Henny Penny PXE-100 Operator’s Manual

OPERATOR’S
MANUAL
VELOCITY SERIESTM PRESSURE FRYER
MODEL
PXE-100
REGISTER WARRANTY ONLINE AT WWW.HENNYPENNY.COM
REGISTER WARRANTY ONLINE AT WWW.HENNYPENNY.COM
HENNY PENNY
ELECTRIC PRESSURE FRYER
SPECIFICATIONS
Pot Capacity 8 head of chicken - 24 lbs. (10.8 kg) 76 lbs. oil (34 Kg.)
Electrical 208 VAC, 3 Phase, 50/60 Hz, 17 KW, 47.2 Amps 240 VAC, 3 Phase, 50/60 Hz, 17 KW, 40.9 Amps 480 VAC, 3 Phase, 50/60 Hz, 17 KW, 20.5 Amps
Heating Two 8,500 watt electric immersion elements
A data plate, located on the back shroud behind the lid identies the fryer model, serial
number, warranty date, and other information. Also, the serial number is stamped on the
outside of the counter top. See gure below.
Serial No.
PXE-100
DIMENSIONS
HENNY PENNY
8 HEAD ELECTRIC PRESSURE FRYER
Fryer must be installed and used in such a way to prevent water from contacting the shortening.
This appliance is not intended to be operated by means of an external timer or a separate remote control system.
This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
TABLE OF CONTENTS
Section Page
Section 1. INTRODUCTION ..................................................................................................... 1
1-1 Safety ............................................................................................................. 1
1-2 Proper Care ....................................................................................................2
1-3 Assistance ...................................................................................................... 2
Section 2. INSTALLATION .......................................................................................................3
2-1 Introduction ................................................................................................... 3
2-2 Unpacking...................................................................................................... 3
2-3 Selecting the Fryer Location ......................................................................... 7
2-4 Leveling the Fryer ......................................................................................... 7
2-5 Ventilation of Fryer........................................................................................8
2-6 Electrical Requirements .................................................................................8
2-7 International Electrical Requirements ...........................................................9
Section 3. OPERATION .............................................................................................................11
3-1 Operating Components ..................................................................................11
3-2 Control Overview ..........................................................................................12
3-3 Display Options .............................................................................................14
3-4 4+Title Option ...............................................................................................14
3-5 5+Next Option ...............................................................................................15
3-6 6 Item Option .................................................................................................15
3-7 Drain Pan Assembly ...................................................................................... 16
3-8 Product Racking Recommendations ..............................................................17
3-9 Lid Operation.................................................................................................18
3-10 Start-up .......................................................................................................... 20
3-11 Filling the Oil Tank ........................................................................................ 21
3-12 Condensation T ank ........................................................................................21
3-13 Filter Pump Motor Protector-Manual Reset .................................................. 22
3-14 Regular Maintenance Schedule ..................................................................... 22
3-15 Initial Oil Fill ................................................................................................. 23
3-16 Basic Operation ............................................................................................. 24
3-17 Care of the Oil ............................................................................................... 25
3-18 Main Menu .................................................................................................... 25
3-19 Filtering Instructions ..................................................................................... 26
3-20 Bulk Dispose ................................................................................................. 30
3-21 Changing the Filter Envelope ........................................................................ 31
3-22 Clean-Out Mode ............................................................................................ 31
3-23 Preventive Maintenance ............................................................................... 36
Section 4. PROGRAMMING ........................................................................................................39
4-1 Program Menu ............................................................................................... 39
4-2 Product Programming ....................................................................................39
4-3 Special Programming ....................................................................................41
Section 5. TROUBLE SHOOTING ...............................................................................................44
5-1 Troubleshooting Guide ..................................................................................44
5-2 Error Codes ....................................................................................................45
Sept. 2014
SECTION 1: INTRODUCTION
1-1
SAFETY
The instructions in this manual have been prepared to aid you in learning the proper procedures for your equipment. Where information is of particular importance or is safety related, the words NOTICE, CAUTION, or WARNING are used. Their usage is described below.
If a problem occurs during the rst operation of a new unit, recheck the
Installation Section of the Operator’s Manual.
Before troubleshooting, always recheck the Operation Section of the Operator’s Manual.
Where information is of particular importance or is safety related, the words DANGER, WARNING, CAUTION, or NOTICE are used. Their
usage is described as follows:
SAFETY ALERT SYMBOL is used with DANGER, WARNING or CAUTION which indicates a personal injury type hazard.
NOTICE is used to highlight especially important information.
CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.
CAUTION used with the safety alert symbol indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury.
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
DANGER INDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, WILL RESULT IN DEATH OR SERIOUS INJURY.
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1
1-1.
SAFETY
(CONT.)
Equipotential Ground Symbol
Waste Electrical and Electronic Equipment (WEEE) Symbol
1-2.
PROPER CARE
OR
OR
Shock Hazard Symbols
Hot Surface Symbols
As in all Henny Penny equipment, the unit requires care and maintenance. Requirements for maintenance and cleaning are contained in this manual and must be a regular part of the opera­tion of the unit.
1-3.
ASSISTANCE
March 2014
Should you require outside assistance, call your local distribu­tor in your area, or call 1-800-417-8405 or 1-937-456-8405.for Henny Penny Technical Support.
2
SECTION 2: UNPACKING / INSTALLATION
2-1.
INTRODUCTION
2-2.
UNPACKING
This section provides the installation and unpacking instructions.
Any shipping damage should be noted in the
presence of the delivery agent and signed prior to his or her departure.
Installation of this unit should be performed only
by a qualied service technician.
Take care when moving the fryer to
prevent personal injury. The fryer weighs approximately 877 lbs.(398 Kg).
Do not puncture the fryer with any objects
such as drills or screws as electrical shock or component damage could result.
March 2014
To avoid personal injury, all counter-weights must be
installed and secured before attempting to unlatch
the lid.
1. Cut and remove the plastic bands from the main box.
2. Remove the box lid and lift the main box off the fryer.
3. Remove corner packing supports (4).
4. Cut the stretch lm from around the carrier/rack box and
remove it from the top of the fryer lid.
5. Cut and remove the metal bands holding the fryer to the
pallet.
6. Remove the fryer from the pallet. See one unloading
method described on 6.
3
2-2.
UNPACKING
(CONT.)
Do not drop counterweights , or personal injury could
result. Each counterweight weighs approximately
20 lbs. (9 kg.) each.
7. Remove the counterweights from the pallet, which are strapped
to the pallet, under the fryer.
8. Remove rear service cover.
9. Load the six weights into the counterweight assembly. See
page 7.
10. Replace rear service cover.
To avoid personal injury and assure safe
operation of unit, rear service cover must
be in place.
11. Cut warning tags from the lid assembly. The lid may now be
unlatched.
12. Remove the accessories from inside the lter drain pan.
13. Remove the protective paper from the fryer cabinet. Clean
exterior surface with a damp cloth.
March 2014
4
Ramp Unloading
1. Front casters are xed in the forward position.
2. Pry off the rail on either side of the pallet.
3. Prop up a ramp for each caster on the selected side.
If ramp is not being used, rest the selected side’s casters onto the ground and move to step 4.
4. Tilt and roll the unit off the pallet onto the ramp (if available). The front casters will slide onto the ramp.
Pull the pallet from under the unit and set the unit onto the ground.
5. Remove the weights from the pallet.
6. Remove the rear cover. The weight segments must be installed per instructions contained therein before attempting to unlatch the lid.
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5
Dec. 2013
6
2-3.
SELECTING THE
LOCATION
The proper location of the fryer is very important for operation, speed, and convenience. Choose a location which provides easy loading and
unloading without interfering with the nal assembly of food orders. Operators nd that frying from raw to nish, and holding the product
in a warmer provides fast continuous service. Landing or dumping
tables should be provided next to the fryer. The best efciency will be obtained by a straight line operation, i.e. raw in one side and nish out
the other side. Order assembly can be moved away with only a slight
loss of efciency.
To properly service the fryer, 24 inches (60.96 cm) of clearance is needed on all sides of the fryer. Access for servicing by removing a side panel.
To avoid re and ruined supplies, the area under the
fryer should not be used to store supplies.
2-4.
LEVELING THE
FRYER
To prevent severe burns from splashing hot oil, position
and install fryer to prevent tipping or movement.
Restraining ties may be used for stabilization.
For proper operation, level the fryer from side to side and front to back.
Use level on the at areas around the frypot collar.
F AILURE T O FOLLOW THESE LEVELING
INSTRUCTIONS CAN RESULT IN OIL
OVERFLOWING THE FRYPOT WHICH COULD
CAUSE SERIOUS BURNS, PERSONAL INJURY,
FIRE AND/OR PROPERTY DAMAGE.
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2-5.
VENTILATION OF
FRYER
The fryer should be located with provision for venting into adequate exhaust
hood or ventilation system to permit efcient removal of steam exhaust and
frying odors. The exhaust canopy must be designed to avoid interference with the operation of the fryer. Consult a local ventilation or heating
company to help in designing an adequate system.
Ventilation must conform to local, state,
and national codes. Consult your local re
department or building authorities.
2-6.
ELECTRICAL
REQUIREMENTS
The electric fryer requires 208, 240 or 480 volt, three phase, 50/60 Hertz service. The power cord may be already attached to the fryer, or provided at installation. Check the data plate to determine the correct power supply.
This fryer must be adequately and safely grounded (earthed) or
electrical shock could result. Refer to local electrical codes for
correct grounding (earthing) procedures or in absence of local codes,
with The National Electrical Code, ANSI/NFPA No. 70-(the current
edition). In Canada, all electrical connections are to be made in
accordance with CSA C22.1, Canadian Electrical Code Part 1, and/or local codes. To avoid electrical shock, this appliance must be equipped with an external circuit breaker which will disconnect all ungrounded
(unearthed) conductors. The main power switch on this appliance
does not disconnect all line conductors
A separate disconnect switch meeting overvoltage category III conditions with proper capacity fuses or breakers must be installed at a convenient location between the fryer and the power source. It should be an insulated copper conductor rated for 600 volts and 90o C. For runs longer than 50 feet
(15.24 m), use the next larger wire size.
Aug. 2014
8
2-7.
INTERNATIONAL
ELECTRICAL
REQUIREMENTS
Units being used outside the United States may not be shipped with the power cord attached to the unit because of the different wiring codes. The fryers are available from the factory wired for 200, 240, 380 and 415 volts, 3 phase, 50 Hertz service. A terminal block is mounted inside the fryer for the cable wiring.
CE units require a minimum wire size of 4mm to be wired to
the terminal block. If a exible power cord is used, it must be
HO7RN type.
The supply power cords shall be oil-resistant, sheathed exible
cable, no lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord.
It is recommended that a 30 mA rated protective device such
as a residual current circuit breaker (RCCB), or ground fault circuit interrupter (GFCI), be used on the fryer circuit.
(FOR EQUIPMENT WITH CE MARK ONLY!) To prevent electric
shock hazard this appliance must be bonded to other appliances or touchable metal surfaces in close proximity to this appliance with an equipotential bonding conductor. This appliance is equipped with an
equipotential lug for this purpose. The equipotential lug is marked
with the following symbol
March 2014
9
BOIL-OVER PREVENTION IN HENNY PENNY FRYER
FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN OIL OVERFLOWING THE FRYPOT WHICH COULD CAUSE SERIOUS BURNS, PERSONAL INJURY, FIRE AND/OR PROPERTY DAMAGE.
THE OIL MAY BE STIRRED ONLY DURING THE MORNING START UP
PROCEDURE. DO NOT STIR THE OIL AT ANY OTHER TIME.
BRUSH ALL CRACKLINGS FROM FRYPOT SURFACES DURING THE
POT CLEAN OUT PROCESS.
MAKE SURE THE FRYER IS LEVEL.
BE CERTAIN THE OIL IS NEVER ABOVE THE UPPER FRYPOT “FILL”
LINE.
BE CERTAIN THAT THE GAS CONTROL VALVE AND BURNERS ARE
PROPERLY ADJUSTED. (GAS UNITS ONLY)
USE RECOMMENDED PRODUCT LOAD SIZE (MAXIMUM 24 LB).
FOR ASSISTANCE CALL THE HENNY PENNY SERVICE DEPARTMENT AT
1-800-417-8405.
OR
1-937-456-8405
Dec. 2013
10
3-1.
OPERATING
COMPONENTS
SECTION 3: OPERATION
1
3
2
4
5
Item
No.
1 Steam-Stack Houses the dead-weight. Releases steam when pressurized 2 Fresh Oil Tank Tops the pot off with fresh oil when low 3 Power Switch Turns power to the unit ON/ OFF 4 Condensation Pan Reservoir that hold excess condensation that drains from the pot 5 Oil Drain Pan Oil is drained into this pan and then is pumped through lters to help
Description Function
prolong the use of the oil
Dec. 2013
11
3-2.
CONTROL
OVERVIEW
This section gives a control board overview and explains all the buttons, displays and features.
1
Figure 3-1
4
1
32
March 2014
Figure 3-2 Figure 3-3
5
6
Figure 3-4
12
3-2.
CONTROL
OVERVIEW
(CONT.)
Fig.
3-1 1 Buttons
3-2 2 Menu Button
3-3 3 Info Button
3-4 4 Arrow Displays
3-4 5 Plus Display
3-4 6 Minus Display
Item
No.
Description Function
When the light is illuminated next to the button, this indicates this button
has a product or action that can be reached by pressing.
Pressing and holding this button will access the “MAIN” menu which
includes features such as lter, info mode, and programming.
Press this button once to display the pressure and temperature
Press this button twice to activate the “WIPE” feature
Press this button three times to get “LAST FILTER” information
When an arrow is displayed, this indicates there is another screen or option.
To access the next option/screen, press the button next to the desired arrow.
The plus sign is displayed when the value of the time/temp/letters can be changed. Pressing the button next to the plus sign will increase the value.
Will be represented in the manual by: +
The minus sign is displayed when the value of the time/temp/letters can be
changed. Pressing the button next to the minus sign will decrease the value.
Sept. 2014
Will be represented in the manual by: -
13
3-3.
DISPLAY OPTIONS
3-4.
4+TITLE OPTION
This section describes the three (3) cook display options that this unit is equipped with. The three options are as listed below:
4+TITLE
5+NEXT
6 ITEMS
To change the display option, see SPECIAL PROGRAM section.
The 4+TITLE option shows up to four cook items along with the title of the particular menu you are in.
When in a cook menu, the title of the menu will be displayed in the top section.
Pressing the either arrow button will allow you to scroll right or left through each menu option.
Pressing the button next to the item you want to cook starts the heating process. ”DROP>” will be displayed when unit is ready to cook the selected item.
March 2014
14
3-5.
5+NEXT OPTION
3-6.
6 ITEMS OPTION
The 5+NEXT option ashows up to ve cook items, along with a
button that steps to the next cook menu.
All the cook options are displayed on the screen with the bot­tom-right reading “next>”. Pressing the button next to “next>” will access the next set of cook options.
The 6 ITEM option lets the user control all six items on the cook menu. If there is more than one cook menu, the user must pro­gram navigation links to other menus.
If there are more than 6 products that will be cooked, and this option is selected, one of the buttons must be designated as a link to a sub-menu, or those options will not be accessible in this option.
See the programming section for information on setting up menus.
March 2014
15
3-7. DRAIN PAN ASSEMBLY
1. Slide a lter envelope onto the lter screen so the plug is protrud­ing through the hole.
During assembly, be sure to apply oil to all O-rings to lubricate to
2. Slide the two handle clamps onto the ends of the lter screen as­sembly with the handles facing the same direction of the plug.
3. Place the lter screen into the bottom of the drain pan with the plug side up.
4. Lining up the hole of the pickup tube with the plug of the lter screen, press the tube down.
5. Position the pick up tube so that the guides slide into the notches located on the holder in the front of the drain pan. Press down on
the pick up tube to conrm it is fully engaged on the lter screen
plug and in the holder.
help prevent tears and loss.
Dec. 2013
6. Place the crumb catcher into the drain pan so the legs straddle the lter screen.
7. Place lid onto drain pan.
8. Push the drain pan into place and lock it into place using the lock­ing latch.
9. To remove the drain pan for cleaning, reverse this procedure.
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