Henny Penny PXE-100 User Manual

TECHNICAL

MANUAL

VELOCITY SERIESTM PRESSURE FRYER

MODEL

PXE-100

REGISTER WARRANTY ONLINE AT WWW.HENNYPENNY.COM

HENNY PENNY

ELECTRIC PRESSURE FRYER

SPECIFICATIONS

Pot Capacity 8 head of chicken - 24 lbs. (10.8 kg) 76 lbs. oil (34 Kg.)

Electrical 208 VAC, 3 Phase, 50/60 Hz, 17 KW, 47.2 Amps 240 VAC, 3 Phase, 50/60 Hz, 17 KW, 40.9 Amps 480 VAC, 3 Phase, 50/60 Hz, 17 KW, 20.5 Amps

Heating Two 8,500 watt electric immersion elements

A data plate, located on the back shroud behind the lid identies the fryer model, serial

number, warranty date, and other information. Also, the serial number is stamped on the

outside of the counter top. See gure below.

Serial No.

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2

PXE-100

DIMENSIONS

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3

OPERATING

COMPONENTS

1

3

2

4

5

Item

No.

1 Steam-Stack Houses the dead-weight. Releases steam when pressurized 2 Fresh Oil Tank Tops the vat off with fresh oil when low 3 Power Switch Turns power to the unit ON/ OFF 4 Condensation Pan Reservoir that hold excess condensation that drains from the vat 5 Oil Drain Pan Oil is drained into this pan and then is pumped through lters to help

Description Function

prolong the use of the oil

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4

CONTROL

OVERVIEW

This section gives a control board overview and explains all the buttons, displays and features.

1

Figure 3-1

2 3

4

1

Sept. 2014

Figure 3-2 Figure 3-3

5

6

Figure 3-4

5

CONTROL

OVERVIEW

(CONT.)

Fig.

3-1 1 Buttons

3-2 2 Menu Button

3-3 3 Info Button

3-4 4 Arrow Displays

3-4 5 Plus Display

3-4 6 Minus Display

Item

No.

Description Function

When the light is illuminated next to the button, this indicates this button

has a product or action that can be reached by pressing.

Pressing and holding this button will access the “MAIN” menu which

includes features such as lter, info mode, and programming.

• Press this button once to display the pressure and temperature

• Press this button twice to activate the “WIPE” feature

• Press this button three times to get “LAST FILTER” information

When an arrow is displayed, this indicates there is another screen or option.

To access the next option/screen, press the button next to the desired arrow.

The plus sign is displayed when the value of the time/temp/letters can be changed. Pressing the button next to the plus sign will increase the value.

Will be represented in the manual by: +

The minus sign is displayed when the value of the time/temp/letters can be

changed. Pressing the button next to the minus sign will decrease the value.

Sept. 2014

Will be represented in the manual by: -

6

HENNY PENNY

8 HEAD ELECTRIC PRESSURE FRYER

Fryer must be installed and used in such a way to prevent water from contacting the shortening.

This appliance is not intended to be operated by means of an external timer or a separate remote control system.

This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.

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SECTION 1: INTRODUCTION

1-1

SAFETY

The instructions in this manual have been prepared to aid you in learning the proper procedures for your equipment. Where information is of particular importance or is safety related, the words NOTICE, CAUTION, or WARNING are used. Their usage is described below.

If a problem occurs during the rst operation of a new unit, recheck the Installation Section of the Operator’s Manual.

Before troubleshooting, always recheck the Operation Section of the Operator’s Manual.

Where information is of particular importance or is safety related, the words DANGER, WARNING, CAUTION, or NOTICE are used. Their

usage is described as follows:

SAFETY ALERT SYMBOL is used with DANGER, WARNING or CAUTION which indicates a personal injury type hazard.

NOTICE is used to highlight especially important information.

CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.

CAUTION used with the safety alert symbol indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury.

WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

DANGER INDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, WILL RESULT IN DEATH OR SERIOUS INJURY.

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1-1.

SAFETY

(CONT.)

Equipotential Ground Symbol

Waste Electrical and Electronic Equipment (WEEE) Symbol

1-2.

PROPER CARE

OR

Shock Hazard Symbols

Hot Surface Symbols

As in all Henny Penny equipment, the unit requires care and maintenance. Requirements for maintenance and cleaning are contained in this manual and must be a regular part of the operation of the unit.

1-3.

ASSISTANCE

Sept. 2014

Should you require outside assistance, call your local distributor in your area, or call 1-800-417-8405 or 1-937-456-8405.for Henny Penny Technical Support.

9

2-1.

TROUBLESHOOTING

GUIDE

PROBLEM CAUSE CORRECTION

Power switch on but fryer completely inoperative

Pressure not exhausting at end of Cook Cycle

SECTION 2: TROUBLESHOOTING

• Open circuit • Fryer plugged in

• Check breaker or fuse at wall

• Solenoid or exhaust line clogged • Turn off and allow fryer to cool

to release the pressure in frypot; have all lines, solenoid and exhaust tank cleaned

Relief valve vents

Pressure does not build

Oil not heating

Foaming or boiling over

Oil not draining

• Operating pressure too high

• Deadweight clogged

• Not enough product in frypot

• Metal shipping spacer not removed

from deadweight assy.

• Pressure not programmed

• Lid gasket leaking

• Drain valve open

• High temperature limit tripped

• See Boil-Over chart on fryer and

beginning of Operation Section in this manual

• Drain valve clogged • Push cleaning rod through open

• Turn off and allow fryer to cool

to release the pressure in frypot; clean deadweight; see Preventive Maintenance Section

• Place full capacity product in

frypot when Use fresh oil.

• Remove shipping spacer; see

Unpacking Instructions Section

• Check programming

• Reverse or replace lid gasket

• Close drain valve.

• Reset high temperature limit; see

Operating Components Section

• Follow Boil-Over procedures from chart

drain valve

Filter motor won’t run

More detailed troubleshooting information is available in the Technical Manual, available at www.

Sept. 2014

• Motor overheated • Reset motor; see Filter Pump

Motor Protector-Manual Reset Section

hennypenny.com, or 1-800-417-8405 or 1-937-456-8405.

10

2-2.

ERROR CODES

DISPLAY CAUSE CORRECTION

“E-4”

“CPU TOO HOT”

“E-5”

“OIL TOO HOT”

In the event of a control system failure, the digital display will show an “Error Message”. These messages are coded: “E04”, “E05”, “E06”, “E41”. A constant tone is heard when an error code is displayed, and to silence this tone, press any of the product buttons.

Turn switch to OFF position, then turn switch back to ON; if display still shows “E04”, the

Control board overheating

Oil overheating

board is getting too hot; check for signs of overheating behind the control panel; once panel cools down the controls should return to normal; if “E04” persists, replace the control

Turn switch to OFF position, then back to ON; if display shows “E05”, the heating circuits and temperature probe should be checked; once the unit cools down, the controls should return to normal; if “E05” persists, replace the control.

“E-6A”

“MAIN TEMP

PROBE FAILED”

(Open Circuit)

“E-6B”

“MAIN TEMP

PROBE FAILED”

(Shorted)

“E-10”

Temperature probe failure

High limit tripped (Software prior to version 1.60)

Turn switch to OFF position, then back to ON; if the display shows “E06”, the temperature probe should be checked; once the temperature probe is

repaired, or replaced, the controls should return to

normal; if “E06” persists, replace the control.

Check the error log to nd out the fry pot temperature at the time the high limit tripped. If this temperature was very low, this could be a sign that the fry pot was turned on with low or no oil. If this was the case, ll the pot with oil and reset the high limit. If the trip temperature was several degrees above the oil set point temperature, test for a sticking contactor and replace if faulty. If the high limit tripped at an oil temperature, inspect the high limit thermocouples for carbon build up and clean if necessary. If no carbon found, see high limit troubleshooting.

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DISPLAY CAUSE CORRECTION

Check the error log to nd out the fry pot temperature at the time the high limit tripped. If this was several degrees above the oil set point

“E-10A”

“HIGH LIMIT

TRIPPED”

“E-10B”

“HIGH LIMIT

TRIPPED”

“E-10C”

“HIGH LIMIT

TRIPPED”

High limit tripped while vat main probe temperature was at or above 300°F.

High limit tripped while vat main probe temperature was below 300°F.

High limit tripped while actually cooking (Not simply in cook mode, but actually with cook cycle running).

temperature, test for a sticking contactor and replace if faulty. If the trip temperature was near the oil set point temperature, inspect the high limit thermocouples for carbon build up and clean if necessary. If no carbon found, see high limit troubleshooting.

Check the error log to nd out the fry pot temperature at the time the high limit tripped. If this temperature was very low, this could be a sign that the fry pot was turned on with low or no oil. If this was the case, ll the pot with oil and reset the high limit. If the high limit tripped at a higher temperature, inspect the high limit thermocouples for carbon build up and clean if necessary. If no carbon found, see high limit troubleshooting.

Check the error log to nd out the fry pot temperature at the time the high limit tripped. If this was several degrees above the oil set point temperature, test for a sticking contactor and replace if faulty. If the trip temperature was near the oil set point temperature, inspect the high limit thermocouples for carbon build up and clean if necessary. If no carbon found, see high limit troubleshooting.

“E-10D”

“HIGH LIMIT

TRIPPED”

“E-10F”

“HIGH LIMIT

TRIPPED”

High limit tripped less than 5 minutes after fryer was performing an AutoFilter or Quick Filter and the control returned to cook mode on its own after detecting that the oil was pumped up (based on temperature rise on level probe).

High limit tripped while ltering (including AutoFilter, Daily Filter, Polish, Dispose, Drain to Pan, Fill from Pan, etc.).

Check the error log to nd out the fry pot temperature at the time the high limit tripped. If this was several degrees above the oil set point temperature, test for a sticking contactor and replace if faulty. If the trip temperature was near the oil set point temperature, inspect the high limit thermocouples for carbon build up and clean if necessary. If no carbon found, see high limit troubleshooting.

Nov. 2016

12

DISPLAY CAUSE CORRECTION

Check the error log to nd out the fry pot temperature at the time the high limit tripped. If this temperature was very low, this could be a sign

“E-10M”

“HIGH LIMIT

TRIPPED”

“E-10S”

“HIGH LIMIT

TRIPPED”

“E-10Y”

“HIGH LIMIT

TRIPPED”

High limit tripped while fryer was in Melt Mode.

High limit tripped while vat was in Start-up Mode (not incl. Melt mode), but not while it was executing one of the lter operations.

High limit tripped less than 5 minutes after user responded “YES” to an “Is Pot Filled?” question.

that the fry pot was turned on with low or no oil. If this was the case, ll the pot with oil and reset the high limit. If the high limit tripped at a higher temperature, inspect the high limit thermocouples for carbon build up and clean if necessary. If no carbon found, see high limit troubleshooting.

Check the error log to nd out the fry pot temperature at the time the high limit tripped. If this temperature was very low, this could be a sign that the fry pot was turned on with low or no oil. If this was the case, ll the pot with oil and reset the high limit. If the high limit tripped at a higher temperature, inspect the high limit thermocouples for carbon build up and clean if necessary. If no carbon found, see high limit troubleshooting.

“E-13” Pressure transducer failed

“E-14”

“PRESSURE TOO

HIGH”

Nov. 2016

Pressure is too high within the frypot

• Replace pressure transducer

• Check deadweight chamber for any

obstruction

• Check the steam exhaust passage for

obstruction

13

DISPLAY CAUSE CORRECTION

Check the drain valve for obstruction. Carefully remove any obstruction found. If no obstruction, check to make sure both connections to the drain valve are plugged in securely. If connections are secure, operate the drain valve using the drain valve test in tech mode. If no drain valve movement, test to make sure the drain valve is getting 24VDC from control board when testing both directions (open and closed) from connector P9 pins 3&4. If voltage is present and no movement, replace drain valve motor. If no DC voltage, replace control board

Check to make sure both connections to the drain valve are plugged in securely. If connections are secure, operate the drain valve using the drain valve test in tech mode. If no drain valve movement, test to make sure the drain valve is getting 24VDC from control board when testing both directions (open and closed) from connector P9 pins 3&4. If voltage is present and no movement, replace drain valve motor. If no DC voltage, replace control board

“E-15C”

“DRAIN VALVE

ERROR”

“E-15P”

“DRAIN VALVE

ERROR”

The control energized the drain valve to close it, and waited a reasonable amount of time, but didn’t see the expected feedback signal that would have conrmed that the drain valve was fully closed.

The control energized the drain valve to open it, and waited a reasonable amount of time, but didn’t see the expected feedback. signal that would have conrmed that the drain valve was fully open.

“E-18A”

“LEVEL SENSOR

FAILED”

(Open Circuit)

“E-18B”

“LEVEL SENSOR

FAILED” (Shorted)

“E-41P”

“-1- LOST”

“E-41S”

“SYSTEM DATA

LOST’

The oil level probe has failed

System data lost. Both the RAM copy and stored copy of the settings have been lost. Settings are reset to default

• If circuit is open, check connection

• Replace probe

• Replace control board if occurs repeatedly

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DISPLAY CAUSE CORRECTION

“E-46C”

“INTERNAL SD

MEM ERR”

Issue with microSD chip

• Check to ensure chip is not ejected from slot

“E-46W”

“DATA SAVE

FAILED”

“E-47”

“ANALOG SYSTEM

OR 12 VOLT

FAILED”

“E-48”

“INPUT SYSTEM

ERROR”

“E-54C”

“MAIN TEMP

CIRCUIT FAILURE”

Unable to communicate and save data to the microSD chip

Corrupt le

Problem reading the A-to-D Analog to Digital converter inputs

Failure of the CPU board • Replace control board

• Replace control board if occurs repeatedly

• Initialize the CPU board

• Replace control board

• Initialize the CPU board

Fault on the CPU board

• Replace control board

“E-54D”

“MAIN TEMP DSC

ERROR”

“E-70A”

“FAN JUMP

MISSING”

“E-70B”

“PWR SWITCH OR

WIRES FAILED”

Nov. 2016

Fault on the CPU board

Jumper wire is loose or missing from 15 pin connector

Short in wires/ loose connection

Power switch may be faulty

• Initialize the CPU board

• Replace control board

• Check connector for loose connection

• Check connection

• Replace power switch

15

DISPLAY CAUSE CORRECTION

“E-70C”

“DRN JUMPER

MISSING”

“E-82”

“SELCTOR VALVE

FAILURE”

“E-84B” “LID NOT LOCKED”

“E-84C”

“PRESSURE

PIN DID NOT

ACTIVATE”

Loose connection on the 15 pin

connector

The selector valve failed calibration or not responding

• Lid handle not properly locked

• Failed electric lid lock motor

• Pressure pin did not fully

engage

Check connection

• Check motor, encoder or wiring

• If unit is not equipped with a selector valve

and gives this error, check settings in T-4 (Tech Mode) to conrm settings are correct.

• Conrm handle is pushed all the way down

• Test/ replace motor

• Check to see if the pin is activating the switch

• Test switch

• If lid pin is stuck, remove lid cover and

manual free pin

“E-84D”

“PRESSURE PIN STUCK OR NOT

CONNECTED”

“E-86B”

“PRESSURE STUCK

ON”

“E-93”

“24V DC SUPPLY”

• Cannot open lid-Pin is stuck

and has not dropped down

• Can open lid-wire may be

disconnected or monitoring switch failed

• Sticking solenoid

• Clogged pressure exhaust port

• Faulty pressure transducer

• Disconnected from control

• Short in drain motor or selector

valve motor

• Check wire connections and reconnect loose

wires

• Replace faulty wires

• Test switch

• Replace switch if needed

• Test solenoid

• Check ports and unclog if necessary

• Test transducer

• Check plug on back of control

• Test motors

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SECTION 3: PROGRAMMING

3-1.

MAIN MENU

3-2.

PROGRAMS

1.PRODUCTS

2.COOK MENUS

3.SPCL PROG

4.DATA COMM

5.HEAT CTRL

6.FLTR CTRL

7.TECH MODE

8.STATS MODE

9.LANGUAGE

x.EXIT MENU

Press and hold the button until *MAIN* shows in the display. Once the menu activates, release the button.

The Main Menu options are displayed as follows:

1. FILTER

2. INFO MODE

3. USB/DATA

4. PROGRAM

5. CLOCK SET x. EXIT MENU

This section shows how to access the programming (“PROG”) menu that access the products, cook and special program and tech mode.

1. PRODUCTS

2. COOK MENUS

3. SPECIAL PROGRAM

4. DATA COMM

5. HEAT CONTROL

6. FILTER CONTROL

7. TECH MODE

8. STATS MODE

9. LANGUAGE x. EXIT MENU

Sept. 2014

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3-3.

SPECIAL

PROGRAMMING

This section shows how to access the Special Program area of the controls in order to program cook menus, clock, and other features.

1. Push and hold until the display reads *MAIN*.

2. Press the again to access the next set of options.

3. Press 4 to enter the “PROG” menu.

4. Press 3 to enter “SPCL PROG”.

5. Enter the code: 1, 2, 3

6. Use the left or right arrows to navigate through the options.

SP-1 • TEMP UNITS SP-2 • LANGUAGE SP-3 • SYSTEM INIT SP-4 • RADIO SYSTEM ENABLED? SP-5 • AUDIO VOL (Loudness) SP-6 • AUDIO TONE (Frequency) SP-7 • MELT CYCLE SP-8 • START-UP POLISH ENABLED? SP-9 • START-UP GO WHERE? SP-10 • COOK MENUS OPTION SP-11 • COOK MENU BUTTONS SP-12 • COOK DONE GO WHERE?

SP-13 • AUTO-MENU MINUTES SP-14 • AUTO-MENU GO WHERE? SP-15 • COOL TEMP SP-16 • PROD PROG T1>T2>T3)? SP-17 • BULK DISPOSE? SP-18 • BULK SUPPLY? SP-19 • COOKING: SHOW PSI? SP-20 • CHANGE MGR CODE SP-21 • CHANGE USAGE CODE SP-22 • CLEAN-OUT TYPE SP-23 • CLEAN-OUT TEMP SP-24 • CLEAN-OUT MINUTES

SP-1 • TEMPERATURE DISPLAY UNITS

1. Use the + or - to change between Fahrenheit (F°) or Celsius

(C°).

SP-2 • OPERATION LANGUAGE

1. Use the + or - buttons to scroll through the list of languages.

Sept. 2014

SP-3 • SYSTEM INITIALIZE

1. Press and hold the button next to “hold->” for three seconds.

2. System will re-initialize back to default settings.

SP-5 • AUDIO VOLUME (Loudness)

1. Use the + or - buttons will adjust the volume of the speaker

between 0-10.

2. Press the button next to “test” on the display.

18

3-3.

SPECIAL

PROGRAMMING

(CONT.)

SP-6 • AUDIO TONE (Frequency)

1. Press the + or - to adjust the frequency setting,

2. Press the button next to “test” on the display.

SP-7 • MELT CYCLE

Specify the desired Melt Mode heating cycle.

1. Use the + or - to select wither “Solid” or “Liquid”.

SP-8 • START-UP POLISH ENABLED?

Specify whether or not an automatic polish operation should be performed as part of the normal, morning startup process.

1. Use the + or - to select either “YES” or “NO”.

SP-9 • START-UP GO WHERE?

Specify where the control should go after exiting Melt. Choices are “STAY PROD”, “PREV MENU”, or go specically to any of the ten Cook Menus.

1. Use + or - to navigate through options.

SP-10 • COOK MENUS (Cook Menu Conguration)

1. Use the + or - buttons to navigate through cook menu options.

• “4+TITLE”

• “5+NEXT”

• “6 ITEMS”

See MENU OPTIONS for descriptions and examples.

SP-17 • BULK DISPOSE?

1. Use the + or - buttons to navigate through the three options:

• “NONE”

• “FRONT”

• “REAR”

2. “NONE”- Oil dispose is by draining into a disposal cart or

shuttle.

Sept. 2014

3. “FRONT”- Dispose by pumping through the front hose

connection by press and holding the illuminated button.

4. “REAR”- Dispose by pumping through the rear plumbing

connection.

19

SP-18 • BULK OIL SUPPLY?

3-3.

SPECIAL

PROGRAMMING

(CONT.)

1. Use the + or - buttons to select either “YES” or “NO” for

whether or not a bulk oil supply is available for relling the ATO oil tank and vat with fresh oil.

Sept. 2014

20