Harley Davidson EI 2005 Service Manual
Owner’s Manual
3-Phase Charging System for “EVO”
P/N ASM2005
Thunder Heart Performance Corporation MANUAL P/N EI2005
120 Industrial Drive Revision 2/4/05
White House, TN 37188
www.thunder-heart.com
Thunder Heart Performance Corp. 615-672-8811 www.thunder-heart.com
TABLE OF CONTENTS
CHAPTER 1 INTRODUCTION ............................................... 1
1.1 General Information.................................................................... 1
1.2 Special Tools Required .............................................................. 1
CHAPTER 2 SYSTEM INSTALLATION................................. 1
2.1 Factory Stator and Rotor Removal............................................. 1
2.2 3-Phase Stator and Rotor Installation ........................................ 2
2.3 Factory Regulator Removal........................................................ 5
2.4 3-Phase Regulator Installation ................................................... 5
APPENDIX A TROUBLESHOOTING..................................... 6
A.1 Testing Overall Charging System Performance ........................6
A.2 Testing Stator Output.................................................................6
A.3 Stator Failure Test: Shorted to Ground...................................... 7
CONTACTING THUNDER HEART PERFORMANCE CORP.
Mailing Address ................................ P.O. Box 76
White House, TN 37188
Shipping Address .............................120 Industrial Drive
White House, TN 37188
Phone ...............................................615-672-8811
Fax.................................................... 615-672-1353
Tech Support E-mail......................... techsupport@thunder-heart.com
Website............................................. www.thunder-heart.com
EI2005.doc I
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