Hellwig 7697 User Manual
559-734-7451 800-367-5480 FAX 559-734-7460
INSTALLATION INSTRUCTIONS
FRONT STABILIZER BAR
2000-2006 Toyota Tundra
Thank you for purchasing a quality HellwigProduct.
PLEASE READ THISINSTRUCTION SHEET COMPLETELY BEFORE STARTINGYOUR INSTALLATION
1
Thick washer
on bottom
2 3
7697 ( R-7697 ) 06/03/2008
559-734-7451 800-367-5480 FAX 559-734-7460
TORQUE TABLE
BOLT SIZE: 3/8” = 20-30 ft. lbs. – 7/16” = 35-45 ft. lbs. – ½” = 50-70 ft. lbs. – 9/16” = 70-90 ft. lbs.
SAFETY: BEFORE STARTING YOUR INSTALLATION, BE SURE TO SET PARKING BRAKE AND
CHOCK TIRES.
NOTE: TO EASE INSTALLATION AND TO PROPERLY ADJUST THE SWAY BAR, THE WEIGHT
OF THE VEHICLE MUST BE ON THE SUSPENSION AS IF DRIVING DOWN THE ROAD.
DO NOT RAISE THE VEHICLE BY THE FRAME.
NOTE: THIS UNIT IS DESIGNED AS A REPLACEMENT FOR THE FACTORY INSTALLED FRONT
ANTI-SWAY BAR
1. Remove the factory installed anti sway bar and the mounting hardware. Do not discard the nuts on
the factory end links as they will be re-used.
2. Lubricate and install the D-shaped poly bushings on the new sway bar in the same location that the
bushings were on the factory sway bar. SEE PHOTO ONE (1).
3. Position the U-plates over the D-shaped poly bushings and position the new sway bar on the frame
with the supplied mounting bolts. Leave loose at this time to allow for adjustment later. SEE
PHOTO THREE (3).
4. Install the bushings and washers on the factory end links as shown in PHOTO TWO (2). Install the
thick washer on the bottom of the assembly.
5. Tighten the frame bolts to 25-30 ft-lb. Tighten the end link bushings until they begin to bulge
slightly. Re-check your installation, check for clearance on all undercarriage components; wiring,
exhaust, springs, fuel and brake lines.
6. Turn wheels full lock left and then right, check for clearance on tires, wheels and steering components.
7. After one week of driving recheck your installation. Re-check on regular basis thereafter.
ATTENTION INSTALLER: BE SURE THAT THE CUSTOMER RECEIVES THIS INSTRUCTION
SHEET, ALL IMORTANT NOTE CARDS AND THE WARRANTY
FORM
7697 ( R-7697 ) 06/03/2008
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