENU

This section shows how to access the programming (“PROG”) menu that access the products, cook and special program and tech mode.

1. PRODUCTS

2. COOK MENUS

3. SPECIAL PROGRAM

4. DATA COMM

5. HEAT CONTROL

6. FILTER CONTROL

7. TECH MODE

8. STATS MODE

9. LANGUAGE x. EXIT MENU

Sept. 2014

Page 18

3-3.

SPECIAL

PROGRAMMING

This section shows how to access the Special Program area of the controls in order to program cook menus, clock, and other features.

1. Push and hold until the display reads *MAIN*.

2. Press the again to access the next set of options.

3. Press 4 to enter the “PROG” menu.

4. Press 3 to enter “SPCL PROG”.

5. Enter the code: 1, 2, 3

6. Use the left or right arrows to navigate through the options.

SP-1 • TEMP UNITS SP-2 • LANGUAGE SP-3 • SYSTEM INIT SP-4 • RADIO SYSTEM ENABLED? SP-5 • AUDIO VOL (Loudness) SP-6 • AUDIO TONE (Frequency) SP-7 • MELT CYCLE SP-8 • START-UP POLISH ENABLED? SP-9 • START-UP GO WHERE? SP-10 • COOK MENUS OPTION SP-11 • COOK MENU BUTTONS SP-12 • COOK DONE GO WHERE?

SP-13 • AUTO-MENU MINUTES SP-14 • AUTO-MENU GO WHERE? SP-15 • COOL TEMP SP-16 • PROD PROG T1>T2>T3)? SP-17 • BULK DISPOSE? SP-18 • BULK SUPPLY? SP-19 • COOKING: SHOW PSI? SP-20 • CHANGE MGR CODE SP-21 • CHANGE USAGE CODE SP-22 • CLEAN-OUT TYPE SP-23 • CLEAN-OUT TEMP SP-24 • CLEAN-OUT MINUTES

SP-1 • TEMPERATURE DISPLAY UNITS

1. Use the + or - to change between Fahrenheit (F°) or Celsius

(C°).

SP-2 • OPERATION LANGUAGE

1. Use the + or - buttons to scroll through the list of languages.

Sept. 2014

SP-3 • SYSTEM INITIALIZE

1. Press and hold the button next to “hold->” for three seconds.

2. System will re-initialize back to default settings.

SP-5 • AUDIO VOLUME (Loudness)

1. Use the + or - buttons will adjust the volume of the speaker

between 0-10.

2. Press the button next to “test” on the display.

Page 19

3-3.

SPECIAL

PROGRAMMING

(CONT.)

SP-6 • AUDIO TONE (Frequency)

1. Press the + or - to adjust the frequency setting,

2. Press the button next to “test” on the display.

SP-7 • MELT CYCLE

Specify the desired Melt Mode heating cycle.

1. Use the + or - to select wither “Solid” or “Liquid”.

SP-8 • START-UP POLISH ENABLED?

Specify whether or not an automatic polish operation should be performed as part of the normal, morning startup process.

1. Use the + or - to select either “YES” or “NO”.

SP-9 • START-UP GO WHERE?

Specify where the control should go after exiting Melt. Choices are “STAY PROD”, “PREV MENU”, or go specically to any of the ten Cook Menus.

1. Use + or - to navigate through options.

SP-10 • COOK MENUS (Cook Menu Conguration)

1. Use the + or - buttons to navigate through cook menu options.

• “4+TITLE”

• “5+NEXT”

• “6 ITEMS”

See MENU OPTIONS for descriptions and examples.

SP-17 • BULK DISPOSE?

1. Use the + or - buttons to navigate through the three options:

• “NONE”

• “FRONT”

• “REAR”

2. “NONE”- Oil dispose is by draining into a disposal cart or

shuttle.

Sept. 2014

3. “FRONT”- Dispose by pumping through the front hose

connection by press and holding the illuminated button.

4. “REAR”- Dispose by pumping through the rear plumbing

connection.

Page 20

SP-18 • BULK OIL SUPPLY?

3-3.

SPECIAL

PROGRAMMING

(CONT.)

1. Use the + or - buttons to select either “YES” or “NO” for

whether or not a bulk oil supply is available for relling the ATO oil tank and vat with fresh oil.

Sept. 2014

Page 21

3-4.

INFO MODE

Info Mode offers various diagnostic displays. To access Info Mode, either::

1. Press and hold and until “=INFO MODE=” ashes

on the screen.

1. Press and hold until “*MAIN*” ashes on the screen.

2. Press the “2. INFO” button.

Use the left or right arrow buttons to navigate through the options:

• E-Log

• Last Load

• Daily Stat

• Review Usage

• Activity Log

• CPU Info

• Temperatures

• Digital Inputs-1

• Digital Inputs 2

• Inputs-3 (Bulk Oil Inputs)

• Pressure Inputs

• Fryer Outputs

• Drain Valve Status

• Selector Valve

• Pump Outputs

• Electric Lid Lock

• Analog Inputs

• Memory Info

• USB Drive Status

• ATO (Auto-Topoff) Level

E-Log

When E-Log is accessed, this displays the history of the previous 25 error codes starting with the most recent code rst. Each code includes the date and time that the error occurred.

Sept. 2014

Last Load

Information about the most recent cook cycle, including total cook time, stopped early or left beeping too long, and min/max/ avg temperatures.

Daily Statistics

Operating statistics for each of the past seven days, including hours on, cook cycles, number of lters and etc.

Page 22

3-4.

INFO MODE

(CONT.)

Review Usage

Ongoing accumulation of operating statistics.

Stats accumulate until manual rest.

To reset (requires password), available by navigating all the way to the bottom of the list.

Activity Log

History of Activity Log events:

• On/Off

• Start/Stop cook

• Filter

• Pan removed or replaced

CPU Info

Live temperature reading for the CPU (controller) temperature.

Temperatures

Live temperature readings for the Main oil temp., the Level Probe temp., and the Bottom (bottom of vat) temperature.

The “Lvl” level probe shown here is the one actually in use – upper or lower level probe -- as selected in Filter Ctrl Programming mode.

Digital Inputs-1

√ = Signal present

- = No signal present

A = Power Switch H = High Limit D = Drain Switch Jumper S = Power Switch Interlock F = Fan Switch Jumper

Digital Inputs-2

√ = Signal present

- = No signal present

24dc = 24 DC Supply Pan = Filter Drain Pan *Lid = Lid Liner Pin

Sept. 2014

*Lid Liner Pin shows “OK” if pin is down. Lid Liner Pin shows “PR” when pin is raised (under pressure).

Page 23

3-4.

INFO MODE

(CONT.)

Bulk Oil Inputs

√ = Signal present

- = No signal present

DTF = Discard Tank Full If √ is present, tank is full and cannot dispse to it.

HDP = High Dispose Pressure (optional) If √ is present, dispose pumping caused high pressure.

AFR = ATO Fill Request (optional) If √ is present, switch is asking to pump Bulk Supply Oil to rell the ATO tank.

Pressure Inputs

Shows readings from the pressure transducer:

“OK” = Safe to open lid (not under pressure) “PR” = Lid under pressure, cannot open

Fryer Outputs

* = On

- = Off

Pri = Primary Contactor Ht = Heat (regulating) Contactor Pr = Pressure Solenoid

Drain Control

Par = Partially open Stp = Forced Stop Opn = Fully Open Cls = Fully Closed

The current state of the drain valve is indicated with a “►”.

The below “At” indicates the drain valve position. 0 = Fully Closed 20+ = Fully Open

Selector Valve (Bulk Oil Fryers Only)

If unit is not equipped with a Bulk Oil System, “No Selector Valve” will read in the display.

“E=001” = Encoder Position

Sept. 2014

Lower left display shows the activity of the valve. STPD FWD REV

Lower right display shows the current port position.

Page 24

3-4.

INFO MODE

(CONT.)

Pump Outputs

* = On

- = Off

Fltr = Filter Pump ATO = Topoff Pump Bulk = Bulk Oil Supply *Disp = Dispose Valve

*Dispose valve is optional

Electric Lid Lock

“R:” shows current request: Lock, Unlock

√ = request has been achieved and veried

“Mtr” = Motor

• - = Off

• “<-” = Retracting

• “->” = Extending

“R” / “X” = Retracted limit switch or Extended limit switch currently pressed.

Analog Inputs

Analog input readings directly from the ADC chip.

Displayed as volts and as ADC counts(bits).

Use the Up and Down arrows to step through available inputs.

Memory Status (MEM INFO)

Shows the status and size of the control’s internal microSD storage memory.

√ = Memory OK X = Memory problem

Use the arrow buttons to scroll down to see free space, used space and volume name.

USB Drive Status (USB INFO)

Shows the status and size of the USB ash drive, if present.

√ = Flash Drive OK X = Flash Drive not present or drive error

Sept. 2014

Scroll down to see ash drive free space, used space and volume name.

Page 25

3-4.

INFO MODE

(CONT.)

ATO-Topoff Status (ATO LEVELS)

LVL = Levels

• “FULL”

• “LOW”

• “---”

Will show when an assessment is not possible.

Delta shows the temperature difference between the main probe and the level probe.

Cnt = Count Count shows how many ATO pulses have been generated in the current topoff attempt.

Sept. 2014

Page 26

3-5.

TECH MODE

1. Press and hold until “*MAIN*” ashes on the screen.

2. Press and release to go to the second list of menu options.

3. Press the “4.PROG” button.

4. Press the to navigate through the menu options. Select

“7.TECH MODE”.

5. Enter the code 11221122.

Use the left or right arrow buttons to navigate through the options:

T-1 • SOFTWARE ID’S T-2 • META DATA T-3 • FRYER TYPE T-4 • FRYER HAS SEL VALVE T-5 • FRYER SERIAL NUMBER T-6 • PUSH BUTTON TEST T-7 • DISPLAY TEST T-8 • AUDIO TEST T-9 • LVL TEMP OFFSET ADJ T-10 • MAIN TEMP OFFSET ADJ T-11 • BOTTOM TMP OFFSET ADJ T-12 • SPARE TMP OFFSET ADJ T-13 • CPU° TEMP OFFSET ADJ T-14 • INPUTS-1 T-15 • INPUTS-2 T-16 • INPUTS-3 T-17 • PRESSURE INPUTS T-18 • OUTPUTS T-19 • DRN VALVE T-20 • SEL VALVE FWD/REV

T-21 • SEL VALVE PORTS T-22 • PUMPS T-23 • OPS SYSTEM ENABLED? T-24 • RADIO COM T-25 • ANALOG CHANNELS T-26 • HEAT CTRL T-27 • ALLOW LID OPEN T-28 • LID LINER PIN -MUST- ACUATE T-29 • AFTER COOK PRESSURE STUCK ON GIVES ERROR T-30 • AUTO-CYCLE PRESSURE SOLENOID? T-31 • BLOCKED DRAIN AUTO-REV RETRIES T-32 • ATO DELTA -FULLT-33 • ATO DELTA -LOWT-34 • QUICK FLTR FILL TO LVL PROBE TEMP RISE T-35 • DAILY+POL FILL TO LVL PROBE TEMP RISE T-36 • ANY FILL, LVL PROBE MIN DETECT T-37 • IGNOT E93 24VDC ERROR? T-38 • CHANGE TECH CODE T-39 • DO TOTAL INIT

T-1 SOFTWARE ID’S

Shows th active version of software in the middle display.

Jan. 2015

T-3 FRYER TYPE

Shows what type of fryer (pressure or open) in the middle display.

To change the fryer type:

1. Press the illuminated lower-left button to change from

Pressure to Open.

The model type will change in the middle display.

Page 27

3-5.

TECH MODE

(CONT.)

T-4 FRYER HAS SELECTOR VALVE

• If the unit is not equipped with a selector valve, the middle

display should read “NO”.

• If the unit is equipped with a selector valve, the middle

display should read “YES”.

• If incorrectly labeled, press the illuminated buttons next to the

+ or -.

T-5 FRYER SERIAL NUMBER

This section displays the unit’s serial numbuer

T-6 BUTTON TEST

This section test all the buttons to conrm all are working correctly. Press any of the non-illuminated buttons to enter the test mode.

The screen will return to normal operation after 3 seconds of no activity.

T-7 DISPLA Y TEST

This section test all of the LED and display lights. Press the illuminated button next to the type of test listed on the display.

• Press and hold the button on the LED test to test all the lights

on the buttons

• Press and release the buttons next to the display test options to

circulate through the different sections of the display.

T -8 AUDIO TEST

• Press the button next to “Start” to start the Audio volume test.

• Press and hold the button next to “Hold” to test the current

volume.

Feb. 2015

Page 28

3-5.

TECH MODE

(CONT.)

T-9 LVL TEMP OFFSET ADJ

Shows the current temperature of the oil at the level probe.

1. To adjust the temperature, press and hold the button next the

“Temp”.

2. With the button held, press the + or - to adjust the temperature

3. To adjust the offset, press and hold the button next to the

“Ofst”.

4. With the button held, press the + or - to adjust the offset.

T-10 MAIN TEMP OFFSET ADJ

Shows the current main temperature of the oil.

1. To adjust the temperature, press and hold the button next the

“Temp”.

2. With the button held, press the + or - to adjust the temperature

3. To adjust the offset, press and hold the button next to the

“Ofst”.

4. With the button held, press the + or - to adjust the offset.

T-11 BOTTOM TMP OFFSET ADJ

Shows the current temperature of the oil at the bottom probe.

1. To adjust the temperature, press and hold the button next the

“Temp”.

2. With the button held, press the + or - to adjust the temperature

3. To adjust the offset, press and hold the button next to the

“Ofst”.

4. With the button held, press the + or - to adjust the offset.

T-12 SPARE TMP OFFSET ADJ

Accesses a spare temperature probe input.

Feb. 2015

Page 29

3-5.

TECH MODE

(CONT.)

T-13 CPU TEMP OFFSET ADJ

This dispalys the temperature of the control board. To adjust the offset;

1. Press and hold the button next to “Ofst”.

2. Press the buttons next to the - or the + to adjust the offset

down or up.

T-14 INPUTS-1

A H D S F P M shows in the middle display.

A = Power Switch H = High Limit D = Drain Switch Jumper S = Power Switch Interlock F = Fan Switch Jumper P = Not in use at this time M = Not in use at this time

√ = signal present

- = signal not present

T-15 INPUTS-2

24dc = 24 DC Supply Pan = Filter Drain Pan Lid = Lid Liner Pin

√ = active

- = inactive OK = lid pin is down (not under pressure) Flashing PR = lid pin is raised (under pressure)

T-16 INPUTS-3 Bulk Oil

DTF, HDP, AFR show in the middle display

DTF = Discard Tank Full √ = Tank is full; cannot dispose oil to tank

HDP = High Dispose Pressure √ = Dispose pumping caused high pressure

Feb. 2015

AFR = ATO Fill Request √ = Switch is asking to pump Bulk Supply Oil to rell the ATO tank

Page 30

3-5.

TECH MODE

(CONT.)

T-17 PRESSURE INPUTS

This section shows the current psi of the lid. If “OK” is on the display, the lid is safe to open. Otherwise, “PR” ashes showing

lid is under pressure

The bottom display reads “Lid Pin”. If “OK” is on the display, the lid pin is down. Other wise, “PR” ashes showing the pin is raised (under pressure).

T-18 OUTPUTS

Press the illuminated buttons next to the feature to test

Pri = Primary Contactor Ht = Heat (regulating) Contactor Pr = Pressure Solenoid

* = On

- = Off

T-19 DRN VALVE

NOTE: Be sure drain pan is in place before testing drain valve.

This section test the drain valve functions. A ► will show next to the drain valves current state.

Par = Partially open Stp = Forced stop Opn = Fully open

NOTE: The number in the middle will display the position “At” where the drain valve stopped from 00-20.

Cls = Fully closed

T-20 SEL VALVE FWD/REV

This section test the selector valve rotation position

Cst = Current state Stp = Stop the selector valve rotation Fwd = Press to rotate the selector valve forward. Rev = Press to rotate the selector valve in reverse.

Feb. 2015

The “Enc” (encoder) will show when the encoder switch is activated during rotation.

Page 31

3-5.

TECH MODE

(CONT.)

T-21 SEL VALVE PORTS

This section test the positioning of each port on the selector valve.

P0 = At pot P1 = At dispose P2 = At ATO rell Enc = Encoder position

If the selector valve does not function properly, “FAIL” will show on the middle-left display.

T-22 PUMPS

Press the illuminated button next to the function to start test.

* = On

- = Off

Fltr = Filter Pump ATO = JIB Pump Drn C = Drain Valve

T-23 OPS SYSTEM ENABLED?

This section allows the OPS system to be enabled for store use.

Press the + or - to either select “YES” or “NO”.

T-24 RADIO SYSTEM

Section shows if the unit is equipped with a radio system.

To change the option, pres the + or - to select “NO” or “YES”.

T -25 ANALOG CHANNELS

Displays the various analog inputs.

T-26 HEAT CTRL

Displays the performance data monitored by the heating algorithm.

Feb. 2015

Page 32

3-5.

TECH MODE

(CONT.)

T-27 ALLOW LID OPEN

Displays the PSI limit value that the lid can be opened after a cook cycle. If the PSI is above this setting, the lid will remained locked and display “WAIT” until the PSI is at or below this value.

T-28 LID LINER PIN -MUST- ACTUATE

Displays the PSI that the monitoring switch on top of the lid liner pressure pin must actuate.

T-29 AFTER COOK, PRESSURE STUCK ON GIVE ERROR

Displays how many seconds after pressure should be depleted until it gives the appropriate Error Code.

T-30 AUTO-CYCLE PRESSURE SOLENOID?

This section allows the solenoid to be auto-cycled after every cook cycle.

Pushing the up or down arrows to select either “YES” or “NO”.

T-31 BLOCKED DRAIN AUTO-REV RETRIES

AUTO-REV = Auto-Reverse

The value displayed is the number of times the drain valve tries to close if it does not successfully close the rst time. If the drain valve does not fully close, the unit will beep and the drain will automatically open, allowing the user to remove any obstruction.

T-32 ATO DELTA -FULLT-33 ATO DELTA -LOW-

The temperatures displayed in each of the sections are the threshold to determine if the oil level is full or low.

T-34 QUICK FLTR, FILL TO LVL PROBE, TEMP RISE

The temperature displayed is at what point the oil stops pumping during the ll phase of the Quick Filter.

T-35 DAILY+POL, FILL TO LVL PROBE, TEMP RISE

Feb. 2015

The temperature displayed is at what point the oil stops pumping during the ll phase of a Polish.

T-36 ANY FILL, LVL PROBE MIN DETECT

If the temperatures in the previous sections happen too quickly, the controls ignore them and the oil pumps for the value displayed.

Page 33

3-5.

TECH MODE

(CONT.)

T-37 IGNORE E93 24VDC ERROR?

This is only for Alpha units.

T-38 CHANGE TECH CODE

Call Henny Penny Technical Support for details.

T-39 TOTAL INIT

Press and hold the button next the “hold” on the display to institutionalize the control board.

Feb. 2015

Page 34

4-1.

INTRODUCTION

4-2.

MAINTENANCE

HINTS

SECTION 4: MAINTENANCE

This section provides checkout and replacement procedures, for various parts of the fryer. Before replacing any parts, refer to the Troubleshooting Section to aid you in nding the cause of the malfunction.

1. A multimeter will help you to check the electric components.

2. When the manual refers to the circuit being closed, the multime-

ter should read zero unless otherwise noted.

3. When the manual refers to the circuit being open, the multimeter

should read innity.

Do not move the fryer with hot oil in the vat or lter pan. Severe burns can result from splashing hot oil.

Sept. 2014

Page 35

4-3.

CONTROL BOARD

REPLACEMENT

Disconnect the power or electrical shock will occur.

1. Use a Phillips head screwdriver to remove the two screws

securing the control board to the front shroud.

2. Press in on the bottom of the board and rotate down until it rests

on the shroud.

3. Disconnect all the connectors on the back of the control board.

4. Use a 3/8in. nut-driver or socket and remove the nut securing the

ground wire to the control board.

5. Remove old control board.

6. Place new control board onto the unit with the tab inserted into

the slot. Let the control board rest on the shroud.

7. Finish control board installation in reverse order.

Sept. 2014

Page 36

4-4.

POWER SWITCH

REPLACEMENT

Disconnect the power or electrical shock will occur.

1. Lower the control board (see Control Board Replacement).

2. Mark the wires and disconnect.

3. Use a at-blade screwdriver to press down on the locking tabs.

4. Pull the switch out of the shroud.

5. Place new switch in place.

6. Attach the wires to the new switch.

7. Slide new power switch into the shroud.

8. Secure the control board back in place.

9. Test operation.

Sept. 2014

Page 37

4-5.

USB PORT

REPLACEMENT

1. Remove the USB cap.

2. Use an adjustable wrench to remove the locking nut.

3. Remove the cap from the USB assembly.

4. Lower the control board (see Control Board Replacement).

5. Disconnect the USB plug from the receiver on the back of the

control board.

6. Pull USB port assembly out of the hole in the control board.

7. Place the new USB port assembly into the hole in the control

board.

8. Use one adjustable wrench to hold the USB port in place while

using another adjustable wrench to tighten the locking nut.

9. Plug the USB plug into the receiver on the back of the control

board.

10. Secure the control board back in place.

Sept. 2014

Page 38

4-6.

HIGH LIMIT

THERMOCOUPLES

Disconnect the power or electrical shock will occur.

1. Lift the lid and tilt back to lock into place.

2. Use a Phillips head screwdriver to loosen the heating element

spreaders.

3. Use a Phillips head bit to remove the screws from the left-hand

(from the front of unit) side panel.

4. Lower side panel and set aside.

5. Use a 1/2in. wrench to loosen the compression tting.

6. Pull the thermocouple from the tting.

7. Lower the control board (see Control Board Replacement).

8. Trace wires to the high limit modules on the sidewall of the

control board area.

9. Remove the wires from high limit module.

10. Use a 1/2in. wrench to remove the tting from the vat wall.

11. Locate the new thermocouple and tting.

12. Apply thread sealant to the tting and thread into the vat wall.

Tighten with 1/2in. wrench.

13. Insert the new thermocouple into the compression tting.

NOTE: Be sure the new thermocouple slides into the heating element spreader.

14. Use a 1/2in. wrench to tighten the compression tting onto the

thermocouple.

15. Use a Phillips head screwdriver to tighten the heating element

spreader.

16. Connect the new thermocouple wires to the high limit module.

Sept. 2014

17. Place side panel back in place and secure with the screws.

18. Secure the control board back in place.

Page 39

4-7.

HIGH LIMIT

THERMOCOUPLES

Disconnect the power or electrical shock will occur.

1. Lower the control board (see Control Board Replacement).

2. Locate the faulty high limit module on the left-hand (from the

front) side wall.

3. Mark all the wire locations.

4. Disconnect all the wires.

5. Use a 3/8in. socket or nut-driver to remove the nuts.

6. Remove the two (2) metal lock strips.

7. Slide the high limit module off of the mounting studs.

8. Slide the new high limit module onto the mounting studs.

9. Place the two (2) metal lock strips onto the studs and secure in

place with a 3/8in. socket or nut-driver.

10. Reconnect the wires as removed.

11. Secure the control board back in place.

Sept. 2014

Page 40

4-8.

PRIMARY

CONTACTOR

REPLACEMENT

Disconnect the power or electrical shock will occur.

1. Lower the control board (see Control Board Replacement).

2. Mark the location of the wires.

3. Use a Phillips head screwdriver to remove the L1, L2 and L3

wires from the contactor.

4. Use a Phillips head screwdriver to remove the wires on the T1, T2

and T3 side of the contactor.

5. Disconnect the wires coming from the T1, T2 and T3 on the

contactor.

6. Disconnect the RS1 and RS2 yellow wires.

7. Use a 3/8in. socket or nut-driver to remove the nuts that secure the

contactor to the shroud.

8. Lift up on the contactor to remove it from the studs.

9. Place the new contactor onto the studs.

10. Use a 3/8in. socket or nut-driver to secure in place.

11. Replace wires as they were removed.

12. Secure the control board back in place.

13. Test operation.

Sept. 2014

Page 41

4-9.

HEAT CONTACTOR

REPLACEMENT

Disconnect the power or electrical shock will occur.

1. Lower the control board (see Control Board Replacement).

2. Mark the locations of the wires.

3. Use a Phillips head screwdriver to remove the blue wires in A1

and A2.

4. Use a Philips head screwdriver to remove the coming from the

1L1, 3L2 and 5L3 side on the contactor.

5. Use a Phillips head screwdriver to remove the wires from the 2T1,

4T2 and 6T3 side of the contactor.

6. Use a 3/8in. socket or nut-driver to remove the two nuts on the

mounting plate.

7. Lift up on the contactor so the mounting plate clears the studs.

8. Place new contactor on the studs as the old contactor was

removed.

9. Use a 3/8in. socket or nut-driver to secure in place.

10. Reconnect all the wires where previously removed.

11. Secure the control board back in place.

12. Test operation.

Sept. 2014

Page 42

4-10.

AIF MULTI-TAB

TRANSFORMER

REPLACEMENT

Disconnect the power or electrical shock will occur.

1. Lower the control board see Control Board Replacement).

2. Label the locations of the wires and disconnect.

3. Use a 3/8in. nutdriver or socket to remove the four (4) nuts.

4. Remove the transformer from the studs.

5. Place new transformer onto the studs and secure with a 3/8in.

nutdriver or socket.

6. Reconnect the wires to the correct locations.

7. Close control panel.

8. Return power back to the unit.

9. Test operations.

Sept. 2014

Page 43

4-12.

CONTROL

TRANSFORMER

REPLACEMENT

Disconnect the power or electrical shock will occur.

1. Lower the control board see Control Board Replacement).

2. Locate the 5-pin connector leading from the transformer.

Disconnect the connector.

3. Use a 3/8in. socket and extension, remove the two (2) nuts that

secure the transformer to the shroud.

4. Lift up on the transformer to remove it from the studs.

5. Place the new transformer onto the studs.

6. Secure the transformer in place with a 3/8in. socket and extension.

7. Connect the 5-pin connector to the 5-pin connector jumper coming

from the control board.

8. Secure the wires with tie-strips to the existing wiring harness.

9. Secure the control board back in place.

Sept. 2014

Page 44

4-13.

PUMP MOTOR

REPLACEMENT

1. Remove the condensation pan.

2. Remove the Fresh Oil Tank.

3. Remove the drain pan.

4. Use an adjustable wrench to remove the ex line (hard line may be

present for newer builds) and pipe connections from both ends of the pump motor.

5. Use a Phillips head screwdriver to remove the two screws that

secure the plate onto the pump motor.

6. Mark the locations of the black wires.

7. Remove the black wires from the pump motor.

8. Use a at blade screwdriver to remove the conduit retainer ring

from the pump motor.

9. Remove the conduit retainer and conduit from the pump motor.

Jan. 2016

Page 45

4-13.

PUMP MOTOR

REPLACEMENT

(CONT.)

10. Use a 1/2in. wrench to remove the two nuts on the mounting plate.

11. Lift up on the pump motor then pull it off the mounting plate.

12. Place the new pump motor onto the mounting plate so the hanger

bolts rest on the top lip and slide down so the studs are in line with the holes in the pump motor base.

13. Use a 1/2in. wrench to secure the pump motor to the mounting

plate.

14. Use an adjustable to reconnect the lines to the correct port of the

pump motor.

Jan. 2016

Page 46

4-14.

REMOVE THE LID

COVER

1. Use a phillips head screwdriver to remove the two (2) screws

located in the back of the lid.

2. Use a at blade screwdriver to gently pry the front of the lid

cover so that the locater pegs slide out of their holes.

3. Lift up on the back of the lid cover.

4. Set the lid cover to the side.

5. The lid components are now accessible.

6. Reverse the previous steps to reinstall the lid cover.

Jan. 2016

Page 47

4-16.

LOCK POSITION

SWITCHES

REPLACEMENT

1. Remove the lid cover (see Remove Lid Cover section).

2. Mark the location of each wire.

3. Disconnect the wires.

4. Use a phillips head screwdriver to remove the two (2) screws that

secure the switch to the mounting plate.

5. Place the new switch in place.

6. Secure the switch with the two (2) screws previously removed.

7. Reconnect the wires.

Jan. 2016

Page 48

4-17.

FLEX TUBE

REPLACEMENT

When installing new ex tubes, follow the listed guidelines to prevent failures of the new ex tube.

1. Do not bend the ex tube within 4 nger widths of the end

ttings.

2. When bending the ex tube, the bend should not be smaller than

a golf ball in radius.

3. All ex tubes should be torque nger tight, then a ¼ turn.

4. When tightening then ex tube’s tting, hold the tting that

the nut is tightening to, while torquing, to avoid twisting of the exible tube.

5. Discard any tube bent more than 3 times in the same area of tube.

Jan. 2016

Page 49

Oct. 2014

Page 50

Oct. 2014

Page 51

Oct. 2014

Page 52

Oct. 2014

Page 53

Oct.. 2014

Page 54

5-1

INTRODUCTION

SECTION 5: PARTS SECTION

This section lists the replaceable parts of the Henny Penny Velocity Series Pressure Fryer.

5-2

GENUINE PARTS

5-3

WHEN ORDERING

PARTS

5-4

PRICES

Use only genuine Henny Penny parts in your fryer. Using a part of lesser quality or substitute design may result in damage to the unit or personal injury.

Once the parts that you want to order have been found in the parts list, write down the following information:

Example:

Item Number 2 Part Number 60241 Description High Limit

From the data plate, list the following information:

Example:

Product Number 01100 Serial Number 0001 Voltage 208

Your distributor has a price parts list and will be glad to inform you of the cost of your parts order.

5-5

DELIVERY

5-6

WARRANTY

5-7

RECOMMENDED

SPARE PARTS FOR

DISTRIBUTORS

Sept. 2014

Commonly replaced items are stocked by your distributor and will be sent out when your order is received. Other parts will be ordered, by your distributor, from Henny Penny Corporation. Normally, these will be sent to your distributor within three working days.

All replacement parts (except lamps and fuses) are warranted for 90 days against manufacturing defects and workmanship.

If damage occurs during shipping, notify the carrier at once so that a claim may be properly led. Refer to warranty in the front of this manual for other rights and limitations.

Recommended replacement parts are indicated with A or B in the parts lists: A = parts to be stocked on service vans or trucks B = parts to be stocked at the distributor/KES location. Inventory on all other parts not identied, should be based upon usage in the territory. Please use care when ordering recommended parts, because all voltages and variations a marked. Distributors should order parts based upon comm voltages and equipment sold in their territory.

Page 55

Item No. Part No. Description Quantity

A 1 96804 ASSY-GM PXE100 CONTROL ............................................. 1

* 96613 --DECAL-PXE101 .................................................................. 1

* 26974 ASSY-SPEAKER .................................................................... 1

2 150598 FRESH OIL TANK ................................................................. 1

3 150836 CONDENSATION PAN .......................................................... 1

4 151783 ASSY-DRAIN PAN PFX ........................................................ 1

--(see next page for breakdown)

5 90227 CASTER-3.5 RIGID W/END BRAKE ................................... 2

6 35154 CASTER 4-INCH SWIVEL STEM ........................................ 2

7 89664 GASKET-V STYLE FRYPOT LID ........................................ 1

8 35227 ROLLER-LINKAGE SHAFT ................................................. 2

9 152443 ASSY-LID AND COVER ....................................................... 1

* 140440 LID ROLLER KIT .................................................................. 1

* 94123 WELD ASSY-CARRIER ........................................................ 1

* 140440 LID ROLLER KIT .................................................................. 1

* 96800 ACCSRY GM PXE100 ........................................................... 1

* = Not Shown / AR = As Required

Jan. 2016

Page 56

Item No. Part No. Description Quantity

1 151783 ASSY-DRAIN PAN PFX ........................................................ 1

2 156492 -WELD ASSY-FILTER DRAIN PAN ..................................... 1

3 19004 --CASTER-2 IN SWIVEL MTG PLATE ................................ 4

4 NS04-005 --SERRATED FLANGE LOCKNUT 1/4-20 .......................... 16

5 92889 -WELD ASSY-FILTER SECTION ......................................... 1

6 150739 -WELD ASSY-CARRIER CLIP ............................................. 2

7 151819 -WELD ASSY-CRUMB CATCHER ....................................... 1

A 8 86349 -O-RING -116 SUCTION LINE ............................................. 5

9 94289 -ASSY-DRAIN PAN COVER PFX ........................................ 1

B * 12102 -PHT FILTER ENVELOPES-100CT ...................................... AR

* 152204 -WELD ASSY-PNP UNIT ....................................................... 1

* = Not Shown / AR = As Required

Feb. 2016

Page 57

37 5 48 6

Item No. Part No. Description Quantity

A 1 154252 ASSY-2 IN RTD PROBE ........................................................ 1

B 2 89225-001 ELEMENT-HEATING 8.5 KW (208V) .................................. 2

B 2 89225-003 ELEMENT-HEATING 8.5 KW (240V) .................................. 2

B 2 89225-004 ELEMENT-HEATING 8.5 KW (480V) .................................. 2

B 2 89225-005 ELEMENT-HEATING 8.5 KW (200V) .................................. 2

B 2 89225-006 ELEMENT-HEATING 8.5 KW (230V) .................................. 2

B 2 89225-007 ELEMENT-HEATING 8.5 KW (220V) .................................. 2

3 87119 SPREADER-ANGLED ........................................................... 3

4 87120 SPREADER-TAP PLATE ....................................................... 3

5 154736 CLIP-HIGH LIMIT ................................................................. 2

6 154866 WELD ASSY-HI LIMIT CLAMP CLIP ................................. 2

7 154839 SPREADER-HI LIMIT ANGLED .......................................... 1

8 154840 SPREADER-HI LIMIT TAP PLATE ...................................... 1

* SC01-173 SCREW- #10-32 X 5/8 PH FHD SS ....................................... 8

9 90085 O RING-CRUMB SWEEP ...................................................... 2

* = Not Shown / AR = As Required

Sept. 2014

Page 58

1 2 3 4 5 6

Item No. Part No. Description Quantity

B 1 83581-002 CONTROL-WATLOW HIGH LIMIT (208V) ........................ 2

B 1 156985 CONTROL-WATLOW HIGH LIMIT (CE) ............................ 2

* 84987 HL SWITCH-MOMENTARY SPLASH PROOF ................... 1

B 2 51795 CONTACTOR-208/240 VAC COIL ........................................ 1

B 2 65073 CONTACTOR-SQUARE D-24V ............................................ 1

3 EF02-125 BREAKER-PUSH BUTTON RESET ..................................... 2

* EF02-104 FUSE HOLDER-20A 250V .................................................... 2

* EF02-105 FUSE 15 AMP ......................................................................... 2

B 4 29509 CONTACTOR KIT - 24VAC .................................................. 1

B 5 86087 ASSY-24V/240V 75VA TRANSFORMER ............................. 1

6 TS22-012 TRANSFORMER.................................................................... 1

* ME90-008 P&B T92 RELAY 12VDC COIL 30AMP ............................... 1

* = Not Shown / AR = As Required

July 2016

Page 59

2 3

Item No. Part No. Description Quantity

1 94229 INSULATION-POT LEFT SIDE ............................................ 1

A 2 154252 ASSY-2 IN RTD PROBE ........................................................ 1

3 79213 TRANSDUCER-PRESSURE 30 PSI...................................... 1

A 4 93968 THERMOCOUPLE-HI LIMIT ............................................... 2

A 4 156986 THERMOCOUPLE-HI LIMIT PROBE (CE) ........................ 2

* = Not Shown / AR = As Required

July 2016

Page 60

Item No. Part No. Description Quantity

B 1 67583 MOTOR-1/2 HP FILTER PUMP (60Hz) ................................ 1

B 1 92850 MOTOR-1/2 HP FILTER PUMP (50Hz) ................................ 1

B * 64218 ASSY-FILTER PUMP-8 GPM ................................................ 1

2 ------- FLEX LINES (see chart below for lengths and numbers)

B 3 89780 VALVE-ACTR DRAIN W/ 4 PIN CONN .............................. 1

B 4 90506-001 VALVE-CHECK SAE 12 (max 200psi) .................................. AR

A 5 154252 ASSY-2 IN RTD PROBE ........................................................ 1

B 6 91700 ASSY-LH DRAIN PAN SW W/CONN .................................. 1

7 140444 FORM TUBE KIT ................................................................... 1

7 140446 FORM TUBE KIT (BULK OIL) ............................................. 1

Flex Line

Part Number Length

77523-002 12in. 77523-011 10in.

* = Not Shown / AR = As Required

July 2016

Page 61

Item No. Part No. Description Quantity

1 94256 SLIDE-SHROUD VERTICAL ................................................ 2

B 2 85145 VALVE-208-240V 3/4IN SOLENOID .................................... 1

3 94941 GASKET-DEAD WEIGHT HOLDER ................................... 1

* SC06-093 SCREW-10-32 X .500 KNURL PH HD ................................. 3

4 152276 ASSY-PULLEY CABLE AND LABEL ................................. 2

5 94377 HOSE-STEAM BOX CONDENSATE ................................... 1

* = Not Shown / AR = As Required

Sept. 2014

Page 62

1 2 3

Item No. Part No. Description Quantity

1 16903 DEAD WEIGHT-12 P.S.I. ....................................................... 1

2 152101 GASKET-STEAM BOX COVER ........................................... 2

3 16918 ORIFICE - 12 PSI ................................................................... 3

* = Not Shown / AR = As Required

Sept. 2014

Page 63

1 2 3 4 3 2

Item No. Part No. Description Quantity

1 59742 ASSY - SAFETY RELIEF VALVE ......................................... 1

2 94256 SLIDE-SHROUD VERTICAL ................................................ 2

3 152276 ASSY-PULLEY CABLE AND LABEL ................................. 2

4 94259 COUNTERWEIGHT BAR ..................................................... AR

* = Not Shown / AR = As Required

Sept. 2014

Page 64

Item No. Part No. Description Quantity

B 1 74583 PUMP-OIL TOP OFF 230V .................................................... 1

B 2 90506-001 VALVE-CHECK SAE 12 (max 200psi) .................................. AR

3 ------- FLEX LINES (see chart below)

Flex Line

Part Number Length

85458-002 10in. 85458-003 25in.

* = Not Shown / AR = As Required

Sept. 2014

Page 65

8 8

Item No. Part No. Description Quantity

1 94825 ASSY-CABLE AND STRAIGHT SKT .................................. 1

2 49864 PAD-PRESSURE .................................................................... 2

B 3 93778 WELD ASSY-GEAR MTR 24VAC 60HZ .............................. 1

B 4 151463 SWITCH-LID LOCKING ....................................................... 2

5 151464 SWITCH-LID INTERLOCK .................................................. 1

6 94971 ASSY-COILED LID CORD.................................................... 1

7 94322 WELD ASSY-LID WIRING RACEWAY ............................... 2

8 93222 FILLER-CAM SLIDE ............................................................. 2

* = Not Shown / AR = As Required

Sept. 2014

Page 66

*FM06-059-B Henny Penny Corp., Eaton, Ohio 45320, Revised 10-15-16

Henny Penny Corporation P.O.Box 60 Eaton,OH 45320

1-937-456-8400 1-937-456-8402 Fax

Toll free in USA 1-800-417-8417 1-800-417-8434 Fax

www.hennypenny.com

Henny Penny PXE-100 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual