2008.5 Sportster Models Owner's Manual: Safety First
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Safety First
Safe Operating Rules: Sportster Models
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Motorcycles are different from other vehicles. They operate, steer, handle and brake differently. Unskilled or improper use could result in loss of control, death or serious injury. (00556c)
●Take a rider training course.
●Read Owner's Manual before riding, adding accessories or servicing.
●Wear a helmet, eye protection and protective clothing.
●Never tow a trailer.
Before operating your new motorcycle it is your responsibility to read and follow the operating and maintenance instructions in this manual, and follow these basic rules for your personal safety.
●Know and respect the rules of the road (see RULES OF THE ROAD section). Carefully read and observe the rules contained in the RIDING TIPS booklet accompanying this Owner's Manual. Read and familiarize yourself with the contents of the MOTORCYCLE HANDBOOK for your state.
●Before starting engine, check for proper operation of brake, clutch, shifter, throttle controls, correct fuel and oil supply.
Do not use aftermarket parts and custom made front forks which can adversely affect performance and handling. Removing or altering factory installed parts can adversely affect performance and could result in death or serious injury. (00001a)
●Use only Harley-Davidson approved parts and accessories. Use of certain other manufacturer's performance parts will void your new motorcycle warranty. See your HarleyDavidson dealer for details.
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2008.5 Sportster Models Owner's Manual: Safety First
Stop the engine when refueling or servicing the fuel system. Do not smoke or allow open flame or sparks near gasoline. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. (00002a)
When refueling your motorcycle, the following rules should be observed.
●Refuel in a well ventilated area with the engine turned off.
●Remove fuel filler cap slowly.
●Do not smoke or allow open flames or sparks when refueling or servicing the fuel system.
●Do not fill fuel tank above the bottom of the filler neck insert.
●Leave air space to allow for fuel expansion.
Do not store motorcycle with gasoline in tank within the home or garage where open flames, pilot lights, sparks or electric motors are present. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. (00003a)
Engine exhaust from this product contains chemicals known to the State of California to cause cancer, and birth defects or other reproductive harm. (00004f)
Do not run motorcycle in a closed garage or confined area. Inhaling motorcycle exhaust, which contains poisonous carbon monoxide gas, could result in death or serious injury. (00005a)
The jiffy stand locks when placed in the full forward (down) position with vehicle weight on it. If the jiffy stand is not in the full forward (down) position with vehicle weight on it, the vehicle can fall over which could result in death or serious injury. (00006a)
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2008.5 Sportster Models Owner's Manual: Safety First
Be sure jiffy stand is fully retracted before riding. If jiffy stand is not fully retracted, it can contact the road surface causing a loss of vehicle control, which could result in death or serious injury. (00007a)
●A new motorcycle must be operated according to the special break-in procedure. See
Break-in Riding Rules.
●Operate motorcycle only at moderate speed and out of traffic until you have become thoroughly familiar with its operation and handling characteristics under all conditions.
NOTE:
We recommend that you obtain information and formal training in the correct motorcycle riding
technique. In the United States, the Motorcycle Safety Foundation® offers beginning and advanced rider safety courses. Call (949)727-3227 for information.
Travel at speeds appropriate for road and conditions and never travel faster than posted speed limit. Excessive speed can cause loss of vehicle control, which could result in death or serious injury. (00008a)
●Do not exceed the legal speed limit or drive too fast for existing conditions. Always reduce speed when poor driving conditions exist. High speed increases the influence of any other condition affecting stability and increases the possibility of loss of control.
●Pay strict attention to road surfaces and wind conditions. Any two wheeled vehicle may be subject to upsetting forces such as wind blasts from passing trucks, holes in the pavement, rough road surfaces, rider control error, etc. These forces may influence the handling characteristics of your motorcycle. If this happens, reduce speed and guide the motorcycle with a relaxed grip to a controlled condition. Do not brake abruptly or force the handlebar. This may aggravate an unstable condition.
●Keep cargo weight concentrated close to the motorcycle and as low as possible to minimize the change in the motorcycle's center of gravity. Distribute weight evenly on both sides of the vehicle and do not load bulky items too far behind the rider or add weight to the handlebars or front forks. Do not exceed maximum specified load in each saddlebag.
NOTE:
New riders should gain experience under various conditions while driving at moderate speeds.
●Operate your motorcycle defensively. Remember, a motorcycle does not afford the same protection as an automobile in an accident. One of the most common accident situations occurs when the driver of the other vehicle fails to see or recognize a motorcycle and turns left into the on-coming motorcyclist. Operate only with headlamp on.
●Wear an approved helmet, clothing, and foot gear suited for motorcycle riding. Bright or light colors are best for greater visibility in traffic, especially at night. Avoid loose, flowing garments and scarves.
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2008.5 Sportster Models Owner's Manual: Safety First
Avoid contact with exhaust system and wear protective clothing that completely covers legs while riding. Exhaust pipes and mufflers get very hot when engine is running and remain too hot to touch, even after engine is turned off. Failure to wear protective clothing could result in burns or other serious injury. (00009a)
●When carrying passengers, it is your responsibility to instruct them on proper riding procedures. (See Riding Tips for Motorcyclist included in your Harley-Davidson Owner's Kit.)
●Do not allow other individuals, under any circumstances, to operate your motorcycle unless you know they are experienced, licensed riders and are thoroughly familiar with the operation of your particular motorcycle.
●Protect your motorcycle against theft. After parking your motorcycle, lock the steering head and remove ignition key from switch. Set security alarm if present.
●Safe motorcycle operation requires alert mental judgment combined with a defensive driving attitude. Do not allow fatigue, alcohol or drugs to endanger your safety or that of others.
●Vehicles equipped with a sound system should have the volume adjusted to a nondistracting level before operating vehicle.
●Maintain your motorcycle in proper operating condition in accordance with Regular Service Intervals: 2008 Sportster Models. Particularly important to motorcycle stability is proper
tire inflation pressure, tread condition, and proper adjustment of wheel bearings and steering head bearings.
Do not operate vehicle with forks locked. Locking the forks restricts the vehicle's turning ability, which could result in death or serious injury. (00035a)
Perform the service and maintenance operations as indicated in the regular service interval table. Lack of regular maintenance at the recommended intervals can affect the safe operation of your motorcycle, which could result in death or serious injury. (00010a)
Do not operate motorcycle with loose, worn or damaged steering or suspension systems. Contact a Harley-Davidson dealer for repairs. Loose, worn or damaged steering or suspension components can adversely affect stability and handling, which could result in death or serious injury. (00011a)
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2008.5 Sportster Models Owner's Manual: Safety First
Regularly inspect shock absorbers and front forks. Replace leaking, damaged or worn parts that can adversely affect stability and handling, which could result in death or serious injury. (00012a)
Use Harley-Davidson replacement fasteners. Aftermarket fasteners can adversely affect performance, which could result in death or serious injury. (00013a)
●See a Harley-Davidson service manual for proper torque values.
●Aftermarket fasteners may not have the specific property requirements to perform properly.
Be sure tires are properly inflated, balanced and have adequate tread. Inspect your tires regularly and see a Harley-Davidson dealer for replacements. Riding with excessively worn, unbalanced or under-inflated tires can adversely affect stability and handling, which could result in death or serious injury. (00014a)
Replace punctured or damaged tires. In some cases, small punctures in the tread area may be repaired from within the demounted tire by a HarleyDavidson dealer. Speed should NOT exceed 50 mph (80 km/h) for the first 24 hours after repair, and the repaired tire should NEVER be used over 80 mph (130 km/h). Failure to follow this warning could result in death or serious injury. (00015a)
Do not exceed the motorcycle's Gross Vehicle Weight Rating (GVWR) or Gross Axle Weight Rating (GAWR). Exceeding these weight ratings can affect stability and handling, which could result in death or serious injury. (00016e)
●GVWR is the sum of the weight of the motorcycle, accessories, and the maximum weight of the rider, passenger and cargo that can be safely carried.
●GAWR is the maximum amount of weight that can be safely carried on each axle.
●The GVWR and GAWR are shown on the information plate which is located on the frame down tube.
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2008.5 Sportster Models Owner's Manual: Safety First
Do not tow a disabled motorcycle. Towing can adversely affect stability and handling, which could result in death or serious injury. (00017a)
Do not pull a trailer with a motorcycle. Pulling a trailer can cause tire overload, reduced braking efficiency and adversely affect stability and handling, which could result in death or serious injury. (00018b)
Direct contact of D.O.T. 4 brake fluid with eyes can cause irritation. Avoid eye contact. In case of eye contact flush with large amounts of water and get medical attention. Swallowing large amounts of D.O.T. 4 brake fluid can cause digestive discomfort. If swallowed, obtain medical attention. Use in well ventilated area. KEEP OUT OF REACH OF CHILDREN. (00240a)
Batteries, battery posts, terminals and related accessories contain lead and lead compounds, and other chemicals known to the State of California to cause cancer, and birth defects or other reproductive harm. Wash hands after handling. (00019e)
Wheel weights on wheels without spokes contain lead and lead compounds, chemicals known to the State of California to cause cancer, and birth defects or other reproductive harm. (00356d)
Consult a Harley-Davidson dealer regarding any questions or problems that occur in the operation of your motorcycle. Failure to do so can aggravate an initial problem, cause costly repairs, cause an accident and could result in death or serious injury. (00020a)
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2008.5 Sportster Models Owner's Manual: Safety First
●Be sure all equipment required by federal, state and local law is installed and in good operating condition.
Rules of the Road
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●Keep to the right side of the road centerline when meeting other vehicles coming in the opposite direction. Ride to left of center of your lane to avoid oily pavement ahead.
●Always sound your horn, actuate your turn signals, and exercise caution when passing other vehicles going in the same direction. Never try to pass another vehicle going in the same direction at street intersections, on curves, or when going up or down a hill.
●At street intersections give the right-of-way to the vehicle on your right. Do not presume you have the right-of-way, as the other driver may not know it is your turn.
●Always signal when preparing to stop, turn or pass.
●All traffic signs, including those used for the control of traffic at intersections, should be obeyed promptly. SLOW DOWN signs near schools and CAUTION signs at railroad crossings should always be observed and your actions governed accordingly.
●When intending to turn to the left, signal at least 100 feet 30.5 meters before reaching the turning point. Move over to the centerline of the street (unless local rules require otherwise), slow down, enter the intersection of the street and then turn carefully to the left.
●Never anticipate a traffic light. When a change is indicated from GO to STOP (or vice versa) in the traffic control systems at intersections, slow down and wait for the light to change. Never run through a yellow or red traffic light.
●While turning either right or left, watch for pedestrians, animals, as well as vehicles.
●Do not leave the curb or parking area without signaling. Be sure your way is clear to enter moving traffic. A moving line of traffic always has the right-of-way.
●Be sure your license plate is installed in the position specified by law and is clearly visible at all times. Keep the plate clean.
●Ride at a safe speed that is consistent with the type of highway you are on. Pay strict attention to whether the road is dry, oily, icy or wet.
●Watch for debris such as leaves or loose gravel.
●Weather and traffic conditions on the highway dictate adjusting your speed and driving habits accordingly.
Accessories and Cargo
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Harley-Davidson Motor Company cannot test and make specific recommendations concerning every accessory or combination of accessories sold. Therefore, the rider must be responsible for safe operation of the motorcycle when installing accessories or carrying additional weight.
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2008.5 Sportster Models Owner's Manual: Safety First
See the Accessory and Cargo section in your Owner's Manual. Improper loading of cargo or installation of accessories can affect motorcycle stability and handling, which could result in death or serious injury. (00021a)
Do not exceed the motorcycle's Gross Vehicle Weight Rating (GVWR) or Gross Axle Weight Rating (GAWR). Exceeding these weight ratings can affect stability and handling, which could result in death or serious injury. (00016e)
●GVWR is the sum of the weight of the motorcycle, accessories, and the maximum weight of the rider, passenger and cargo that can be safely carried.
●GAWR is the maximum amount of weight that can be safely carried on each axle.
●The GVWR and GAWR are shown on the information plate which is located on the frame down tube.
Do not pull a trailer with a motorcycle. Pulling a trailer can cause tire overload, reduced braking efficiency and adversely affect stability and handling, which could result in death or serious injury. (00018b)
Accessory and Cargo Guidelines
The following guidelines should be used when equipping a motorcycle, carrying passengers and/or cargo.
Travel at speeds appropriate for road and conditions and never travel faster than posted speed limit. Excessive speed can cause loss of vehicle control, which could result in death or serious injury. (00008a)
●Do not exceed the legal speed limit or drive too fast for existing conditions. Always reduce speed when poor driving conditions exist. High speed increases the influence of any other condition affecting stability and increases the possibility of loss of control.
●Pay strict attention to road surfaces and wind conditions. Any two wheeled vehicle may be subject to upsetting forces such as wind blasts from passing trucks, holes in the pavement, rough road surfaces, rider control error, etc. These forces may influence the handling characteristics of your motorcycle. If this happens, reduce speed and guide the motorcycle with a relaxed grip to a controlled condition. Do not brake abruptly or force the handlebar.
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2008.5 Sportster Models Owner's Manual: Safety First
This may aggravate an unstable condition.
●Keep cargo weight concentrated close to the motorcycle and as low as possible. This minimizes the change in the motorcycle's center of gravity.
●Distribute weight evenly on both sides of the vehicle.
●Do not load bulky items too far behind the rider or add weight to the handlebars or front forks.
●Do not exceed maximum specified load in each saddlebag.
●Luggage racks are designed for lightweight items. Do not overload racks.
●Be sure cargo is secure and will not shift while riding and recheck the cargo periodically. Accessories that change the operator's riding position may increase reaction time and affect handling of the motorcycle.
●Additional electrical equipment may overload the motorcycle's electrical system possibly resulting in electrical system and/or component failure.
The front and/or rear guard(s) can provide limited leg and cosmetic vehicle protection under unique circumstances. (Fall over while stopped, very slow speed slide.) It is not made or intended to provide protection from bodily injury in a collision with another vehicle or any other object. (00022a)
Large surfaces such as fairings, windshields, back rests, and luggage racks can adversely affect handling. Only genuine Harley-Davidson items designed specifically for the motorcycle model should be used with proper installation.
Do not use aftermarket parts and custom made front forks which can adversely affect performance and handling. Removing or altering factory installed parts can adversely affect performance and could result in death or serious injury. (00001a)
Only Touring Harley-Davidson Motorcycles are suitable for sidecar use. Consult a Harley-Davidson dealer. Use of motorcycles other than Touring models with sidecars could result in death or serious injury. (00040a)
Noise Control System
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Tampering
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2008.5 Sportster Models Owner's Manual: Safety First
Owners are warned that removal or replacement of any noise control system component may be prohibited by law. This prohibition applies prior to vehicle sale or delivery to the ultimate purchaser. Use of a vehicle on which noise control system components have been removed or rendered inoperative may also be prohibited by law.
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2008.5 Sportster Models Owner's Manual: Identification
Owner's Manuals Print Close Window
Identification
Vehicle Identification Number (V.I.N.): Sportster Models
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General
See V.I.N. Locations: Sportster Models. The full 17-digit V.I.N. is stamped on the steering head and printed on a label located on the right front frame down tube.
See Typical Harley-Davidson V.I.N.: 2008 Sportster Models. A unique 17-digit serial or Vehicle
Identification Number (V.I.N.) is found on each motorcycle. For a description of each item in the V.I.N., refer to Harley-Davidson V.I.N. Breakdown: 2008 Sportster Models.
Abbreviated V.I.N.
An abbreviated V.I.N. is stamped on the left side of the crankcase between the front and rear cylinders.
Example: CV38111000
See Typical Harley-Davidson V.I.N.: 2008 Sportster Models for the complete V.I.N. for the same motorcycle as it appears on the steering head.
NOTE:
Always give the full 17-digit Vehicle Identification Number when ordering parts or making any inquiry about your motorcycle.
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2008.5 Sportster Models Owner's Manual: Identification
1.Stamped V.I.N.
2.V.I.N. label
V.I.N. Locations: Sportster Models
Typical Harley-Davidson V.I.N.: 2008 Sportster Models
|
Harley-Davidson V.I.N. Breakdown: 2008 Sportster Models |
|
POSITION DESCRIPTION |
POSSIBLE VALUES |
|
1 |
Market designation |
1=Originally manufactured for sale within the United States |
|
|
5=Originally manufactured for sale outside of the United States |
2 |
Manufacturer |
HD=Harley-Davidson |
3 |
Motorcycle type |
1=Heavyweight motorcycle (901 cc or larger) |
|
|
4=Middleweight motorcycle (351 cc to 900 cc) |
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2008.5 Sportster Models Owner's Manual: Identification
4 |
Model |
See V.I.N. model table |
5 |
Engine type |
2=Evolution® 883 cc air-cooled, fuel-injected |
|
|
3=Evolution® 1200 cc air-cooled, fuel-injected |
|
|
3=Evolution® 1200 cc precision-cooled, fuel-injected |
6 |
Introduction date |
1=Regular |
|
|
2=Mid-year |
|
|
3=California/regular |
|
|
4=Cosmetic changes and/or special introductory date |
|
|
5=California/cosmetic changes and/or special introductory date |
|
|
6=California/mid-year |
7 |
V.I.N. check digit |
Can be 0-9 or X |
8 |
Model year |
8=2008 |
9 |
Assembly plant |
K=Kansas City, MO U.S.A. |
10 |
Sequential number |
Varies |
|
|
V.I.N. Model Codes: 2008 Sportster Models |
||
CODE |
MODEL |
|
CODE |
MODEL |
CN |
XL 883 Sportster® 883 |
CV |
XL 1200R Sportster® 1200 Roadster |
|
CP |
XL 883C |
Sportster® 883 Custom |
CX |
XL 1200L Sportster® 1200 Low |
CR |
XL 883L Sportster® 883 Low |
CZ |
XL 1200N Sportster® 1200 Nightster™ |
|
CS |
XL 883R |
Sportster® 883R |
LA |
XR 1200 Sportster® 1200 |
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2008.5 Sportster Models Owner's Manual: Identification
CT |
XL 1200C Sportster® 1200 Custom |
Labels
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See Labels: Sportster Models for safety and maintenance labels which were on the vehicle when new. If removed, replacement labels may be purchased for your motorcycle. Refer to Labels: Sportster Models for label descriptions.
Labels: Sportster Models
LABEL PART NUMBER DESCRIPTION
1 |
15368-01A |
Battery warning |
229466-08 General warnings (XR 1200)
329127-95B General warnings (XL models except
883R/1200N)
429404-01A General warnings (XL 883R/1200N)
513699-08 Fuse block label (XR 1200)
613571-07 Fuse block label (XL models)
715376-06 Battery removal/installation
LOCATION
Top of belt guard (XR 1200)
Front left of rear fork (XL models)
Top of left side cover
Top of air cleaner cover
Top of air cleaner cover
Inside left side cover
Inside left side cover
Inside left side cover
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2008.5 Sportster Models Owner's Manual: Identification
Labels: Sportster Models
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2008.5 Sportster Models Owner's Manual: Specifications
Owner's Manuals Print Close Window
Specifications
Specifications: 2008 Sportster Models
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Engine: 2008 XL Sportster Models |
|
|||
|
XL 883 |
|
XL 1200 |
|
ITEM |
|
|
|
|
|
MODELS |
|
MODELS |
|
Number of |
2 |
|
|
|
cylinders |
|
|
|
|
Type |
4-cycle, 45 degree |
|
|
|
|
V-Type, air cooled |
|
|
|
Compression ratio |
8.9-1 |
|
9.7-1 |
|
Bore |
3.00 in. |
76.20 |
3.50 in. |
88.90 |
|
|
mm |
|
mm |
Stroke |
3.81 in. |
96.77 |
3.81 in. |
96.77 |
|
|
mm |
|
mm |
Displacement |
53.86 |
883 cc |
73.20 |
1200 cc |
|
cu. in. |
|
cu. in. |
|
Torque |
55.0 ft- |
74.6 |
79.1 ft- |
107.3 |
|
lbs |
Nm |
lbs |
Nm |
|
@ 3500 |
@ 3500 |
@ 4000 |
@ 4000 |
|
RPM |
RPM |
RPM |
RPM |
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2008.5 Sportster Models Owner's Manual: Specifications
Engine: 2008 XR 1200 Model
ITEM |
SPECIFICATION |
|
Number of cylinders |
2 |
|
Type |
4-cycle, 45 degree |
|
|
V-Type, precision cooled |
|
Compression ratio |
10.0-1 |
|
Bore |
3.50 in. |
88.90 mm |
Stroke |
3.81 in. |
96.82 mm |
Displacement |
73.41 cu. in. |
1203 cc |
Torque (World) |
74.1 ft-lbs |
100.5 Nm |
|
@ 3500 RPM |
@ 3500 RPM |
NOTE:
Specifications in this publication may not match those of official certification in some markets due to timing of publication printing, variance in testing methods, and/or vehicle differences. Customers seeking officially recognized regulatory specifications for their vehicle should refer to certification documents and/or contact their respective dealer or distributor.
Ignition System: 2008 Sportster XL Models
COMPONENT |
SPECIFICATION |
Ignition timing |
not adjustable |
Battery |
12 volt, 12 amp/hr, |
|
sealed and maintenance free |
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2008.5 Sportster Models Owner's Manual: Specifications |
|
|
Spark plug type |
10-6R12 |
|
Spark plug size |
12 mm |
|
Spark plug gap |
0.038-0.043 in. |
0.97-1.09 mm |
Spark plug torque |
12-18 ft-lbs |
16.3-24.4 Nm |
Ignition System: 2008 Sportster XR 1200 Model
COMPONENT |
SPECIFICATION |
|
Ignition timing |
not adjustable |
|
Battery |
12 volt, 12 amp/hr, |
|
|
sealed and maintenance free |
|
Spark plug type |
10R12X |
|
Spark plug size |
12 mm |
|
Spark plug gap |
0.035 in. |
0.89 mm |
Spark plug torque |
12-18 ft-lbs |
16.3-24.4 Nm |
Transmission: 2008 Sportster Models
TRANSMISSION |
SPECIFICATION |
Type |
Constant mesh, foot shift |
Speeds |
5 forward |
Sprocket Teeth: 2008 Sportster Models
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2008.5 Sportster Models Owner's Manual: Specifications
|
|
NUMBER OF TEETH |
|
|
|
|
|
|
XL 883 MODELS |
XL 1200 MODELS |
XR 1200 |
||
DRIVE |
ITEM |
|
|
|
|
|
|
|
U.S. |
WORLD |
U.S. |
WORLD |
WORLD |
|
|
MODELS |
MODELS |
MODELS |
MODELS |
MODELS |
Primary |
Engine |
34 |
38 |
38 |
38 |
34 |
|
Clutch |
57 |
57 |
57 |
57 |
57 |
Final |
Transmission |
28 |
28 |
29 |
30 |
28 |
|
Rear wheel |
68 |
68 |
68 |
68 |
68 |
|
|
Overall Gear Ratios: 2008 Sportster Models |
|
||
|
XL 883 MODELS |
XL 1200 MODELS |
XR 1200 |
||
GEAR |
U.S. |
WORLD |
U.S. |
WORLD |
WORLD |
|
MODELS |
MODELS |
MODELS |
MODELS |
MODELS |
1st |
10.782 |
10.782 |
9.315 |
9.004 |
10.782 |
2nd |
7.702 |
7.702 |
6.653 |
6.432 |
7.702 |
3rd |
5.728 |
5.728 |
4.948 |
4.783 |
5.728 |
4th |
4.748 |
4.748 |
4.102 |
3.965 |
4.748 |
5th |
4.071 |
4.071 |
3.517 |
3.400 |
4.071 |
Tire Sizes: 2008 Sportster Models
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2008.5 Sportster Models Owner's Manual: Specifications |
|
|
|
MODEL |
MOUNT |
SIZE |
NUMBER |
XR 1200 |
front |
18 in. |
D502F 120/70 ZR 18 |
XR 1200 |
rear |
17 in. |
D502 180/55 ZR 17 |
XL 883, XL 883R, XL 883L, |
front |
19 in. |
D401F 100/90-19 |
XL 1200R, XL 1200L, XL 1200N |
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XL 883C, XL 1200C |
front |
21 in. |
D402F MH90-21 |
All XL models |
rear |
16 in. |
D401 150/80B16 |
2008 vehicles use Dunlop Harley-Davidson tires only.
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Tire Pressures: 2008 Sportster Models |
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TIRE PRESSURE (COLD) |
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MODEL |
LOAD |
FRONT |
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REAR |
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PSI |
kPa |
PSI |
kPa |
XL models |
solo rider |
30 |
206 |
36 |
248 |
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rider and passenger |
30 |
206 |
40 |
275 |
XR 1200 |
solo rider |
36 |
248 |
38 |
262 |
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rider and passenger |
36 |
248 |
42 |
290 |
Bulb Chart: 2008 Sportster Models
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2008.5 Sportster Models Owner's Manual: Specifications |
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DESCRIPTION |
BULBS |
CURRENT DRAW |
HARLEY- |
LAMP |
DAVIDSON |
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(ALL LAMPS 12 VOLT) |
REQUIRED (AMPERAGE) |
PART NUMBER |
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Headlamp |
high beam/low beam |
1 |
4.58/5.0 |
68329-03 |
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position lamp |
1 |
0.32 |
53438-92 |
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international |
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Tail and stop |
tail lamp |
1 |
0.59 |
68167-04 |
lamps |
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stop lamp |
1 |
2.10 |
68167-04 |
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tail lamp international |
1 |
0.59 |
68167-04 |
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stop lamp international |
1 |
2.10 |
68167-04 |
Turn signal lamp |
front/running |
2 |
2.25/0.59 |
68168-89A |
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front international |
2 |
1.75 |
68163-84 |
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rear |
2 |
2.25 |
68572-64B* |
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rear international |
2 |
1.75 |
68163-84 |
Instrument panel |
Illuminated with LEDs. Replace entire assembly upon failure. |
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*Functions as turn signals, tail lamps and brake lamps on 1200N model. |
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Dimensions: 2008 Sportster XL 883 Models |
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XL 883 |
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XL 883C |
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XL 883L |
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ITEM |
XL 883R |
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CUSTOM |
LOW |
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IN. |
MM |
IN. |
MM |
IN. |
MM |
Wheel base |
60.0 |
1524 |
60.4 |
1534.2 |
60.0 |
1524 |
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2008.5 Sportster Models Owner's Manual: Specifications |
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Overall length |
90.1 |
2288.5 |
90.3 |
2293.6 |
90.1 |
2288.5 |
Overall width |
32.7 |
830.6 |
32.7 |
830.6 |
35.2 |
894.1 |
Road clearance |
5.6 |
141 |
4.4 |
111.8 |
3.9 |
99.1 |
Overall height* |
45.7 |
1160.8 |
45.7 |
1160.8 |
45.7 |
1160.8 |
Saddle height** |
27.3 |
693.4 |
26.5 |
673 |
25.4 |
645.2 |
*XL 883R overall height is 44.8 in. 1137.9 mm . **With 180 lb. 81.6 kg rider on seat.
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Dimensions: 2008 Sportster 1200 Models |
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XL 1200C |
XL 1200R |
XL 1200L |
XL 1200N |
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XR 1200 |
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ITEM |
CUSTOM |
ROADSTER |
LOW |
NIGHTSTER |
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IN. |
MM |
IN. |
MM |
IN. |
MM |
IN. |
MM |
IN. |
MM |
Wheel base |
60.4 |
1534.2 |
60.0 |
1524.0 |
59.7 |
1516.4 |
60.0 |
1524.0 |
59.8 |
1518.9 |
Overall length |
90.3 |
2293.6 |
90.1 |
2288.5 |
89.1 |
2263.1 |
85.8 |
2179.3 |
85.4 |
2169.2 |
Overall width |
32.7 |
830.6 |
36.7 |
932.2 |
35.2 |
894.1 |
36.4 |
924.6 |
36.5 |
927.1 |
Road clearance |
4.4 |
111.8 |
5.6 |
141.0 |
4.4 |
111.8 |
3.9 |
99.1 |
5.8 |
147.3 |
Overall height |
45.7 |
1160.8 |
49.2 |
1249.7 |
46.8 |
1188.7 |
43.6 |
1107.4 |
45.1 |
1145.5 |
Saddle height* |
26.5 |
673.1 |
28.1 |
713.7 |
26.3 |
668.0 |
25.3 |
642.6 |
29.2 |
741.7 |
*With 180 lb. 81.6 kg rider on seat.
Capacities: 2008 Sportster XL 883 Models
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2008.5 Sportster Models Owner's Manual: Specifications |
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XL 883 |
XL 883C |
XL 883L |
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ITEM |
XL 883R |
CUSTOM |
LOW |
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U.S. |
LITERS |
U.S. |
LITERS |
U.S. |
LITERS |
Fuel tank |
3.3 gal. |
12.5 |
4.5 gal. |
17.0 |
3.3 gal. |
12.5 |
(total) |
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Oil tank with filter |
2.8 qt. |
2.65 |
2.8 qt. |
2.65 |
2.8 qt. |
2.65 |
Transmission |
32 oz. |
0.95 |
32 oz. |
0.95 |
32 oz. |
0.95 |
(approximate) |
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Low fuel warning |
0.8 gal. |
3.0 |
1.0 gal. |
3.8 |
0.8 gal. |
3.0 |
light on |
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Capacities: 2008 Sportster 1200 Models |
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XL 1200C |
XL 1200R |
XL 1200L |
XL 1200N |
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XR 1200 |
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ITEM |
CUSTOM |
ROADSTER |
LOW |
NIGHTSTER |
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U.S. LITERS U.S. LITERS U.S. LITERS U.S. LITERS U.S. LITERS |
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Fuel tank |
4.5 |
17.0 |
4.5 |
17.0 |
4.5 |
17.0 |
3.3 |
12.5 |
3.5 |
13.25 |
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gal. |
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gal. |
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gal. |
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gal. |
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gal. |
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(total) |
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Oil tank |
2.8 |
2.65 |
2.8 |
2.65 |
2.8 |
2.65 |
2.8 |
2.65 |
2.8 |
2.65 |
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qt. |
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qt. |
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qt. |
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qt. |
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qt. |
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with filter |
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Transmission |
32 fl. |
0.95 |
32 fl. |
0.95 |
32 fl. |
0.95 |
32 fl. |
0.95 |
32 fl. |
0.95 |
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oz. |
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oz. |
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oz. |
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oz. |
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oz. |
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(approximate)
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2008.5 Sportster Models Owner's Manual: Specifications |
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Low fuel warning 1.0 |
3.8 |
0.8 |
3.0 |
1.0 |
3.8 |
0.8 |
3.0 |
0.8 |
3.0 |
gal. |
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gal. |
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gal. |
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gal. |
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gal. |
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light on
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Weights: 2008 Sportster XL 883 Models |
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XL 883C |
XL 883L |
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XL 883 |
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XL 883R |
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ITEM |
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CUSTOM |
LOW |
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LB. |
KG |
LB. |
KG |
LB. |
KG |
LB. |
KG |
Weight |
563 |
255 |
565 |
256 |
563 |
255 |
568 |
258 |
(as shipped from factory) |
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GVWR |
1000 |
454 |
1000 |
454 |
1000 |
454 |
1000 |
454 |
GAWR front |
335 |
152 |
335 |
152 |
335 |
152 |
335 |
152 |
GAWR rear |
665 |
302 |
665 |
302 |
665 |
302 |
665 |
302 |
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Weights: 2008 Sportster 1200 |
Models |
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XL 1200C |
XL 1200R |
XL |
1200L |
XL 1200N |
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XR 1200 |
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ITEM |
CUSTOM |
ROADSTER LOW |
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NIGHTSTER |
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LB. |
KG |
LB. |
KG |
LB. |
KG |
LB. |
KG |
LB. |
KG |
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Weight (as shipped from |
562 |
255 |
565 |
256 |
557 |
253 |
545 |
247 |
562 |
254.9 |
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factory) |
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GVWR |
1000 |
454 |
1000 |
454 |
1000 |
454 |
1000 |
454 |
1000 |
454 |
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GAWR front |
335 |
152 |
335 |
152 |
335 |
152 |
335 |
152 |
335 |
152 |
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2008.5 Sportster Models Owner's Manual: Specifications
GAWR rear |
665 302 665 302 665 302 665 302 665 302 |
Tire Data
Top of page
Match tires, tubes, air valves and caps to the correct wheel rim. Contact a Harley-Davidson dealer. Mismatching can result in damage to the tire bead, allow tire slippage on the rim or cause tire failure, which could result in death or serious injury. (00023a)
Use only Harley-Davidson approved tires. See a Harley-Davidson dealer. Using non-approved tires can adversely affect stability, which could result in death or serious injury. (00024a)
Tubeless tires fitted with the correct size inner tubes may be used on all Harley-Davidson laced (wire spoked) wheels. Protective rubber rim strips must be used with tubeless tires (fitted with correct size inner tubes) when mounted on laced (wire spoked) wheels.
Use inner tubes on laced (wire spoked) wheels. Using tubeless tires on laced wheels can cause air leaks, which could result in death or serious injury. (00025a)
Tubeless tires are used on all Harley-Davidson cast and disc wheels.
Tire sizes are molded on the tire sidewall. Inner tube sizes are printed on the tube.
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2008.5 Sportster Models Owner's Manual: Specifications
Harley-Davidson front and rear tires are not the same. Interchanging front and rear tires can cause tire failure, which could result in death or serious injury. (00026a)
Do not inflate tire beyond maximum pressure as specified on sidewall. Over inflated tires can blow out, which could result in death or serious injury. (00027a)
Harley-Davidson tires are equipped with wear bars that run horizontally across the tread. When wear bars become visible and only 1/32 in. (0.8 mm) tread depth remains, replace tire immediately. Using a worn tire can adversely affect stability and handling, which could result in death or serious injury. Use only Harley-Davidson approved replacement tires. (00090b)
See Specifications: 2008 Sportster Models for tire pressures and sizes.
Gasoline Blends
Top of page
Your motorcycle was designed to get the best performance and efficiency using unleaded gasoline. Most gasoline is blended with alcohol and/or ether to create oxygenated blends. The type and amount of alcohol or ether added to the fuel is important.
Do not use gasoline that contains methanol. Doing so can result in fuel system component failure, engine damage and/or equipment malfunction. (00148a)
●Gasoline containing METHYL TERTIARY BUTYL ETHER (MTBE): Gasoline/MTBE blends are a mixture of gasoline and as much as 15% MTBE. Gasoline/MTBE blends can be used in your motorcycle.
●ETHANOL is a mixture of 10% ethanol (Grain alcohol) and 90% unleaded gasoline. Gasoline/ethanol blends can be used in your motorcycle if the ethanol content does not exceed 10%.
●REFORMULATED OR OXYGENATED GASOLINES (RFG): Reformulated gasoline is a term used to describe gasoline blends that are specifically designed to burn cleaner than other
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2008.5 Sportster Models Owner's Manual: Specifications
types of gasoline, leaving fewer tailpipe emissions. They are also formulated to evaporate less when you are filling your tank. Reformulated gasolines use additives to oxygenate the gas. Your motorcycle will run normally using this type of gas and Harley-Davidson recommends you use it when possible, as an aid to cleaner air in our environment.
● Do not use race gas or octane boosters. Use of these fuels will damage the fuel system.
Some gasoline blends might adversely affect the starting, driveability or fuel efficiency of the motorcycle. If any of these problems are experienced, try a different brand of gasoline or gasoline with a higher octane blend.
Fuel
Top of page
Refer to Octane Ratings. Always use a good quality unleaded gasoline. Octane ratings are usually found on the pump.
Avoid spills. Slowly remove filler cap. Do not fill above bottom of filler neck insert, leaving air space for fuel expansion. Secure filler cap after refueling. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. (00028a)
Use care when refueling. Pressurized air in fuel tank can force gasoline to escape through filler tube. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. (00029a)
Modern service station pumps dispense a high flow of gasoline into a motorcycle fuel tank making air entrapment and pressurization a possibility.
Octane Ratings
SPECIFICATION |
RATING |
Pump Octane (R+M)/2 |
91 (95 RON) |
Catalytic Converters
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2008.5 Sportster Models Owner's Manual: Specifications
Top of page
All international (HDI) and destination Japan model motorcycles are equipped with catalytic converters.
Do not operate catalytic converter-equipped vehicle with engine misfire or a non-firing cylinder. If you operate the vehicle under these conditions, the exhaust will become abnormally hot, which can cause vehicle damage, including emission control loss. (00149a)
Use only unleaded fuel in catalytic converter-equipped motorcycles. Using leaded fuel will damage the emission control system. (00150b)
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2008.5 Sportster Models Owner's Manual: Controls and Indicators
Owner's Manuals Print Close Window
Controls and Indicators
General: Controls and Indicators
Top of page
Read the CONTROLS AND INDICATORS section before riding your motorcycle. Failure to understand the operation of the motorcycle could result in death or serious injury. (00043a)
Some features explained are unique to certain models. These features may be available as accessories for your Harley-Davidson motorcycle. See a Harley-Davidson dealer for a complete list of accessories that will fit your specific motorcycle.
Sportster XL 1200N Model
Top of page
See Sportster XL 1200N Model. Unlike all other Sportster models, the XL 1200N is equipped with
a convertible side-mounted license plate assembly, which includes an LED-illuminated license plate lamp module. See a Harley-Davidson dealer for LED replacement.
The license plate assembly must be in the extended position during operation. Due to local regulations, this feature may not be found in all destinations.
The standard rear fender-mounted tail lamp assembly common to all other Sportster models is not present on the XL 1200N. Instead, the rear turn signals also function as tail lamps and brake lamps.
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2008.5 Sportster Models Owner's Manual: Controls and Indicators
1.Convertible side-mount license plate assembly
2.Rear turn signal lamp (also functions as tail/brake lamp)
Sportster XL 1200N Model
Ignition/Headlamp Key Switch: Sportster Models
Top of page
The automatic-on headlamp feature provides increased visibility of the rider to other motorists. Be sure headlamp is on at all times. Poor visibility of rider to other motorists can result in death or serious injury. (00030b)
See Ignition/Headlamp Key Switch: Sportster Models. The ignition/headlamp key switch controls electrical functions of the motorcycle.
See the YOUR OWNER'S MANUAL section at the front of this book. Be sure to record all your key numbers in the space provided.
Protect your vehicle against theft. After parking your motorcycle, lock the steering head and remove ignition key from switch. Failure to lock your motorcycle may result in theft and/or equipment damage. (00151a)
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